Automatic bending machine with adjustable arc

Through the automatic bending machine with adjustable curvature, the motor drives the lead screw and hydraulic rod to realize the automatic bending and blanking of the aluminum alloy template, which solves the problem of cumbersome mold replacement in the existing technology and improves the efficiency and convenience of aluminum alloy template processing.

CN115228992BActive Publication Date: 2025-09-05ANHUI SHENGDA QIANLIANG ALUMINUM
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Patent Information

Application Number
CN202210891247.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-27
Publication Date
2025-09-05
Estimated Expiration
2042-07-27

AI Technical Summary

Technical Problem

The existing bending lower die is a fixed aluminum alloy template. During the processing, it is necessary to replace the bending die, which is cumbersome and labor-intensive, and has a narrow scope of use and is difficult to adapt to the bending needs of different shapes.

Method used

An automatic press brake with adjustable curvature is used. The motor drives the screw to move the forming plate. The hydraulic rod and photoelectric sensor are combined to realize automatic bending and unloading, reducing manual operation and improving the flexibility and work efficiency of bending curvature adjustment.

Benefits of technology

It realizes the flexible adjustment of the bending arc, reduces the labor intensity of manual disassembly and replacement of molds, and improves work efficiency and the convenience of automatic unloading.

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Abstract

The present invention discloses an automatic press bending machine with adjustable curvature, which belongs to the field of automatic press bending. The automatic press bending machine with adjustable curvature comprises a support platform, a fixed plate is fixedly connected to one side of the top of the support platform, and multiple groups of hydraulic rods are fixedly connected to one side of the fixed plate, and the output ends of the multiple groups of hydraulic rods are hinged together with a group of press bending plates; the inner wall of the bottom of the support platform is fixedly connected to a motor and two groups of limit rods, and the output end of the motor is fixedly connected to a screw rod, and the screw rod is threadedly connected to multiple groups of forming plates, and the two groups of limit rods are respectively located on both sides of the screw rod, and one side of the multiple groups of forming plates is respectively provided with press bending grooves of different curvatures. According to different press bending curvature requirements, the motor is started to drive the screw rod to rotate, and the screw rod drives the forming plates of the multiple groups of forming plates with corresponding curvature press bending grooves to move out of the through groove and align with the press bending plates to perform press bending, thereby improving the flexibility of adjusting the press bending curvature and reducing the labor intensity and time of manual disassembly and replacement of the press bending mold.
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Description

Technical Field

[0001] The present invention relates to the technical field of automatic press bending, in particular to an automatic press bending machine with adjustable curvature. Background Art

[0002] Aluminum alloy is the most widely used type of non-ferrous metal structural material in industry. It has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industries. With the rapid development of industrial economy, the demand for aluminum alloy is increasing. In the processing and production of aluminum alloy templates, it is often necessary to fold and bend the aluminum alloy templates; for example, a bending lower die is used to position the aluminum alloy template; then, a bending upper die is used to impact the aluminum alloy template, so that the aluminum alloy template is bent into shape; however, since the bending lower die is fixed, when it is necessary to bend aluminum alloy templates of different shapes, its replacement process is cumbersome and labor-intensive, resulting in a too narrow range of use of the bending lower die. Summary of the Invention

[0003] In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide an automatic press brake with adjustable curvature. According to different pressing curvature requirements, the motor is started to drive the screw to rotate, and the screw drives the forming plates with corresponding curvature bending grooves in multiple groups of forming plates to move out of the through grooves and align with the bending plates for bending, thereby improving the flexibility of adjusting the pressing curvature, reducing the labor intensity and time of manual disassembly and replacement of the bending mold, and improving work efficiency.

[0004] The purpose of the present invention can be achieved through the following technical solutions:

[0005] An automatic press brake with adjustable curvature comprises a support table, a fixed plate is fixedly connected to one side of the top of the support table, a plurality of groups of hydraulic rods are fixedly connected to one side of the fixed plate, and a group of bending plates are hinged together at the output ends of the plurality of groups of hydraulic rods; a motor and two groups of limit rods are fixedly connected to the inner wall of the bottom of the support table, the output end of the motor is fixedly connected to a screw rod, and a plurality of forming plates are threadedly connected to the screw rod, the two groups of limit rods are respectively located on both sides of the screw rod, and the forming plates are slidably connected to the two groups of limit rods, and bending grooves of different curvatures are respectively opened on one side of the plurality of forming plates, a through groove is opened on the top of the support table, and the top end of the screw rod passes through the through groove and extends to the outside of the support table; a blanking assembly is provided inside the support table, and the blanking assembly is used to feed the aluminum material after bending.

