A plastic crusher with anti-splashing function

By introducing pretreatment and crushing reflow components into the plastic crusher, the splashing problem during the plastic crushing process is solved, and the effective collection and re-milling of plastic is achieved, reducing material waste and environmental pollution, and improving crushing efficiency.

CN115179461BActive Publication Date: 2024-12-20XUZHOU SHENGTAI PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202210739137.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-28
Publication Date
2024-12-20
Estimated Expiration
2042-06-28

AI Technical Summary

Technical Problem

During the treatment process, existing plastic crushing equipment is prone to splashing plastic debris, causing waste of materials and pollution of the operating environment.

Method used

A plastic crusher with anti-splash function is designed, including a pretreatment box and a crushing box. The pretreatment box flattens the arc plastic products through a circulating rolling assembly. The crushing reflux assembly is installed in the crushing box to collect the splashing plastic and perform it again. Crushing treatment ensures the collection and reuse of splashed plastic.

Benefits of technology

It effectively reduces the splashing phenomenon during plastic crushing, avoids material waste and operating environment pollution, and improves crushing efficiency and reuse value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a plastic crusher with an anti-splashing function, comprising a crushing box, a pretreatment box for pretreatment of plastics on the crushing box, a circulating crushing component for reciprocatingly crushing plastics in a device bin on one side of a feed channel, a crushing component for crushing plastics in the crushing box, and a crushing reflux component in the crushing box. The plastics are cyclically crushed in the feed channel to process possible bottle-shaped, basin-shaped or other plastic products with arc-shaped corners into flat sheets, thereby preventing the plastic products from breaking or cracking due to uneven stress distribution on the cross section caused by the arc-shaped shape during extrusion and crushing, reducing the occurrence of splashing, and realizing the collection, re-crushing and confluence of splashed plastics through the crushing reflux component, thereby avoiding the waste of raw materials caused by splashing when the plastics are crushed, and the adverse effects on the operating environment and personnel.
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Description

Technical Field

[0001] The invention relates to the field of plastic processing devices, in particular to a plastic crusher with an anti-splashing function. Background Art

[0002] Plastic is a widely used high molecular polymer material. Plastic products are used in all areas of people's lives. The use of plastic products inevitably causes a large amount of plastic pollution. Therefore, it is necessary to recycle plastic products to reduce pollution to the ecological environment and realize their reuse value.

[0003] When plastics are recycled and reused, they need to be crushed. The crushed plastics not only free up space and are easy to store, but also facilitate the subsequent decomposition and granulation processes. There are many kinds of existing crushing equipment, most of which use one or more sets of crushing rollers or rolling blades for processing. In this process, plastic debris is often splashed everywhere. The splash of such plastic debris is due to the curved shape of the plastic products themselves. When they are squeezed and crushed, it is very easy to cause uneven stress distribution on the cross section and break or crack, causing splashing. On the other hand, due to the flow difference between feeding and unloading, sufficient energy is transferred to the plastic at the high-speed rotating crushing roller or rolling blade, causing splashing. The occurrence of plastic splashing not only causes waste of the material itself, but also has an adverse effect on the operating workshop environment and operators.

[0004] Based on this, a plastic crusher with anti-splashing function is needed. Summary of the invention

[0005] The object of the present invention is to provide a plastic crusher with an anti-splashing function to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a plastic pulverizer with anti-splashing function, comprising a pulverizing box, a pretreatment box for pretreatment of plastics on the pulverizing box, a feed channel connected to the feed port of the pulverizing box in the pretreatment box, a circulating rolling component for reciprocatingly rolling the plastic in the device bin on one side of the feed channel, a pulverizing component for pulverizing the plastic in the pulverizing box, a lower end of the pulverizing component being connected to a discharge barrel for collecting the pulverized plastics, the discharge barrel being connected to a discharge hopper connected to the outside of the pulverizing box, and a pulverizing reflux component installed at the lower end of the pulverizing component for recovering splashed plastics, pulverizing them again and conveying them back to the discharge barrel.

[0007] As a further solution of the present invention: the circulating rolling assembly includes an upper push plate, a lower push plate, an intermittent gear and a rolling plate, the upper push plate and the lower push plate are arranged in parallel and at intervals in the device bin, and rolling plates are provided at the ends of the upper push plate and the lower push plate facing the feed channel, and the ends of the upper push plate and the lower push plate away from the feed channel are connected to each other by a connecting rod, and an intermittent gear is rotatably arranged between the upper push plate and the lower push plate, and the center of the cross-section of the intermittent gear is connected to the output end of the first motor through a first rotating shaft, an upper tooth block meshing with the upper tooth segment of the intermittent gear is provided on the upper push plate, and a lower tooth block meshing with the upper tooth segment of the intermittent gear is provided on the lower push plate, and rolling teeth are provided on both end surfaces of the rolling plate in the extension and retraction direction, and a tooth contact plate matching the rolling teeth on the rolling plate is provided on the inner wall of the feed channel.

[0008] As a further solution of the present invention: a slide groove matching the rolling plate is provided on the inner wall of the feed channel, and the rolling plate is slidably installed in the slide groove.

[0009] As a further solution of the present invention: the feed channel is vertically arranged or inclined.

