Light polymer mortar composite wallboard demolding device

Abstract

This invention discloses a demolding device for lightweight polymer mortar composite wall panels, comprising a base, a top plate, a lower mold, and an upper mold. The upper mold is connected to a conveying mechanism mounted on the top plate via an electric telescopic rod A. The device also includes an ejection mechanism connected to the base for ejecting the composite wall panel. The ejection mechanism comprises an electric telescopic rod B, a push plate, a sealing assembly, a rigid ejection assembly, and liquid placed within the base. The sealing assembly comprises a sealing plate, an elastic element B, and a sealing column. The support assembly comprises a support rod, a connecting plate, and a sliding rod. The sliding rod slides in conjunction with a sliding rod fixedly connected to the sealing plate, and the sliding rod is rotatably connected to a hinged plate connected to the rigid ejection assembly. This invention enables the composite wall panel to flexibly separate from the lower mold by being propelled by liquid, while the rigid ejection assembly pushes the composite wall panel out of the lower mold, and the conveying mechanism provides timely and rapid transport of the demolded composite wall panel.

Description

Technical Field

[0001] This invention belongs to the field of composite wall panel processing technology, and particularly relates to a demolding device for lightweight polymer mortar composite wall panels. Background Technology

[0002] Lightweight polymer mortar composite wall panels are a new generation of high-performance building interior partitions produced industrially. They are made of a variety of building materials and replace traditional bricks and tiles. They have obvious advantages such as being environmentally friendly, energy-saving, pollution-free, lightweight, earthquake-resistant, fireproof, heat-insulating, sound-insulating, and quick to construct. In the production process of lightweight polymer mortar composite wall panels, molds are used to shape them and eject them with an ejection device.

[0003] Existing ejection devices for composite wall panels are basically rigid ejection devices, which use ejection rods to directly push the composite wall panel to separate it from the mold. However, when the ejection rods rigidly eject the composite wall panel, the composite wall panel may break. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a demolding device for lightweight polymer mortar composite wall panels, which solves the aforementioned problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a demolding device for lightweight polymer mortar composite wall panels, comprising a base, a top plate, a lower mold, and an upper mold, wherein the lower mold is connected to the base, and the upper mold is connected to a conveying mechanism mounted on the top plate via an electric telescopic rod A, and further comprising:

[0006] An ejection mechanism, connected to a base, is used to eject the composite wall panel. The ejection mechanism includes an electric telescopic rod B, a push plate, a sealing assembly, a rigid ejection assembly, and liquid placed in the base. The sealing assembly is connected to the rigid ejection assembly through a support assembly. The rigid ejection assembly is connected to the push plate. The electric telescopic rod B is fixedly connected to the base and the push plate. The push plate is slidably engaged with the base.

[0007] The sealing assembly includes a sealing plate, an elastic element B, and a sealing post. The sealing post penetrates the lower mold and slides with the lower mold. The sealing plate is fixedly connected to the top plate through the elastic element B. The sealing plate and the sealing post are fixedly connected. The sealing post slides with the lower mold.

[0008] The support assembly includes a support rod, a connecting plate, and a sliding rod. The sliding rod is slidably engaged with a sliding rod fixedly connected to the sealing plate, and the sliding rod is rotatably connected to a hinged plate connected to the rigid ejection assembly.

[0009] Based on the above technical solutions, the present invention also provides the following optional technical solutions:

[0010] A further technical solution: the rigid ejection component is provided in a plurality of units and the blocking components are distributed in a uniform ring array around the rigid ejection component.

[0011] Further technical solution: The rigid ejection assembly includes a push rod A, an elastic element A, and a sleeve B. The push rod A is fixedly connected to the push plate and the hinge plate. The elastic element A is fixedly connected to the push plate and the hinge plate. The sleeve B passes through the base and the lower mold and is fixedly connected to the lower mold. It also includes:

[0012] The buffer unit, connected to sleeve B, is used to buffer the elastic element A.