[0006] As a further solution of the present invention: the blanking assembly includes a cylinder, a blanking trough connected to the through groove is opened on the top of the support platform, the cylinder is fixedly connected to the inner wall of the support platform on one side of the blanking trough, the output end of the cylinder is fixedly connected to a connecting block, the top of the connecting block is fixedly connected to a support plate, and the support plate is slidably connected to the inside of the blanking trough.

[0007] As a further solution of the present invention: two groups of support seats are fixedly connected to the inner wall of the bottom of the support platform, and the two groups of support seats are fixedly connected with inclined blanking plates, the blanking plates are located below the blanking trough, and the top of the inner wall of the blanking plate is fixedly connected to a rubber pad, and a discharge trough is provided on the side wall of the support platform, and one end of the blanking plate is connected to the bottom of the discharge trough.

[0008] As a further solution of the present invention: sliding grooves are opened on both sides of the support plate, and an adjusting rod is slidably connected inside the sliding groove. The top of the adjusting rod is fixedly connected to a limit plate attached to the top wall of the support plate, and the bottom of the adjusting rod is threadedly connected to a fixing bolt attached to the bottom of the support plate.

[0009] As a further solution of the present invention: two groups of sliding rods are fixedly connected to one side of the connecting block, a supporting block is fixedly connected to the bottom of one side of the discharge chute, and the sliding rods are slidably connected to the supporting block.

[0010] As a further solution of the present invention: a support frame is fixedly connected to one side of the top of the support platform, and the top of the screw rod is rotatably connected to the inner wall of the support frame.

[0011] As a further solution of the present invention: multiple groups of forming plates are equally spaced apart by partitions.

[0012] As a further solution of the present invention: two groups of photoelectric sensors are fixedly connected to the top of the support platform, and the two groups of photoelectric sensors are respectively located on both sides of the through slot.

[0013] Beneficial effects of the present invention:

[0014] 1. In the present invention, according to different bending curvature requirements, the motor is started to drive the screw to rotate, and the screw drives the forming plates of the corresponding curvature bending grooves in the multiple groups of forming plates to move out of the through grooves and align with the bending plates for bending, thereby improving the flexibility of adjusting the bending curvature, reducing the labor intensity and time of manually disassembling and replacing the bending mold, and improving work efficiency.

[0015] 2. In the present invention, the support plate is driven to move by starting the cylinder, and the support plate drives the bent aluminum material to move out of the bending groove. The aluminum material is pressed against the bending plate, moves out from the support plate, and falls onto the blanking plate through the blanking trough for automatic unloading, thereby improving the convenience of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a schematic diagram of the main cross-sectional structure of the present invention;

[0018] Figure 2 It is a schematic diagram of a partial structure of the present invention from a top view;

[0019] Figure 3 It is a schematic diagram of the structure of the forming plate in the present invention;

[0020] Figure 4 This invention Figure 1 Schematic diagram of the structure of part A.

[0021] In the figure: 1. Support platform; 101. Through slot; 102. Feed chute; 103. Discharge chute; 2. Fixed plate; 201. Hydraulic rod; 202. Bending plate; 3. Motor; 301. Screw; 302. Forming plate; 3021. Bending slot; 303. Limit rod; 304. Support frame; 305. Partition; 306. Photoelectric sensor; 4. Feeding assembly; 401. Cylinder; 402. Connecting block; 4021. Sliding rod; 403. Support plate; 4031. Slide slot; 404. Adjusting rod; 405. Limit plate; 406. Fixing bolt; 407. Support block; 5. Support seat; 501. Feeding plate; 5011. Rubber pad. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0023] like Figure 1-Figure 4 As shown, the automatic bending machine with adjustable curvature includes a support platform 1, which is a rectangular body with a hollow interior and closed walls. A fixed plate 2 is fixedly connected to one side of the top of the support platform 1. The fixed plate 2 is fixedly connected to a side of the fixed plate 2 close to the inner side of the support platform 1. The output ends of the multiple groups of hydraulic rods 201 are hinged together with a group of bending plates 202, which are rubber elastic plates; the inner wall of the bottom of the support platform 1 is fixedly connected to a motor 3 and two groups of limit rods 303, the output end of the motor 3 is fixedly connected to a screw rod 301, and the screw rod 301 is threadedly connected to multiple groups of forming plates 30 2. Two groups of limit rods 303 are respectively located on both sides of the screw rod 301, and the forming plates 302 are slidably connected to the two groups of limit rods 303. One side of multiple groups of forming plates 302 is respectively provided with bending grooves 3021 of different curvatures. Multiple groups of forming plates 302 are equidistantly separated by partitions 305 to prevent misalignment between bending grooves 3021 of different curvatures. A through groove 101 is provided on the top of the support platform 1, and the top of the screw rod 301 passes through the through groove 101 and extends to the outside of the support platform 1; a blanking component 4 is provided inside the support platform 1, and the blanking component 4 is used to feed the aluminum material after bending.