[0010] As a further solution of the present invention: the crushing assembly is located at the lower end of the crushing box, and the box body in the crushing assembly is provided with a crushing groove facing the feed channel. The crushing assembly includes a main crushing roller, a driving gear, an auxiliary crushing roller and a driven gear. A second motor is installed in the box body, and the output end of the second motor is connected to a second rotating shaft passing through the crushing groove. The main crushing roller is installed on the second rotating shaft in the crushing groove, and a driving gear is also provided on the second rotating shaft. A driven gear meshing with the driving gear is provided in the box body, and the driven gear is installed on a third rotating shaft. The third rotating shaft in the crushing groove is also provided with an auxiliary crushing roller arranged parallel to the main crushing roller.

[0011] As a further solution of the present invention: the pulverizing groove is surrounded by inclined baffles, and the pulverizing box is provided with an annular splash collecting groove surrounding the box body of the pulverizing assembly.

[0012] As a further solution of the present invention: the crushing and reflux assembly is arranged at the lower end of the splash collection tank, the crushing and reflux assembly includes a turntable, a driving gear and a crushing disk, the driving gear is arranged on the outside of the discharge barrel, a mounting hole matching the discharge barrel is provided at the center of the turntable, the turntable is sleeved on the outside of the discharge barrel, the turntable is rotatably installed in the crushing box, a card slot matching the turntable is provided on the inner wall of the crushing box, a driving gear is rotatably installed in the turntable, the driving gear is connected to the output end of the third motor through the fourth rotating shaft, the turntable is provided with an inner gear ring meshing with the driving gear, the upper end of the fourth rotating shaft is connected to the first bevel gear in the direction changing gear box, the direction changing gear box is provided with a first bevel gear meshing with the first bevel gear A second bevel gear is opposite to the wheel, and a third bevel gear is also rotated in the change-direction gear box, which is vertically arranged and meshed with the first bevel gear and the second bevel gear. The second bevel gear is connected to a crushing disk at its upper end through a rotating shaft, and a plurality of crushing rods are arranged around the crushing disk. The unloading barrel is provided with a reflux inlet in the tangential direction of the rotation of the crushing disk. A driving pulley arranged at the lower end of the driving gear is also installed on the fourth rotating shaft, and the driving pulley is connected to a driven pulley through a transmission belt, and the driven pulley is connected to an auxiliary disk in the same plane as the crushing disk through a fourth rotating shaft, and a plurality of auxiliary rods are arranged around the auxiliary disk, and the auxiliary disk and the crushing disk are arranged on both sides of the reflux inlet, and the rotation trajectories of the auxiliary rods and the crushing rods do not interfere with each other.

[0013] As a further solution of the present invention: the turntable is arranged horizontally.

[0014] As a further solution of the present invention: the turntable is arranged to be inclined, and the horizontal height of one end of the turntable where the driving gear and the crushing disc are installed is lower than that of the other end.

[0015] As a further solution of the present invention: the upper end of the pretreatment box is also provided with a reciprocating sliding cover assembly to prevent splashing caused by the operation of the circulating rolling assembly, the reciprocating sliding cover assembly includes a connecting frame, a slider and a shield plate, the upper end of the pretreatment box is slidingly provided with a shield plate to partially block the opening of the feed channel, the shield plate is connected to the slider at the upper end of the pretreatment box through a connecting rod, and the lower end of the slider is connected to the upper push plate of the circulating rolling assembly through a connecting frame.

[0016] As a further solution of the present invention: a fourth bevel gear is provided on the fourth rotating shaft connected to the output end of the third motor, a fifth bevel gear meshing with the fourth bevel gear is provided in the crushing box, the fifth bevel gear is connected to a fifth rotating shaft arranged horizontally for rotation, the fifth rotating shaft passes through the discharge barrel, and a plurality of blades are also provided on the fifth rotating shaft.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. Before crushing, a pre-treatment device is added to perform reciprocating plastic rolling in the feed channel to process possible bottle-shaped, basin-shaped or other plastic products with curved corners into flat sheets, thereby avoiding the breakage or cracking of plastic products due to uneven stress distribution on the cross section during extrusion and crushing due to the curved surface shape, and reducing the resulting splashing. At the same time, the reciprocating rolling setting in front of the crushing port plays a role in regulating the feed flow rate. At the same time, the flattened plastic is less likely to accumulate at the crushing port than before treatment, which plays a positive role in accelerating the crushing process;

[0019] 2. A crushing reflux component is arranged near the crushing device, and the splashed plastic is collected and passed into a feeding channel formed between the crushing disk and the auxiliary disk leading to the reflux inlet. In the channel, the plastic is constantly in contact and collided with the crushing rod and the auxiliary rod on the crushing disk and the auxiliary disk. While completing the reflux, the crushing effect of the collected splashed plastic is further improved, and the collection, re-crushing and convergence of the splashed plastic are realized in a comprehensive and coherent manner, thereby avoiding the splashing phenomenon during plastic crushing, which brings about a waste of raw materials and adverse effects on the operating environment and personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a plastic crusher with anti-splashing function.

[0021] Figure 2 The schematic diagram is a structural diagram of a circulating crushing component in a plastic crusher with an anti-splashing function.

[0022] Figure 3 It is a schematic diagram of the structure of the rolling plate in a plastic crusher with anti-splashing function.

[0023] Figure 4 It is a schematic diagram of the structure of the main crushing roller in a plastic crusher with anti-splashing function.