[0013] Further technical solution: The conveying mechanism includes a slider B and a guide rod, the slider B and the guide rod are slidably coupled, the guide plate is fixedly connected to the top plate, the slider B is slidably coupled to the base, and the slider B is fixedly connected to the electric telescopic rod A, and further includes:

[0014] A drive assembly, connected to the base, is used to drive slider B to perform linear movement in the horizontal direction; and

[0015] The clamping assembly, connected to the upper mold, is used to press and limit the composite wall panel.

[0016] A further technical solution: The buffer unit includes a sleeve A and an elastic element C. The sleeve A is slidably engaged with the push rod A and the sleeve B, and the elastic element C is fixedly connected to the push rod A and the sleeve A.

[0017] Further technical solution: The drive assembly includes a lead screw B and a motor A. The motor A is connected to the lead screw B through a coupling A. The lead screw B is rotatably connected to the top plate. The lead screw B is threadedly engaged with the slider B.

[0018] Further technical solution: The clamping assembly includes a clamping plate, a lead screw A, a slider A, and a rotating shaft. The lead screw A is connected to the rotating shaft via a worm gear pair. Both the lead screw A and the rotating shaft are rotatably connected to the upper mold. The slider A is threadedly connected to the lead screw A and is slidably engaged with the clamping plate. The rotating shaft is connected to a motor B, which is detachably connected to the upper mold, via a coupling B.

[0019] Beneficial effects

[0020] This invention provides a demolding device for lightweight polymer mortar composite wall panels, which has the following advantages compared with the prior art:

[0021] 1. The electric telescopic rod A can drive the upper mold to make a vertical linear movement, causing the upper mold to move away from the lower mold. At the same time, the electric telescopic rod B pushes the push plate to make a vertical linear movement along the base. Simultaneously, the push plate pushes the hinge plate to make a vertical linear movement through the rigid ejection component. The hinge plate pushes the slide rod to swing horizontally. The slide rod pulls the sealing plate through the connecting plate, causing the sealing plate to make a vertical linear movement, so that the lower mold and the base are connected. At this time, the push plate squeezes the liquid in the base into the lower mold. The liquid applies a pushing force to the composite wall panel, causing the composite wall panel to flexibly separate from the lower mold. At the same time, the rigid ejection component, driven by the push plate, pushes the separated composite wall panel to make a vertical linear movement along the lower mold, thereby achieving the technical effect of flexible anti-breakage demolding of the composite wall panel. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0023] Figure 2 This is a schematic diagram of the overall structure of the present invention.

[0024] Figure 3 This is a schematic diagram of the ejection mechanism of the present invention.

[0025] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of the structure of section A in the middle.

[0026] Figure 5 For the present invention Figure 3 Enlarged schematic diagram of section B in the middle.

[0027] Figure 6 This is a partial structural schematic diagram of the conveying mechanism of the present invention.

[0028] Figure reference numerals: 1. Base; 2. Top plate; 3. Lower mold; 4. Upper mold; 5. Electric telescopic rod A; 6. Drive assembly; 7. Clamping assembly; 8. Electric telescopic rod B; 9. Push plate; 10. Rigid ejection assembly; 11. Push rod A; 12. Elastic element A; 13. Hinge plate; 14. Sleeve A; 15. Sleeve B; 16. Support rod; 17. Connecting plate; 18. Slide rod; 19. Sealing plate; 20. Elastic element B; 21. Sealing post; 22. Clamping plate; 23. Lead screw A; 24. Slider A; 25. Rotating shaft; 26. Slider B. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0030] The specific implementation of the present invention will be described in detail below with reference to specific embodiments.

