A MW-level wind power row detection device

By designing the MW-level wind power discharge detection device, using the central rotating mechanism, inner wall detection components, side wall detection components and other components, the problems of long and low efficiency of wind power discharge detection are solved, and all-round rapid detection is achieved, and detection quality and efficiency are improved.

CN115218858BActive Publication Date: 2025-05-06SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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Patent Information

Application Number
CN202110429436.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-21
Publication Date
2025-05-06
Estimated Expiration
2041-04-21

AI Technical Summary

Technical Problem

The detection time of large arc parts such as wind power discharge is long, the detection efficiency is low, and the detection quality is poor, and the limitations are high.

Method used

A MW-level wind power discharge detection device is designed, including a second support frame fixed on the ground and a first support frame directly above it, a first detection device arranged on the first support frame for detecting the inner wall of the wind power discharge, a second detection device arranged on the second support frame for detecting the arc surface of the wind power discharge outer wall, and a mobile assembly for transporting the wind power discharge to the detection device. The device realizes all-round rapid detection of wind power discharge through the central rotating mechanism, inner wall detection component, side wall detection component, telescopic detector and arc-shaped pipeline.

Benefits of technology

It realizes all-round rapid detection of wind power discharges, improves detection quality, shortens detection time, improves detection efficiency, and adapts to wind power discharges of different sizes, expands the scope of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of workpiece detection devices, and specifically discloses a MW-level wind turbine row detection device, including a second support frame fixed on the ground, a first support frame located directly above the second support frame, a first detection device arranged on the first support frame for detecting the inner wall of the wind turbine row, a second detection device arranged on the second support frame for detecting the arc surface of the outer wall of the wind turbine row, a mobile component arranged on the second support frame for transporting the wind turbine row to the first detection device and the second detection device for detection, and a control module electrically connected to the first detection device, the second detection device and the mobile component; this device is used to solve the problems in the prior art that the detection time of large arc-shaped parts such as wind turbine rows is long, the detection efficiency is low, and the detection quality is poor.
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Description

Technical Field

[0001] The present invention relates to the technical field of workpiece detection devices, and in particular to a MW-level wind farm detection device. Background Art

[0002] At present, my country's wind power development strategy, wind power technology route, industrial policy and market mechanism are not yet perfect. The wind power industry's technological innovation capabilities are weak, lacking core technologies with independent knowledge, and low R&D capabilities for MW-class wind turbines. As a result, the testing methods in the production process of MW-class wind turbine components are also relatively backward.

[0003] Wind power generation has received widespread attention and high attention from the world as a clean and renewable energy source. Wind turbines are important parts of wind turbines. Most of them are arc-shaped or semi-arc-shaped. Holes are opened and fins are welded on the wind turbines. When in use, the wind turbines are spliced ​​into rings to transmit current. Wind turbines are large in size and various in shape, and cannot be detected by conventional detection methods.

[0004] At present, quality control mainly relies on experience, resulting in poor product consistency, high quality risk level, high scrap rate and low efficiency. After the wind turbine row is manufactured, the existing technology mainly relies on calipers and three-coordinate measuring to detect it. The ruler and gauge detection has great limitations and high errors, and it is impossible to complete the detection of the entire wind turbine row copper bar. In addition, the three-coordinate detection is expensive, the modeling is complex, the detection time is long, and the detection efficiency is low, which seriously restricts production efficiency and does not meet the requirements of industrial mass production. Summary of the invention

[0005] The technical problem solved by the present invention is to solve the problems of long detection time and low detection efficiency of large arc-shaped parts such as wind turbines in the prior art; as well as the problems of poor detection quality, large limitations and high errors.

[0006] The technical solution of the present invention is: a MW-level wind turbine row detection device, comprising a second support frame fixed on the ground, a first support frame located directly above the second support frame, a first detection device arranged on the first support frame for detecting the inner wall of the wind turbine row, a second detection device arranged on the second support frame for detecting the curved surface of the outer wall of the wind turbine row, a mobile component arranged on the second support frame for transporting the wind turbine row to the first detection device and the second detection device for detection, and a control module electrically connected to the first detection device, the second detection device and the mobile component;

[0007] The first detection device includes a central rotating mechanism movably mounted on the first supporting frame, an inner wall detection component arranged on the central rotating mechanism, and a side wall detection component arranged on the central rotating mechanism and located on both sides of the inner wall detection component;

