An industrial automatic dust removal device

By designing an industrial automatic dust removal device with a dust concentration detector and automatic regulating vacuum high level, the existing device cannot effectively filter the dust and adjust the vacuum height, realize the efficient and automatic dust removal effect, improve The quality of the industrial environment.

CN115338220BActive Publication Date: 2025-01-24HEBEI LANHAIFENG TECH CO LTD
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Patent Information

Application Number
CN202211108707.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-13
Publication Date
2025-01-24
Estimated Expiration
2042-09-13

AI Technical Summary

Technical Problem

The existing industrial automatic dust removal device cannot effectively filter dust, and cannot adjust the vacuum height according to the dust concentration, resulting in a reduced vacuum absorption effect, which still causes harm to the human body.

Method used

An industrial automatic dust removal device is designed, including a cart, dust removal box, base shell, waste water tank, dust collection mechanism, dust concentration detector, power drive mechanism, lifting mechanism and water supply mechanism. Through real-time monitoring of the dust concentration detector, the dust suction height is automatically adjusted, and the atomizing nozzle is used to wet the dust for adsorption.

Benefits of technology

It realizes the automatic adjustment of dust suction height according to dust concentration, improves dust removal efficiency and effect, reduces the harm of dust to human body, and improves the quality of industrial environment through automatic control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of industrial automation auxiliary equipment, and is specifically an industrial automatic dust removal device, including a cart, a dust removal box, a base shell, a wastewater tank, a dust suction mechanism, a dust concentration detector, a power drive mechanism, a lifting mechanism and a water supply mechanism. A wastewater tank is slidably arranged at the inner bottom end of the base shell, and a power drive mechanism and a lifting mechanism are arranged above the dust removal box, and the power drive mechanism drives the lifting mechanism to work. A dust concentration detector is arranged at the upper end of the lifting mechanism. A dust suction mechanism is arranged above the dust removal box, and the upper end of the dust suction mechanism is arranged on the lifting mechanism. A water supply mechanism is arranged above the cart. The present invention can adsorb the dust on the fabrics on both sides of the dust collecting plate by wetting the dust with an atomizing nozzle, and the excess water flows into the wastewater tank through the water filter plate. A number of small holes are opened at the end of the water filter plate to facilitate the passage of water. After the dust absorption is completed, the water filter plate is taken out from the inside of the dust removal box, and the dust on the dust collecting plate is processed in a centralized manner to avoid dust.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of industrial automation auxiliary equipment, and more specifically, to an industrial automatic dust removal device. Background Art

[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services and families. Large-scale complete equipment in the automation system, also known as automation equipment, refers to the process in which a machine or device automatically operates or controls according to prescribed procedures or instructions without human intervention.

[0003] The document with the prior art publication number CN204412694U provides an industrial automatic dust removal device, which includes a dust removal box, wherein stepped holes are symmetrically arranged on both sides of the dust removal box, support legs are installed in the stepped holes, the upper ends of the support legs are provided with a socket, the lower ends of the support legs are provided with a bearing plate, the left end of the bearing plate and the lower end of the support leg are provided with a rib plate, the upper end of the stepped hole is fixedly connected with a closing plate, a screw is installed in the closing plate, a positioning plate is provided at the lower end of the screw, and the positioning plate is installed in the socket, a fixed seat is installed at the lower end of the dust removal box, a wheel is hinged at the lower end of the fixed seat, a fixed plate is provided at the upper end of the dust removal box, a block is provided on the fixed plate, a hexagonal nut is fixedly connected to the upper end of the screw, there are four stepped holes, and they are evenly distributed in the middle of the dust removal box.

[0004] Although the device has many beneficial effects, the following problems still exist: the device cannot filter dust when in use, but only collects the dust in a concentrated manner, and cannot adjust the dust suction height of the dust suction duct according to the dust concentration, so that the dust suction effect is reduced when the dust is dense, and the dust still causes harm to the human body.

