A planer for processing construction materials
Through the electromagnet adsorption planer return, spiral tube cooling, coolant recovery and fan blade cooling, the problems of inconvenient planer return, low cooling efficiency and inconvenient iron cutting cleaning during planing are solved, and the planer life and processing efficiency are improved.
Patent Information
- Application Number
- CN202210853396.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-08
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2042-07-08
AI Technical Summary
During the planing process, the existing planer is difficult to adjust the planer blade return position, the cooling efficiency is low and the coolant is seriously wasted, and the iron cuttings are inconvenient to clean, which affects the processing efficiency.
The electromagnet is used to absorb the planer blade to return to its original position, the spiral tube is used to cool the planer blade, the coolant recovery system is used, the fan blade cooling box is used, the electromagnet is used to clean the iron cuttings, the transmission mechanism drives the slide to move the planer blade, and the locking mechanism fixes the adjustment seat.
It increases the service life of the planer, reduces the waste of coolant, enhances the cooling effect, cleans the iron cuttings and improves the processing efficiency.
Smart Images

Figure CN115194233B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of planers, in particular to a planer used for processing construction materials. Background Art
[0002] There are many types of materials used in construction, all of which need to be processed for use in different construction applications. A planer is a linear motion machine tool that uses a planer to plan the plane, grooves or shaped surfaces of a workpiece.
[0003] Existing planers usually use motors as power sources to drive the slide to move horizontally or vertically, thereby driving the tool to move and plan the workpiece. During the planing process, the planer is cooled by circulating coolant. During the planing process, it is necessary to select a suitable planer according to different slots, especially in the process of planing large-width slots. The position between the planer and the workpiece is adjusted so that the workpiece can be continuously processed. In the planing process, the iron chips need to be continuously cleaned to avoid iron chips accumulating on the outside of the workpiece and interfering with the planing process.
[0004] Therefore, in the existing planing process, the position of the planer is usually fixed. When the planing is completed and the planer is returned, the planer needs to be separated from the workpiece to reduce wear. The existing method usually adopts a method of passively separating the tool from the workpiece when the tool returns, which is slow in efficiency and still has some friction. Moreover, during the planing process, the planer generates a lot of heat, and the planer needs to be continuously flushed with coolant during planing. The existing cooling method usually continuously sprays the tip of the planer to cool it, which not only wastes coolant, but also makes it inconvenient to recover the sprayed coolant, resulting in poor efficiency. Summary of the Invention
[0005] Based on this, the purpose of the present invention is to provide a planer for processing construction materials to solve the technical problems of inconvenient adjustment of tool return and inconvenient cooling of the planer.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a planer for processing construction materials, comprising a planer and a fixed seat, the top of the fixed seat is provided with a workpiece clamp, a motor is installed inside the planer, a slide is installed on the top of the planer, the motor and the slide are connected through a transmission mechanism, an adjusting seat is installed on the top of the slide, the adjusting seat and the slide are snapped together, a planer clamp is installed on the end of the adjusting seat, the planer clamp is located above the fixed seat, a planer is installed inside the planer clamp, the planer is rotatably connected to the planer clamp, an electromagnet is installed on one side of the planer clamp, a cooling box is installed inside the planer, a water pump is installed inside the adjusting seat, the water pump is connected to the cooling box, and the output end of the water pump is connected to a water pipe, the water pipe extends to the top of the planer clamp, and a spiral pipe connected to the water pipe is installed inside the planer clamp, and the spiral pipe surrounds the outside of the electromagnet.
[0007] By adopting the above technical solution, planing of the workpiece is facilitated, and when the planer returns to its position after planing, the planer is adsorbed by the electromagnet to separate the planer from the workpiece, thereby reducing the contact between the planer and the workpiece when returning and improving the service life of the planer. Secondly, during the planing process, the planer is cooled by coolant, which also improves the service life of the planer.