[0008] The central rotating mechanism comprises two spindle connectors mounted on the first support frame, a rotating spindle with two ends movably connected to the two spindle connectors, a first mounting platform arranged between the two rotating spindles and used to mount the inner wall detection component, and a second mounting platform arranged at the gap between the two sides of the first mounting platform and the rotating spindle and used to mount the side wall detection component;

[0009] The rotating spindle comprises a transmission rod connected to the second mounting platform, and a driving motor having one end connected to the transmission rod and the other end connected to the spindle connecting piece;

[0010] The inner wall detection assembly includes a first rotating detection shaft installed in the first mounting platform, a second rotating detection shaft installed in the first mounting platform and coaxial with the first rotating detection shaft, two servo motors respectively used to drive the first rotating detection shaft and the second rotating detection shaft to rotate, two angle sensors respectively installed on the first rotating detection shaft and the second rotating detection shaft for detecting the rotation angle, and two telescopic detectors respectively arranged on the first rotating detection shaft and the second rotating detection shaft;

[0011] The telescopic detectors all include a connecting frame, a first telescopic rod installed at one end on the connecting frame, and a first detection gauge arranged at the other end of the first telescopic rod in contact with the inner wall of the wind turbine row;

[0012] The side wall detection assembly includes two clamping brackets mounted on the second mounting platform, clamping mounting grooves arranged on the second mounting platform and located on both sides of the clamping brackets, two detection plates slidably mounted on the clamping mounting grooves for detecting the outer side walls of the wind turbine row, a stable limit assembly arranged at the upper end of the clamping bracket and connected to the detection plate, and a second telescopic rod arranged on the clamping bracket for controlling the sliding of the detection plate;

[0013] The stable limiting assembly comprises a limiting sliding sleeve fixed to the upper end of the clamping bracket, and a sliding polished rod slidably arranged in the limiting sliding sleeve and connected to the detection plate.

[0014] Furthermore, the second support frame includes an arc-shaped pipe for placing wind turbines, a support structure arranged below the arc-shaped pipe and connected to the ground, horizontal slide rails horizontally arranged on both sides of the arc-shaped pipe and connected to the moving component, and an outer wall detection port that can be penetrated by the second detection device is provided on the arc-shaped pipe directly below the telescopic detector and the detection plate; the setting of the horizontal slide rail and the arc-shaped pipe can realize rapid movement of the moving component, facilitate the transportation of wind turbines coming down from the production line, improve the docking efficiency, and increase the detection speed.

[0015] Furthermore, the moving assembly includes a clamp movably arranged in the horizontal slide rail for clamping both sides of the wind turbine row, a moving frame arranged on the lifting plate and engaged with the middle part of the wind turbine row, a conveying track arranged on the lifting plate and connected to the moving frame, and a rolling wheel arranged at the connection between the conveying track and the moving frame; the wind turbine row is clamped from both sides by the clamp, and combined with the moving frame, it can ensure that the wind turbine row can be moved quickly and safely in the arc-shaped pipeline; the moving frame is engaged with the wind turbine row, and mainly plays the role of docking with the conveying track, ensuring smooth docking and transition at the outer wall detection port, so as to facilitate the transportation of the wind turbine row after the detection is completed.

[0016] Furthermore, the second detection device includes mounting columns arranged on both sides of the outer wall detection port and perpendicular to the ground, a lifting plate movably arranged between the mounting columns and capable of passing through the outer wall detection port, an outer wall detection slide rail arranged on the lifting plate, a sliding structure movably mounted on the outer wall detection slide rail, a third telescopic rod arranged on the sliding structure, and a second detection gauge mounted on the third telescopic rod capable of contacting the outer wall of the wind turbine row;

[0017] The second detection measuring tool is provided with an angle position sensor electrically connected to the control module;

[0018] By setting up the sliding structure, the second detection tool can perform a comprehensive scanning inspection on the outer wall of the wind turbine row, which can improve the inspection quality and effectively control the product quality; the setting of the third telescopic rod can ensure that the second detection device is suitable for wind turbines or other large arc-shaped workpieces with different diameters, effectively expanding the scope of use of the device and improving its practicality.

