A generator base that is easy to assemble
The clamping and limiting mechanism drives the clamping frame and clamping plate to move through the transmission unit. Combined with the pneumatic limiting system, it solves the problem of low assembly efficiency of generator bases, realizes quick assembly and easy disassembly, and is suitable for efficient fixing and disassembly of generator bases.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2026-03-31
AI Technical Summary
The existing generator base assembly is inefficient, takes a long time to disassemble, and is troublesome to replace the generator, which affects maintenance work.
The system employs a clamping mechanism and a limiting mechanism. The clamping frame and clamping plate are driven to move closer or further away via a transmission unit, enabling rapid clamping and limiting fixation of the generator base. Combined with a pneumatic limiting system, it achieves stable fixation and easy disassembly.
It enables rapid assembly and disassembly of the generator base, improves assembly efficiency, simplifies the generator fixing and disassembly process, and is suitable for widespread application.
Smart Images

Figure CN115118051B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of generator technology, and in particular to a generator base that is easy to assemble. Background Technology
[0002] A generator is a mechanical device that converts other forms of energy into electrical energy. It is driven by a water turbine, steam turbine, diesel engine or other power machinery, which converts the energy generated by water flow, air flow, fuel combustion or nuclear fission into mechanical energy and then transmits it to the generator, which in turn converts it into electrical energy. Generators have a wide range of uses in industrial and agricultural production, national defense, science and technology and daily life.
[0003] Existing technologies often use bolts to fix the generator base to the ground or other platforms when installing it. This assembly method is not only inefficient but also time-consuming when adjusting the generator position or disassembling it. In addition, generators are generally assembled to the generator base using common installation methods such as bolts, making generator replacement cumbersome and causing some trouble for maintenance work. Therefore, this application provides a generator base that is easy to assemble to meet the requirements. Summary of the Invention
[0004] The purpose of this application is to provide a generator base that is easy to assemble, thereby solving the problem of low assembly efficiency of generator bases in the prior art.
[0005] To achieve the above objectives, this application provides the following technical solution: a generator base that is easy to assemble, comprising a fixed base and a generator base body, wherein the fixed base is provided with a clamping mechanism and a limiting mechanism, and the fixed base is provided with a transmission unit;
[0006] When it is necessary to clamp and fix the generator base body, the transmission unit is activated to move the clamping mechanism, thereby clamping and fixing the generator base body. At the same time, the movement of the clamping mechanism causes the limiting mechanism to move accordingly, thereby limiting and fixing the generator base body and the generator.
[0007] The clamping mechanism includes two symmetrically arranged clamping frames and two symmetrically arranged clamping plates. When the transmission unit is activated, the two clamping frames will move closer to each other, and the two sets of clamping plates will also move closer to each other, thereby clamping and fixing the generator base body.
[0008] Preferably, the fixing seat has a cavity, the bottom of the clamping frame and the bottom of the clamping plate are slidably connected to the bottom inner wall of the cavity, and the top of the fixing seat has four grooves and two strip-shaped through holes that communicate with the cavity, and the strip-shaped through holes communicate with the grooves.
[0009] Preferably, the transmission unit includes a motor fixedly mounted on the top of the fixed base, a thick gear fixedly connected to the output end of the motor, two first racks fixedly connected to the clamping frame and meshing with the thick gear, and two second racks fixedly connected to the bottom of two of the clamping plates and meshing with the thick gear;
[0010] The first rack and the second rack are offset and located at different heights, and the thick gear is located in the cavity.
[0011] Preferably, the first rack is provided with an auxiliary unit, the auxiliary unit including a connecting rope fixedly connected to the first rack, an auxiliary plate fixedly connected to the other end of the connecting rope, a first spring fixedly connected to the other side of the auxiliary plate, the other end of the first spring being fixedly connected to the inner wall of the groove, and two fixed pulleys rotatably connected to the fixed base, the connecting rope being sleeved on the outer ring of the fixed pulleys.
[0012] Preferably, the limiting mechanism includes four positioning posts fixedly installed on the inner wall of the bottom of the chamber and extending to the outside of the fixed seat, a plurality of limiting blocks slidably sleeved on the positioning posts, a connecting rod hinged to the side of the limiting block near the inside of the positioning post, a first piston slidably sleeved in the positioning post hinged to the other end of the connecting rod, a second spring fixedly connected to the bottom of the first piston, the other end of the second spring fixedly connected to the inner wall of the bottom of the positioning post, an air tube fixedly sleeved on the positioning post, an air cylinder fixedly connected to the other end of the air tube, the bottom of the air cylinder fixedly connected to the inner wall of the bottom of the chamber, a second piston slidably sleeved in the air cylinder, a pressing rod fixedly connected to the other end of the second piston penetrating and extending to the outside of the air cylinder, and the other end of the pressing rod fixedly connected to the corresponding clamping plate and the auxiliary plate respectively.