[0024] Figure 5 It is a schematic diagram of the structure of the crushing component in a plastic crusher with anti-splashing function.

[0025] Figure 6 It is a schematic diagram of the structure of the crushing and reflux component in a plastic crusher with anti-splashing function.

[0026] Figure 7 It is a structural schematic diagram of the turntable of a plastic crusher with anti-splashing function.

[0027] Figure 8 It is a schematic diagram of the structure of the crushing disk in a plastic crusher with anti-splashing function.

[0028] Fig. 9The diagram is a structural diagram of a reciprocating sliding cover assembly in a plastic crusher with an anti-splashing function.

[0029] Fig.10 The schematic diagram of the structure of the shield in the plastic crusher with anti-splashing function.

[0030] Fig.11 It is a schematic diagram of the structure of the fifth rotating shaft and blades in a plastic crusher with anti-splashing function.

[0031] Among them: 1. Pretreatment box; 101. Device bin; 102. Feed channel; 2. Crushing box; 3. Circulation rolling assembly; 301. Upper push plate; 302. Lower push plate; 303. Connecting rod; 304. Upper tooth block; 305. Lower tooth block; 306. Intermittent gear; 307. Rolling plate; 308. Tooth contact plate; 309. First motor; 310. Slide; 311. First rotating shaft; 4. Crushing assembly; 401. Box; 402. Crushing slot; 403. Main crushing roller; 404. Driving gear; 405. Second rotating shaft; 406. Auxiliary crushing roller; 407. Driven gear; 408. Third rotating shaft; 409. Second motor; 410. Fixed crushing teeth; 5. Crushing reflux assembly; 501. Rotating Table; 502, driving gear; 503, crushing disc; 504, changing gear box; 505, third motor; 506, fourth rotating shaft; 507, slot; 508, first bevel gear; 509, second bevel gear; 510, third bevel gear; 511, crushing rod; 512, reflux inlet; 513, driving pulley; 514, transmission belt; 515, driven pulley; 516, auxiliary disc; 517, auxiliary rod; 518, fourth rotating shaft; 6, splash collecting tank; 7, unloading barrel; 8, unloading hopper; 9, reciprocating slide cover assembly; 901, connecting frame; 902, slider; 903, connecting rod; 904, shield; 10, fourth bevel gear; 11, fifth bevel gear; 12, fifth rotating shaft; 13, blade. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example 1: Please refer to Figures 1 to 8In an embodiment of the present invention, a plastic crusher with an anti-splashing function comprises a crushing box 2 and a pretreatment box 1 arranged on the crushing box 2 for pretreatment of plastic, wherein the pretreatment box 1 is provided with a feed channel 102 connected to the feed port of the crushing box 2, and a device bin 101 on one side of the feed channel 102 is provided with a circulating rolling component 3 for reciprocatingly rolling the plastic, and the plastic passing through the feed channel 102 is pre-processed by rolling by the circulating rolling component 3, so that bottle-shaped, basin-shaped or other plastic products with curved corners are effectively processed into flat sheets, so as to reduce the subsequent possible plastic splash, and the crushing box 2 is provided with a crushing component 4 for crushing the plastic, and the lower end of the crushing component 4 is connected to a lower barrel 7 for collecting the crushed plastic, and the lower barrel 7 is connected to a lower hopper 8 connected to the outside of the crushing box 2, and the crushing box 2 is also provided with a crushing reflux component 5 installed at the lower end of the crushing component 4 for recovering the splashed plastic, crushing it again and conveying it back to the lower barrel 7.

[0034] Specifically, the circulating rolling assembly 3 includes an upper push plate 301, a lower push plate 302, an intermittent gear 306 and a rolling plate 307. The upper push plate 301 and the lower push plate 302 are arranged in parallel and spaced apart in the device bin 101. The ends of the upper push plate 301 and the lower push plate 302 facing the feed channel 102 are provided with a rolling plate 307. The width of the rolling plate 307 is the same as the width of the feed channel 102, so as to ensure that the rolling plate 307 effectively covers the feed channel 102 during reciprocating motion. The ends of the upper push plate 301 and the lower push plate 302 away from the feed channel 102 are connected to each other by a connecting rod 303. An intermittent gear 306 is rotatably arranged between the upper push plate 301 and the lower push plate 302. The cross-sectional center of the intermittent gear 306 passes through The first rotating shaft 311 is connected to the output end of the first motor 309, and the first motor 309 is fixedly installed in the device bin 101 of the pre-treatment box 1. The upper push plate 301 is provided with an upper tooth block 304 meshing with the tooth pattern segment of the intermittent gear 306, and the lower push plate 302 is provided with a lower tooth block 305 meshing with the tooth pattern segment of the intermittent gear 306. The two end surfaces of the rolling plate 307 in the telescopic direction are provided with fine rolling teeth, and the inner wall of the feeding channel 102 is provided with a tooth pattern contact plate 308 matching the rolling teeth on the rolling plate 307; before the plastic enters the crushing box 2 for crushing, it first passes through the pre-treatment box 1. When the plastic is put into the feeding channel 102 of the pre-treatment box 1, the first motor 309 is started and drives the intermittent gear 306. The upper push plate 301 is driven to move to the right by the tooth segment on the intermittent gear 306 and the upper tooth block 304 on the upper push plate 301 and meshing transmission occurs, and the upper push plate 301 and the lower push plate 302 are connected by the connecting rod 303, so that the ends of the upper push plate 301 and the lower push plate 302 facing the feed channel 102 move to the right at the same time, and the rolling plate 307 rolls the passing plastic on the tooth contact plate 308 on the right side of the feed channel 102. When the intermittent gear 306 continues to rotate, the transmission meshing with the upper tooth block 304 on the upper push plate 301 is released, and the lower tooth block 305 on the lower push plate 302 is contacted and meshing transmission occurs, which drives the upper push plate 301 and the lower push plate 302 to move to the left and are rolled on the feed channel. The plastic on the toothed contact plate 308 on the right side of the feed channel 102 falls off immediately, and the plastic that passes through is rolled by the rolling plate 307 on the toothed contact plate 308 on the left side of the feed channel 102, and the plastic rolling is repeated in this way. Possible bottle-shaped, basin-shaped or other plastic products with curved corners are processed into flat sheets, thereby avoiding the breakage or cracking of plastic products due to uneven cross-sectional stress distribution caused by the curved surface shape during extrusion and crushing, and reducing the occurrence of splashing caused by this. At the same time, the reciprocating rolling setting in front of the crushing port is used to adjust the feed flow rate. At the same time, the flattened plastic is not easy to accumulate at the crushing port compared to the plastic before processing, which plays a positive role in accelerating the crushing process.