[0019] More preferably, the mounting column comprises a mounting column body, a lifting rail arranged on the mounting column body and connected to the lifting plate, and a lifting motor arranged on the lifting rail for controlling the lifting of the lifting plate;

[0020] The lifting plate has an outer shape structure of an arc-shaped plate.

[0021] The arrangement of the lifting slide rail and the arc plate expands the adjustment range of the third telescopic rod, further effectively increases the applicable scope of the outer wall arc surface detection, and greatly improves the practicability of the device.

[0022] Furthermore, a rack is provided on the outer wall detection slide rail; the sliding structure includes an outer wall detection movable plate placed on the outer wall detection slide rail, two sets of gears movably arranged on the outer wall detection movable plate and meshing with the rack, and a power motor arranged on the outer wall detection movable plate and connected to the gears;

[0023] The two sets of gears are respectively located on both sides of the rack, and the gears are meshed and connected with the rack.

[0024] Furthermore, the first detection measuring tool includes a measuring tool for detecting the arc surface of the inner wall of the wind turbine row, and two measuring tools for detecting the side surfaces of the inner wall of the wind turbine row;

[0025] The measuring tool and the second detection measuring tool can be a combination of one or more of an arc measuring instrument, a digital micrometer, a roughness measuring instrument, and a 3D profile measuring instrument.

[0026] Through measuring tools such as arc measuring instrument, digital micrometer, roughness measuring instrument, 3D profile measuring instrument, etc., detailed inspection and scanning of wind turbines can be achieved, which can effectively improve the inspection quality and improve the quality of quality inspection of wind turbine production to a certain extent.

[0027] Furthermore, the detection plate includes a detection plate body connected to the second telescopic rod, a connecting sliding block arranged at the lower end of the detection plate body and slidably engaged with the clamping installation groove, a first detection groove arranged on the detection plate body for detecting the position of the inner welding wing of the wind turbine row, and a second detection groove arranged on the detection plate body for detecting the position of the outer welding wing of the wind turbine row. The first detection groove and the second detection groove can be arranged to quickly complete the detection of the position of the side weld of the wind turbine row, and the structure is simple, with the advantages of low detection cost and low mechanical failure rate.

[0028] Furthermore, the detection board body is provided with a detachable welding wing positioning slot; a sliding detection block is slidably arranged in the detachable welding wing positioning slot; and a detection slot is arranged on the sliding detection block. The provision of the detachable welding wing positioning slot can greatly improve the detection range of the detection board, enhance the detection flexibility, and effectively improve the practicality of the detection board.

[0029] Further, the first support frame includes two vertical connecting rods which are arranged perpendicular to the ground and whose lower ends are fixed to the main shaft connecting member, and horizontal beams whose ends are respectively connected to the upper ends of the vertical connecting rods;

[0030] The vertical connecting rod is provided with an oblique support rib; through the arrangement of the vertical connecting rod and the horizontal beam, a gantry-type support fixing structure can be formed to ensure that the central rotating mechanism and the first detection device have sufficient movement space, which can not only ensure the support strength, but also effectively solve the problem of spatial interference, and realize safe, reliable and stable support.

[0031] The beneficial effects of the present invention are as follows: the MW-level wind turbine row detection device provided by the present invention can realize rapid detection of the inner wall of the wind turbine row through the setting of the first detection component, and can realize rapid detection of the outer arc surface of the wind turbine row through the second detection component; and can realize rapid detection of the side of the wind turbine row through the side wall detection component; overall, all-round detection of the wind turbine row is realized, and the detection quality is effectively improved; the central rotating mechanism designed for the arc structure can greatly shorten the detection time and improve the detection efficiency;

[0032] The practicability of the device can be improved by setting up the telescopic detector, the lifting slide rail and the third telescopic rod, ensuring that it can complete the rapid detection of wind turbines of different sizes;

[0033] By combining the arc measuring instrument, digital micrometer, roughness measuring instrument and 3D profile measuring instrument, we can ensure that the detection data is comprehensive, realize the specific detection of different process parameters for different processes, and realize multifunctional detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention;

[0035] Figure 2 is a schematic structural diagram of a first detection device in accordance with Embodiment 1 of the present invention;

[0036] Figure 3 is a schematic structural diagram of an inner wall detection assembly according to Embodiment 1 of the present invention;