[0013] Preferably, the positioning post has multiple limiting holes, the limiting block is slidably connected to the limiting holes, and baffles are fixedly connected to the top and bottom of the limiting block.
[0014] Preferably, a guide rod is fixedly connected inside the positioning post, the second spring is sleeved on the outer ring of the guide rod, and the first piston is slidably sleeved with the guide rod.
[0015] Preferably, the generator base body has four positioning holes, and each positioning hole corresponds to a positioning post.
[0016] In summary, the technical effects and advantages of this invention are as follows:
[0017] This invention enables the rapid assembly of the generator base, which is not only highly efficient but also easy to disassemble. Furthermore, during the assembly of the generator base, the generator can be fixed to the generator base, achieving multiple benefits in one go. It is highly innovative and suitable for widespread application. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixed seat.
[0021] Figure 3 This is a schematic diagram of the internal structure of the fixed base from below.
[0022] Figure 4 This is a schematic diagram of the fixed base structure.
[0023] Figure 5 This is a schematic diagram of the limiting mechanism.
[0024] Figure 6 This is a schematic diagram of the auxiliary unit structure.
[0025] In the diagram: 1. Fixed base; 101. Chamber; 102. Groove; 103. Strip-shaped through hole; 2. Generator base body; 3. Motor; 4. Positioning column; 5. Clamping frame; 6. Clamping plate; 7. First spring; 8. Thick gear; 9. Connecting rope; 901. Fixed pulley; 10. First rack; 11. Second rack; 12. Air cylinder; 13. Guide rod; 14. Limiting block; 15. Connecting rod; 16. First piston; 17. Second spring; 18. Air pipe; 19. Second piston; 20. Extrusion rod; 21. Auxiliary plate. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Example: Reference Figure 1-6The generator base shown includes a fixed base 1 and a generator base body 2. The fixed base 1 is provided with a clamping mechanism and a limiting mechanism. The fixed base 1 is provided with a transmission unit. When it is necessary to clamp and fix the generator base body 2, the transmission unit is activated to make the clamping mechanism move, thereby clamping and fixing the generator base body 2. At the same time, the movement of the clamping mechanism causes the limiting mechanism to move accordingly, thereby limiting and fixing the generator base body 2 and the generator.
[0028] When it is necessary to clamp and fix the generator base body 2, such as Figure 1-3 As shown, the clamping mechanism includes two symmetrically arranged clamping frames 5 and two symmetrically arranged clamping plates 6. When the transmission unit is activated, the two clamping frames 5 will move closer to each other, and the two sets of clamping plates 6 will also move closer to each other, thereby clamping and fixing the generator base body 2, and then assembling the generator base body 2 onto the fixed seat 1.
[0029] like Figure 4 As shown, a cavity 101 is provided inside the fixed base 1. The bottom of the clamping frame 5 and the bottom of the clamping plate 6 are slidably connected to the bottom inner wall of the cavity 101. The top of the fixed base 1 is provided with four grooves 102 and two strip-shaped through holes 103 that communicate with the cavity 101. The strip-shaped through holes 103 are connected to the grooves 102. The purpose of this arrangement is to allow the clamping plate 6 and the clamping frame 5 to move freely on the strip-shaped through holes 103 and the grooves 102.
[0030] When it is necessary to assemble the generator base body 2, place the generator base body 2 on the fixed base 1, such as... Figure 1-3 As shown, the transmission unit includes a motor 3 fixedly mounted on the top of the fixed base 1, a thick gear 8 fixedly connected to the output end of the motor 3, two first racks 10 fixedly connected to the clamping frame 5 and meshing with the thick gear 8, and two second racks 11 fixedly connected to the bottom of the two clamping plates 6 and meshing with the thick gear 8.
[0031] When it is necessary to clamp and fix the generator base body 2, start the motor 3, so that the motor 3 rotates forward and the thick gear 8 rotates. The rotation of the thick gear 8 causes the first rack 10 and the second rack 11 to move accordingly. The movement of the first rack 10 causes the clamping frame 5 to move closer to each other, and the movement of the second rack 11 causes the clamping plate 6 to move closer to each other, thereby clamping and fixing the generator base body 2, so that the generator base body 2 is assembled onto the fixed base 1.
