A vibrating mechanism for a crystallizer
By simplifying the structure of the crystallizer vibration device and adopting hydraulic transmission and leaf spring design, the problems of complex structure, large footprint, and inconvenient maintenance of the crystallizer vibration device are solved, achieving low-cost and high-efficiency vibration effect.
Patent Information
- Application Number
- CN202210664410.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-13
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2042-06-13
AI Technical Summary
Existing crystallizer vibration devices are complex in structure, occupy a large area, are inconvenient to maintain, and are costly.
The vibration mechanism, which includes a base, positioning seat, fixing frame, leaf spring, T-shaped vibration frame, vibration arm and hydraulic servo cylinder, simplifies the structure and uses hydraulic transmission to reduce weight and floor space.
This invention achieves a vibration device with simple structure, low cost, and easy maintenance, with a wide range of applications, reducing manufacturing costs and improving the convenience of hoisting and replacement.
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Figure CN115178716B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of crystallizers, and more particularly to a vibration mechanism for crystallizers. Background Technology
[0002] The crystallizer is the billet forming equipment in continuous steel casting and is the core component of the continuous casting machine. If the crystallizer remains stationary, the billet will break or crack, resulting in scrap. A crystallizer vibration device can support the crystallizer and drive it to vibrate up and down at a given amplitude and frequency, making demolding easier and preventing the billet from sticking to the water-cooled wall of the crystallizer during solidification, thus preventing billet breakage. A commonly used leaf spring vibration device replaces the guide arm on the short-arm four-bar linkage with a spring plate, eliminating the need for four bearings and lubrication, effectively improving the horizontal misalignment problem of the vibration device. Simultaneously, a balance spring is used in the mechanism for buffering and balancing the load. However, these types of vibration devices mostly use an electric motor for power transmission, resulting in a complex structure, complicated disassembly and maintenance, large footprint, and high cost. Summary of the Invention
[0003] One of the purposes of this application is to provide a vibration mechanism for a crystallizer to solve the problem that existing crystallizer vibration devices have complex structures and large footprints.
[0004] The technical solution of this application is:
[0005] A vibration mechanism for a crystallizer includes a base, a first positioning seat, a second positioning seat, a first fixed frame, a second fixed frame, two first leaf springs, two second leaf springs, a first T-shaped vibration frame, a second T-shaped vibration frame, a first vibration arm, a second vibration arm, a driver, and a connecting beam. The first fixed frame and the second fixed frame are fixed to the top surface of the base in parallel and spaced apart. The first positioning seat and the second positioning seat are fixed to the top surface of the base in parallel and spaced apart. The two first leaf springs are arranged parallel and spaced apart along the length direction of the base, and one end of each first leaf spring is connected to the lower part of the first fixed frame, and the other end is connected to the first positioning seat. The two second leaf springs are arranged parallel and spaced apart along the length direction of the base, and one end of each second leaf spring is connected to the lower part of the second fixed frame, and the other end is connected to the second positioning seat. The first T-shaped vibration frame is positioned above the first fixed frame and the first positioning seat, with its bottom sides at the middle end respectively hinged to the middle of the two first leaf springs; the second T-shaped vibration frame is positioned above the second fixed frame and the second positioning seat, with its bottom sides at the middle end respectively hinged to the middle of the two second leaf springs; one end of the first vibration arm is hinged to the upper part of the first fixed frame, and the other end is hinged to one end of the connecting beam, with the middle part of the first vibration arm hinged to the upper part of the middle end of the first T-shaped vibration frame; one end of the second vibration arm is hinged to the upper part of the second fixed frame, and the other end is hinged to the other end of the connecting beam, with the middle part of the second vibration arm hinged to the upper part of the middle end of the second T-shaped vibration frame; the driving end of the driver is connected to the middle of the connecting beam for driving the connecting beam to vibrate up and down.
[0006] As one technical solution of this application, one end of the first leaf spring is fixedly connected to the lower part of the first fixing frame, and the other end is fixedly connected to the first positioning seat.
