Rotor paint rolling device
By designing the clamping and rotating mechanism and the guide rail of the rotor painting device, the problems of uneven coating and low efficiency of rotor were solved, and uniform coating and high-efficiency production of rotor surface were achieved.
Patent Information
- Application Number
- CN202211074616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-30
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2042-08-30
AI Technical Summary
Existing rotor painting methods are labor-intensive and result in uneven coating, leading to low work efficiency.
Design a rotor coating device including a frame, a clamping and rotating mechanism, and a coating tank. Through the synergistic action of the clamping part and the drive assembly, the rotor surface is uniformly coated with anti-rust paint. The device includes the lifting, translation, rotation, and opening and closing of the clamping part. Combined with the inclined design of the guide rail, it achieves uniform coating of the rotor surface and efficient production.
This improved the uniformity of coating on the rotor surface and increased production efficiency, while reducing labor intensity and improving processing efficiency.
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Figure CN115296492B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rotor technology, and in particular to a rotor coating device. Background Technology
[0002] The rotor and stator together form a motor. When the motor is powered on, it generates an electromagnetic field. The electromagnetic induction between the stator and rotor causes the rotor to rotate, thus driving other equipment to work. After the rotor is processed, its surface needs to be coated with insulating and anti-rust paint. Some manufacturers manually brush the paint onto the surface of the motor rotor. This method is labor-intensive, cannot guarantee that the insulating paint is evenly applied to the rotor surface, and has low work efficiency. Other manufacturers place the rotor on a track and set up a paint dripping device above the track. As the rotor rotates on the track, the paint dripping device drips paint onto the rotor, so that the surface of the rotor can be coated with paint. This method improves efficiency compared to manual painting. However, due to uneven paint dripping or the rotor rotation speed being difficult to be uniform, the anti-rust paint on the rotor surface is also uneven. Summary of the Invention
[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a rotor painting device that provides uniform coating and improves production efficiency.
[0004] According to an embodiment of the present invention, a rotor roller coating device includes: a frame and a clamping and rotating mechanism disposed on the frame. The frame is provided with a roller coating groove and a guide rail disposed on the side of the roller coating groove. The roller coating groove is filled with anti-rust paint, and the rotor can roll along the guide rail. The clamping and rotating mechanism includes a support frame, a clamping part for clamping the rotor shaft, and a drive assembly capable of driving the clamping part to lift, translate, open, close, and rotate. The clamping part and the drive assembly are respectively disposed on the support frame, and the drive assembly is connected to the clamping part.
[0005] The rotor coating apparatus according to an embodiment of the present invention has at least the following beneficial effects: the drive assembly drives the clamping part to move horizontally to the side of the rotor, then drives the clamping part to close to clamp the rotor shaft, then drives the clamping part to move horizontally above the coating tank, then drives the clamping part to descend so that the rotor surface contacts the anti-rust paint, then drives the clamping part to rotate at a constant speed so that the rotor surface is evenly coated with anti-rust paint, and finally drives the clamping part to rise sequentially, move horizontally to the guide rail, and release the rotor shaft. The rotor that has completed the coating is then placed on the guide rail to facilitate the next processing procedure. The coating is uniform and the production efficiency is improved.
[0006] According to some embodiments of the present invention, the guide track is inclined downward in a direction away from the paint roller trough.
[0007] According to some embodiments of the present invention, the guide track is connected to the paint roller trough.
[0008] According to some embodiments of the present invention, the driving assembly includes a translation assembly, the translation assembly including a first motor disposed on the support frame and a first lead screw connected to the motor shaft of the first motor, the first lead screw including a first screw rod and a first nut sleeved on the first screw rod, the first screw rod being horizontally disposed and the first nut being connected to the clamping part.
[0009] According to some embodiments of the present invention, the translation assembly further includes a driving wheel, a driven wheel disposed on the side of the support frame, and a conveyor belt connected to the driving wheel and the driven wheel respectively, wherein the motor shaft of the first motor is connected to the driving wheel, and the driven wheel is connected to the first screw.
[0010] According to some embodiments of the present invention, the drive assembly further includes a lifting assembly, the lifting assembly including a second motor disposed on the support frame, a second lead screw connected to the motor shaft of the second motor, the second lead screw including a second screw rod and a second nut sleeved on the second screw rod, the second screw rod being vertically disposed, and the second nut being connected to the clamping part.
[0011] According to some embodiments of the present invention, the drive assembly further includes a third motor, the clamping part includes a jaw and a cylinder connected to the jaw, the cylinder is located between the jaw and the third motor, the motor shaft of the third motor is connected to the cylinder to drive the cylinder to rotate and drive the jaw to rotate, and an external drive device is electrically connected to the cylinder to control the cylinder to move, so that the jaw opens and closes.
