A rotary kiln operation monitoring device with wheel slippage detection function

Abstract

The present invention relates to the technical field of cement production equipment accessories, and provides a rotary kiln operation monitoring device with a wheel slippage detection function, which solves the technical problem of inconvenient rotary kiln slippage measurement in the prior art. A rotary kiln operation monitoring device with a wheel slippage detection function comprises a frame and a rotary kiln body arranged on the frame, the frame is provided with a driving mechanism for driving the rotary kiln body to rotate, the driving mechanism comprises a front gear set and a rear gear set arranged on the frame, the frame is provided with a body detector for detecting the slippage of the rotary kiln body and a shaft detector for detecting the slippage of one of the rear gear shafts. The number of rotations of the rotary kiln body can be conveniently detected by the body probe, so that the slippage of the rotary kiln can be conveniently measured.

Description

Technical Field

[0001] The invention relates to the technical field of cement production equipment accessories, and in particular to a rotary kiln operation monitoring device with a wheel slippage detection function. Background Art

[0002] At present, for the monitoring system of the wheel slippage of the cement plant rotary kiln, the wheel slippage control is extremely important. If the wheel slippage of the rotary kiln is not well controlled, it will seriously affect the normal operation of the rotary kiln, affect the service life of the refractory bricks, and even cause serious damage to the rotary kiln carcass, resulting in property losses. At present, the control of the wheel slippage of the rotary kiln is still in the manual control mode on site, which is extremely inconvenient to operate. Summary of the invention

[0003] The invention provides a rotary kiln operation monitoring device with a wheel slippage detection function, which solves the technical problem of inconvenient rotary kiln slippage measurement in the prior art.

[0004] Some implementation plans adopted to solve the above technical problems include:

[0005] A rotary kiln operation monitoring device with a wheel slippage detection function comprises a frame and a rotary kiln body arranged on the frame, the frame is provided with a driving mechanism for driving the rotary kiln body to rotate, the driving mechanism comprises a front gear set and a rear gear set arranged on the frame, the front gear and the rear gear set each comprise two gears rotatably connected to the frame, the rotary kiln body is respectively provided with a gear ring meshing with the front gear set and the rear gear set, one end of the frame is provided with a motor for driving one of the gears in the front gear set to rotate, the front gear set drives the rear gear set to rotate through the gear ring arranged on the rotary kiln body, and the rear gear set is rotatably connected to the frame through a rear gear shaft;

[0006] The frame is provided with a body detector for detecting the slippage of the rotary kiln body and a shaft detector for detecting the slippage of one of the rear gear shafts, the body detector includes a body probe, the rotary kiln body is provided with a convex block for triggering the body probe, the rotary kiln body rotates through the convex block to push the body probe to swing to obtain a body measurement signal;

[0007] The shaft detector comprises a shaft probe, wherein one of the rear gear shafts is provided with a trigger body, and the rear gear shaft rotates through the trigger body to drive the shaft probe to swing to obtain a shaft measurement signal;

[0008] The frame is also provided with a main body counter for measuring the main body measurement signal and an axle body counter for measuring the axle body measurement signal. The frame is also provided with an alarm and a controller. The controller controls the operation of the alarm. The main body counter and the axle body counter both communicate with the controller. When the controller receives N axle body measurement signals but does not receive the main body measurement signal, the controller controls the operation of the alarm.

[0009] During the rotation of the rotary kiln body, the convex block contacts the body probe once for each rotation, and the body counter measures the value once. For each rotation of the rotary kiln body, the rear gear shaft needs to rotate at least two times. At this time, for each rotation of the rear gear shaft, the trigger body contacts the shaft probe once, and the shaft counter measures the value once.

[0010] During normal operation, the number of revolutions of the rotary kiln body can be easily detected by the body probe, so that the slip of the rotary kiln can be easily measured. When the driving mechanism of the rotary kiln body fails, the rear gear shaft may rotate, but the rotary kiln body does not rotate. At this time, an abnormal situation occurs. The body counter still fails to measure the body measurement signal after the shaft counter measures the value for many times, and the controller controls the alarm to send an alarm message. The stability of the rotary kiln during operation is improved.

[0011] The body measurement signal is formed by using a convex block in conjunction with a body probe, and the shaft measurement signal is formed by using a trigger body and a shaft probe. Compared with using electronic components to form signals, the mechanical signal formation method saves detection costs, and the rotary kiln works stably during operation and is not easily disturbed, thereby improving the accuracy of detection.