[0007] As one technical solution of this application, one end of the first leaf spring is fixedly connected to the lower part of the first fixing frame, and the other end is fixedly connected to the first positioning seat.
[0008] As one technical solution of this application, a connecting lug is fixedly installed on the middle part of the connecting beam, and the driving end of the driver is hinged to the connecting lug to drive the connecting beam to vibrate up and down.
[0009] As one technical solution of this application, the driver includes a hydraulic servo cylinder, and the driver is fixedly installed on the base.
[0010] As one technical solution of this application, two first leaf springs are symmetrically arranged with respect to the middle end of the first T-shaped vibration frame, and two second leaf springs are symmetrically arranged with respect to the middle end of the second T-shaped vibration frame.
[0011] As one technical solution of this application, the distance from the connection point of the first T-shaped vibration frame and the first leaf spring to the two endpoints of the first leaf spring is the same.
[0012] As one technical solution of this application, the distance from the connection point of the second T-shaped vibration frame and the second leaf spring to the two ends of the second leaf spring is the same.
[0013] The beneficial effects of this application are:
[0014] The vibration mechanism for crystallizers disclosed in this application addresses the problems of traditional leaf spring crystallizer vibration devices, such as complex structure, heavy weight, large footprint, and inconvenient replacement. It optimizes the structure of traditional leaf spring crystallizer vibration devices, making the overall structure simpler, reducing weight and manufacturing costs, and facilitating hoisting and replacement, thus broadening its applicability. Furthermore, the device is easy to disassemble, simple to maintain and replace, and has low manufacturing costs. It employs hydraulic transmission, and the cost of easily damaged parts is low, making it economical and practical. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of a vibration mechanism for a crystallizer provided in an embodiment of this application;
[0017] Figure 2 A top view of a crystallizer vibration mechanism provided in an embodiment of this application.
[0018] Icons: 1-Base; 2-First positioning seat; 3-First fixing frame; 4-First leaf spring; 5-First T-shaped vibration frame; 6-Second T-shaped vibration frame; 7-First vibration arm; 8-Driver; 9-Connecting beam; 10-Connecting ear. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0021] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0022] In the description of this application, it should be noted that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. They are only used to facilitate the description of this application and to simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0023] Furthermore, in this application, unless otherwise expressly specified and limited, "above or below" the first feature may include direct contact between the first and second features, or contact between the first and second features through another feature between them. Moreover, "above," "over," and "on" the first feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the first feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0024] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0025] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0026] Example:
[0027] Please refer to Figure 1 (Refer to) Figure 2 This application provides a vibration mechanism for a crystallizer, including a base 1, a first positioning seat 2, a second positioning seat, a first fixing frame 3, a second fixing frame, two first leaf springs 4, two second leaf springs, a first T-shaped vibration frame 5, a second T-shaped vibration frame 6, a first vibration arm 7, a second vibration arm, a driver 8, and a connecting beam 9; wherein, the first fixing frame 3 and the second fixing frame are fixedly installed on the top surface of the base 1 in parallel and spaced apart; simultaneously, the first positioning seat 2 and the second positioning seat are fixedly installed on the top surface of the base 1 in parallel and spaced apart; the two first leaf springs 4 are arranged in parallel and spaced apart along the length direction of the base 1, and one end of each first leaf spring 4 is connected to the lower part of the first fixing frame 3, and the other end is connected to the first positioning seat 2, and each first leaf spring 4 is parallel to the upper surface of the base 1; the two second leaf springs are arranged in parallel and spaced apart along the length direction of the base 1, and one end of each second leaf spring is connected to the lower part of the second fixing frame, and the other end is connected to the second positioning seat, and each second leaf spring is parallel to the upper surface of the base 1. The first T-shaped vibration frame 5 has a T-shaped structure and is positioned above the first fixed frame 3 and the first positioning seat 2. The bottom two sides of the middle end of the first T-shaped vibration frame 5 are respectively hinged to the middle of the two first leaf springs 4. The second T-shaped vibration frame 6 has a T-shaped structure and is positioned above the second fixed frame and the second positioning seat. The bottom two sides of the middle end of the second T-shaped vibration frame 6 are respectively hinged to the middle of the two second leaf springs. One end of the first vibration arm 7 is hinged to the upper part of the first fixed frame 3, and the other end is hinged to one end of the connecting beam 9. The middle part of the first vibration arm 7 is hinged to the upper part of the middle end of the first T-shaped vibration frame 5. One end of the second vibration arm is hinged to the upper part of the second fixed frame, and the other end is hinged to the other end of the connecting beam 9. The middle part of the second vibration arm is hinged to the upper part of the middle end of the second T-shaped vibration frame 6. Meanwhile, the connecting beam 9 is parallel to the upper surface of the base 1. The driving end of the driver 8 is connected to the middle part of the connecting beam 9 to drive the connecting beam 9 to vibrate up and down.