[0008] The present invention is further configured such that a filter screen is connected to the top of the fixing seat, and a return pipe is installed inside the fixing seat, a recovery port is installed at the top of the return pipe below the filter screen, and the return pipe is connected to the cooling box.
[0009] By adopting the above technical solution, the cooling liquid can be easily recovered.
[0010] The present invention is further configured such that a fixing groove is provided at the top end of the slide, a blocking block matching the fixing groove is provided at the bottom end of the adjustment seat, multiple groups of fixing grooves are provided at the top end of the slide, and a locking mechanism is installed inside the adjustment seat. The locking mechanism is composed of a turntable, a screw, a limit plate and an insertion rod, and the insertion rod matches the fixing groove.
[0011] By adopting the above technical solution, it is convenient to connect the slide and the adjustment seat, and to adjust the position of the adjustment seat.
[0012] The present invention is further configured such that a plurality of groups of heat sinks are provided on the outside of the cooling box, a telescopic hose is connected to the top of the cooling box, a first ventilation groove is provided on the top of the planer, a second ventilation groove matching the first ventilation groove is provided in the slide, and the second ventilation groove passes through the fixed groove, and the telescopic hose passes through the limit block and the second ventilation groove and is connected to the bottom end of the water pump inside the adjustment seat.
[0013] By adopting the above technical solution, the telescopic hose can be easily extended to the outside of the planer to be connected with the adjustment seat, and the outside air can be easily introduced into the planer.
[0014] The present invention is further configured such that the transmission mechanism includes a turntable, an eccentric rod and a rocker arm, wherein a slide groove matching the eccentric rod is provided inside the rocker arm, the bottom end of the rocker arm is rotatably connected to the inside of the planer, and the top end of the rocker arm extends to the outside of the planer and is rotatably connected to the bottom end of the slide.
[0015] By adopting the above technical solution, it is convenient to drive the slide to move.
[0016] The present invention is further configured such that a fan blade is connected to the side of the rocker, and the fan blade is located directly below the cooling box.
[0017] By adopting the above technical solution, the fan blades are driven to move during the movement of the rocker, thereby cooling the cooling box.
[0018] The present invention is further configured such that a rotating shaft is installed inside the planer clamp, and the rotating shaft and the planer clamp are detachably connected by bolts, the planer is rotatably connected to the planer clamp through the planer, and the inner wall of the planer clamp is provided with multiple groups of limiting protruding edges.
[0019] By adopting the above technical solution, the planer can be conveniently installed and the planer can be limited by the limiting protruding edge.
[0020] In summary, the present invention mainly has the following beneficial effects:
[0021] The present invention provides a planer clamp, a planer and an electromagnet. During the process of returning the tool, the electromagnet can absorb the planer and move the planer, so that the planer is away from the workpiece and does not contact the workpiece during the return process, thereby facilitating the return of the tool and solving the problem of inconvenient adjustment of the tool return.
[0022] The present invention provides an adjustment seat, a return pipe and a cooling box, so that during the planing process, the coolant can be pumped out from the cooling box by a water pump, so that the coolant reaches the spiral tube in the planer clamp through the water pipe. The spiral tube surrounds the electromagnet and the outside of the electromagnet wire, which can facilitate cooling of the electromagnet, and the coolant is finally ejected from the port of the spiral tube to cool the planer, thereby solving the problem of inconvenient cooling of the planer.
[0023] The present invention provides fan blades and a cooling box. When the motor drives the rocker to rotate cyclically, the rocker drives the fan blades to move back and forth under the cooling box, thereby driving air to flow outside the cooling box, cooling the cooling box, and improving the cooling effect.