[0005] In view of this, we propose an industrial automatic dust removal device. Summary of the invention

[0006] 1. Technical problems to be solved

[0007] The object of the present invention is to provide an industrial automatic dust removal device to solve the problems raised in the above background technology.

[0008] 2. Technical solution

[0009] An industrial automatic dust removal device comprises a cart, a dust removal box, a base shell, a waste water tank, a dust suction mechanism, a dust concentration detector, a power drive mechanism, a lifting mechanism and a water supply mechanism.

[0010] A base shell is fixedly arranged above the cart, a dust removal box is fixedly arranged above the base shell, and a waste water tank is slidably arranged at the inner bottom end of the base shell;

[0011] A power drive mechanism and a lifting mechanism are arranged above the dust removal box, and the power drive mechanism drives the lifting mechanism to work.

[0012] A dust concentration detector is arranged at the upper end of the lifting mechanism.

[0013] A dust suction mechanism is arranged above the dust removal box, and the upper end of the dust suction mechanism is arranged on the lifting mechanism.

[0014] A water filter plate is slidably provided at the top of the waste water tank, a card plate groove is provided at the top of the water filter plate, a dust collecting plate is clamped on the inner side of the card plate groove, water distribution pipes are provided at both ends of the dust removal box, and atomizing nozzles are provided on the outer side of the water distribution pipes. There are several atomizing nozzles, and the atomizing nozzles are located on both sides of the dust removal box;

[0015] A water supply mechanism is arranged above the cart, and the water supply mechanism is connected with the water distribution pipe.

[0016] Preferably, the lifting mechanism comprises a lifting shell, a lifting plate, a driving gear and a connecting rod; the lifting shell is fixedly arranged on the top of the dust removal box, a lifting plate is slidingly arranged on the inner side of the lifting shell, and a tooth groove is arranged on the lifting plate; the connecting rod is rotatably arranged on the lifting shell. The driving gear is fixedly arranged on the connecting rod;

[0017] The tooth grooves on the lifting plate are meshed with the driving gear.

[0018] Preferably, a self-locking mechanism and an unlocking mechanism are provided on one side of the lifting protective shell; the self-locking mechanism is engaged with the driving gear, and the unlocking mechanism can drive the self-locking mechanism to unlock.

[0019] As an optional solution to the technical solution of the present application document, the water supply mechanism includes a water tank, a water pump, a connecting pipe and a water supply pipe; a water tank is arranged on one side of the dust removal box, a water inlet is arranged on the top of the water tank, one end of the water distribution pipe is fixedly connected to the connecting pipe through the water supply pipe, a water pump is arranged at one end of the connecting pipe, and the water pump is fixedly connected to the water tank through a pumping pipe.

[0020] As an optional solution of the technical solution of this application document, polyester fiber fabrics are provided on both sides of the dust collecting plate, a dust inlet is opened in the middle of the top of the dust removal box, and a box door is rotatably provided on one side of the dust removal box.

[0021] As an optional solution to the technical solution of the present application document, the power drive mechanism includes a motor, a belt, a pulley A and a pulley B; a protective cover is fixedly arranged on the top of the dust removal box, a motor is arranged on the inner side of the protective cover, the motor is fixedly arranged at the top of the dust removal box, a pulley A is coaxially fixedly arranged on the driving end of the motor, the pulley A is connected to the pulley B through a belt, and the pulley B is fixedly arranged at one end of the connecting rod.

[0022] As an optional solution of the technical solution of the present application document, the outer side of the connecting rod is rotatably connected to a support plate, and the support plate is fixedly set on one side of the lifting protective shell. The other end of the pulley A is rotatably set with a fixed block, and the fixed block is fixedly set on one side of the lifting protective shell.

[0023] As an optional solution of the technical solution of this application document, the self-locking mechanism includes a ratchet, a card plate, a reset spring, a telescopic rod and a limit plate, wherein the ratchet is fixedly arranged at one end of the connecting rod, the outer side of the ratchet is meshedly connected with a card plate, the top of the card plate is fixedly arranged with a reset spring and a telescopic rod, and the other end of the reset spring and the telescopic rod is fixedly arranged with a limit plate. The limit plate is fixedly arranged on the lifting protective shell.

