A crane for steadily lifting substation support
By designing a crane with clamping parts and connecting parts, the problem of unstable lifting of the substation structure bracket in the prior art is solved, and a safe and stable lifting effect is achieved.
Patent Information
- Application Number
- CN202210698218.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2042-06-20
AI Technical Summary
It is difficult for existing cranes to effectively lift the substation structure bracket, especially due to the instability and safety risks caused by welding the crossbar and the main pipe.
A crane is designed, including a clamping part, a support plate and a connecting piece. By clamping the main pipe and the crossbar, the support plate is used to abut against the crossbar to ensure that the main pipe and the crossbar are subjected to uniform stress and avoid disengagement. Multiple clamping parts and connecting pieces are used to improve safety.
The smooth and safe lifting of the substation structure bracket is achieved, breaking and sliding caused by excessive cross-bearing force is avoided, and the safety and stability of the lifting process is improved.
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Figure CN115159336B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cranes, and in particular to a crane for stably hoisting a transformer substation support. Background Art
[0002] In order to transmit the electricity generated by the power plant to a distant place, the voltage must be increased to high voltage, and then the voltage must be lowered as needed near the user. This voltage raising and lowering work is completed by the substation. The main equipment of the substation is the switch and transformer. The substation support can be used to support the cable that transmits the substation current. The existing substation support structure is mostly connected by welding, and the bottom is pre-buried deep into the ground. If the substation support needs to be moved, it is very troublesome, time-consuming and labor-intensive.
[0003] Figure 1 The figure shows a substation support structure, which includes a main pipe and multiple cross arms. During installation, a crane is required for transportation and installation.
[0004] Chinese patent application number: CN201820046033.3 discloses a crane for substation operation, including a chassis, a walking system, a bottom plate, a subframe, a support plate, a rotating device, a hydraulic support device, a telescopic device and a lifting device. The subframe includes two crossbeams and two longitudinal beams, and a rotating shaft joint is set at both ends of the longitudinal beams. A fixed plate is set on the side end face of the crossbeam. There are four hydraulic support devices, which include a hydraulic cylinder, an adapter and a support leg. A rotating shaft is set between the adapter and the rotating shaft joint and is rotatably connected. The crane of this technical solution cannot effectively lift Figure 1 In view of this, this application is proposed. Summary of the Invention
[0005] In order to solve at least one of the technical problems existing in the background technology, the present invention proposes a crane for stably lifting a substation structure support.
[0006] The present invention proposes a crane for stably lifting a substation support structure, wherein the substation support structure includes a main pipe and a plurality of cross arms arranged on the main pipe. The crane includes:
[0007] body;
[0008] a winch, the winch being arranged on the vehicle body;
[0009] a lifting arm, the lifting arm being movably arranged on the vehicle body;
[0010] An oil cylinder, wherein the oil cylinder is arranged on the vehicle body, and an output end of the oil cylinder is connected to the lifting arm;
[0011] A support wheel, the support wheel being mounted on the top end of the lifting arm;
[0012] a rope, a first end of the rope passing around the support wheel and connected to the winch;
[0013] a sling connected to the second end of the rope;
[0014] The clamping part includes a support plate and a first clamp, the first clamp is used to clamp the main pipe, and the first clamp is arranged under one of the crossarms when in use; the support plate is connected to the first clamp, the support plate is used to abut against the crossarm, and the support plate is connected to the sling.
[0015] Preferably, the first clamp includes two first clamping plates arranged opposite to each other and a first fastener for fixing the two first clamping plates.
[0016] Preferably, the first clamping plate has a first arc-shaped surface matched with the main pipe.
[0017] Preferably, the support plate is provided with a receiving groove for placing the cross arm.
[0018] Preferably, the crane further comprises:
[0019] a first connecting member;
[0020] There are a plurality of the clamping parts, and the plurality of the clamping parts are sequentially spaced apart along the length direction of the main pipe, and any two adjacent clamping parts are connected by the first connecting member.
[0021] Preferably, the first connecting member includes a first threaded tube and a first threaded rod threadedly connected to the first threaded tube, wherein one of the first threaded tube and the first threaded rod is connected to one of the support plates, and the other is rotatably connected to the other support plate.
[0022] Preferably, the crane further comprises a second clamp and a second connecting member, wherein the second clamp is used to clamp the lower portion of the main pipe, and the second clamp is connected to the vehicle body or the lifting arm via the second connecting member.