[0035] Specifically, a slide groove 310 matching the rolling plate 307 is provided on the inner wall of the feed channel 102, and the rolling plate 307 is slidably installed in the slide groove 310 to ensure the stability of the horizontal reciprocating motion of the rolling plate 307 driven by the upper push plate 301 and the lower push plate 302, and smoothly perform the reciprocating rolling of the passing plastic.

[0036] Preferably, the feed channel 102 can be vertically arranged, and the feed channel 102 can also be inclined as needed, so that the plastic slides through the feed channel 102 by gravity in the feed channel 102 and receives a more sufficient rolling action of the circulating rolling assembly 3.

[0037] Specifically, the pulverizing assembly 4 is located at the lower end of the pulverizing box 2, and a pulverizing slot 402 facing the feed channel 102 is provided on the box body 401 of the pulverizing assembly 4. The pulverizing assembly 4 includes a main pulverizing roller 403, a driving gear 404, an auxiliary pulverizing roller 406 and a driven gear 407. A second motor 409 is installed in the box body 401, and an output end of the second motor 409 is connected to a second rotating shaft 405 that passes through the pulverizing slot 402. The main pulverizing roller 403 is installed on the second rotating shaft 405 in the pulverizing slot 402, and a driving gear 404 is also provided on the second rotating shaft 405. A driven gear that meshes with the driving gear 404 is provided in the box body 401. 407, the driven gear 407 is installed on the third rotating shaft 408, and the third rotating shaft 408 in the pulverizing groove 402 is also provided with an auxiliary pulverizing roller 406 arranged parallel to the main pulverizing roller 403; when pulverizing is in progress, the plastic that has been pre-treated by rolling falls into the pulverizing groove 402 from the lower end of the feed channel 102, and the second motor 409 drives the main pulverizing roller 403 to rotate, and at the same time, the third rotating shaft 408 is driven to rotate by utilizing the meshing action of the driving gear 404 and the driven gear 407, so that the auxiliary pulverizing roller 406 and the main pulverizing roller 403 rotate synchronously in the opposite direction and rotate in opposite directions, so that the plastic passes through its gap and receives sufficient pulverization.

[0038] Specifically, the pulverizing groove 402 is also provided with a fixed pulverizing tooth 410 arranged between the inner wall of the pulverizing groove 402 and the gap between the main pulverizing roller 403 and the auxiliary pulverizing roller 406. The fixed pulverizing tooth 410 is fixedly arranged on the inner wall of the pulverizing groove 402. The setting of the fixed pulverizing tooth 410 prevents flat sheet-like plastic from falling directly, thereby ensuring the pulverizing effect of the plastic when it passes through the pulverizing component 4.