[0037] Figure 4 is a schematic structural diagram of a side wall detection assembly according to Embodiment 1 of the present invention;

[0038] Figure 5 is a schematic diagram of the structure of Embodiment 2 of the present invention;

[0039] Figure 6 is a structural schematic diagram of the sliding structure of embodiment 2 of the present invention;

[0040] Figure 7 is a schematic structural diagram of a detection board according to Embodiment 3 of the present invention;

[0041] Among them, 1-first support frame, 10-vertical connecting rod, 11-horizontal beam, 12-oblique support rib, 2-second support frame, 20-arc pipe, 21-support structure, 22-horizontal slide rail, 23-outer wall detection port, 3-second detection device, 30-installation column, 300-column body, 31-lifting plate, 32-outer wall detection slide rail, 320-rack, 33-sliding structure, 330-outer wall detection moving plate, 331-gear, 332-power motor, 34-third telescopic rod, 35-second detection gauge, 36-lifting slide rail, 4-moving assembly, 40-clamp, 41-moving frame, 42-conveying track, 43-rolling wheel, 5-central rotating mechanism, 50-spindle connector, 51-rotating spindle, 510-transmission Rod, 511-drive motor, 52-first mounting platform, 53-second mounting platform, 6-inner wall detection assembly, 60-first rotation detection axis, 61-second rotation detection axis, 62-servo motor, 63-angle sensor, 64-telescopic detector, 640-connecting frame, 641-first telescopic rod, 642-first detection gauge, 7-side wall detection assembly, 70-clamping bracket, 71-clamping mounting groove, 72-detection plate, 720-detection plate body, 721-connecting sliding block, 722-first detection groove, 723-second detection groove, 724-detachable welding wing positioning slot, 725-sliding detection block, 726-detection groove, 73-stable limit assembly, 730-limit sliding sleeve, 731-sliding light rod, 74-second telescopic rod. DETAILED DESCRIPTION

[0042] Embodiment 1:

[0043] like Figure 1 A MW-class wind farm detection device shown includes a second support frame 2 fixed on the ground, a first support frame 1 located directly above the second support frame 2, a first detection device arranged on the first support frame 1 for detecting the inner wall of the wind farm, and a control module electrically connected to the first detection device;

[0044] like Figure 1 As shown, the first detection device includes a central rotating mechanism 5 movably mounted on the first support frame 1, an inner wall detection component 6 arranged on the central rotating mechanism 5, and a side wall detection component 7 arranged on the central rotating mechanism 5 and located on both sides of the inner wall detection component 6;

[0045] like Figure 2As shown, the central rotating mechanism 5 includes two spindle connectors 50 installed on the first support frame 1, a rotating spindle 51 with two ends movably connected to the two spindle connectors 50, a first mounting platform 52 arranged between the two rotating spindles 51 and used to install the inner wall detection component 6, and a second mounting platform 53 arranged at the gap between the two sides of the first mounting platform 52 and the rotating spindle 51 and used to install the side wall detection component 7;

[0046] like Figure 2 As shown, the first support frame 1 includes two vertical connecting rods 10 which are vertically arranged on the ground and whose lower ends are fixed to the main shaft connecting member 50, and horizontal beams 11 whose ends are respectively connected to the upper ends of the vertical connecting rods 10;

[0047] The vertical connecting rod 10 is provided with an oblique bracing rib 12;

[0048] like Figure 2 As shown, the rotating spindle 51 includes a transmission rod 510 connected to the second mounting platform 53, and a driving motor 511 having one end connected to the transmission rod 510 and the other end connected to the spindle connecting member 50;

[0049] like Figure 3 As shown, the inner wall detection assembly 6 includes a first rotating detection shaft 60 installed in the first mounting platform 52, a second rotating detection shaft 61 installed in the first mounting platform 52 and coaxial with the first rotating detection shaft 60, two servo motors 62 respectively used to drive the first rotating detection shaft 60 and the second rotating detection shaft 61 to rotate, two angle sensors 63 respectively installed on the first rotating detection shaft 60 and the second rotating detection shaft 61 for detecting the rotation angle, and two telescopic detectors 64 respectively arranged on the first rotating detection shaft 60 and the second rotating detection shaft 61;

[0050] like Figure 3 As shown, the telescopic detector 64 includes a connecting frame 640, a first telescopic rod 641 installed at one end on the connecting frame 640, and a first detection gauge 642 arranged at the other end of the first telescopic rod 641 and in contact with the inner wall of the wind turbine row;