[0024] The electromagnet provided in the present invention can absorb the iron chips remaining on the workpiece after planing during the planer return process, and drive the iron chips to the outside of the workpiece. During the planing process, the power supply of the electromagnet is disconnected and the iron chips fall off, which can effectively clean the iron chips, avoid interference with the planing process by the iron chips, and improve the use efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of the present invention;
[0026] Figure 2 Schematic diagram of the cross-sectional structure of the fixing seat of the present invention;
[0027] Figure 3 This is a schematic diagram of the cooling box installation structure of the present invention;
[0028] Figure 4 It is a schematic diagram of the top view of the structure of the present invention;
[0029] Figure 5 A schematic diagram of the internal structure of the present invention;
[0030] Figure 6 It is a schematic diagram of the rocker and turntable structure of the present invention;
[0031] Figure 7 It is a schematic diagram of the ram structure of the present invention;
[0032] Figure 8 Schematic diagram of the cross-sectional structure of the ram and the adjustment seat of the present invention;
[0033] Figure 9 It is a schematic diagram of the planer installation structure of the present invention.
[0034] In the figure: 1. planer; 101. limit block; 102. first ventilation groove; 2. fixing seat; 201. filter screen; 202. screw; 203. limit strip; 3. slide; 301. fixing groove; 302. second ventilation groove; 4. adjustment seat; 401. support plate; 402. water pump; 403. water pipe; 404. threaded sleeve; 5. planer fixture; 501. rotating shaft; 502. limit protruding edge; 6. workpiece fixture; 7. return pipe; 701. recovery port; 8. cooling box; 801. telescopic hose; 9. fixing frame; 10. locking mechanism; 1001. plug rod; 11. motor; 1101. turntable; 1102. eccentric rod; 12. rocker; 13. fan blade; 14. planer; 15. electromagnet; 16. spiral tube. DETAILED DESCRIPTION
[0035] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.
[0036] The following describes an embodiment of the present invention based on its overall structure.
[0037] A planer for processing construction materials, such as Figures 1 to 9 As shown, it includes a planer 1 and a fixed base 2, a workpiece clamp 6 is installed on the top of the fixed base 2, and a fixing frame 9 is installed on the inner wall of the workpiece clamp 6. First, the workpiece is placed in the workpiece clamp 6, and the top of the fixed base 2 is connected to a screw 202 and a limit bar 203. The workpiece clamp 6 can be controlled by the screw 202, and the limit bar 203 limits the moving direction of the workpiece clamp 6, so that the workpiece clamp 6 can be conveniently moved to clamp the workpiece;
[0038] A ram 3 is installed at the top of the planer 1, and limit blocks 101 are provided on both sides of the planer 1 to limit the ram 3. A motor 11 is installed inside the planer 1, and the motor 11 and the ram 3 are connected through a transmission mechanism. The transmission mechanism includes a turntable 1101, an eccentric rod 1102 and a rocker 12. A slide groove matching the eccentric rod 1102 is provided inside the rocker 12. The bottom end of the rocker 12 is rotatably connected to the inside of the planer 1, and the top end of the rocker 12 extends to the outside of the planer 1 and is rotatably connected to the bottom end of the ram 3, so that the ram 3 can be driven forward and backward by the motor 11. The ram 3 is provided with an adjusting seat 4 at the top end thereof, a fixing groove 301 is provided at the top end thereof, a block matching the fixing groove 301 is provided at the bottom end thereof, a plurality of fixing grooves 301 are provided at the top end thereof, a locking mechanism 10 is provided inside the adjusting seat 4, the locking mechanism 10 is composed of a turntable, a screw, a limit plate and an insertion rod 1001, and the insertion rod 1001 matches the fixing groove 301, which can conveniently connect the fixing groove 301 and the locking mechanism 10 to connect the adjusting seat 4 and the ram 4, so that the ram 3 can drive the adjusting seat 4 to move synchronously;
[0039] The end of the adjusting seat 4 extends to the top of the fixed seat 2 and is provided with a support plate 401. The bottom end of the support plate 401 is installed with a planer clamp 5. A planer 14 is installed inside the planer clamp 5. During the movement of the ram 3, it can drive the planer 14 to plan the workpiece, and the planer 14 is rotatably connected to the planer clamp 5. An electromagnet 15 is installed on one side of the planer clamp 5. After the planing is completed, the electromagnet 15 is energized, and the electromagnet 15 generates a magnetic force, thereby attracting the planer 14 to move upward around the rotating shaft 501, so that the planer 14 is separated from the workpiece. At this time, the ram 3 drives the planer 14 to return to its original position, which can effectively avoid the planer 14 from contacting the workpiece when returning to its original position. When cutting again, the power supply to the electromagnet 15 is cut off, so that the planer 14 returns to its original position under the action of gravity, which is convenient for subsequent cutting and improves the service life of the planer 14.