[0039] Specifically, the pulverizing slot 402 is surrounded by inclined baffles, the pulverizing box 2 is provided with an annular splash collecting slot 6 surrounding the box body 401 of the pulverizing assembly 4, the pulverizing reflux assembly 5 is arranged at the lower end of the splash collecting slot 6, the pulverizing reflux assembly 5 includes a turntable 501, a driving gear 502 and a pulverizing disc 503, the driving gear 502 is arranged on the outside of the lower barrel 7, the center of the turntable 501 is provided with a mounting hole matching the lower barrel 7, the turntable 501 is sleeved on the outside of the lower barrel 7, and the turntable 501 is rotatably mounted on the In the crushing box 2, a slot 507 matching the turntable 501 is provided on the inner wall of the crushing box 2, so that the turntable 501 is stably placed in the crushing box 2 and rotates around the fixed unloading barrel 7. A driving gear 502 is rotatably installed in the turntable 501, and the driving gear 502 is connected to the output end of the third motor 505 through a fourth rotating shaft 506. The turntable 501 is provided with an inner gear ring meshing with the driving gear 502, so that when the third motor 505 drives the gear 502 to rotate, it slides in the crushing box 2. The fourth rotating shaft 506 is provided on the turntable 501. The upper end of 06 is connected to the first bevel gear 508 in the direction-changing gear box 504, and the direction-changing gear box 504 is provided with a second bevel gear 509 opposite to the first bevel gear 508. The direction-changing gear box 504 is also provided with a vertical third bevel gear 510 that meshes with the first bevel gear 508 and the second bevel gear 509. The second bevel gear 509 is connected to the crushing disk 503 at its upper end through a rotating shaft. The crushing disk 503 is provided with a plurality of crushing rods 511 around it. The lower barrel 7 is provided with a reflux inlet 510 in the tangential direction of the rotation of the crushing disk 503. 12. In addition, a driving pulley 513 arranged at the lower end of the driving gear 502 is also installed on the fourth rotating shaft 506, and the driving pulley 513 is connected to a driven pulley 515 through a transmission belt 514, and the driven pulley 515 is connected to an auxiliary disk 516 in the same plane as the crushing disk 503 through a fourth rotating shaft 518. A plurality of auxiliary rods 517 are arranged around the auxiliary disk 516. The auxiliary disk 516 and the crushing disk 503 are arranged on both sides of the reflux inlet 512, and the rotation trajectories of the auxiliary rod 517 and the crushing rod 511 do not interfere with each other;When the crushing component 4 is crushing, although the plastic has been flattened, splashing during crushing is still inevitable. The splashing upward encounters the falling plastic to be crushed, and is merged and falls back into the crushing slot 402. The plastic splashing around, except for falling back into the crushing slot 402 through the inclined baffle, the rest of the plastic falls onto the turntable 501 through the splash collecting slot 6. The third motor 505 drives the gear 502 to rotate counterclockwise, and the turntable 501 uses its inner gear ring to mesh with the driving gear 502 to rotate counterclockwise in the crushing box 2 and fall into the turntable 501. The splashed plastic on the rotating table 501 rotates in the crushing box 2. Under the action of centrifugal force, the splashed plastic will gradually move away from the rotation center of the rotating table 501 and move toward one side of the inner wall of the crushing box 2. At the same time, the crushing plate 503 rotates. The first bevel gear 508, the third bevel gear 510 and the second bevel gear 509 in the direction-changing gear box 504 are used to drive the crushing plate 503 to rotate clockwise in the opposite direction of the rotation of the unloading barrel 7. The auxiliary plate 516 is driven by the driving pulley 513, the driven pulley 515 and the fourth rotating shaft 518, and the rotating table 50 1 rotates in the same direction as the crushing disk 503, and thus rotates in the opposite direction to the crushing disk 503. When the splashed plastic on the turntable 501 close to the inner wall of the crushing box 2 moves with the turntable 501 to the crushing disk 503 and the auxiliary disk 516, it contacts the crushing disk 503 and the auxiliary disk 516 that are rotating. Part of the splashed plastic directly collides with the crushing rod 511 on the counter-rotating crushing disk 503, and the rest is driven by the auxiliary disk 516 to accelerate close to the crushing disk 503, and a material discharge channel leading to the reflux inlet 512 is formed between the crushing disk 503 and the auxiliary disk 516. In this channel, the plastic constantly collides with the crushing disk 503 and the auxiliary disk 516. The crushing rod 511 on the 6 and the auxiliary rod 517 contact and collide, and while completing the reflux, the crushing effect of the collected splashed plastic is further improved. After being transported and crushed again in the discharge channel between the crushing disk 503 and the auxiliary disk 516, the splashed plastic of this part is thrown into the discharge barrel 7, and contacts and merges with the crushed plastic that normally falls in the discharge barrel 7, and finally discharged from the discharge hopper 8 at the lower end of the discharge barrel 7. The collection, crushing and confluence of the splashed plastic are comprehensively realized, and the splashing phenomenon during plastic crushing is avoided, which brings about the waste of raw materials and the adverse effects on the operating environment and personnel. ;