[0028] It should be noted that, in this embodiment, one end of the first leaf spring 4 is fixedly connected to the lower part of the first fixing frame 3, and the other end is fixedly connected to the first positioning seat 2. Simultaneously, one end of the first leaf spring 4 is fixedly connected to the lower part of the first fixing frame 3, and the other end is fixedly connected to the first positioning seat 2.
[0029] In addition, a connecting lug 10 is fixedly installed on the middle part of the connecting beam 9, and the driver 8 is located directly below the connecting lug 10. The driving end of the driver 8 is hinged to the connecting lug 10 to drive the connecting beam 9 to vibrate up and down.
[0030] It should be noted that in this embodiment, the driver 8 is fixedly installed on the base 1 and can be driven by a hydraulic servo cylinder.
[0031] It should be noted that in this embodiment, the two first leaf springs 4 are symmetrically arranged with respect to the middle end of the first T-shaped vibration frame 5, and the two second leaf springs are symmetrically arranged with respect to the middle end of the second T-shaped vibration frame 6.
[0032] It should be noted that, in this embodiment, the distance from the connection point between the first T-shaped vibrating frame 5 and the first leaf spring 4 to the two endpoints of the first leaf spring 4 is the same. Similarly, the distance from the connection point between the second T-shaped vibrating frame 6 and the second leaf spring to the two endpoints of the second leaf spring is also the same.
[0033] After the crystallizer is placed on the first T-shaped vibrating frame 5 and the second T-shaped vibrating frame 6, they are fixed to the corresponding first T-shaped vibrating frame 5 and second T-shaped vibrating frame 6 respectively by positioning pins; when the hydraulic servo cylinder is activated, the power output end of the hydraulic servo cylinder vibrates up and down, thereby driving the first vibrating arm 7 to vibrate up and down around the hinge point on the first fixed frame 3, and the second vibrating arm to vibrate up and down around the hinge point on the second fixed frame, which in turn drives the first T-shaped vibrating frame 5 to vibrate up and down at the hinge point with the first vibrating arm 7, and drives the second T-shaped vibrating frame 6 to vibrate up and down at the hinge point with the second vibrating arm; and, due to the two lower first leaf springs 4 Both ends of the two second leaf springs are fixed, and the hinge point between the middle of the first leaf spring 4 and the first T-shaped vibration frame 5 vibrates up and down with the first T-shaped vibration frame 5. The hinge point between the middle of the second leaf spring and the second T-shaped vibration frame 6 vibrates up and down with the second T-shaped vibration frame 6. Therefore, the first leaf spring 4 can effectively buffer the up and down vibration of the first T-shaped vibration frame 5, and the second leaf spring can effectively buffer the up and down vibration of the second T-shaped vibration frame 6. It can also prevent them from getting stuck, reduce the load of the first T-shaped vibration frame 5 and the second T-shaped vibration frame 6 on the vibration device system itself, and prevent the lateral displacement of each moving part during vibration.