[0040] The planer 1 is provided with a cooling box 8, the top of the fixed seat 2 is connected to a filter 201, and the fixed seat 2 is provided with a return pipe 7, the top of the return pipe 7 is provided with a recovery port 701 below the filter 201, and the return pipe 7 is connected to the cooling box 8, the adjustment seat 4 is provided with a water pump 402, the water pump 402 is connected to the cooling box 8, and the output end of the water pump 402 is connected to a water pipe 403, the water pipe 403 extends to the top of the planer fixture 5, and the planer fixture 5 is provided with a spiral tube 16 connected to the water pipe 403, and the spiral tube 16 surrounds the outside of the electromagnet 15, and the water pump 402 is started, and the water pump 402 extracts the coolant from the cooling box 8 and sends it into the water pipe 403. The water pipe 403 is connected to the spiral tube 16, so that the coolant enters the planer fixture 5. The coolant can cool the electromagnet 15 and its wires to prevent the electromagnet 15 from overheating during use. During planing, the coolant will be sprayed out from the port of the spiral tube 16 to cool the planer 14, which can ensure that the temperature of the planer 14 is maintained in a suitable range during the planing process. The coolant falls on the fixed seat 2, passes through the filter 201, enters the recovery port 701, and enters the cooling box 8 along the return pipe 7, thereby facilitating the recovery of the coolant.
[0041] See also Figure 3 、 Figure 5 、 Figure 6 as well as Figure 8, multiple groups of heat sinks are provided on the outside of the cooling box 8, and a telescopic hose 801 is connected to the top of the cooling box 8, which can facilitate the connection between the cooling box 8 and the water pump 402, so that the coolant can always enter the adjusting seat 4 during the planing process. A first ventilation groove 102 is provided on the top of the planer 1, and a second ventilation groove 302 matching the first ventilation groove 102 is provided in the slide 3, and the second ventilation groove 302 passes through the fixed groove 301, and the telescopic hose 801 passes through the limit block 101 and the second ventilation groove 302 and is connected to the bottom end of the water pump 402 inside the adjusting seat 4, so that the telescopic hose 801 can be extended to the outside of the planer 1 and the outside air can enter the planer 1. The side of the rocker 12 is connected to the fan blade 13, and the fan blade 13 is located directly below the cooling box 8. During the operation of the planer, the rocker 12 drives the fan blade 13 to circulate under the cooling box 8, so that the air flows outside the cooling box 8, thereby facilitating the cooling of the cooling box 8.
[0042] See also Figure 9 A rotating shaft 501 is installed inside the planer clamp 5, and the rotating shaft 501 is detachably connected to the planer clamp 5 by bolts. The planer 14 is rotatably connected to the planer clamp 5 through the planer 14. A limiting protruding ridge 502 is provided on the inner wall of the planer clamp 5. The limiting protruding ridge 502 is located on the side of the rotating shaft 501, which can limit the rotation of the planer 14 to avoid damage to the rotating shaft 501 due to excessive rotation angle.
[0043] The working principle of the present invention is as follows: before using the device, first install the device, install the ram 3 above the planer 1, limit the ram 3 by the limit block 101, align the first and second ventilation grooves, then pass the telescopic hose 801 through each group of ventilation grooves, install the adjustment seat 4 above the ram 3, engage the block below the adjustment seat 4 with the fixed groove 301, connect the telescopic hose 801 with the water pump 402, then adjust the position of the adjustment seat 4, and fix the adjustment seat 4 by the locking mechanism 10. After the adjustment seat 4 is installed, a suitable planer is selected according to the planing requirements, and the planer 14 is installed in the planer fixture 5 through the rotating shaft 501. In the natural vertical position, the side of the planer 14 is in contact with the output end of the electromagnet 15 and the spiral tube 16, and the side of the end of the planer 14 is in contact with the limiting protruding edge 502. Then, each group of electrical equipment in the equipment is connected to the external power supply and control equipment to enable the equipment to operate normally. Then, the workpiece is installed on the fixed seat 2 and installed through the workpiece fixture 6.