[0024] like Figure 1 and Figure 2As shown, the blanking component 4 includes a cylinder 401, and a blanking trough 102 connected to the through groove 101 is provided on the top of the support platform 1. The bottom of the cylinder 401 is fixedly connected to the inner wall of the support platform 1 on one side of the blanking trough 102. The output end of the cylinder 401 is fixedly connected to a connecting block 402, and the top of the connecting block 402 is fixedly connected to a support plate 403. The support plate 403 is slidably connected to the inside of the blanking trough 102 to automatically unload the aluminum material, reduce the labor intensity of manual material collection, and improve work efficiency.

[0025] like Figure 1 As shown, two groups of support seats 5 are fixedly connected to the inner wall of the bottom of the support platform 1, and the top of the two groups of support seats 5 is fixedly connected with an inclined blanking plate 501, which is located below the blanking trough 102. A rubber pad 5011 is fixedly connected to the inner wall of the blanking plate 501, and a discharge trough 103 is provided on the side wall of the support platform 1. One end of the blanking plate 501 is connected to the bottom of the discharge trough 103. The bent aluminum material is fed through the blanking plate 501 and then taken out through the discharge trough 103, which improves the convenience of taking and storing, and requires manual labor to only load the material.

[0026] like Figure 1 and Figure 4 As shown, slide grooves 4031 are provided on both sides of the support plate 403, and an adjusting rod 404 is slidably connected inside the slide groove 4031. The top of the adjusting rod 404 is fixedly connected to a limit plate 405 that is in contact with the top wall of the support plate 403, and the bottom of the adjusting rod 404 is threadedly connected to a fixing bolt 406 that is in contact with the bottom of the support plate 403. The aluminum material is limited by the limit plates 405 on the two groups of adjusting rods 404, which facilitates the center alignment of the aluminum material and the press-bending groove 3021 on the forming plate 302. At the same time, the adjusting rod 404 is loosened by rotating the fixing bolt 406, and then the sliding adjusting rod 404 drives the limit plate 405 to move, which is convenient for limiting aluminum materials of different lengths.

[0027] like Figure 1 and Figure 4 As shown, two groups of sliding rods 4021 are fixedly connected to one side of the connecting block 402, and a support block 407 is fixedly connected to the bottom of one side of the discharge chute 102. The sliding rods 4021 are slidably connected to the support block 407. When the support plate 403 slides, the two groups of sliding rods 4021 are driven by the connecting block 402 to slide on the support block 407 to support the support plate 403, thereby improving the sliding stability.

[0028] like Figure 1 As shown, a support frame 304 is fixedly connected to one side of the top of the support platform 1, and the top of the screw rod 301 is rotatably connected to the inner wall of the support frame 304. The top of the screw rod 301 is supported by the support frame 304 to improve the stability of the screw rod 301 driving the forming plate 302 to rise and fall.

[0029] like Figure 1 and Figure 2 As shown, two groups of photoelectric sensors 306 are fixedly connected to the top of the support platform 1, and the center lines of the two groups of photoelectric sensors 306 are aligned. The two groups of photoelectric sensors 306 are respectively located on both sides of the through slot 101, and the height is the same as the thickness of the forming plate 302, which is convenient for controlling the motor 3 to stop and align the forming plate 302 with the bending plate 202.

[0030] In this application, the model of the photoelectric sensor 306 is Penfun HA-E3F-DS30C1.

[0031] The working principle of the present invention is as follows: when the user uses it, he moves the two sets of limit plates 405, adjusts the distance between the two sets of limit plates 405 to be the same as the length of the aluminum material, and the distance between the two sets of limit plates 405 and the midpoint of the bending groove is the same, and then the aluminum material is placed on the support plate 403 between the two sets of limit plates 405, and the aluminum material is positioned. Then, according to the curvature requirement of the bending, the forming plate 302 to be used is determined, and then the motor 3 is started, and the motor 3 drives the screw rod 301 to rotate, and the screw rod 301 drives the multiple sets of forming plates 302 to move upward, and the forming plates 302 move upward from the through groove 101. When the height of the top of the forming plate 302 moving out of the through slot 101 is sensed by the photoelectric sensor 306, the photoelectric sensor 306 controls the motor 3 to stop. At this time, the forming plate 302 is aligned with the bending plate 202. If the first forming plate 302 is not the forming plate 302 with the required curvature, the motor 3 is started again to drive the forming plate 302 to move upward, and the bending plate 202 moves to counteract the aluminum material, pushing the aluminum material to move and the forming plate 302 until the required forming plate 302 is aligned with the bending plate 202. Then, multiple groups of hydraulic rods 201 and 202 are started. 1 Push the bending plate 202 to move and press the aluminum material, then multiple groups of hydraulic rods 201 push the bending plate 202 to continue to apply pressure to the aluminum material, the bending plate 202 deforms and pushes the aluminum material to deform and fit into the bending groove 3021, bending the aluminum material into the required curvature. During bending, the side of the forming plate 302 away from the bending groove 3021 abuts against the inner wall of the through groove 101, improving the ability of the forming plate 302 to withstand extrusion. After waiting for a certain period of time, start the hydraulic rod 201 to drive the bending plate 202 to reset, and then start the cylinder 401. The cylinder 401 drives the aluminum placed through the connecting block 402 The support plate 403 of the material slides in the discharge chute 102, and the support plate 403 continues to move to the bottom of the bending plate 202, so that the aluminum material on the support plate 403 is against the bending plate 202. When the support plate 403 drives the aluminum material to be against the bending plate 202, the support plate 403 continues to move, and the bending plate 202 blocks the aluminum material, so that the aluminum material is separated from the support plate 403, falls into the discharge plate 501 through the discharge chute 102, and then slides out from the discharge chute 103, reducing the process of manual material removal, and only requires manual loading, reducing labor intensity and improving work efficiency.

