Dust-proof Rear Clamp of Integral Tube-Type Laser Pipe Cutting Machine with Opposite-Direction Clamping
Through the entire barrel type, the combination of inclined guide rails and friction plates is used to solve the dust protection and adjustment problems of the chuck behind the laser pipe cutting machine, and the full seal and high-precision jaw adjustment are achieved, which improves the reliability and installation accuracy of the equipment.
Patent Information
- Application Number
- CN202210980370.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-16
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2042-08-16
AI Technical Summary
The chuck behind the existing laser pipe cutting machine has problems such as high-temperature metal dust protection, inconsistent axial reference line, difficulty in adjusting the external adjustment of the slider gap, and inconvenient adjustment of the external adjustment of the jaw accuracy, which affects the reliability and installation accuracy of the equipment.
It adopts a full-cylinder type of redirection-clampable design, including cylinder, cylinder block, piston, connecting rod, double-layer slider and jaw jaw. Through the combination of oblique guide rail, friction plate and eccentric shaft, it realizes full sealing and dustproofing, natural formation of axial reference and external adjustment of jaw jaws.
It realizes the full sealing and dustproof effect, solves the problem of dust entry, simplifies axial reference adjustment, and improves the jaw adjustment efficiency and the installation accuracy of the entire machine.
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Figure CN115178904B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of the rear chuck of a laser pipe cutting machine, and particularly to a dust-proof rear chuck of a laser pipe cutting machine with an integral barrel that can be clamped in different directions. Background Art
[0002] Laser processing is an emerging industry developed this year, and the rear chuck is a very key device of a laser pipe cutting machine. Currently, there are mainly the following 4 problems with the rear chuck of a laser pipe cutting machine:
[0003] ①Regarding the dust-proof problem of high-temperature metal dust; currently, the accuracy of the jaws inside the rear chuck is adjusted through a set adjustment window, so the chuck cannot be fully sealed, which directly affects the reliability of the chuck's operation and is an urgent problem to be solved currently.
[0004] ②The problem of establishing the axial reference line of the rear chuck; currently, there is no unified reference for the axis of the rear chucks popular in the market, which is inconvenient for users to adjust the accuracy. This problem affects the commissioning and installation accuracy of the whole machine and is a common requirement of the majority of users.
[0005] ③The problem of externally adjustable slider clearance; this problem is the key to achieving dust-proof sealing. Once external adjustment is achieved, it is expected to achieve full-seal dust-proof.
[0006] ④The problem of externally adjustable jaw accuracy. In the past, a window was opened on the barrel wall for debugging inside the chuck, which was inconvenient to adjust and had low adjustment efficiency.
[0007] Therefore, we propose a dust-proof rear chuck of a laser pipe cutting machine with an integral barrel that can be clamped in different directions to solve the above problems. Summary of the Invention
[0008] The purpose of the present invention is to provide a dust-proof rear chuck of a laser pipe cutting machine with an integral barrel that can be clamped in different directions to solve the deficiencies in the prior art.
[0009] To achieve the above purpose, the present invention adopts the following technical solutions:
[0010] A dust-proof rear chuck of a laser pipe cutting machine with an integral barrel that can be clamped in different directions proposed by the present invention includes a barrel and a disk fixed to the end face of the barrel. A cylinder block is arranged inside the barrel, a front piston and a rear piston are installed in the cylinder block, and four connecting rods are arranged at the telescopic end of the cylinder block. One end of the connecting rod is rotatably connected to the cylinder block;
[0011] The disk body is provided with a transition plate, and double-layer sliders are slidably mounted on the four sides of the disk body, and one side of the disk body is provided with four swing rods, the swing rods are "V" shaped, and the middle part of the swing rods is rotatably connected with the disk body, and one end of the four swing rods is rotatably connected with the ends of the above four connecting rods, and the other ends of the four swing rods are respectively inserted into the four double-layer sliders, and the swing rods are slidably matched with the double-layer sliders;
[0012] The four double-layer sliding blocks can be detachably mounted with claws.
[0013] The present invention proposes a dust-proof rear clamp for a whole-cylinder laser tube cutting machine that can be clamped in different directions. Preferably, four guide blocks are fixed on the inner wall of the cylinder, the four guide blocks are evenly distributed, and the vertical cross-section of the guide blocks is "U" shaped, and the four connecting rods are respectively inserted in the guide blocks, and the connecting rods and the guide blocks are slidably matched to improve the stability of the connecting rods when they move, thereby improving the stability of the clamping claws when they move.