[0044] During planing, the motor 11 is started, and the motor 11 drives the rocker 12 to rotate cyclically through the turntable 1101 and the eccentric rod 1102. The rocker 12 pushes the slide 3 to move back and forth on the planer 1, thereby driving the planer 14 to move toward the workpiece to plan the workpiece. During the planing process, the side of the planer 14 plans the workpiece, and when planing, the pressure on the planer 14 is transmitted to the inner wall of the planer fixture 5 and the limiting protruding edge 502, thereby limiting the planer 14 and reducing the pressure on the rotating shaft 501. After the planing is completed, the slide 3 drives the planer 14 to return to its original position. At this time, the electromagnet 15 is started through the wire, and the electromagnet 15 generates magnetic force, thereby attracting the planer 14 to move upward around the rotating shaft 501. The planer 14 is moved to separate from the workpiece. At this time, the ram 3 drives the planer 14 to return to its original position, which can effectively avoid the planer 14 from contacting the workpiece when returning to its original position. When cutting again, the power supply to the electromagnet 15 is cut off, so that the planer 14 returns to its original position under the action of gravity, which is convenient for subsequent cutting and improves the service life of the planer 14. In the process of the electromagnet 15 adsorbing the planer 14, the magnetic force generated will also adsorb the iron cuttings, so that the iron cuttings are adsorbed under the electromagnet 15, so that the electromagnet 15 returns to its original position and cleans the iron cuttings. In the process of pushing again, the power supply to the electromagnet 15 is cut off, and the iron cuttings are separated from the electromagnet 15, thereby cleaning the iron cuttings, facilitating subsequent cleaning, and reducing the interference of the iron cuttings on the planing.
[0045] Moreover, during the planing process, the water pump 402 is started, and the water pump 402 draws the coolant from the cooling box 8 into the water pipe 403. The water pipe 403 is connected to the spiral tube 16, so that the coolant enters the planer clamp 5. The coolant can cool the electromagnet 15 and its wires to prevent the electromagnet 15 from overheating during use. During planing, the coolant will be sprayed out from the port of the spiral tube 16 to cool the planer 14, which can ensure that the temperature of the planer 14 is maintained within a suitable range during the planing process. The coolant falls on the fixed seat 2, passes through the filter 201 and enters the recovery port 701, and enters the cooling box 8 along the return pipe 7, thereby facilitating the recovery of the coolant. Moreover, during the rotation of the rocker 12, the fan blades 13 will be driven to rotate back and forth under the cooling box 8, thereby driving the air flow inside the planer 1, and the outside air will enter the planer 1 through the ventilation groove, thereby cooling the cooling box 8, thereby improving the cooling effect of the coolant.
[0046] After planing is completed, the workpiece is disassembled and replaced with a new one to facilitate subsequent processing.