[0051] like Figure 4 As shown, the side wall detection assembly 7 includes two clamping brackets 70 mounted on the second mounting platform 53, clamping mounting grooves 71 arranged on the second mounting platform 53 and located on both sides of the clamping brackets 70, two detection plates 72 slidably mounted on the clamping mounting grooves 71 for detecting the outer side wall of the wind turbine row, a stable limit assembly 73 arranged at the upper end of the clamping bracket 70 and connected to the detection plate 72, and a second telescopic rod 74 arranged on the clamping bracket 70 for controlling the sliding of the detection plate 72;

[0052] like Figure 4As shown, the stable limiting assembly 73 includes a limiting sliding sleeve 730 fixed to the upper end of the clamping bracket 70 , and a sliding light rod 731 slidably disposed in the limiting sliding sleeve 730 and connected to the detection plate 72 .

[0053] The first detection gauge 642 includes a gauge for detecting the arc surface of the inner wall of the wind turbine row, and two gauges for detecting the side surfaces of the inner wall of the wind turbine row;

[0054] Among them, the measuring tool for detecting the arc surface of the inner wall of the wind turbine row is specifically a commercially available arc measuring instrument and a digital micrometer; the measuring tool for detecting the side surface of the inner wall of the wind turbine row is specifically a commercially available roughness measuring instrument;

[0055] The detection board 72 adopts a conventional wind power row detection board;

[0056] Among them, the second telescopic rod 74, the sliding light rod 731, the first telescopic rod 641, the angle sensor 63, the drive motor 511, and the servo motor 62 are all existing commercially available products, and the specific product models can be selected by technicians in this field according to needs.

[0057] The working method and steps of this embodiment:

[0058] (1) First, use conventional transportation tools to transport the wind turbine row to the second support frame 2, so that the wind turbine row is located directly below the first detection device and the inner wall faces upward;

[0059] (2) The central rotating mechanism 5 rotates; the driving motor 511 installed at the lower end of the vertical connecting rod 10 drives the first mounting platform 52 and the second mounting platform 53 to rotate through the transmission rod 510, so that the inner wall detection component 6 faces the inner wall of the wind turbine row;

[0060] (3) The inner wall detection component 6 detects the inner wall of the wind turbine row; the first telescopic rod 641 is telescopically adjusted to adjust the distance between the first detection gauge 642 and the inner wall. After ensuring that the distance is appropriate, the servo motor 62 drives the first rotating detection shaft 60 and the second rotating detection shaft 61 respectively to make the arc measuring instrument and the digital display micrometer on the telescopic detector 64 perform a round-trip detection of the inner wall of the wind turbine row; the angle sensor 63 is used to record the abnormal position and send an electrical signal to the control module;

[0061] (4) The side wall detection component 7 detects the side wall of the wind turbine row; the second telescopic rod 74 controls the detection plate 72 to perform comparative detection with the side of the wind turbine row;

[0062] (5) Finally, the unqualified wind power is transported away for correction and the qualified wind power is stored.

[0063] Embodiment 2:

[0064] The difference from Example 1 is that: Figure 5A MW-class wind farm detection device shown includes a second support frame 2 fixed on the ground, a first support frame 1 located directly above the second support frame 2, a first detection device arranged on the first support frame 1 for detecting the inner wall of the wind farm, a second detection device 3 arranged on the second support frame 2 for detecting the curved surface of the outer wall of the wind farm, a mobile component 4 arranged on the second support frame 2 for transporting the wind farm to the first detection device and the second detection device 3 for detection, and a control module electrically connected to the first detection device, the second detection device 3 and the mobile component 4;

[0065] like Figure 5 As shown, the second support frame 2 includes an arc-shaped pipe 20 for placing a wind turbine row, a support structure 21 arranged below the arc-shaped pipe 20 and connected to the ground, horizontal slide rails 22 horizontally arranged on both sides of the arc-shaped pipe 20 and connected to the moving component 4, and an outer wall detection port 23 that can be penetrated by the second detection device 3 is provided on the arc-shaped pipe 20 located directly below the telescopic detector 64 and the detection plate 72.