[0031] Please see Figures 1-5 The demolding device for lightweight polymer mortar composite wall panels provided in this embodiment of the invention includes a base 1, a top plate 2, a lower mold 3, and an upper mold 4. The lower mold 3 is connected to the base 1, and the upper mold 4 is connected to a conveying mechanism disposed on the top plate 2 via an electric telescopic rod A5. It also includes:

[0032] An ejection mechanism, connected to the base 1, is used to eject the composite wall panel. The ejection mechanism includes an electric telescopic rod B8, a push plate 9, a sealing assembly, a rigid ejection assembly 10, and liquid placed in the base 1. The sealing assembly is connected to the rigid ejection assembly 10 through a support assembly. The rigid ejection assembly 10 is connected to the push plate 9. The electric telescopic rod B8 is fixedly connected to the base 1 and the push plate 9. The push plate 9 is slidably engaged with the base 1.

[0033] The sealing assembly includes a sealing plate 19, an elastic element B20, and a sealing post 21. The sealing post 21 penetrates the lower mold 3 and is slidably engaged with the lower mold 3. The sealing plate 19 is fixedly connected to the top plate 2 through the elastic element B20. The sealing plate 19 is fixedly connected to the sealing post 21, and the sealing post 21 is slidably engaged with the lower mold 3.

[0034] The support assembly includes a support rod 16, a connecting plate 17, and a slide rod 18. The slide rod 18 is slidably connected to the slide rod 18 fixedly connected to the sealing plate 19, and the slide rod 18 is rotatably connected to the hinge plate 13 connected to the rigid ejection assembly 10.

[0035] Preferably, the elastic element B20 is any one of a spring, a compression spring, and an elastic steel plate.

[0036] Preferably, the rigid ejection assembly 10 is provided in a plurality of units, and the sealing assemblies are distributed in a uniform ring array around the rigid ejection assembly 10. The purpose of this arrangement is to enable the liquid located in the base 1 to uniformly enter the lower mold 3 from the base 1 to flexibly eject the composite wall panel.

[0037] In this embodiment of the invention, the electric telescopic rod A5 drives the upper mold 4 to move linearly in the vertical direction, causing the upper mold 4 to move away from the lower mold 3. At the same time, the electric telescopic rod B8 pushes the push plate 9 to move linearly in the vertical direction along the base 1. Simultaneously, the push plate 9 pushes the hinge plate 13 to move linearly in the vertical direction through the rigid ejection component 10. The hinge plate 13 pushes the slide rod 18 to swing horizontally. The slide rod 18 pulls the sealing plate 19 through the connecting plate 17, causing the sealing plate 19 to move linearly in the vertical direction, so that the lower mold 3 and the base 1 are connected. At this time, the push plate 9 squeezes the liquid located in the base 1 into the lower mold 3. The liquid applies a pushing force to the composite wall panel, causing the composite wall panel to flexibly separate from the lower mold 3. At the same time, the rigid ejection component 10, driven by the push plate 9, pushes the separated composite wall panel to move linearly in the vertical direction along the lower mold 3, thereby achieving the technical effect of flexible anti-breakage demolding of the composite wall panel.

[0038] Please see Figures 1-4 As an embodiment of the present invention, the rigid ejection assembly 10 includes a push rod A11, an elastic element A12, and a sleeve B15. The push rod A11 is fixedly connected to the push plate 9 and the hinge plate 13. The elastic element A12 is fixedly connected to the push plate 9 and the hinge plate 13. The sleeve B15 passes through the base 1 and the lower mold 3 and is fixedly connected to the lower mold 3. The assembly also includes:

[0039] The buffer unit, connected to the sleeve B15, is used to buffer the elastic element A12.

[0040] Preferably, the buffer unit includes a sleeve A14 and an elastic element C (not shown in the figure). The sleeve A14 is slidably engaged with the push rod A11 and the sleeve B15, and the elastic element C is fixedly connected to the push rod A11 and the sleeve A14. The purpose of this arrangement is to utilize the gap between the push rod A11 and the sleeve A14 to allow the push rod A11 to perform a linear movement in the vertical direction without immediately pushing the sleeve A14 to perform a linear movement in the vertical direction, thus providing separation time for the liquid in the base 1 to detach the composite wall panel from the base 1.