[0047] Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiment without creative contribution as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A planer for processing construction materials, comprising a planer (1) and a fixed base (2), characterized in that: A workpiece fixture (6) is installed at the top of the fixed seat (2), a ram (3) is installed at the top of the planer (1), a motor (11) is installed inside the planer (1), the motor (11) and the ram (3) are connected to each other through a transmission mechanism, an adjustment seat (4) is installed at the top of the ram (3), the adjustment seat (4) and the ram (3) are engaged with each other, a planer fixture (5) is installed at the end of the adjustment seat (4), the planer fixture (5) is located above the fixed seat (2), a planer (14) is installed inside the planer fixture (5), and the planer (14) is installed inside the planer 4) is rotatably connected to the planer fixture (5), an electromagnet (15) is installed on one side of the planer fixture (5), a cooling box (8) is installed inside the planer (1), a water pump (402) is installed inside the adjustment seat (4), the water pump (402) is connected to the cooling box (8), and the output end of the water pump (402) is connected to a water pipe (403), the water pipe (403) extends to the top of the planer fixture (5), and a spiral tube (16) connected to the water pipe (403) is installed inside the planer fixture (5), and the spiral tube (16) surrounds the outside of the electromagnet (15); The electromagnet (15) is started, and the electromagnet (15) generates a magnetic force, thereby attracting the planer (14) to move upward, so that the planer (14) is separated from the workpiece, and the planer (14) contacts the workpiece when returning to its original position; When the electromagnet (15) is adsorbing the planer (14), the magnetic force generated will also adsorb the iron cuttings, so that the iron cuttings are adsorbed below the electromagnet (15), and the iron cuttings are cleaned while the electromagnet (15) is returned to its original position. During the process of pushing again, the power supply of the electromagnet (15) is cut off, and the iron cuttings are separated from the electromagnet (15), thereby cleaning the iron cuttings; The water pump (402) extracts the coolant from the cooling box (8) and sends it into the water pipe (403). The water pipe (403) is connected to the spiral tube (16), so that the coolant enters the planer clamp (5). The coolant can cool the electromagnet (15) and its wire to prevent the electromagnet (15) from overheating during use. When planing, the coolant will be ejected from the port of the spiral tube (16) to cool the planer (14).
2. A planer for processing construction materials according to claim 1, characterized in that: The top end of the fixing seat (2) is connected to a filter screen (201), and a return pipe (7) is installed inside the fixing seat (2). The top end of the return pipe (7) is located below the filter screen (201) and is provided with a recovery port (701), and the return pipe (7) is connected to a cooling box (8).
3. A planer for processing construction materials according to claim 1, characterized in that: The top end of the ram (3) is provided with a fixing groove (301), the bottom end of the adjustment seat (4) is provided with a clamping block matching the fixing groove (301), the top end of the ram (3) is provided with multiple groups of fixing grooves (301), and a locking mechanism (10) is installed inside the adjustment seat (4), the locking mechanism (10) is composed of a turntable, a screw, a limit plate and an insertion rod (1001), and the insertion rod (1001) matches the fixing groove (301).
4. A planer for processing construction materials according to claim 3, characterized in that: The outer side of the cooling box (8) is provided with a plurality of heat sinks, the top of the cooling box (8) is connected to a telescopic hose (801), the top of the planer (1) is provided with a first ventilation groove (102), the sliding ram (3) is provided with a second ventilation groove (302) matching the first ventilation groove (102), and the second ventilation groove (302) passes through the fixed groove (301), and the telescopic hose (801) passes through the limit block (101) and the second ventilation groove (302) and is connected to the bottom end of the water pump (402) inside the adjustment seat (4).
5. A planer for processing construction materials according to claim 1, characterized in that: The transmission mechanism comprises a turntable (1101), an eccentric rod (1102) and a rocker (12); a slide groove matching the eccentric rod (1102) is provided inside the rocker (12); the bottom end of the rocker (12) is rotatably connected to the inside of the planer (1); and the top end of the rocker (12) extends to the outside of the planer (1) and is rotatably connected to the bottom end of the slide (3).
6. A planer for processing construction materials according to claim 5, characterized in that: The side of the rocker (12) is connected to a fan blade (13), and the fan blade (13) is located directly below the cooling box (8).
7. A planer for processing construction materials according to claim 1, characterized in that: A rotating shaft (501) is installed inside the planer clamp (5), and the rotating shaft (501) and the planer clamp (5) are detachably connected via bolts. The planer (14) is rotatably connected to the planer clamp (5) via the planer (14), and the inner wall of the planer clamp (5) is provided with a plurality of groups of position-limiting protruding edges.
Citation Information
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