[0023] Preferably, the second clamp includes two second clamping plates arranged opposite to each other and a second fastener for fixing the two second clamping plates; the second clamping plates are connected to the vehicle body or the lifting arm through the second connecting member.
[0024] Preferably, the second connecting member includes a second threaded tube and a second threaded rod threadedly connected to the second threaded tube, wherein one of the second threaded tube and the second threaded rod is connected to the second clamping plate, and the other is connected to the vehicle body or the lifting arm.
[0025] Preferably, the second threaded rod is rotatably connected to the second clamping plate, and the second threaded tube is connected to the vehicle body.
[0026] One aspect of the present invention provides the following beneficial effects:
[0027] The clamping unit is specially designed for the specific structure of the substation support. A first clamp is provided to clamp the main pipe. By abutting the support plate against the crossarm and applying force to both the main pipe and the crossarm, the substation support and the clamping unit are effectively prevented from accidentally detaching, allowing for efficient, stable, and safe lifting of the substation support. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a substation support structure;
[0029] Figure 2 A schematic diagram of the present invention;
[0030] Figure 3 A schematic diagram of a first clamp disclosed in the present invention;
[0031] Figure 4 A front view of the first clamp disclosed in the present invention;
[0032] Figure 5 A schematic diagram of a first clamp disclosed in the present invention;
[0033] Figure 6 A schematic diagram of a first clamp disclosed in the present invention;
[0034] Figure 7 is a schematic diagram of a first clamp disclosed in the present invention;
[0035] Figure 8 A schematic diagram of a second clamp disclosed in the present invention;
[0036] Figure 9 A front view of the second clamp disclosed in the present invention;
[0037] Figure 10 This is a schematic diagram of the second clamp disclosed in the present invention. DETAILED DESCRIPTION
[0038] It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of this application can be combined with each other; the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0039] In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "back," "left," and "right" and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the indicated positions or components must have a specific orientation, be constructed, or operate in a specific orientation, and are therefore not to be construed as limitations of the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
[0040] Reference Figure 1-10 The present invention proposes a crane for stably lifting a substation structure A. The substation structure A includes a main pipe A1 and multiple cross arms A2 arranged on the main pipe A1. The crane includes: a car body 1, a winch 2, a lifting arm 3, a support wheel 5, a cylinder 4, a rope 6, a sling 7, and a clamping part.
[0041] The winch 2 is arranged on the vehicle body 1; the lifting arm 3 is movably arranged on the vehicle body 1; the oil cylinder 4 is arranged on the vehicle body 1, and the output end of the oil cylinder 4 is connected to the lifting arm 3; the support wheel 5 is installed at the top end of the lifting arm 3; the first end of the rope 6 passes around the support wheel 5 and is connected to the winch 2; the sling 7 is connected to the second end of the rope 6; the clamping part includes a support plate 8 and a first clamp 9, the first clamp 9 is used to clamp the main pipe A1, and the first clamp 9 is arranged under one of the crossarms A2 when in use; the support plate 8 is connected to the first clamp 9, the support plate 8 is used to abut against the crossarm A2, and the support plate 8 is connected to the sling 7.
[0042] Combine Figure 2 , place the first clamp 9 under the topmost cross arm A2, and let the first clamp 9 clamp the main pipe A1. Let the support plate 8 abut against the cross arm A2.
[0043] Connect the support plate 8 to the sling 7, use the winch 2 to retract the rope 6, and gradually lift the substation structure A. By moving the vehicle body 1 and the crane arm, it can be installed in the appropriate position.
[0044] This embodiment features a specially designed clamping mechanism tailored to the specific structure of the substation support A. A first clamp 9 is provided to clamp the main pipe A1. By abutting the support plate 8 against the crossarm A2 and applying force to both the main pipe A1 and the crossarm A2, the clamping mechanism effectively prevents accidental detachment of the substation support A from the clamping mechanism, allowing for efficient, stable, and safe lifting of the substation support A.
[0045] When hoisting, the existing crane generally directly wraps the rope 6 around the crossarm A2. Since the crossarm A2 is welded to the main pipe A1, excessive force on the crossarm A2 may cause the crossarm A2 and the main pipe A1 to break, causing a safety hazard.