[0032] When it is necessary to remove the generator base body 2 from the fixed seat 1, the motor 3 reverses, causing the thick gear 8 to reverse, which in turn causes the first rack 10 and the second rack 11 to move in opposite directions, driving the clamping plate 6 and the clamping frame 5 to move away from each other, thereby releasing the limit on the generator base body 2, and thus removing the generator base body 2 from the fixed seat 1. Disassembly can be completed without special tools, thus facilitating the quick and easy fixing and disassembly of the generator base body 2.
[0033] like Figure 3 As shown, the first rack 10 and the second rack 11 are staggered and located at different heights, so that the first rack 10 and the second rack 11 will not obstruct each other during movement, ensuring smooth movement. The thick gear 8 is located inside the chamber 101.
[0034] like Figure 3 and Figure 6 As shown, an auxiliary unit is provided on the first rack 10. The auxiliary unit includes a connecting rope 9 fixedly connected to the first rack 10, an auxiliary plate 21 fixedly connected to the other end of the connecting rope 9, a first spring 7 fixedly connected to the other side of the auxiliary plate 21, the other end of the first spring 7 being fixedly connected to the inner wall of the groove 102, and two fixed pulleys 901 rotatably connected to the fixed base 1. The connecting rope 9 is sleeved on the outer ring of the fixed pulley 901.
[0035] When it is necessary to clamp and fix the generator base body 2, the first rack 10 moves to drive the connecting rope 9 to move, thereby pulling the auxiliary plate 21 closer to the generator base body 2, and at the same time stretching the first spring 7, which works with the clamping mechanism to clamp and limit the generator base body 2, so that the generator base body 2 is stably fixed on the fixed seat 1.
[0036] Considering the traditional installation method of generators, improvements are made in this embodiment, such as... Figure 3 and Figure 5 As shown, the limiting mechanism includes four positioning posts 4 fixedly installed on the inner wall of the bottom of the chamber 101 and extending to the outside of the fixed seat 1, and multiple limiting blocks 14 slidably sleeved on the positioning posts 4. A connecting rod 15 is hinged to one side of the limiting block 14 near the inside of the positioning post 4. A first piston 16 slidably sleeved inside the positioning post 4 is hinged to the other end of the connecting rod 15. A second spring 17 is fixedly connected to the bottom of the first piston 16. The other end of the second spring 17 is fixedly connected to the inner wall of the bottom of the positioning post 4. An air pipe 18 is fixedly sleeved on the positioning post 4. An air cylinder 12 is fixedly connected to the other end of the air pipe 18. The bottom of the air cylinder 12 is fixedly connected to the inner wall of the bottom of the chamber 101. A second piston 19 is slidably sleeved inside the air cylinder 12. A pressing rod 20 that penetrates through and extends to the outside of the air cylinder 12 is fixedly connected to the other end of the second piston 19. The other end of the pressing rod 20 is fixedly connected to the corresponding clamping plate 6 and auxiliary plate 21 respectively.
[0037] When assembling the generator onto the generator base body 2, first place the generator base body 2 onto the fixed seat 1 so that the positioning post 4 is sleeved with the generator base body 2. Then place the generator onto the generator base body 2 so that the mounting ears on the generator pass through the positioning post 4. Then start the motor 3 so that the motor 3 rotates forward, causing the thick gear 8 to rotate. The rotation of the thick gear 8 causes the first rack 10 and the second rack 11 to move accordingly. The movement of the first rack 10 causes the clamping frame 5 to move closer to each other, and the movement of the second rack 11 causes the clamping plate 6 to move closer to each other, thereby clamping and fixing the generator base body 2, so that the generator base body 2 is assembled onto the fixed seat 1.
[0038] At the same time, the auxiliary plate 21 and the clamping plate 6 approach each other, causing the extrusion rod 20 to push the second piston 19 to move inside the air cylinder 12, thereby squeezing the gas inside the air cylinder 12 into the air pipe 18, and the air pipe 18 enters the positioning column 4, causing the air pressure inside the positioning column 4 to increase, thereby causing the first piston 16 to move upward, driving the connecting rod 15 to move, so that the limiting block 14 passes through the positioning column 4 and is exposed to the outside, thereby limiting and fixing the generator;
[0039] When the generator needs to be disassembled, the motor 3 is reversed, causing the auxiliary plate 21 and clamping plate 6 to move away from each other, thereby driving the extrusion rod 20 to move. Under the action of the second piston 19, the gas in the positioning column 4 is drawn into the air cylinder 12, thereby causing the first piston 16 to move downward and the second spring 17 to reset. Under the action of the connecting rod 15, the limiting block 14 is driven into the positioning column 4, releasing the limitation on the generator.