[0040] During specific operation: the plastic first passes through the pretreatment box 1, and when the plastic is put into the feed channel 102 of the pretreatment box 1, the first motor 309 is started and drives the intermittent gear 306 to rotate clockwise. When the tooth segment on the intermittent gear 306 contacts and meshes with the upper tooth block 304 on the upper push plate 301, the upper push plate 301 is driven to move to the right by the meshing action. The upper push plate 301 and the lower push plate 302 are connected by the connecting rod 303, so that the ends of the upper push plate 301 and the lower push plate 302 facing the feed channel 102 move to the right at the same time, and the rolling plate 307 rolls the passing plastic on the tooth contact plate 308 on the right side of the feed channel 102. When the intermittent gear 306 continues to rotate, the transmission meshing with the upper tooth block 304 on the upper push plate 301 is released, and the lower tooth block 305 on the lower push plate 302 is contacted and meshes. When the upper push plate 301 and the lower push plate 302 are moved to the left, the plastics crushed on the toothed contact plate 308 on the right side of the feed channel 102 fall down immediately, and the plastics passing through are crushed on the toothed contact plate 308 on the left side of the feed channel 102 by the crushing plate 307, and the plastics are crushed in a reciprocating manner in the feed channel 102, and the possible bottle-shaped, basin-shaped or other plastic products with curved corners are processed into flat sheets, so as to avoid the plastic products from breaking or cracking due to the uneven stress distribution of the cross section caused by the curved surface shape during extrusion and crushing, and reduce the occurrence of splashing caused by this. At the same time, the reciprocating crushing setting in front of the crushing port plays a role in adjusting the feed flow rate. At the same time, the flattened plastics are not easy to accumulate at the crushing port compared with the plastics before processing, which plays a positive role in accelerating the crushing.The pre-treated plastic falls into the crushing slot 402 of the crushing assembly 4, and is crushed by the main crushing roller 403 and the auxiliary crushing roller 406 rotating in opposite directions. In this process, splashing during crushing is still inevitable. The splashing upward encounters the falling plastic to be crushed, and is merged and falls back into the crushing slot 402. The plastic splashing around, except for falling back into the crushing slot 402 through the inclined baffle, the rest of the plastic falls onto the turntable 501 through the splash collecting slot 6. The third motor 505 drives the gear 502 to rotate counterclockwise, and the turntable 501 uses The inner gear ring is meshed with the driving gear 502, and the crushing box 2 rotates counterclockwise. The splashed plastics falling on the turntable 501 rotate with the turntable 501 in the crushing box 2. Under the action of centrifugal force, the splashed plastics will gradually move away from the rotation center of the turntable 501 and move toward one side of the inner wall of the crushing box 2. The crushing plate 503 also rotates together. The first bevel gear 508, the third bevel gear 510 and the second bevel gear 509 in the change gear box 504 are used to drive the crushing plate 503 to rotate synchronously with the unloading barrel 7. In the opposite clockwise rotation, when the splashed plastic on the turntable 501 close to the inner wall of the crushing box 2 moves with the turntable 501 to the crushing plate 503 and the auxiliary plate 516, they are in contact with the rotating crushing plate 503 and the auxiliary plate 516. Part of the splashed plastic directly collides with the crushing rod 511 on the counter-rotating crushing plate 503, and the rest is driven by the auxiliary plate 516 to accelerate close to the crushing plate 503, and a material discharge channel leading to the reflux inlet 512 is formed between the crushing plate 503 and the auxiliary plate 516. In this channel, the plastic is constantly in contact with the crushing plate 503 and the auxiliary plate 516. The crushing rod 511 on the plate 516 and the auxiliary rod 517 contact and collide, and while completing the reflux, the crushing effect of the collected splashed plastic is further improved. After being transported and crushed again in the discharge channel between the crushing plate 503 and the auxiliary plate 516, it contacts and converges with the crushed plastic that normally falls in the discharge barrel 7, and finally discharges out of the device from the discharge hopper 8 at the lower end of the discharge barrel 7, which comprehensively realizes the collection, re-crushing and confluence of the splashed plastic, avoiding the splashing phenomenon during plastic crushing, which brings about the waste of raw materials and the adverse effects on the operating environment and personnel. ;

[0041] Embodiment 2: The difference between the embodiment of the present invention and embodiment 1 is that the turntable 501 in the crushing and reflux assembly 5 is changed from a horizontal setting to an inclined setting, and the horizontal height of one end of the turntable 501 on which the driving gear 502 and the crushing disc 503 are installed is lower than that of the other end.

[0042] During specific operation, this inclined design, on the one hand, allows the splashed plastic to quickly move toward the side of the crushing disk 503 due to gravity, making it easier for the plastic to flow into the lower barrel 7. On the other hand, when the plastic is tilted, when the crushing rod 511 is driven by the rotation and thrown into the lower barrel 7, it has an upward movement trend, and the collision effect with the normally falling plastic is more obvious, which plays a role of auxiliary crushing and obvious loose material, and is conducive to the subsequent plastic recycling processing.

[0043] Example 3: Please refer to Figure 9-10 The embodiment of the present invention is based on the embodiment 1 and the embodiment 2, and upgrades the function of a plastic crusher with an anti-splashing function. Specifically, the upper end of the pretreatment box 1 is also provided with a reciprocating sliding cover assembly 9 to prevent the circulating crushing assembly 3 from generating splashes during operation. The reciprocating sliding cover assembly 9 includes a connecting frame 901, a slider 902 and a shield 904. The shield 904 is slidably arranged on the upper end of the pretreatment box 1, and the shield 904 can partially block the opening of the feed channel 102. The shield 904 is connected to the slidingly installed slider 902 through a connecting rod 903, and the lower end of the slider 902 is connected to the upper push plate 301 of the circulating crushing assembly 3 through a connecting frame 901.

[0044] When the circulating rolling component 3 performs a cyclical rolling process on the plastic, its tendency to move toward the feed channel 102 is transmitted to the slider 902 through the connecting frame 901, driving the slider 902 and the connecting rod 903 and the baffle 904 connected to the slider 902 to move to the right. When rolling is performed on the right inner wall of the feed channel 102, the baffle 904 is located directly above the rolling position. Similarly, the baffle 904 is always kept at the upper end of the rolling working position, effectively preventing splashing that may occur during the rolling operation.

[0045] Example 4: Please refer to Fig.11 Based on Example 1, this embodiment further improves the functionality of the crushing and reflux component 5. A fourth bevel gear 10 is provided on the fourth rotating shaft 506 connected to the output end of the third motor 505. A fifth bevel gear 11 meshing with the fourth bevel gear 10 is provided in the crushing box 2. The fifth bevel gear 11 is connected to a fifth rotating shaft 12 arranged for horizontal rotation. The fifth rotating shaft 12 is located in the discharge barrel 7 and a plurality of blades 13 are also provided on the fifth rotating shaft 12.