[0034] In summary, the vibration mechanism for crystallizers proposed in this application solves the problems of complex structure, heavy weight, large footprint, and inconvenient replacement associated with traditional leaf spring crystallizer vibration devices. It optimizes the structure of traditional leaf spring crystallizer vibration devices, making the overall structure simpler, reducing weight, saving manufacturing costs, and making hoisting and replacement more convenient, thus broadening its applicability. Furthermore, the device is easy to disassemble, simple to maintain and replace, and has low manufacturing costs. It uses hydraulic transmission, and the cost of easily damaged parts is low, making it economical and practical.
[0035] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A vibration mechanism for a crystallizer, characterized in that, The utility model relates to a kind of vibration device, including base, first locating seat, second locating seat, first fixed frame, second fixed frame, two first leaf springs, two second leaf springs, first T-shaped vibration frame, second T-shaped vibration frame, first vibration arm, second vibration arm, driver and connecting beam;The first fixed frame, the second fixed frame are fixed on the top surface of the base with parallel interval;The first locating seat, the second locating seat are fixed on the top surface of the base with parallel interval;Two first leaf springs are arranged with parallel interval along the length direction of the base, and the one end of each first leaf spring is connected to the lower part of the first fixed frame, and the other end is connected to the first locating seat;Two second leaf springs are arranged with parallel interval along the length direction of the base, and the one end of each second leaf spring is connected to the lower part of the second fixed frame, and the other end is connected to the second locating seat;The first T-shaped vibration frame is arranged above the first fixed frame, the first locating seat, and the bottom of the middle end is hinged to the middle part of two first leaf springs respectively;The second T-shaped vibration frame is arranged above the second fixed frame, the second locating seat, and the bottom of the middle end is hinged to the middle part of two second leaf springs respectively;The one end of the first vibration arm is hinged to the upper part of the first fixed frame, the other end is hinged to one end of the connecting beam, and the middle part of the first vibration arm is hinged to the upper part of the middle end of the first T-shaped vibration frame;The one end of the second vibration arm is hinged to the upper part of the second fixed frame, the other end is hinged to the other end of the connecting beam, and the middle part of the second vibration arm is hinged to the upper part of the middle end of the second T-shaped vibration frame;The driving end of the driver is drivingly connected to the middle part of the connecting beam, for driving the connecting beam to vibrate up and down.
2. The vibrating mechanism for a crystallizer according to claim 1, characterized by One end of the first leaf spring is fixedly connected to the lower part of the first fixed frame, and the other end is fixedly connected to the first locating seat.
3. The vibrating mechanism for a crystallizer according to claim 1, characterized by One end of the first leaf spring is fixedly connected to the lower part of the first fixed frame, and the other end is fixedly connected to the first locating seat.
4. The vibrating mechanism for a crystallizer according to claim 1, characterized by A connecting lug is fixedly installed on the middle part of the connecting beam, and the driving end of the driver is hinged to the connecting lug, for driving the connecting beam to vibrate up and down.
5. The vibrating mechanism for a crystallizer according to claim 1, wherein The driver includes hydraulic servo oil cylinder, and the driver is fixedly installed on the base.
6. The vibrating mechanism for a crystallizer according to claim 1, wherein Two first leaf springs are symmetrically arranged relative to the middle end of the first T-shaped vibration frame, and two second leaf springs are symmetrically arranged relative to the middle end of the second T-shaped vibration frame.
7. The vibrating mechanism for a crystallizer according to claim 1, wherein The distance from the connecting point of the first T-shaped vibration frame and the first leaf spring to the two end points of the first leaf spring is the same.
8. The vibrating mechanism for a crystallizer according to claim 1, wherein The distance from the connecting point of the second T-shaped vibration frame and the second leaf spring to the two end points of the second leaf spring is the same.
Citation Information
Patent Citations
Vibration mechanism for crystallizer
CN218591766U