[0012] According to some embodiments of the present invention, the clamping part includes a horizontally arranged first connecting part and a vertically arranged second connecting part, the first nut is connected to the first connecting part, and the second nut is connected to the second connecting part.
[0013] According to some embodiments of the present invention, the second motor is disposed above the first connecting portion, and the first connecting portion is provided with a first through hole, and the motor shaft of the second motor passes through the first through hole and is connected to the second screw.
[0014] According to some embodiments of the present invention, the third motor, the gripper and the cylinder are respectively connected to the second connecting part, and the third motor is located on the back of the second connecting part, the gripper and the cylinder are respectively located on the front of the second connecting part, the second connecting part is provided with a second through hole, and the motor shaft of the third motor passes through the second through hole and is connected to the cylinder.
[0015] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The specific embodiments of the present invention will be further described below with reference to the accompanying drawings;
[0017] Figure 1 This is a structural diagram of the rotor painting device;
[0018] Figure 2 This is a structural diagram of the clamping and rotating mechanism of the rotor painting device. Detailed Implementation
[0019] This section will describe in detail specific embodiments of the present invention. Preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but they should not be construed as limiting the scope of protection of the present invention.
[0020] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0021] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0022] Reference Figure 1 and Figure 2The rotor coating device of this invention includes a frame 10 and a clamping and rotating mechanism mounted on the frame 10. The frame 10 is provided with a coating groove 11 and a guide rail 12 mounted on the side of the coating groove 11. The coating groove 11 is filled with anti-rust paint, and the rotor can roll along the guide rail 12. The clamping and rotating mechanism includes a support frame 20, a clamping part for clamping the rotor shaft, and a drive assembly capable of driving the clamping part to lift, translate, open, close, and rotate. The clamping part and the drive assembly are respectively mounted on the support frame 20. The drive assembly and the clamping part are connected. The connection is as follows: the drive assembly drives the clamping part to move horizontally to the side of the rotor, then drives the clamping part to close to clamp the rotor shaft, then drives the clamping part to move horizontally above the paint roller trough 11, then drives the clamping part to descend so that the rotor surface comes into contact with the anti-rust paint, then drives the clamping part to rotate at a constant speed so that the rotor surface is evenly coated with anti-rust paint, and finally drives the clamping part to rise sequentially, move horizontally to the guide rail 12, and release the rotor shaft. The rotor that has completed the paint roller coating is placed on the guide rail 12 to facilitate the next processing procedure. The paint roller coating is uniform and the processing efficiency is improved.
[0023] In some embodiments, the guide track 12 is inclined downward in a direction away from the paint roller trough 11, so that the rotor that has finished painting can roll along the guide track to the next process.
[0024] In some embodiments, the guide rail 12 is connected to the paint roller trough 11, which facilitates the clamping part to place the rotor that has completed the paint roller onto the guide rail 12 nearby, thereby improving efficiency.
[0025] In some embodiments, the driving assembly includes a translation assembly, which includes a first motor 21 mounted on the support frame 20 and a first lead screw connected to the motor shaft of the first motor 21. The first lead screw includes a first screw rod 211 and a first nut 212 sleeved on the first screw rod 211. The first screw rod 211 is horizontally positioned, and the first nut 212 is connected to the clamping part. When the first motor 21 is started, the first screw rod 211 rotates with the motor shaft, thereby driving the first nut 212 to translate, realizing the translation of the clamping part. The forward and reverse rotation of the first motor corresponds to different translation directions, thereby enabling the clamping part to reciprocate and translate. The structure is simple and easy to implement.
[0026] In some embodiments, the translation assembly further includes a drive wheel 213, a driven wheel 214 disposed on the side of the support frame 20, and a conveyor belt 215 connected to the drive wheel 213 and the driven wheel 214 respectively. The motor shaft of the first motor 21 is connected to the drive wheel 213, and the driven wheel 214 is connected to the first screw 211. The rotation of the first motor 21 is transmitted to the first screw 211 through the drive wheel 213, the driven wheel 214 and the conveyor belt 215, avoiding the direct connection between the first screw 211 and the motor shaft, and reducing the failure rate of the first screw 211.
[0027] In some embodiments, the drive assembly further includes a lifting assembly, which includes a second motor 22 mounted on the support frame 20 and a second lead screw connected to the motor shaft of the second motor 22. The second lead screw includes a second screw 221 and a second nut 222 sleeved on the second screw 221. The second screw 221 is vertically arranged, and the second nut 222 is connected to the clamping part, thereby driving the clamping part to move up and down in the vertical direction. The structure is simple and easy to implement.
[0028] In some embodiments, the drive assembly further includes a third motor 23, and the clamping part includes a gripper 24 and a cylinder 25 connected to the gripper 24. The cylinder 25 is located between the gripper 24 and the third motor 23. The motor shaft of the third motor 23 is connected to the cylinder 25 to drive the cylinder 25 to rotate and drive the gripper 24 to rotate. An external drive device is electrically connected to the cylinder 25 to control the cylinder to open and close. First, the cylinder 25 operates to control the gripper 24 to close to grip the rotor shaft. Then, the third motor 23 operates to make the gripper 24 rotate to achieve rotor coating. Then, the cylinder 25 operates to control the gripper 24 to release so that the rotor rolls along the guide track 11.