[0046] When the crushing and reflux component 5 is working, the third motor 505 continues to work, and it also drives the fourth bevel gear 10 to rotate, and utilizes the meshing transmission with the fifth bevel gear 11 to drive the fifth rotating shaft 12 to rotate in the discharge barrel 7. It contacts with the falling processed plastic, which can loosen the raw materials for subsequent processing and use, and on the other hand, it can guide the materials to pass quickly to avoid blockage and the like.

[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, in the description of the present invention, unless otherwise specified, "multiple" means two or more. Features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.

[0048] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A plastic crusher with anti-splashing function, comprising a crushing box (2), characterized in that: The crushing box (2) is provided with a pretreatment box (1) for pretreatment of plastics, the pretreatment box (1) is provided with a feed channel (102) connected to the feed port of the crushing box (2), the device bin (101) on one side of the feed channel (102) is provided with a circulating rolling assembly (3) for reciprocatingly rolling the plastics, the crushing box (2) is provided with a crushing assembly (4) for crushing the plastics, the lower end of the crushing assembly (4) is connected to a discharge barrel (7) for collecting crushed plastics, the discharge barrel (7) is connected to a discharge hopper (8) connected to the outside of the crushing box (2), and the crushing box (2) is also provided with a crushing reflux assembly (5) installed at the lower end of the crushing assembly (4) for recovering splashed plastics, crushing them again and conveying them back to the discharge barrel (7); The pulverizing and reflux assembly (5) is arranged at the lower end of the splash collecting tank (6), and comprises a turntable (501), a driving gear (502) and a pulverizing disc (503). The driving gear (502) is arranged on the outer side of the lower barrel (7). A mounting hole matching the lower barrel (7) is provided at the center of the turntable (501). The turntable (501) is sleeved on the outer side of the lower barrel (7). The turntable (501) is rotatably mounted in the pulverizing box (2). The inner wall of the pulverizing box (2) is provided with a mounting hole matching the turntable (501). A matching card slot (507) is provided, a driving gear (502) is rotatably mounted in the turntable (501), the driving gear (502) is connected to the output end of the third motor (505) via a fourth rotating shaft (506), an inner gear ring meshing with the driving gear (502) is provided in the turntable (501), the upper end of the fourth rotating shaft (506) is connected to a first bevel gear (508) in a direction-changing gear box (504), and the direction-changing gear box (504) is provided with a second bevel gear (509) opposite to the first bevel gear (508). The direction-changing gear box (504) is also provided with a vertical third bevel gear (510) that meshes with the first bevel gear (508) and the second bevel gear (509). The second bevel gear (509) is connected to the crushing disk (503) at its upper end via a rotating shaft. A plurality of crushing rods (511) are provided around the crushing disk (503). The lower barrel (7) is provided with a reflux inlet (512) in the tangential direction of the rotation of the crushing disk (503). The fourth rotating shaft (506) is also provided with a third bevel gear (510) that is arranged below the driving gear (502). a driving pulley (513) at one end, the driving pulley (513) being connected to a driven pulley (515) via a transmission belt (514), the driven pulley (515) being connected to an auxiliary disk (516) in the same plane as the crushing disk (503) via a fourth rotating shaft (518), a plurality of auxiliary rods (517) being arranged around the auxiliary disk (516), the auxiliary disk (516) and the crushing disk (503) being arranged on both sides of the return inlet (512), and the rotational trajectories of the auxiliary rod (517) and the crushing rod (511) not interfering with each other; The turntable (501) is arranged horizontally or inclined; A fourth bevel gear (10) is provided on a fourth rotating shaft (506) connected to the output end of the third motor (505); a fifth bevel gear (11) meshing with the fourth bevel gear (10) is provided in the crushing box (2); the fifth bevel gear (11) is connected to a fifth rotating shaft (12) arranged to rotate horizontally; the fifth rotating shaft (12) is located in the discharge barrel (7) and penetrates; and a plurality of blades (13) are also provided on the fifth rotating shaft (12); The pre-treated plastic falls into the pulverizing groove (402) of the pulverizing assembly (4), and is pulverized by the main pulverizing roller (403) and the auxiliary pulverizing roller (406) rotating in opposite directions. The pulverizing groove (402) is provided with inclined baffles around it, and the pulverizing box (2) is provided with an annular splash collecting groove (6) surrounding the box body (401) of the pulverizing assembly (4). In the above-mentioned pulverizing process, splashing during pulverization is still inevitable. When the plastic splashes upward, it encounters the falling plastic to be pulverized and is merged and falls back into the pulverizing groove (402). The plastic splashing around, except for falling back into the pulverizing groove (402) through the inclined baffle, the rest of the plastic splashes through the splash collecting groove (6) and falls onto the turntable (501); The third motor (505) drives the gear (502) to rotate counterclockwise, and the turntable (501) rotates counterclockwise in the crushing box (2) by meshing its inner gear ring with the driving gear (502). The splashed plastic that falls on the turntable (501) rotates with the turntable (501) in the crushing box (2). Under the action of centrifugal force, the splashed plastic gradually moves away from the rotation center of the turntable (501) and moves toward one side of the inner wall of the crushing box (2). The crushing plate (501) also rotates counterclockwise. 3), and the first bevel gear (508), the third bevel gear (510) and the second bevel gear (509) in the direction-changing gear box (504) are used to drive the crushing disk (503) to rotate clockwise in the opposite direction to the rotation direction of the unloading barrel (7). When the splashed plastic on the turntable (501) close to the inner wall of the crushing box (2) moves with the turntable (501) to the crushing disk (503) and the auxiliary disk (516), the crushing disk (503) and the auxiliary disk (516) that are both rotating are in contact with each other. 516), part of the splashed plastic directly collides with the crushing rod (511) on the counter-rotating crushing disk (503), and the rest is accelerated by the auxiliary disk (516) to approach the crushing disk (503), and a material discharge channel leading to the return inlet (512) is formed between the crushing disk (503) and the auxiliary disk (516). In the channel, the plastic continuously contacts and collides with the crushing rod (511) and the auxiliary rod (517) on the crushing disk (503) and the auxiliary disk (516). While reflowing, the crushing effect of the collected splashed plastic is further improved. After being transported and crushed again in the discharge channel between the crushing disk (503) and the auxiliary disk (516), the plastic contacts and converges with the crushed plastic normally falling in the discharge barrel (7), and finally is discharged from the discharge hopper (8) at the lower end of the discharge barrel (7) out of the device, thereby comprehensively realizing the collection, crushing and confluence of the splashed plastic, avoiding the splashing phenomenon during the crushing of plastic, resulting in the waste of raw materials, and the adverse effects on the operating environment and personnel; When the crushing and reflux component (5) is working, the third motor (505) continues to work, and also drives the fourth bevel gear (10) to rotate, and utilizes the meshing transmission with the fifth bevel gear (11) to drive the fifth rotating shaft (12) to rotate in the discharge barrel (7). It contacts with the processed plastic that falls down, and on the one hand, it plays the role of loosening the raw materials to facilitate subsequent processing and use, and on the other hand, it can also guide the materials to pass quickly to avoid the occurrence of blockage.