[0066] like Figure 5 As shown, the moving assembly 4 includes a clamp 40 movably arranged in the horizontal slide rail 22 for clamping both sides of the wind turbine row, a moving frame 41 arranged on the lifting plate 31 and clamped with the middle part of the wind turbine row, a conveying track 42 arranged on the lifting plate 31 and connected to the moving frame 41, and a rolling wheel 43 arranged at the connection between the conveying track 42 and the moving frame 41.

[0067] like Figure 5 As shown, the second detection device 3 includes mounting columns 30 arranged on both sides of the outer wall detection port 23 and perpendicular to the ground, a lifting plate 31 movably arranged between the mounting columns 30 and capable of passing through the outer wall detection port 23, an outer wall detection slide rail 32 arranged on the lifting plate 31, a sliding structure 33 movably installed on the outer wall detection slide rail 32, a third telescopic rod 34 arranged on the sliding structure 33, and a second detection gauge 35 installed on the third telescopic rod 34 and capable of contacting the outer wall of the wind turbine row;

[0068] The second detection gauge 35 is provided with an angle position sensor electrically connected to the control module.

[0069] like Figure 5 As shown, the mounting column 30 includes a mounting column body 300, a lifting rail 36 disposed on the mounting column body 300 and connected to the lifting plate 31, and a lifting motor disposed on the lifting rail 36 for controlling the lifting of the lifting plate 31;

[0070] The lifting plate 31 has an outer shape structure of an arc-shaped plate.

[0071] like Figure 6As shown, a rack 320 is provided on the outer wall detection slide rail 32; the sliding structure 33 includes an outer wall detection moving plate 330 placed on the outer wall detection slide rail 32, two sets of gears 331 movably arranged on the outer wall detection moving plate 330 and meshing with the rack 320, and a power motor 332 arranged on the outer wall detection moving plate 330 and connected to the gears 331;

[0072] The two sets of gears 331 are respectively located on two sides of the rack 320 , and the gears 331 are meshed and connected with the rack 320 .

[0073] The first detection gauge 642 includes a gauge for detecting the arc surface of the inner wall of the wind turbine row, and two gauges for detecting the side surfaces of the inner wall of the wind turbine row;

[0074] Among them, the measuring tool for detecting the arc surface of the inner wall of the wind turbine row is specifically a commercially available arc measuring instrument and a digital micrometer; the measuring tool for detecting the side surface of the inner wall of the wind turbine row is specifically a commercially available roughness measuring instrument;

[0075] The second detection gauge 35 is composed of a commercially available arc measuring instrument and a digital micrometer; the specific product models of the arc measuring instrument, digital micrometer, and roughness measuring instrument can be selected by technicians in this field according to their needs;

[0076] Among them, the power motor 332, the lifting motor, the third telescopic rod 34, and the angle position sensor are all commercially available products, and the specific product models can be selected by technicians in this field according to needs.

[0077] The working method and steps of this embodiment:

[0078] (1) First, the wind turbine row is placed on the arc-shaped pipeline 20, and then the mobile frame 41 is connected to the wind turbine row and the wind turbine row is transported to the first detection device and the second detection device on the conveying track 42 for detection;

[0079] (2) Detection by the first detection device: the central rotating mechanism 5 rotates; the driving motor 511 installed at the lower end of the vertical connecting rod 10 drives the first mounting platform 52 and the second mounting platform 53 to rotate through the transmission rod 510, so that the inner wall detection component 6 faces the inner wall of the wind turbine row; the inner wall detection component 6 detects the inner wall of the wind turbine row; the first telescopic rod 641 telescopes to adjust the distance between the first detection gauge 642 and the inner wall, and after ensuring that the distance is appropriate, the servo motor 62 drives the first rotating detection shaft 60 and the second rotating detection shaft 61 respectively to make the arc measuring instrument and the digital display micrometer on the telescopic detector 64 perform a round-trip detection of the inner wall of the wind turbine row; the angle sensor 63 is used to record the abnormal position and send an electrical signal to the control module; the side wall detection component 7 detects the side wall of the wind turbine row; the second telescopic rod 74 controls the detection plate 72 to compare and detect the side of the wind turbine row;

[0080] (3) Detection by the second detection device 3: the power motor 332 drives the sliding structure 33 to move on the outer wall detection slide rail 32, the second detection gauge 35 detects the outer wall of the wind turbine row, and the angle position sensor records the abnormal position and sends it to the control module;

[0081] (4) Finally, the unqualified wind power is transported away for correction and the qualified wind power is stored.