[0014] The present invention proposes a dust-proof rear clamp for a whole-barrel laser tube cutting machine that can be clamped in different directions. Preferably, a bayonet is provided at one end of the double-layer slider close to the rocker arm, one end of the rocker arm is inserted into the bayonet, and the rocker arm and the double-layer slider are slidably matched to facilitate the movement of the double-layer slider by the rocker arm.
[0015] The present invention proposes a dust-proof rear clamp for a whole-barrel laser tube cutting machine that can be clamped in different directions. Preferably, a straight guide rail surface is fixed on the disk body, the double-layer slider is installed on the straight guide rail surface, and inclined guide rail working surfaces are opened on both sides of the double-layer slider.
[0016] The present invention proposes a dust-proof rear clamp for a whole-barrel laser tube cutting machine that can be clamped in different directions. Preferably, a friction plate is arranged between the double-layer slider and the straight guide rail surface, and an adjusting screw hole is penetrated through the double-layer slider. Eccentric shaft holes are arranged on both sides of the adjusting screw hole to facilitate the adjustment of the position of the double-layer slider.
[0017] The present invention proposes a dust-proof rear clamp for a whole-barrel laser tube cutting machine that can be clamped in different directions. Preferably, a plurality of installation steps are provided on the upper surface of the double-layer slider, and the clamping claws are fixed on the installation steps by bolts, so as to facilitate adjustment of the position of the clamping claws to expand the range of objects clamped by the device.
[0018] The present invention proposes a dust-proof rear clamp for a whole-barrel laser tube cutting machine that can be clamped in different directions. Preferably, an anti-slip layer is provided on the outer wall of each of the clamping claws to increase the friction force when clamping with the object and improve the tightness of the clamping with the object.
[0019] A dust-proof rear clamp for a laser tube cutting machine with an integral barrel and capable of opposite-direction clamping. Preferably, four openings are evenly formed in the transition plate, and the four double-layer sliders are inserted into the openings to position the double-layer sliders and improve the stability of the movement of the double-layer sliders.
[0020] A dust-proof rear clamp for a laser tube cutting machine with an integral barrel and capable of opposite-direction clamping. Preferably, a front piston and a rear piston are installed in the cylinder block, and its air circuit is a four-channel. The two pistons move independently. Through external control, the two pistons can achieve the same-direction movement or be converted into opposite-direction movement. In actual use, according to the different pipes of the tube cutting machine, the same-direction clamping or opposite-direction clamping can be conveniently realized.
[0021] The beneficial effects of the present invention are as follows:
[0022] 1. The double-layer sliders are adopted. The inclined working surface guide rails are adopted in the structure of the double-layer sliders. The upper layer of the double-layer sliders is above the integral panel, and the lower layer of the double-layer sliders, that is, the working surface of the guide rails, is below the integral panel. It is very difficult for dust to break through the gaps of the integral panel and enter the lower sliders, thus achieving an excellent dust-proof effect. In addition, the integral barrel structure is adopted. Since the adjustment window is cancelled, the dust-proof around is completely sealed, and the problem of dust-proof of the rear clamp is completely solved.
[0023] 2. After adopting the integral barrel structure design, there are no any connecting parts from the rear flange to the front end face. Therefore, for the axial direction, the outer wall of the integral barrel naturally forms the axial reference, solving the problem of the user's precision alignment and being beneficial to the overall machine debugging.
[0024] 3. In this device, by tightening the adjusting screw downward, the friction plate is pushed out downward. After the friction plate contacts the flat guide rail surface, the double-layer slider is pushed upward by the reaction force until the gap between the two working surfaces of the inclined guide rail working surface is close to zero. By combining the inclined guide rail with the adjustable friction plate, the adjustment of the gap between the guide rail and the slider outside is realized.
[0025] 4. In this device, the eccentric shaft is combined with the transition plate. By adjusting the eccentric shaft, the transition plate moves back and forth slightly. After the adjustment is in place, the transition plate is pressed tightly on the double-layer slider, thereby realizing the external adjustment of the claw. There is no need to make adjustments again when the claw changes gears, improving the adjustment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic structural diagram of the front view of the dust-proof rear clamp of the integral barrel type laser tube cutting machine capable of opposite-direction clamping proposed by the present invention;
[0027] Figure 2 It is a schematic structural diagram of the cross-section of the dust-proof rear clamp of the integral barrel type laser tube cutting machine capable of opposite-direction clamping proposed by the present invention;
[0028] Figure 3 The structural schematic diagram of the main view of the dust-proof rear clamping middle disc body of the integral cylinder type laser pipe cutting machine with anisotropic clamping proposed by the present invention;
[0029] Figure 4 The structural schematic diagram of the sectional view of the dust-proof rear clamping middle disc body of the integral cylinder type laser pipe cutting machine with anisotropic clamping proposed by the present invention;
[0030] Figure 5 The structural schematic diagram of the top view of the dust-proof rear clamping middle disc body of the integral cylinder type laser pipe cutting machine with anisotropic clamping proposed by the present invention.