[0041] Preferably, the elastic element A12 is any one of a spring, a compression spring, and an elastic steel plate.

[0042] Preferably, the elastic element C is any one of a spring, a compression spring, and an elastic steel plate.

[0043] In this embodiment of the invention, the push rod A11 moves linearly in the vertical direction under the push of the push plate 9. The push rod A11 simultaneously pushes the hinge plate 13 to move synchronously. At the same time, the push rod A11 slowly pushes the sleeve A14 to move linearly in the vertical direction along the sleeve B15. The sleeve A14 achieves the technical effect of rigidly ejecting and separating the composite wall panel located in the lower mold 3 by pushing the composite wall panel separated from the lower mold 3 to move linearly in the vertical direction along the lower mold 3.

[0044] Please see Figure 1 , Figure 2 as well as Figure 6 As an embodiment of the present invention, the conveying mechanism includes a slider B26 and a guide rod (not shown in the figure). The slider B26 is slidably engaged with the guide rod, the guide plate is fixedly connected to the top plate 2, the slider B26 is slidably engaged with the base 1, and the slider B26 is fixedly connected to the electric telescopic rod A5. It also includes:

[0045] Drive component 6, connected to base 1, is used to drive slider B26 to perform linear movement in the horizontal direction; and

[0046] The clamping component 7 is connected to the upper mold 4 and is used to press and limit the composite wall panel.

[0047] Preferably, the drive assembly 6 includes a lead screw B (not shown in the figure) and a motor A (not shown in the figure). The motor A is connected to the lead screw B via a coupling A. The lead screw B is rotatably connected to the top plate 2, and the lead screw B is threadedly engaged with the slider B26. The purpose of this arrangement is that the motor A drives the lead screw B to rotate horizontally via the coupling A, and the lead screw B synchronously pushes the connected slider B26 to perform linear horizontal movement, thereby achieving the technical effect of linear transportation of the composite wall panel.

[0048] Preferably, the clamping assembly 7 includes a clamping plate 22, a lead screw A23, a slider A24, and a rotating shaft 25. The lead screw A23 is connected to the rotating shaft 25 via a worm gear pair. Both the lead screw A23 and the rotating shaft 25 are rotatably connected to the upper mold 4. The slider A24 is threadedly connected to the lead screw A23 and slides with the clamping plate 22. The rotating shaft 25 is connected to a motor B (not shown in the figure) detachably connected to the upper mold 4 via a coupling B (not shown in the figure). The purpose of this arrangement is that the motor B drives the rotating shaft 25 to rotate horizontally via the coupling B. The rotating shaft 25 drives the lead screw A23 to rotate synchronously via the worm gear pair. The lead screw A23 pushes the two clamping plates 22 to move linearly in opposite directions horizontally via the slider A24. The two clamping plates 22 achieve the technical effect of quickly and stably clamping the composite wall panel by pressing against it.

[0049] Preferably, a buffer pad is detachably connected to the clamping plate 22. The purpose of this arrangement is to use the flexibility of the buffer pad to cushion and protect the composite wall panel, preventing the clamping plate 22 from directly contacting the composite wall panel and causing damage.