2. The plastic crusher with anti-splashing function according to claim 1, characterized in that: The circulating rolling assembly (3) comprises an upper push plate (301), a lower push plate (302), an intermittent gear (306) and a rolling plate (307), wherein the upper push plate (301) and the lower push plate (302) are arranged in parallel and spaced apart in the device bin (101), and the ends of the upper push plate (301) and the lower push plate (302) facing the feed channel (102) are provided with a rolling plate (307), and the ends of the upper push plate (301) and the lower push plate (302) away from the feed channel (102) are connected to each other through a connecting rod (303), and an intermittent gear (306) is arranged between the upper push plate (301) and the lower push plate (302) for rotation. An intermittent gear (306) is provided, wherein the center of the cross section of the intermittent gear (306) is connected to the output end of the first motor (309) via a first rotating shaft (311); an upper tooth block (304) meshing with the tooth segment on the intermittent gear (306) is provided on the upper push plate (301); a lower tooth block (305) meshing with the tooth segment on the intermittent gear (306) is provided on the lower push plate (302); rolling teeth are provided on both end surfaces of the rolling plate (307) in the extension direction; and a tooth contact plate (308) matching with the rolling teeth on the rolling plate (307) is provided on the inner wall of the feed channel (102).

3. The plastic crusher with anti-splashing function according to claim 1, characterized in that: A slide groove (310) matching the rolling plate (307) is provided on the inner wall of the feed channel (102), and the rolling plate (307) is slidably installed in the slide groove (310).

4. The plastic crusher with anti-splashing function according to claim 1, characterized in that: The feed channel is arranged vertically or inclined.

5. The plastic crusher with anti-splashing function according to claim 1, characterized in that: The pulverizing assembly (4) is located at the lower end of the pulverizing box (2); a pulverizing slot (402) facing the feed channel (102) is provided on the box body (401) of the pulverizing assembly (4); the pulverizing assembly (4) comprises a main pulverizing roller (403), a driving gear (404), an auxiliary pulverizing roller (406) and a driven gear (407); a second motor (409) is installed in the box body (401); an output end of the second motor (409) is connected to a second rotating shaft (409) penetrating the pulverizing slot (402). 5), a main crushing roller (403) is mounted on the second rotating shaft (405) in the crushing slot (402), a driving gear (404) is also provided on the second rotating shaft (405), a driven gear (407) meshing with the driving gear (404) is provided in the housing (401), the driven gear (407) is mounted on a third rotating shaft (408), and an auxiliary crushing roller (406) arranged parallel to the main crushing roller (403) is also provided on the third rotating shaft (408) in the crushing slot (402).

6. The plastic crusher with anti-splashing function according to claim 1, characterized in that: The upper end of the pretreatment box (1) is also provided with a reciprocating sliding cover assembly (9) for preventing splashing caused by the operation of the circulating rolling assembly (3); the reciprocating sliding cover assembly (9) comprises a connecting frame (901), a sliding block (902) and a shielding plate (904); the upper end of the pretreatment box (1) is slidably provided with a shielding plate (904) for partially shielding the opening of the feed channel (102); the shielding plate (904) is connected to the sliding block (902) at the upper end of the pretreatment box (1) via a connecting rod (903); and the lower end of the sliding block (902) is connected to an upper push plate (301) of the circulating rolling assembly (3) via a connecting frame (901).