[0031] In the figure: 1. Cylinder body; 2. Cylinder block; 3. Front piston; 4. Rear piston; 5. Connecting rod; 6. Disc body; 7. Transition plate; 8. Double-layer slider; 9. Swing rod; 10. Claw; 11. Eccentric shaft hole; 12. Inclined guide rail working surface; 13. Straight guide rail surface; 14. Friction plate; 15. Adjusting screw hole; 16. Guide block. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0033] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0034] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specifically defined.
[0035] Refer to Figures 1-5The dust-proof rear clamp of the whole-barrel laser tube cutting machine with heterogeneous clamping includes a barrel 1 and a disc 6 fixed on the end face of the barrel 1. The outer wall of the whole barrel is adopted, and the axial reference is naturally formed, which solves the problem of user precision adjustment and is conducive to the debugging of the whole machine. The cylinder body 1 is provided with a cylinder body 2, and the cylinder body 2 is provided with a front piston 3 and a rear piston 4. The gas path is four-channel, and the two pistons move independently. Through external control, the two pistons can realize the same direction movement or can be converted into heterogeneous movement. In actual use, according to the different pipe materials of the tube cutting machine, the same direction clamping or heterogeneous clamping can be conveniently realized, and the telescopic end of the cylinder body 2 is provided with four connecting rods 5, and one end of the connecting rod 5 is rotatably connected with the cylinder body 2;
[0036] A transition plate 7 is provided on the disc body 6, and double-layer sliders 8 are slidably installed on the four sides of the disc body 6. Four openings are evenly opened on the transition plate 7. Four double-layer sliders 8 are inserted in the openings to position the double-layer sliders 8 and improve the stability of the movement of the double-layer sliders 8. A straight guide surface 13 is fixed on the disc body 6. The double-layer sliders 8 are installed on the straight guide surface 13, and inclined guide working surfaces 12 are opened on both sides of the double-layer sliders 8. A friction plate 12 is provided between the double-layer sliders 8 and the straight guide surface 13. The device pushes the friction plate 14 downward by tightening the adjusting screw downward. After the friction plate 14 contacts the straight guide rail surface 13, the double-layer slider 8 is pushed upward by the reaction force until the gap between the two working surfaces of the inclined guide rail working surface 12 is close to zero. By combining the inclined guide rail with the adjustable friction plate 14, the external adjustment of the gap between the guide rail and the slider is realized. The double-layer slider 8 is provided with an adjusting screw hole 15, and both sides of the adjusting screw hole 15 are provided with an eccentric shaft hole 11;
[0037] Four swing rods 9 are arranged on one side of the disc body 6. The swing rods 9 are "V" shaped, and the middle part of the swing rods 9 is rotatably connected to the disc body 6, and one end of the four swing rods 9 is rotatably connected to the end of the above-mentioned four connecting rods 5, respectively. The other ends of the four swing rods 9 are respectively inserted into four double-layer sliders 8, and the swing rods 9 and the double-layer sliders 8 are slidably matched. The double-layer sliders 8 are provided with a bayonet at one end close to the swing rod 9, and one end of the swing rod 9 is inserted into the bayonet. Four guide blocks 16 are fixed on the inner wall of the cylinder 1. The four guide blocks 16 are fixed on the inner wall of the cylinder 1. The guide blocks 16 are evenly distributed, and the vertical section of the guide blocks 16 is "U" shaped. The four connecting rods 5 are respectively inserted in the guide blocks 16. The connecting rods 5 and the guide blocks 16 are slidably matched to improve the stability of the connecting rods 5 when moving, thereby improving the stability of the claws 10 when moving. The eccentric shaft is combined with the transition plate 7. By adjusting the eccentric shaft, the transition plate 7 is moved back and forth slightly. After being adjusted in place, the transition plate 7 is pressed tightly against the double-layer slider 8, thereby realizing the external adjustment of the claws 10;
[0038] Claws 10 can be detachably installed on each of the four double-layer sliders 8. A plurality of installation steps are provided on the upper surface of the double-layer slider 8, and the claws 10 are fixed to the installation steps by bolts. An anti-slip layer is provided on the outer wall of each claw 10.