[0012] Preferably, the protrusion and the rotary kiln body are of an integrated structure, and the protrusion smoothly transitions to the rotary kiln along the circumferential side wall of the rotary kiln body.

[0013] The connection strength between the convex block and the rotary kiln is high, which improves the measurement accuracy of the main body probe.

[0014] Preferably, the body probe includes a body measuring rod and a body measuring frame for mounting the body measuring rod, the body measuring frame is fixed to the frame by screws, the body measuring rod is rotatably connected to the body measuring frame, the body measuring rod is provided with a body measuring wheel in contact with the rotary kiln body, the body measuring wheel is rotatably connected to the body measuring rod, the body counter is provided with a body contact, and one end of the body measuring rod away from the body measuring wheel is in contact with the body contact.

[0015] The main body probe has a reasonable structure and is easy to assemble, which reduces the use cost of the main body probe and is easy to maintain.

[0016] Preferably, the main body measurement frame includes two vertical plates, and an installation space for installing the main body measurement rod is formed between the two vertical plates. The main body measurement rod is rotatably connected to the installation space via a first axis.

[0017] The connection strength between the main measuring rod and the main measuring frame is high, which improves the stability of the main measuring head during operation and prolongs the service life of the main measuring head.

[0018] Preferably, the main body measuring rod is further provided with a mounting ear for mounting the main body measuring wheel, the main body measuring wheel is rotatably connected to the mounting ear via a second axis, and the mounting ear and the main body measuring rod are an integrated structure.

[0019] The measuring wheel of the main body rotates flexibly.

[0020] Preferably, a counterweight is provided at one end of the main body measuring rod close to the rotary kiln body, and the counterweight is fixed to the main body measuring rod by a screw.

[0021] The setting of the counterweight block enables the main body measuring wheel to have good contact performance with the rotary kiln body, and further enables the main body measuring wheel to rotate flexibly.

[0022] Preferably, the trigger body is a cam, and the trigger body is fixed to one of the rear gear shafts via a key.

[0023] The trigger body has a simple structure and is easy to process, thereby reducing the use cost of the trigger body.

[0024] Preferably, the shaft measuring probe includes a shaft measuring rod and a shaft mounting frame for mounting the shaft measuring rod, the shaft measuring rod is rotatably connected to the shaft mounting frame via a third axis, the shaft mounting frame is fixed to the frame, the shaft measuring rod is provided with a shaft measuring wheel in contact with the trigger body, and the wheel measuring wheel is rotatably connected to the shaft measuring rod via a fourth axis.

[0025] The shaft probe has a reasonable structure and is easy to maintain. The shaft probe has a long service life.

[0026] Preferably, a counterweight is provided at one end of the shaft measuring rod close to the trigger block, and the counterweight is fixed to the shaft measuring rod by a screw.

[0027] The provision of the counterweight increases the pressure between the shaft measuring wheel and the trigger body, thereby improving the measurement accuracy of the shaft measuring wheel.

[0028] Preferably, the main body measuring wheel and the shaft body measuring wheel are both provided with patterns that increase the friction coefficients of the main body measuring wheel and the shaft body measuring wheel.

[0029] The shaft measuring wheel and the trigger block have sliding friction, and the body measuring wheel and the rotary kiln body have sliding friction, which prolongs the service life of the shaft measuring wheel and the body measuring wheel. The shaft measuring wheel and the body measuring wheel are not easy to slip.

[0030] Compared with the prior art, the rotary kiln operation monitoring device with wheel slippage detection function provided by the present invention has the following advantages:

[0031] During the rotation of the rotary kiln body, the convex block contacts the body probe once for each rotation, and the body counter measures the value once. For each rotation of the rotary kiln body, the rear gear shaft needs to rotate at least two times. At this time, for each rotation of the rear gear shaft, the trigger body contacts the shaft probe once, and the shaft counter measures the value once.

[0032] During normal operation, the number of revolutions of the rotary kiln body can be easily detected by the body probe, so that the slip of the rotary kiln can be easily measured. When the driving mechanism of the rotary kiln body fails, the rear gear shaft may rotate, but the rotary kiln body does not rotate. At this time, an abnormal situation occurs. The body counter still fails to measure the body measurement signal after the shaft counter measures the value for many times, and the controller controls the alarm to send an alarm message. The stability of the rotary kiln during operation is improved.