[0082] Embodiment 3:

[0083] The difference from Example 1 is that: Figure 7 As shown, the detection plate 72 includes a detection plate body 720 connected to the second telescopic rod 74, a connecting sliding block 721 arranged at the lower end of the detection plate body 720 and slidably engaged with the clamping mounting groove 71, a first detection groove 722 arranged on the detection plate body 720 for detecting the position of the welding wing inside the wind turbine row, and a second detection groove 723 arranged on the detection plate body 720 for detecting the position of the welding wing outside the wind turbine row.

[0084] like Figure 7 As shown, a detachable welding wing positioning slot 724 is also provided on the detection plate body 720 ; a sliding detection block 725 is slidably provided in the detachable welding wing positioning slot 724 ; and a detection slot 726 is provided on the sliding detection block 725 .

Claims

1. A MW-level wind farm detection device, characterized in that: The invention comprises a second support frame (2) fixed on the ground, a first support frame (1) located directly above the second support frame (2), a first detection device arranged on the first support frame (1) for detecting the inner wall of a wind turbine row, a second detection device (3) arranged on the second support frame (2) for detecting the arc surface of the outer wall of the wind turbine row, a moving component (4) arranged on the second support frame (2) for transporting the wind turbine row to the first detection device and the second detection device (3) for detection, and a control module electrically connected to the first detection device, the second detection device (3) and the moving component (4); The first detection device comprises a central rotating mechanism (5) movably mounted on the first support frame (1), an inner wall detection component (6) arranged on the central rotating mechanism (5), and a side wall detection component (7) arranged on the central rotating mechanism (5) and located on both sides of the inner wall detection component (6); The central rotating mechanism (5) comprises two spindle connecting members (50) mounted on the first support frame (1), a rotating spindle (51) with two ends movably connected to the two spindle connecting members (50), a first mounting platform (52) disposed between the two rotating spindles (51) and used for mounting the inner wall detection component (6), and a second mounting platform (53) disposed at the gap between the rotating spindle (51) and the two sides of the first mounting platform (52) and used for mounting the side wall detection component (7); The rotating main shaft (51) comprises a transmission rod (510) connected to the second mounting platform (53), and a driving motor (511) having one end connected to the transmission rod (510) and the other end connected to the main shaft connecting member (50); The inner wall detection assembly (6) comprises a first rotating detection shaft (60) mounted in the first mounting platform (52), a second rotating detection shaft (61) mounted in the first mounting platform (52) and coaxial with the first rotating detection shaft (60), two servo motors (62) respectively used to drive the first rotating detection shaft (60) and the second rotating detection shaft (61) to rotate, two angle sensors (63) respectively mounted on the first rotating detection shaft (60) and the second rotating detection shaft (61) for detecting the rotation angle, and two telescopic detectors (64) respectively arranged on the first rotating detection shaft (60) and the second rotating detection shaft (61); The telescopic detector (64) comprises a connecting frame (640), a first telescopic rod (641) with one end mounted on the connecting frame (640), and a first detection gauge (642) arranged at the other end of the first telescopic rod (641) and in contact with the inner wall of the wind turbine row; The side wall detection assembly (7) comprises two clamping brackets (70) mounted on a second mounting platform (53), clamping mounting grooves (71) arranged on the second mounting platform (53) and located on both sides of the clamping brackets (70), two detection plates (72) slidably mounted on the clamping mounting grooves (71) for detecting the outer side wall of the wind turbine row, a stabilizing limit assembly (73) arranged at the upper end of the clamping bracket (70) and connected to the detection plate (72), and a second telescopic rod (74) arranged on the clamping bracket (70) for controlling the sliding of the detection plate (72); The stable limiting assembly (73) comprises a limiting sliding sleeve (730) fixed to the upper end of the clamping bracket (70), and a sliding polished rod (731) slidably disposed in the limiting sliding sleeve (730) and connected to the detection plate (72).