[0029] In some embodiments, the clamping part includes a horizontally arranged first connecting part 26 and a vertically arranged second connecting part 27. A first nut 212 is connected to the first connecting part 26, and a second nut 222 is connected to the second connecting part 27. A second motor 22 is arranged above the first connecting part 26, and a first through hole is provided on the first connecting part 26. The motor shaft of the second motor 22 passes through the first through hole and is connected to the second screw 221. The structure is simple and facilitates the vertical arrangement of the second motor, enabling the clamping part to move in both horizontal and vertical directions.
[0030] In some embodiments, the third motor 23, the gripper 24, and the cylinder 25 are respectively connected to the second connecting part 27, and the third motor 23 is located on the back of the second connecting part 27, while the gripper 24 and the cylinder 25 are located on the front of the second connecting part 27. The second connecting part 27 is provided with a second through hole, and the motor shaft of the third motor 23 passes through the second through hole and is connected to the cylinder 25. The structure is compact and easy to implement.
[0031] It will be readily understood by those skilled in the art that the above preferred methods can be freely combined and superimposed without conflict.
[0032] The above are merely preferred embodiments of the present invention and do not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct or indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. A rotor coating device, characterized in that, include: A frame (10) is provided with a paint roller trough (11) and a guide rail (12) provided on the side of the paint roller trough (11). The paint roller trough (11) is filled with anti-rust paint, and the rotor can roll along the guide rail (12). A clamping and rotating mechanism is provided on the frame (10). The clamping and rotating mechanism includes a support frame (20), a clamping part for clamping the rotor shaft, and a drive assembly capable of driving the clamping part to lift, translate, open, close, and rotate. The clamping part and the drive assembly are respectively provided on the support frame (20), and the drive assembly is connected to the clamping part. The drive assembly includes a translation assembly, which includes a first motor (21) mounted on the support frame (20) and a first lead screw connected to the motor shaft of the first motor (21). The first lead screw includes a first screw rod (211) and a first nut (212) sleeved on the first screw rod (211). The first screw rod (211) is horizontally arranged, and the first nut (212) is connected to the clamping part. The translation assembly also includes a drive wheel (213), a driven wheel (214) disposed on the side of the support frame (20), and a conveyor belt (215) connected to the drive wheel (213) and the driven wheel (214) respectively. The motor shaft of the first motor (21) is connected to the drive wheel (213), and the driven wheel (214) is connected to the first screw (211). The drive assembly further includes a lifting assembly, which includes a second motor (22) mounted on the support frame (20) and a second lead screw connected to the motor shaft of the second motor (22). The second lead screw includes a second screw rod (221) and a second nut (222) sleeved on the second screw rod (221). The second screw rod (221) is vertically arranged, and the second nut (222) is connected to the clamping part.
2. The rotor coating device according to claim 1, characterized in that: The guide rail (12) is inclined downward in a direction away from the paint roller groove (11).
3. The rotor coating device according to claim 2, characterized in that: The guide rail (12) is connected to the paint roller (11).
4. The rotor coating device according to claim 1, characterized in that: The drive assembly further includes a third motor (23), and the clamping part includes a gripper (24) and a cylinder (25) connected to the gripper (24). The cylinder (25) is located between the gripper (24) and the third motor (23). The motor shaft of the third motor (23) is connected to the cylinder (25) to drive the cylinder (25) to rotate and drive the gripper (24) to rotate. An external drive device is electrically connected to the cylinder (25) to control the cylinder to move and open and close the gripper (24).
5. The rotor coating device according to claim 4, characterized in that: The clamping part includes a horizontally arranged first connecting part (26) and a vertically arranged second connecting part (27). The first nut (212) is connected to the first connecting part (26), and the second nut (222) is connected to the second connecting part (27).
6. The rotor coating apparatus according to claim 5, characterized in that: The second motor (22) is disposed above the first connecting part (26), and the first connecting part (26) is provided with a first through hole. The motor shaft of the second motor (22) passes through the first through hole and is connected to the second screw (221).
7. The rotor coating apparatus according to claim 6, characterized in that: The third motor (23), the gripper (24) and the cylinder (25) are respectively connected to the second connecting part (27), and the third motor (23) is located on the back of the second connecting part (27), the gripper (24) and the cylinder (25) are respectively located on the front of the second connecting part (27), the second connecting part (27) is provided with a second through hole, and the motor shaft of the third motor (23) passes through the second through hole and is connected to the cylinder (25).
Citation Information
Patent Citations
Rotor paint rolling device
CN218416145U