[0033] The body measurement signal is formed by using a convex block in conjunction with a body probe, and the shaft measurement signal is formed by using a trigger body and a shaft probe. Compared with using electronic components to form signals, the mechanical signal formation method saves detection costs, and the rotary kiln works stably during operation and is not easily disturbed, thereby improving the accuracy of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] For the purpose of explanation, several embodiments of the present invention technology are described in the following drawings. The following drawings are incorporated into this text and constitute a part of the specific embodiment. In some cases, well-known structures and components are shown in block diagram form to avoid obscuring the concept of the present invention subject technology.

[0035] Figure 1 It is a schematic diagram of the present invention.

[0036] Figure 2 This is an axonometric view of the rack.

[0037] Figure 3 This is a schematic diagram of the rotary kiln body.

[0038] Figure 4 This is an axonometric view of the main measuring device.

[0039] Figure 5 This is the axonometric view of the main measuring rod.

[0040] Figure 6 This is the axonometric view of the main measuring frame.

[0041] Figure 7 This is the axonometric view of the trigger body.

[0042] In the figure:

[0043] 1. frame, 11. front gear set, 111. motor, 12. rear gear set, 121. rear gear shaft.

[0044] 2. Rotary kiln body, 21. Gear ring, 22. Protrusion.

[0045] 3. body detector, 31. body probe, 311. body measuring rod, 3111. mounting ear, 312. body measuring frame, 3121. vertical plate, 313. body measuring wheel, 32. counterweight.

[0046] 4. Axle detector, 41. Trigger body, 42. Axle probe, 421. Axle measuring rod, 4211. Counterweight body, 422. Axle mounting frame, 423. Axle measuring wheel.

[0047] 5. Main body counter, 51. Main body contact.

[0048] 6. Axis counter. DETAILED DESCRIPTION

[0049] The specific embodiments shown below are intended to be descriptions of various configurations of the subject technology of the present invention, and are not intended to represent the only configuration that the subject technology of the present invention can be put into practice. The specific embodiments include specific details intended to provide a thorough understanding of the subject technology of the present invention. However, it will be clear and obvious to those skilled in the art that the subject technology of the present invention is not limited to the specific details shown herein, and can be put into practice without these specific details.

[0050] Obviously, the terms "first", "second", "third" and "fourth" in this article are only used to distinguish the corresponding features, but not to limit the number of the corresponding features.

[0051] Reference Figures 1 to 7As shown, a rotary kiln operation monitoring device with a wheel slippage detection function comprises a frame 1 and a rotary kiln body 2 arranged on the frame 1, the frame 1 is provided with a driving mechanism for driving the rotary kiln body 2 to rotate, the driving mechanism comprises a front gear set 11 and a rear gear set 12 arranged on the frame 1, the front gear and the rear gear set 12 each comprise two gears rotatably connected to the frame 1, the rotary kiln body 2 is respectively provided with a gear ring 21 meshing with the front gear set 11 and the rear gear set 12, one end of the frame 1 is provided with a motor 111 for driving one of the gears in the front gear set 11 to rotate, the front gear set 11 drives the rear gear set 12 to rotate through the gear ring 21 provided on the rotary kiln body 2, and the rear gear set 12 is rotatably connected to the frame 1 through a rear gear shaft 121;

[0052] The frame 1 is provided with a body detector 3 for detecting the slippage of the rotary kiln body 2 and a shaft detector 4 for detecting the slippage of one of the rear gear shafts 121. The body detector 3 includes a body probe 31. The rotary kiln body 2 is provided with a convex block 22 for triggering the body probe 31. The rotary kiln body 2 rotates and the convex block 22 pushes the body probe 31 to swing to obtain a body measurement signal.

[0053] The shaft detector 4 includes a shaft probe 42, wherein one of the rear gear shafts 121 is provided with a trigger body 41, and the rear gear shaft 121 rotates through the trigger body 41 to push the shaft probe 42 to swing to obtain a shaft measurement signal;

[0054] The frame 1 is also provided with a main body counter 5 for measuring the main body measurement signal and an axle body counter 6 for measuring the axle body measurement signal. The frame 1 is also provided with an alarm and a controller. The controller controls the operation of the alarm. The main body counter 5 and the axle body counter 6 both communicate with the controller. When the controller receives N axle body measurement signals but does not receive the main body measurement signal, the controller controls the operation of the alarm.