[0046] As a further improvement of the above embodiment, in one embodiment, the first clamp 9 includes two first clamping plates 901 arranged opposite to each other and a first fastener 902 for fixing the two first clamping plates 901. Figure 3 The two first clamping plates 901 are placed on both sides of the main pipe A1 and then brought close together. The two first clamping plates 901 are fixed with the first fasteners 902 to clamp and fix the main pipe A1. The first fasteners 902 can be bolts, and the two first clamping plates 901 are fixed with the bolts.
[0047] As a further improvement to the above embodiment, in one embodiment, the first clamping plate 901 has a first curved surface 9011 that matches the main pipe A1. The first curved surface 9011 better fits the main pipe A1, increases friction, and prevents movement along the length of the main pipe A1, which could cause safety hazards.
[0048] As a further improvement to the above embodiment, in one embodiment, the support plate 8 is provided with a receiving groove 801 for accommodating the crossarm A2. Placing the crossarm A2 in the receiving groove 801 prevents the crossarm A2 from circumferentially moving along the main pipe A1, and also prevents the first clamp 9 from moving along the length of the main pipe A1. This prevents the substation support A from swaying along the circumferential direction of the main pipe A1 relative to the support plate 8 during lifting, thus avoiding potential safety hazards.
[0049] As a further improvement of the above embodiment, in one embodiment, the crane further comprises: a first connecting member 10, wherein:
[0050] There are multiple clamping parts, and the multiple clamping parts are sequentially spaced apart along the length direction of the main pipe A1 , and any two adjacent clamping parts are connected by the first connecting member 10 .
[0051] In order to further ensure the connection security, multiple clamping parts are provided, combined with Figure 3 , allowing the upper support plate 8 to connect with the sling 7, and multiple clamping parts to be connected in sequence, to avoid the safety hazard caused by the cross arm A2 being broken due to excessive force, thereby improving the connection safety.
[0052] As a further improvement to the above embodiment, in one embodiment, the first connector 10 includes a first threaded tube 1001 and a first threaded rod 1002 threadedly connected to the first threaded tube 1001. One of the first threaded tube 1001 and the first threaded rod 1002 is connected to one support plate 8, while the other is rotatably connected to the other support plate 8. In this embodiment, the first threaded rod 1002 is connected to one support plate 8, while the first threaded tube 1001 is rotatably connected to the other support plate 8. The spacing between adjacent crossarms A2 can be adjusted by rotating the first threaded tube 1001, providing excellent adaptability.
[0053] As a further improvement of the above embodiment, in one embodiment, the crane further includes a second clamp 11 and a second connecting member 12, wherein the second clamp 11 is used to clamp the lower part of the main pipe A1, and the second clamp 11 is connected to the car body 1 or the lifting arm 3 through the second connecting member 12, and is connected to the car body 1 in this embodiment.
[0054] Combine Figure 2 、 8 , 9, it can be understood that the substation structure support A is generally placed on the ground. The first clamp 9 is used to clamp the upper part of the substation structure support A. If the second clamp 11 and the second connecting member 12 are not provided. Then during the lifting process, as the upper part of the substation structure support A continues to rise, the bottom end of the substation structure support A may slide on the ground, causing a safety hazard. Therefore, this embodiment provides a second clamp 11, connects it to the lower part of the main pipe A1, and connects it to the vehicle body 1 through the second connecting member 12. In this way, during lifting, the bottom end of the substation structure support A is prevented from sliding on the ground, thereby avoiding safety hazards and effectively achieving smooth and safe lifting.
[0055] Moreover, after the substation support A is completely off the ground, the bottom end of the main pipe A1 is restrained by the second clamp 11, which effectively prevents the bottom end of the main pipe A1 from shaking during the lifting process, thereby avoiding potential safety hazards.
[0056] As a further improvement to the above embodiment, in one embodiment, the second clamp 11 includes two opposing second clamping plates 111 and a second fastener 112 for securing the two second clamping plates 111. The second clamping plates 111 are connected to the vehicle body 1 or the lifting arm 3 via the second connecting member 12. The second fastener 112 can be a bolt. The second clamping plates 111 are placed on either side of the main pipe A1 and secured together with bolts to effectively secure the main pipe A1.
[0057] The first clamp 9, the second clamp 11 and the second connection are arranged to cooperate with each other to prevent the bottom end of the main pipe A1 from sliding on the ground when starting to lift, and to prevent the bottom end of the main pipe A1 from swinging during the lifting process, thereby effectively achieving smooth and safe lifting.