[0050] In this embodiment of the invention, the clamping component 7 can firmly clamp the composite wall panel that is separated from the lower mold 3. After being clamped, the composite wall panel moves linearly in the vertical direction under the pull of the electric telescopic rod A5 until it is completely separated from the lower mold 3. At this time, the driving component 6 drives the slider B26 to move linearly in the horizontal direction until the composite wall panel is transported to the target position. Then, the electric telescopic rod A5 and the clamping component 7 are restarted to place the composite wall panel, thereby achieving the technical effect of conveying the composite wall panel.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A demolding device for lightweight polymer mortar composite wall panels, comprising a base (1), a top plate (2), a lower mold (3), and an upper mold (4), wherein the lower mold (3) is connected to the base (1), and the upper mold (4) is connected to a conveying mechanism disposed on the top plate (2) via an electric telescopic rod A (5), characterized in that, Also includes: The ejection mechanism is connected to the base (1) and is used to eject the composite wall panel. The ejection mechanism includes an electric telescopic rod B (8), a push plate (9), a sealing assembly, a rigid ejection assembly (10), and liquid placed in the base (1). The sealing assembly is connected to the rigid ejection assembly (10) through a support assembly. The rigid ejection assembly (10) is connected to the push plate (9). The electric telescopic rod B (8) is fixedly connected to the base (1) and the push plate (9). The push plate (9) is slidably engaged with the base (1). The sealing assembly includes a sealing disc (19), an elastic element B (20), and a sealing post (21). The sealing post (21) penetrates the lower mold (3) and slides with the lower mold (3). The sealing disc (19) is fixedly connected to the lower mold (3) through the elastic element B (20). The sealing disc (19) and the sealing post (21) are fixedly connected. The support assembly includes a support rod (16), a connecting plate (17), and a slide rod (18). The slide rod (18) is slidably connected to the connecting plate (17) which is fixedly connected to the sealing plate (19). The slide rod (18) is rotatably connected to the hinge plate (13) connected to the rigid ejection assembly (10).

2. The demolding device for lightweight polymer mortar composite wall panels according to claim 1, characterized in that, The rigid ejection assembly (10) is provided in a plurality of units and the blocking assembly is distributed in a uniform ring array around the rigid ejection assembly (10).

3. The demolding device for lightweight polymer mortar composite wall panels according to claim 1 or 2, characterized in that, The rigid ejection assembly (10) includes a push rod A (11), an elastic element A (12), and a sleeve B (15). The push rod A (11) is fixedly connected to the push plate (9) and the hinge plate (13). The elastic element A (12) is fixedly connected to the push plate (9) and the hinge plate (13). The sleeve B (15) passes through the base (1) and the lower mold (3) and is fixedly connected to the lower mold (3). It also includes: The buffer unit is connected to the sleeve B (15) and is used to buffer the elastic element A (12).

4. The demolding device for lightweight polymer mortar composite wall panels according to claim 1, characterized in that, The conveying mechanism includes a slider B (26) and a guide rod. The guide rod is fixedly connected to the top plate (2). The slider B (26) is slidably engaged with the guide rod fixed on the top plate (2). The slider B (26) is fixedly connected to the electric telescopic rod A (5). It also includes: The drive assembly (6), connected to the top plate (2), is used to drive the slider B (26) to perform linear motion in the horizontal direction; and The clamping assembly (7) is connected to the upper mold (4) and is used to press and limit the composite wall panel.

5. The demolding device for lightweight polymer mortar composite wall panels according to claim 3, characterized in that, The buffer unit includes a sleeve A (14) and an elastic element C. The sleeve A (14) is slidably engaged with the push rod A (11) and the sleeve B (15). The elastic element C is fixedly connected to the push rod A (11) and the sleeve A (14).

6. The demolding device for lightweight polymer mortar composite wall panels according to claim 4, characterized in that, The drive assembly (6) includes a lead screw B and a motor A. The motor A is connected to the lead screw B via a coupling A. The lead screw B is rotatably connected to the top plate (2). The lead screw B is threadedly engaged with the slider B (26).

7. The demolding device for lightweight polymer mortar composite wall panels according to claim 4, characterized in that, The clamping assembly (7) includes a clamping plate (22), a lead screw A (23), a slider A (24), and a rotating shaft (25). The lead screw A (23) is connected to the rotating shaft (25) via a worm gear pair. Both the lead screw A (23) and the rotating shaft (25) are rotatably connected to the upper mold (4). The slider A (24) is threadedly connected to the lead screw A (23). The slider A (24) is slidably engaged with the clamping plate (22). The rotating shaft (25) is connected to the motor B, which is detachably connected to the upper mold (4), via a coupling B.

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