[0055] N refers to the transmission ratio between the rear gear shaft 121 and the rotary kiln body 2. That is, when the rear gear shaft 121 rotates N times, the rotary kiln body 2 rotates one time. When the shaft counter 6 measures N shaft measurement signals, the body counter 5 should count once, otherwise, an abnormal situation occurs, and the controller should control the alarm to send an alarm signal.

[0056] The controller that realizes this function is a common control unit in the prior art, and its specific structure and configuration scheme refer to the prior art.

[0057] In some embodiments, the protrusion 22 and the rotary kiln body 2 are an integrated structure, and the protrusion 22 smoothly transitions with the rotary kiln along the circumferential side wall of the rotary kiln body 2 .

[0058] The body probe 31 includes a body measuring rod 311 and a body measuring frame 312 for mounting the body measuring rod 311, the body measuring frame 312 is fixed to the frame 1 by screws, the body measuring rod 311 is rotatably connected to the body measuring frame 312, the body measuring rod 311 is provided with a body measuring wheel 313 in contact with the rotary kiln body 2, the body measuring wheel 313 is rotatably connected to the body measuring rod 311, the body counter 5 is provided with a body contact 51, and the end of the body measuring rod 311 away from the body measuring wheel 313 is in contact with the body contact 51.

[0059] The main body measurement frame 312 includes two vertical plates 3121 , and an installation space for installing the main body measurement rod 311 is formed between the two vertical plates 3121 . The main body measurement rod 311 is rotatably connected to the installation space via a first axis.

[0060] The main body measuring rod 311 is further provided with a mounting ear 3111 for mounting the main body measuring wheel 313 . The main body measuring wheel 313 is rotatably connected to the mounting ear 3111 via a second shaft. The mounting ear 3111 and the main body measuring rod 311 are an integrated structure.

[0061] A counterweight block 32 is disposed at one end of the main body measuring rod 311 close to the rotary kiln body 2 , and the counterweight block 32 is fixed to the main body measuring rod 311 by a screw.

[0062] In some embodiments, the structure of the shaft probe 42 is substantially the same as that of the body probe 31, and the installation method of the corresponding structure refers to the introduction of the body probe 31. The trigger body 41 is a cam, and the trigger body 41 is fixed to one of the rear gear shafts 121 by a key.

[0063] The shaft probe 42 includes a shaft measuring rod 421 and a shaft mounting frame 422 on which the shaft measuring rod 421 is mounted. The shaft measuring rod 421 is rotatably connected to the shaft mounting frame 422 via a third axis. The shaft mounting frame 422 is fixed to the frame 1. The shaft measuring rod 421 is provided with a shaft measuring wheel 423 in contact with the trigger body 41. The wheel measuring wheel is rotatably connected to the shaft measuring rod 421 via a fourth axis.

[0064] A counterweight 4211 is disposed at one end of the shaft measuring rod 421 close to the trigger block, and the counterweight 4211 is fixed to the shaft measuring rod 421 via a screw.

[0065] The main body measuring wheel 313 and the shaft body measuring wheel 423 are both provided with patterns that increase the friction coefficients of the main body measuring wheel 313 and the shaft body measuring wheel 423 .

[0066] The pattern may be in a grid shape. To make the body measuring wheel 313 and the shaft measuring wheel 423 more wear-resistant, a rubber sleeve may be provided on the body measuring wheel 313 and the shaft measuring wheel 423 .

[0067] The above describes the subject technical solution and corresponding details of the present invention. It can be understood that the above description is only some implementation plans of the subject technical solution of the present invention, and some details may be omitted during the specific implementation.

[0068] In addition, in some embodiments of the above invention, multiple embodiments may be implemented in combination, and various combinations are not listed one by one due to space limitations. Those skilled in the art can freely combine and implement the above embodiments as needed in specific implementation to obtain a better application experience.

[0069] When implementing the subject technical solution of the present invention, those skilled in the art can obtain other detailed configurations or drawings based on the subject technical solution of the present invention and the drawings. Obviously, these details still fall within the scope covered by the subject technical solution of the present invention without departing from the subject technical solution of the present invention.