[0058] As a further improvement to the above embodiment, in one embodiment, the second connector 12 includes a second threaded tube 121 and a second threaded rod 122 threadedly connected to the second threaded tube 121. One of the second threaded tube 121 and the second threaded rod 122 is connected to the second clamping plate 111, while the other is connected to the vehicle body 1 or the lifting arm 3. This embodiment allows the second threaded rod 122 to be rotatably connected to the second clamping plate 111, allowing the second threaded tube 121 to be connected to the vehicle body 1, and the second threaded tube 121 can only rotate in the vertical plane. The second clamping plate 111 has a second curved surface that mates with the main pipe A1, thereby better clamping the main pipe A1.
[0059] It can be understood that the substation structure support A is placed on the ground at the beginning. During the lifting process, the substation structure support A is vertical. Therefore, by allowing the second clamping plate 111 to rotate relative to the second threaded rod 122, the second clamping plate 111 can rotate with the substation structure support A to better clamp the main pipe A1.
[0060] At the start of the lift, the substation support A is placed on the ground, with the second clamp 11 very close to the ground. As the lift progresses, the substation support A rises and gradually becomes vertical, causing the position of the second clamp 11 to continuously change. Therefore, allowing the second threaded tube 121 to rotate only in the vertical plane satisfies the needs of the second clamp 11 and prevents horizontal swinging of the second clamp 11, which could pose a safety hazard.
[0061] After hoisting to a suitable position, first remove the second clamp 11, and after installing the bottom end of the main pipe A1, remove the first clamp 9. Easy to use.
[0062] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A crane for stably lifting a substation support structure, wherein the substation support structure comprises a main pipe and a plurality of cross arms arranged on the main pipe, characterized in that: The crane comprises: vehicle body; a winch, the winch being arranged on the vehicle body; a lifting arm, the lifting arm being movably arranged on the vehicle body; An oil cylinder, the oil cylinder is arranged on the vehicle body, and the output end of the oil cylinder is connected to the lifting arm; a support wheel, the support wheel is installed on the top end of the lifting arm; a rope, a first end of the rope passing over the support wheel and connected to the hoist; a sling, the sling being connected to the second end of the rope; The clamping portion includes a support plate and a first clamp, the first clamp being used to clamp the main pipe and being arranged below one of the crossarms when in use; the support plate is provided with a receiving groove for placing the crossarm; the support plate is connected to the first clamp, the support plate is used to abut against the crossarm, and the support plate is connected to the sling; The first clamp includes two first clamping plates arranged opposite to each other and a first fastener for fixing the two first clamping plates; The first clamping plate has a first arc-shaped surface that matches the main pipe; The crane further comprises: a first connecting member, the first connecting member comprising a first threaded tube and a first threaded rod threadedly connected to the first threaded tube, wherein one of the first threaded tube and the first threaded rod is connected to one of the support plates, and the other is rotatably connected to the other support plate; There are multiple clamping parts, and the multiple clamping parts are sequentially spaced along the length direction of the main pipe, and any two adjacent clamping parts are connected by the first connecting member; The crane further includes a second clamp and a second connecting piece, wherein the second clamp is used to clamp the lower part of the main pipe, and the second clamp is connected to the car body or the lifting arm through the second connecting piece.
2. The crane for stably lifting a substation support structure according to claim 1 is characterized in that: The second clamp includes two second clamping plates arranged opposite to each other and a second fastener for fixing the two second clamping plates; the second clamping plates are connected to the vehicle body or the lifting arm through the second connecting member.
3. The crane for stably lifting a substation support structure according to claim 2 is characterized in that: The second connecting member includes a second threaded tube and a second threaded rod threadedly connected to the second threaded tube, wherein one of the second threaded tube and the second threaded rod is connected to the second clamping plate, and the other is connected to the vehicle body or the lifting arm.
4. The crane for stably lifting a substation support structure according to claim 3 is characterized in that: The second threaded rod is rotatably connected to the second clamping plate, and the second threaded tube is connected to the vehicle body.
Citation Information
Patent Citations
Transformer substation is hoist for operation
CN207726618U
Intelligent installation equipment for water conservancy construction tubular pile and installation process
CN111847289A
Automatic mechanical equipment lifting device
CN215666767U