[0024] A fixing rod is rotatably arranged on the inner side of the clamping plate, and the fixing rod is fixedly arranged on one side of the lifting protective shell.

[0025] As an optional solution of the technical solution of this application document, the unlocking mechanism includes an unlocking plate, a motor, a disc, a guide post, an L-shaped plate, a half-tooth plate and a guide post slot, one side of the unlocking plate is provided with meshing teeth; the half-tooth plate is meshingly connected to one side of the unlocking plate, one side of the half-tooth plate is provided with a guide post slot, a disc is fixedly provided at the driving end of the motor, a guide post is fixedly provided at the edge of the disc, the guide post is slidably provided on the inner side of the guide post slot, the half-tooth plate is rotatably provided on one side of the lifting protective shell, the unlocking plate is rotatably provided on one side of the clamping plate, and the motor is fixedly connected to the lifting protective shell through the L-shaped plate. The unlocking plate is slidably provided on the L-shaped plate.

[0026] As an optional solution of the technical solution of this application document, an auxiliary bracket is fixedly provided on the top of one side of the lifting plate, a warning light is provided on the top of the lifting plate, a dust concentration detector is provided on the bottom of the auxiliary bracket, and a controller is provided on the lifting plate;

[0027] The dust concentration detector, warning light, motor and motor are all electrically connected to the controller. The controller is a programmable controller; preferably, a Siemens CPU312 programmable controller is used.

[0028] As an optional solution of the technical solution of the present application document, the dust suction mechanism includes a telescopic dust suction tube, a straight tube, a receiving tube, a dust suction fan, a dust conveying tube and a dust suction head. A hanging plate is fixedly provided on one side of the lifting plate, a straight tube is fixedly provided on the inner side of the hanging plate, a telescopic dust suction tube is fixedly provided on the bottom end of the straight tube, the telescopic dust suction tube is fixedly provided on the top of the dust removal box, and the lower end of the telescopic dust suction tube is connected to the dust inlet at the top of the dust removal box; a receiving tube is fixedly provided on the top of the straight tube, a dust suction fan is provided on the top of the receiving tube, a dust conveying tube is provided on the top of the dust suction fan, and a dust suction head is fixedly provided on the other end of the dust conveying tube.

[0029] 3. Beneficial effects

[0030] Compared with the prior art, the advantages of the present invention are:

[0031] 1. The present invention sets a lifting plate, which can be raised or lowered on the inner side of the lifting shell. When the lifting plate is raised, the straight tube on one side of the lifting plate will rise, so that the telescopic dust suction tube will become longer, which will not affect the dust suction effect. At the same time, the dust conveying tube and the dust suction head will be raised to adjust the dust suction height. When the amount of dust is small, the dust suction head will automatically adjust to the highest position so as not to delay the work of the staff. If the dust concentration is high, the dust suction head will be lowered to improve the efficiency of dust suction and prevent great harm to the staff.

[0032] 2. The present invention is provided with a dust concentration detector. When the dust concentration detector detects that the dust concentration is low, the dust concentration detector will control the start of the motor, and then the pulley A will rotate, and at the same time, the pulley B will rotate through the belt, and the pulley B will drive the connecting rod to rotate, thereby driving the driving gear to rotate, and the driving gear will raise the lifting plate engaged on the outside. On the contrary, when the concentration is higher, the self-locking mechanism will be unlocked through the unlocking mechanism, and then the dust inlet can be rotated in the opposite direction, so as to achieve the effect of automatically adjusting the dust suction height, and can also automatically perform dust removal work, thereby improving the quality of the industrial environment;

[0033] 3. The present invention sets a self-locking mechanism. When the driving gear rotates to adjust the height of the lifting plate, the ratchet in the self-locking mechanism will rotate. During the rotation of the ratchet, the card plate is moved. The card plate compresses the reset spring and the telescopic rod at the top. Then, the elastic force of the reset spring causes the card plate to engage with the teeth of the next ratchet to prevent the ratchet from rotating. At the same time, the height of the lifting plate that has been adjusted can be fixed to prevent it from falling during long-term dust removal work, so as to achieve a better dust removal effect.