Claims

1. A rotary kiln operation monitoring device with a wheel slippage detection function, comprising a frame (1) and a rotary kiln body (2) arranged on the frame (1), the frame (1) being provided with a driving mechanism for driving the rotary kiln body (2) to rotate, characterized in that: The driving mechanism comprises a front gear group (11) and a rear gear group (12) arranged on the frame (1); the front gear and the rear gear group (12) each comprise two gears rotatably connected to the frame (1); the rotary kiln body (2) is provided with a ring gear (21) meshing with the front gear group (11) and the rear gear group (12), respectively; one end of the frame (1) is provided with a motor (111) for driving one of the gears in the front gear group (11) to rotate; the front gear group (11) drives the rear gear group (12) to rotate via the ring gear (21) provided on the rotary kiln body (2); and the rear gear group (12) is rotatably connected to the frame (1) via a rear gear shaft (121); The frame (1) is provided with a body detector (3) for detecting the slippage of the rotary kiln body (2) and a shaft detector (4) for detecting the slippage of one of the rear gear shafts (121); the body detector (3) comprises a body probe (31); the rotary kiln body (2) is provided with a convex block (22) for triggering the body probe (31); the rotary kiln body (2) rotates to push the body probe (31) to swing through the convex block (22) to obtain a body measurement signal; The shaft detector (4) comprises a shaft probe (42), wherein one of the rear gear shafts (121) is provided with a trigger body (41), and the rear gear shaft (121) rotates through the trigger body (41) to push the shaft probe (42) to swing and obtain a shaft measurement signal; The frame (1) is further provided with a body counter (5) for measuring the body measurement signal and an axle counter (6) for measuring the axle measurement signal. The frame (1) is further provided with an alarm and a controller. The controller controls the alarm to operate. Both the body counter (5) and the axle counter (6) communicate with the controller. When the controller receives N axle measurement signals but does not receive the body measurement signal, the controller controls the alarm to operate.

2. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 1 is characterized in that: The protrusion (22) and the rotary kiln body (2) are of an integrated structure, and the protrusion (22) smoothly transitions to the rotary kiln body along the circumferential side wall of the rotary kiln body (2).

3. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 2 is characterized in that: The body probe (31) comprises a body measuring rod (311) and a body measuring frame (312) on which the body measuring rod (311) is mounted, the body measuring frame (312) being fixed to the frame (1) by means of screws, the body measuring rod (311) being rotatably connected to the body measuring frame (312), the body measuring rod (311) being provided with a body measuring wheel (313) in contact with the rotary kiln body (2), the body measuring wheel (313) being rotatably connected to the body measuring rod (311), the body counter (5) being provided with a body contact (51), and one end of the body measuring rod (311) away from the body measuring wheel (313) being in contact with the body contact (51).

4. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 3 is characterized in that: The main body measurement frame (312) comprises a vertical plate (3121), wherein the vertical plates (3121) are two in number, and an installation space for installing the main body measurement rod (311) is formed between the two vertical plates (3121), and the main body measurement rod (311) is rotatably connected to the installation space via a first axis.

5. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 4 is characterized in that: The main body measuring rod (311) is further provided with a mounting ear (3111) for mounting the main body measuring wheel (313); the main body measuring wheel (313) is rotatably connected to the mounting ear (3111) via a second shaft; the mounting ear (3111) and the main body measuring rod (311) are an integrated structure.

6. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 5 is characterized in that: A counterweight block (32) is provided at one end of the main body measuring rod (311) close to the rotary kiln body (2), and the counterweight block (32) is fixed to the main body measuring rod (311) via a screw.

7. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 6 is characterized in that: The trigger body (41) is a cam, and the trigger body (41) is fixed to one of the rear gear shafts (121) via a key.

8. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 7 is characterized in that: The shaft measuring head (42) comprises a shaft measuring rod (421) and a shaft mounting frame (422) on which the shaft measuring rod (421) is mounted, the shaft measuring rod (421) being rotationally connected to the shaft mounting frame (422) via a third axis, the shaft mounting frame (422) being fixed to the frame (1), the shaft measuring rod (421) being provided with a shaft measuring wheel (423) in contact with the trigger body (41), the shaft measuring wheel being rotationally connected to the shaft measuring rod (421) via a fourth axis.

9. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 8, characterized in that: A counterweight body (4211) is provided at one end of the shaft measuring rod (421) close to the trigger body, and the counterweight body (4211) is fixed to the shaft measuring rod (421) via a screw.

10. The rotary kiln operation monitoring device with wheel slippage detection function according to claim 9, characterized in that: The main body measuring wheel (313) and the shaft body measuring wheel (423) are both provided with patterns that increase the friction coefficients of the main body measuring wheel (313) and the shaft body measuring wheel (423).

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