[0032] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An automatic bending machine with adjustable curvature, comprising a support platform (1), characterized in that: A fixed plate (2) is fixedly connected to one side of the top of the support platform (1), and a plurality of groups of hydraulic rods (201) are fixedly connected to one side of the fixed plate (2), and a group of bending plates (202) are hingedly connected to the output ends of the plurality of groups of hydraulic rods (201); The inner wall of the bottom of the support platform (1) is fixedly connected to a motor (3) and two groups of limiting rods (303); the output end of the motor (3) is fixedly connected to a screw rod (301); a plurality of forming plates (302) are threadedly connected to the screw rod (301); the two groups of limiting rods (303) are respectively located on both sides of the screw rod (301); and the forming plates (302) are slidably connected to the two groups of limiting rods (303); one side of the plurality of forming plates (302) is respectively provided with bending grooves (3021) of different radians; a through groove (101) is provided on the top of the support platform (1); the top end of the screw rod (301) passes through the through groove (101) and extends to the outside of the support platform (1); A blanking assembly (4) is provided inside the support platform (1), and the blanking assembly (4) is used to feed the aluminum material after being bent; The blanking assembly (4) comprises a cylinder (401), a blanking trough (102) connected to the through groove (101) is provided on the top of the support platform (1), the cylinder (401) is fixedly connected to the inner wall of the support platform (1) on one side of the blanking trough (102), the output end of the cylinder (401) is fixedly connected to a connecting block (402), the top of the connecting block (402) is fixedly connected to a supporting plate (403), and the supporting plate (403) is slidably connected to the inside of the blanking trough (102).

2. The automatic bending machine with adjustable curvature according to claim 1, characterized in that: Two groups of support seats (5) are fixedly connected to the inner wall of the bottom of the support platform (1), and the tops of the two groups of support seats (5) are fixedly connected to inclined blanking plates (501), and the blanking plates (501) are located below the blanking trough (102). A rubber pad (5011) is fixedly connected to the inner wall of the blanking plates (501), and a discharge trough (103) is provided on the side wall of the support platform (1), and one end of the blanking plate (501) is connected to the bottom of the discharge trough (103).

3. The automatic bending machine with adjustable curvature according to claim 1, characterized in that: Slide grooves (4031) are provided on both sides of the support plate (403), and an adjusting rod (404) is slidably connected inside the slide groove (4031). The top of the adjusting rod (404) is fixedly connected to a limit plate (405) that is in contact with the top wall of the support plate (403), and the bottom of the adjusting rod (404) is threadedly connected to a fixing bolt (406) that is in contact with the bottom of the support plate (403).

4. The automatic bending machine with adjustable curvature according to claim 3, characterized in that: Two sets of sliding rods (4021) are fixedly connected to one side of the connecting block (402), and a supporting block (407) is fixedly connected to the bottom of one side of the discharge chute (102), and the sliding rods (4021) are slidably connected to the supporting block (407).

5. The automatic bending machine with adjustable curvature according to claim 1, characterized in that: A support frame (304) is fixedly connected to one side of the top of the support platform (1), and the top of the screw rod (301) is rotatably connected to the inner wall of the support frame (304).

6. The automatic bending machine with adjustable curvature according to claim 1, characterized in that: The multiple groups of forming plates (302) are equally spaced apart by partitions (305).

7. The automatic bending machine with adjustable curvature according to claim 1, characterized in that: Two groups of photoelectric sensors (306) are fixedly connected to the top of the support platform (1), and the two groups of photoelectric sensors (306) are respectively located on both sides of the through slot (101).

Citation Information

Patent Citations

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