[0034] 4. The present invention sets an unlocking mechanism. If the dust concentration is high and the vacuum cleaner head needs to be lowered for use, the motor will start, and the disc will drive the guide post to rotate together. The disc only needs to rotate half a circle. After the height adjustment is completed, the card plate can return to the engaged state by rotating half a circle. The guide post will slide along its track on the inner side of the guide post slide groove, and the connecting rod will swing up and down. At the same time, the half-toothed plate will drive the unlocking plate to descend, and the unlocking plate will drive one side of the card plate to tilt downward. At this time, the other side of the card plate will tilt upward and leave the teeth of the ratchet wheel. The ratchet wheel can reverse, and the height of the vacuum cleaner head can be lowered by the lifting plate, so that the dust removal effect is better and the dust can be absorbed more quickly.

[0035] 5. The present invention sets an atomizing nozzle. When dust enters the interior of the dust removal box, the atomizing nozzle sprays water back to the dust, thereby wetting the dust so that it can be adsorbed on the fabrics on both sides of the dust collecting plate. Then, excess water will flow to the inner side of the wastewater tank through the water filter plate. A number of small holes are provided on the top of the water filter plate to facilitate the passage of water. After the dust absorption is completed, the water filter plate is taken out from the interior of the dust removal box, and the dust on the dust collecting plate is processed centrally to avoid dusting and achieve a better dust cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 This is a schematic diagram of the overall structure of an industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0037] Figure 2 This is a schematic diagram of the overall structure of the industrial automatic dust removal device disclosed in a preferred embodiment of the present application in front and rear axonometric form;

[0038] Figure 3 This is a schematic diagram of the disassembled structure inside the dust removal box of an industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0039] Figure 4 A schematic diagram of a partial three-dimensional structure of the top of a dust removal box in an industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0040] Figure 5 A schematic diagram of the three-dimensional structure of a self-locking mechanism in an industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0041] Figure 6 This is a schematic diagram of the disassembled structure of the unlocking mechanism in the industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0042] Figure 7 This is a schematic diagram of the disassembled structure of one side of the lifting protective shell in the industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0043] Figure 8This is a schematic diagram of the disassembled structure of the lifting protective shell and the lifting plate in the industrial automatic dust removal device disclosed in a preferred embodiment of the present application;

[0044] Explanation of the numbers in the figure: 1. Cart; 2. Dust removal box; 3. Water tank; 4. Box door; 5. Waste water tank; 6. Water pump; 7. Connecting pipe; 8. Base shell; 9. Water filter plate; 10. Card slot; 11. Dust collecting plate; 12. Water pipe; 13. Water distribution pipe; 14. Atomizing nozzle; 15. Water inlet; 16. Dust inlet; 17. Lifting shell; 18. Lifting plate; 19. Warning light; 20. Auxiliary bracket; 21. Hanging plate; 22. Motor; 23. Fixed block; 24. Belt; 25. Pulley B; 26. Drive Moving gear; 27. Connecting rod; 28. Ratchet; 29. ​​Card plate; 30. Return spring; 31. Telescopic rod; 32. Limit plate; 33. Unlocking plate; 34. Motor; 35. Disc; 36. Guide column; 37. Half-tooth plate; 38. Guide column slide; 39. Fixed rod; 40. Telescopic dust suction pipe; 41. Straight pipe; 42. Receiver pipe; 43. Dust suction fan; 44. Dust conveying pipe; 45. Dust suction head; 46. Dust concentration detector; 47. Protective cover; 48. L-shaped plate; 49. Pulley A; 50. Tooth groove. DETAILED DESCRIPTION

[0045] See also Figure 1-8 , the present invention provides a technical solution:

[0046] An industrial automatic dust removal device comprises a cart 1, a dust removal box 2, a base shell 8, a waste water tank 5, a dust suction mechanism, a dust concentration detector 46, a power drive mechanism, a lifting mechanism and a water supply mechanism.