[0039] In this embodiment, the operation of the cylinder block 2 drives the four connecting rods 5 to move simultaneously. The connecting rods 5 drive the swing rods 9 to rotate on the disc body 6. The swing rods 9 move the four double-layer sliders 8 simultaneously towards the middle or towards the outside, clamping and fixing the object, enabling it to be clamped in different directions. By adopting the double-layer sliders 8, the inclined guide rail working surface 12 is adopted in the structure of the double-layer sliders 8. The upper layer of the double-layer slider 8 is above the integral panel, and the lower layer of the double-layer slider 8, that is, the guide rail working surface, is below the integral panel. It is very difficult for dust to break through the gaps in the integral panel and enter the lower slider, thus achieving an excellent dust-proof effect. In addition, by adopting the integral cylinder structure, since the adjustment window is cancelled, the dust-proof around is completely sealed, thoroughly solving the problem of dust-proof at the rear clamp.
[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent replacements or changes, should be covered within the protection scope of the present invention.
Claims
1. Dust-proof rear clamp of integral tube laser cutting machine with anisotropic clamping, comprising a cylinder body (1) and a disc body (6) fixed to the end face of the cylinder body (1), characterized in that, Inside the cylinder body (1), a cylinder block (2) is provided. A front piston (3) and a rear piston (4) are installed in the cylinder block (2). Four connecting rods (5) are provided at the telescopic end of the cylinder block (2). One end of the connecting rod (5) is rotatably connected to the cylinder block (2). A transition plate (7) is provided on the disc body (6). Double-layer sliders (8) are slidably installed on the four sides of the disc body (6). Four swing rods (9) are provided on one side of the disc body (6). The swing rods (9) are in a "V" shape. The middle of the swing rods (9) is rotatably connected to the disc body (6). One end of each of the four swing rods (9) is rotatably connected to the end of each of the above four connecting rods (5). The other end of each of the four swing rods (9) is respectively inserted into the four double-layer sliders (8). The swing rods (9) are in sliding fit with the double-layer sliders (8). Detachable claws (10) are installed on the four double-layer sliders (8). A flat guide surface (13) is fixed on the disc body (6). The double-layer slider (8) is installed on the flat guide surface (13). Oblique guide working surfaces (12) are provided on both sides of the double-layer slider (8). A friction plate (14) is provided between the double-layer slider (8) and the flat guide surface (13). An adjustment screw hole (15) penetrates through the double-layer slider (8). Eccentric shaft holes (11) are provided on both sides of the adjustment screw hole (15). By tightening the adjustment screw downward, the friction plate (14) is pushed out downward. After the friction plate (14) contacts the flat guide surface (13), the double-layer slider (8) is pushed upward by the reaction force until the gap between the two working surfaces of the oblique guide working surface (12) approaches zero.
2. The dust-proof rear clamp of the integral barrel type laser tube cutting machine capable of being clamped in opposite directions according to claim 1, characterized in that, Four guide blocks (16) are fixed on the inner wall of the cylinder body (1). The four guide blocks (16) are evenly distributed. The vertical cross-section of the guide block (16) is in a "U" shape. The four connecting rods (5) are respectively inserted into the guide blocks (16). The connecting rods (5) are in sliding fit with the guide blocks (16).
3. The dust-proof rear clamp of the integral cylinder type laser pipe cutting machine capable of being clamped in opposite directions according to claim 1, wherein, A bayonet is provided at one end of the double-layer slider (8) close to the swing rod (9). One end of the swing rod (9) is inserted into the bayonet. The swing rod (9) is in sliding fit with the double-layer slider (8).
4. The dust-proof rear clamp of the integral tube type laser tube cutting machine capable of being clamped in opposite directions according to claim 1, characterized in that A plurality of installation steps are provided on the upper surface of the double-layer slider (8). The claw (10) is fixed on the installation step by a bolt.
5. The dust-proof rear clamp of the integral barrel type laser tube cutting machine capable of being clamped in opposite directions according to claim 4, characterized in that, An anti-slip layer is provided on the outer wall of each claw (10).
6. The dust-proof rear clamp of the integral tube laser cutting machine capable of being clamped in opposite directions according to claim 1, wherein Four openings are evenly provided on the transition plate (7). The four double-layer sliders (8) are inserted into the openings.
7. The dust-proof rear clamp of the integral cylinder type laser tube cutting machine capable of being clamped in opposite directions according to claim 1, characterized in that, A front piston (3) and a rear piston (4) are installed in the cylinder block (2). Its air path is a four-channel. The two pistons move independently. Through external control, the two pistons can move in the same direction or be converted into opposite directions. In actual use, according to different pipes of the pipe cutting machine, it can be conveniently realized to clamp in the same direction or clamp in the opposite direction.
Citation Information
Patent Citations
Single-cylinder pneumatic type double-acting clamp tube chuck
CN109014265A
Rear chuck with dust removal function
CN216398454U