[0040] like Figure 5 As shown, the positioning post 4 has multiple limiting holes, and the limiting block 14 is slidably connected to the limiting holes, so that the limiting block 14 can freely enter and exit the positioning post 4 through the limiting holes. The top and bottom of the limiting block 14 are fixedly connected with baffles to prevent the limiting block 14 from completely detaching from the positioning post 4, which would prevent it from being reset and thus prevent the generator from being restricted.
[0041] like Figure 1-3 As shown, the generator base body 2 has four positioning holes, which correspond one-to-one with the positioning pins 4, so that the positioning pins 4 pass through the positioning holes and initially limit the generator base body 2.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A generator base for easy assembly comprising a fixing base (1) and a generator base body (2), characterized in that: The fixed seat (1) is provided with a clamping mechanism and a limiting mechanism, and the fixed seat (1) is provided with a transmission unit; When the generator base body (2) needs to be clamped and fixed, the transmission unit is started to drive the clamping mechanism to move, so as to clamp and fix the generator base body (2), and the movement of the clamping mechanism drives the limiting mechanism to move, thereby limiting and fixing the generator base body (2) and the generator; The clamping mechanism includes two symmetrically arranged clamping frames (5) and two symmetrically arranged clamping plates (6), and the start of the transmission unit drives the two clamping frames (5) to move close to each other, and also drives the two clamping plates (6) to move close to each other, thereby clamping and fixing the generator base body (2); The fixed seat (1) is provided with a cavity (101), the bottom of the clamping frame (5) and the bottom of the clamping plate (6) are slidably connected with the inner wall of the bottom of the cavity (101), and the top of the fixed seat (1) is provided with four grooves (102) and two strip-shaped through holes (103) which are in communication with the cavity (101); The transmission unit includes a motor (3) fixedly installed on the top of the fixed seat (1), a thick gear (8) fixedly connected to the output end of the motor (3), two first racks (10) fixedly connected to the clamping frames (5) and engaged with the thick gear (8), and two second racks (11) fixedly connected to the bottoms of two clamping plates (6) and engaged with the thick gear (8); The first rack (10) and the second rack (11) are arranged in different heights and are arranged in different heights, and the thick gear (8) is located in the cavity (101); The first rack (10) is provided with an auxiliary unit, the auxiliary unit includes a connecting rope (9) fixedly connected to the first rack (10), an auxiliary plate (21) fixedly connected to the other end of the connecting rope (9), a first spring (7) fixedly connected to the other side of the auxiliary plate (21), and the other end of the first spring (7) is fixedly connected with the inner wall of the groove (102), two fixed pulleys (901) are rotatably connected to the fixed seat (1), and the connecting rope (9) is sleeved on the outer circle of the fixed pulley (901). The limiting mechanism comprises four positioning columns (4) fixedly installed on the inner wall of the bottom of the cavity (101) and extending out of the fixed seat (1), a plurality of limiting blocks (14) slidably sleeved on the positioning columns (4), a connecting rod (15) hingedly connected to one side of the limiting blocks (14) close to the positioning columns (4), a first piston (16) slidably sleeved in the positioning column (4) and hingedly connected to the other end of the connecting rod (15), a second spring (17) fixedly connected to the bottom of the first piston (16), the other end of the second spring (17) fixedly connected to the inner wall of the bottom of the positioning column (4), an air pipe (18) fixedly sleeved on the positioning column (4), an air cylinder (12) fixedly connected to the other end of the air pipe (18), the bottom of the air cylinder (12) fixedly connected to the inner wall of the bottom of the cavity (101), a second piston (19) slidably sleeved in the air cylinder (12), an extrusion rod (20) fixedly connected to the other end of the second piston (19) and extending out of the air cylinder (12), and the other end of the extrusion rod (20) fixedly connected to the corresponding clamping plate (6) and auxiliary plate (21).
2. The easily assembled generator base of claim 1, wherein: A plurality of limiting holes are formed in the positioning column (4), the limiting blocks (14) are slidably connected with the limiting holes, and the top and bottom of the limiting blocks (14) are fixedly connected with flaps.
3. The easily assembled generator base of claim 1, wherein: A guide rod (13) is fixedly connected in the positioning column (4), the second spring (17) is sleeved on the outer ring of the guide rod (13), and the first piston (16) is slidably sleeved with the guide rod (13).
4. The easily assembled generator base of claim 1, wherein: Four positioning holes are formed in the generator base body (2), and the positioning holes correspond to the positioning columns (4) one by one.
Citation Information
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