[0047] A base shell 8 is fixedly disposed above the cart 1;

[0048] A dust removal box 2 is fixedly arranged above the base shell 8, and a waste water tank 5 is slidably arranged at the inner bottom end of the base shell 8.

[0049] A power drive mechanism and a lifting mechanism are arranged above the dust removal box 2, and the power drive mechanism drives the lifting mechanism to work.

[0050] A dust concentration detector 46 is provided at the upper end of the lifting mechanism.

[0051] A dust suction mechanism is arranged above the dust removal box 2, and the upper end of the dust suction mechanism is arranged on the lifting mechanism.

[0052] A water filter plate 9 is slidably provided at the top of the waste water tank 5, a card slot 10 is provided at the top of the water filter plate 9, a dust collecting plate 11 is provided on the inner side of the card slot 10, a water distribution pipe 13 is provided at both ends of the dust removal box 2, an atomizing nozzle 14 is provided on the outer side of the water distribution pipe 13, a plurality of atomizing nozzles 14 are provided, and the atomizing nozzles 14 are located on both sides of the inside of the dust removal box 2;

[0053] A water supply mechanism is provided above the cart 1 , and the water supply mechanism is connected to the water distribution pipe 13 .

[0054] In the present invention, the lifting mechanism includes a lifting housing 17, a lifting plate 18, a driving gear 26 and a connecting rod 27; the lifting housing 17 is fixedly provided at the top of the dust removal box 2, the lifting plate 18 is slidably provided inside the lifting housing 17, and the lifting plate 18 is provided with a tooth groove 50; the connecting rod 27 is rotatably provided on the lifting housing 17. The driving gear 26 is fixedly provided on the connecting rod 27; the tooth groove 50 on the lifting plate 18 is meshed with the driving gear 26.

[0055] Furthermore, a self-locking mechanism and an unlocking mechanism are provided on one side of the lifting protective shell 17; the self-locking mechanism is engaged with the driving gear 26, and the unlocking mechanism can drive the self-locking mechanism to unlock.

[0056] In this technical solution, when the dust concentration detector 46 detects that the dust concentration is low, the dust concentration detector 46 will control the lifting mechanism to make the lifting plate 18 rise and increase the dust collection height so as not to affect the work of the staff. On the contrary, when the concentration is higher, the self-locking mechanism is unlocked by the unlocking mechanism, and then the drive gear 26 is rotated in the opposite direction to speed up the dust removal speed. The effect of automatically adjusting the dust collection height can be achieved, and the dust removal work can be automatically performed to improve the quality of the industrial environment.

[0057] Specifically, the water supply mechanism includes a water tank 3, a water pump 6, a connecting pipe 7 and a water supply pipe 12; a water tank 3 is arranged on one side of the dust removal box 2, a water inlet 15 is arranged on the top of the water tank 3, one end of the water distribution pipe 13 is fixedly connected to the connecting pipe 7 through the water supply pipe 12, a water pump 6 is arranged at one end of the connecting pipe 7, and the water pump 6 is fixedly connected to the water tank 3 through a water pumping pipe.

[0058] In this technical solution, the water pump 6 can pump out the water in the water tank 3, and then deliver it to the water pipe 12 through the connecting pipe 7, and then deliver it to the water distribution pipe 13 for use, so as to achieve the effect of wetting the dust and facilitate collection and treatment.

[0059] Furthermore, polyester fiber fabrics are provided on both sides of the dust collecting plate 11, a dust inlet 16 is provided in the middle of the top of the dust removal box 2, and a box door 4 is rotatably provided on one side of the dust removal box 2.

[0060] In this technical solution, polyester fiber fabric can easily absorb dust and can achieve better dust collection effect.

[0061] In the present invention, the power drive mechanism includes a motor 22, a belt 24, a pulley A49 and a pulley B25; a protective cover 47 is fixedly provided at the top of the dust removal box 2, a motor 22 is provided on the inner side of the protective cover 47, the motor 22 is fixedly provided at the top of the dust removal box 2, a pulley A49 is coaxially fixedly provided at the driving end of the motor 22, the pulley A49 is connected to the pulley B25 through the belt 24, and the pulley B25 is fixedly provided at one end of the connecting rod 27.