2. A MW-level wind farm detection device according to claim 1, characterized in that: The second support frame (2) comprises an arc-shaped pipe (20) for placing a wind turbine row, a support structure (21) arranged below the arc-shaped pipe (20) and connected to the ground, horizontal slide rails (22) arranged horizontally on both sides of the arc-shaped pipe (20) and connected to the moving assembly (4), and an outer wall detection port (23) capable of being penetrated by the second detection device (3) provided on the arc-shaped pipe (20) directly below the telescopic detector (64) and the detection plate (72).

3. A MW-level wind farm detection device according to claim 2, characterized in that: The second detection device (3) comprises mounting columns (30) arranged on both sides of the outer wall detection opening (23) and perpendicular to the ground, a lifting plate (31) movably arranged between the mounting columns (30) and capable of passing through the outer wall detection opening (23), an outer wall detection slide rail (32) arranged on the lifting plate (31), a sliding structure (33) movably mounted on the outer wall detection slide rail (32), a third telescopic rod (34) arranged on the sliding structure (33), and a second detection gauge (35) mounted on the third telescopic rod (34) and capable of contacting the outer wall of the wind turbine row; The second detection measuring tool (35) is provided with an angle position sensor electrically connected to the control module.

4. A MW-level wind farm detection device according to claim 3, characterized in that: The moving assembly (4) comprises a clamp (40) movably arranged in the horizontal slide rail (22) for clamping both sides of the wind turbine row, a moving frame (41) arranged on the lifting plate (31) and clamped with the middle of the wind turbine row, a conveying track (42) arranged on the lifting plate (31) and connected to the moving frame (41), and a rolling wheel (43) arranged at the connection between the conveying track (42) and the moving frame (41).

5. A MW-level wind farm detection device according to claim 4, characterized in that: The mounting column (30) comprises a mounting column body (300), a lifting slide rail (36) arranged on the mounting column body (300) and connected to the lifting plate (31), and a lifting motor arranged on the lifting slide rail (36) for controlling the lifting of the lifting plate (31); The lifting plate (31) has an outer structure of an arc-shaped plate.

6. A MW-level wind farm detection device according to claim 4, characterized in that: The outer wall detection slide rail (32) is provided with a rack (320); the sliding structure (33) comprises an outer wall detection movable plate (330) placed on the outer wall detection slide rail (32), two sets of gears (331) movably arranged on the outer wall detection movable plate (330) and meshing with the rack (320), and a power motor (332) arranged on the outer wall detection movable plate (330) and connected to the gears (331); The two sets of gears (331) are respectively located on both sides of the rack (320), and the gears (331) are meshingly connected with the rack (320).

7. A MW-level wind farm detection device according to claim 4, characterized in that: The first detection measuring tool (642) comprises a measuring tool for detecting the arc surface of the inner wall of the wind turbine row, and two measuring tools for detecting the side surfaces of the inner wall of the wind turbine row; The measuring tool and the second detection measuring tool (35) can both be a combination of one or more of an arc measuring instrument, a digital micrometer, a roughness measuring instrument, and a 3D profile measuring instrument.

8. A MW-level wind farm detection device according to claim 1, characterized in that: The detection plate (72) comprises a detection plate body (720) connected to the second telescopic rod (74), a connecting sliding block (721) arranged at the lower end of the detection plate body (720) and slidably engaged with the clamping installation groove (71), a first detection groove (722) arranged on the detection plate body (720) for detecting the position of the welding fin inside the wind turbine row, and a second detection groove (723) arranged on the detection plate body (720) for detecting the position of the welding fin outside the wind turbine row.

9. A MW-level wind farm detection device according to claim 8, characterized in that: The detection plate (72) comprises a detection plate body (720) connected to the second telescopic rod (74), a connecting sliding block (721) arranged at the lower end of the detection plate body (720) and slidably engaged with the clamping installation groove (71), a first detection groove (722) arranged on the detection plate body (720) for detecting the position of the welding fin inside the wind turbine row, and a second detection groove (723) arranged on the detection plate body (720) for detecting the position of the welding fin outside the wind turbine row.

10. A MW-level wind farm detection device according to claim 1, characterized in that: The first support frame (1) comprises two vertical connecting rods (10) which are arranged perpendicular to the ground and whose lower ends are fixed to the main shaft connecting member (50), and horizontal beams (11) whose ends are respectively connected to the upper ends of the vertical connecting rods (10); The vertical connecting rod (10) is provided with an oblique supporting rib plate (12).

Citation Information

Patent Citations

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