[0062] In this technical solution, when the motor 22 is turned on, the pulley A49 will rotate, and at the same time, the pulley B25 will rotate through the belt 24. The pulley B25 will drive the connecting rod 27 to rotate, thereby driving the driving gear 26 to rotate. The driving gear 26 raises the lifting plate 18 that is meshed and connected on the outside. On the contrary, when the concentration is higher, the self-locking mechanism can be unlocked by the unlocking mechanism, and then the driving gear 26 can be rotated in the opposite direction. The effect of automatically adjusting the dust suction height can be achieved, and dust removal can be automatically performed to improve the quality of the industrial environment.

[0063] Furthermore, the outer side of the connecting rod 27 is rotatably connected to a support plate, which is fixedly arranged on one side of the lifting shell 17, and the other end of the pulley A is rotatably provided with a fixed block 23, which is fixedly arranged on one side of the lifting shell 17.

[0064] In this technical solution, the support plate can make the connecting rod 27 more stable when rotating, and the fixing block 23 can make the pulley A rotate more stably, thereby providing more stable power.

[0065] It is worth noting that the self-locking mechanism includes a ratchet 28, a card plate 29, a reset spring 30, a telescopic rod 31 and a limit plate 32. The ratchet 28 is fixedly arranged at one end of the connecting rod 27. The outer side of the ratchet 28 is meshedly connected with the card plate 29. The top of the card plate 29 is fixedly arranged with a reset spring 30 and a telescopic rod 31. The other end of the reset spring 30 and the telescopic rod 31 is fixedly arranged with a limit plate 32. The limit plate 32 is fixedly arranged on the lifting protective shell 17.

[0066] A fixing rod 39 is rotatably provided inside the clamping plate 29 , and the fixing rod 39 is fixedly provided on one side of the lifting protective shell 17 .

[0067] In this technical solution, when the driving gear 26 rotates to adjust the height of the lifting plate 18, the ratchet 28 in the self-locking mechanism will rotate, and the ratchet 28 will move the card plate 29 during the rotation process, and the card plate 29 compresses the reset spring 30 and the telescopic rod 31 at the top, and then the card plate 29 is engaged with the teeth of the next ratchet 28 through the elastic force of the reset spring 30 to prevent the ratchet 28 from rotating, and at the same time, the height of the lifting plate 18 that has been adjusted can be fixed to prevent it from falling during long-term dust removal work, so as to achieve a better dust removal effect. When the connecting rod 27 rotates, the ratchet 28 can also rotate, thereby achieving a self-locking effect on the rotation of the connecting rod 27.

[0068] In addition, the unlocking mechanism includes an unlocking plate 33, a motor 34, a disc 35, a guide post 36, a half-toothed plate 37 and a guide post slot 38. A meshing tooth is provided on one side of the unlocking plate 33. The half-toothed plate 37 is meshedly connected to one side of the unlocking plate 33. A guide post slot 38 is provided on one side of the half-toothed plate 37. A disc 35 is fixedly provided at the driving end of the motor 34. A guide post 36 is fixedly provided at the edge of the disc 35. The guide post 36 is slidably provided on the inner side of the guide post slot 38. The half-toothed plate 37 is rotatably provided on one side of the lifting protective shell 17. The unlocking plate 33 is rotatably provided on one side of the clamping plate 29. The motor 34 is fixedly connected to the lifting protective shell 17 through the L-shaped plate 48. The unlocking plate 33 is slidably provided on the L-shaped plate 48.

[0069] In this technical solution, if the dust concentration is high and the dust collector head 45 needs to be lowered for use, the motor 34 will be started, and the disc 35 will drive the guide post 36 to rotate together. The disc 35 only needs to rotate half a circle. After the height adjustment is completed, the card plate 29 can return to the engaged state by rotating half a circle. The guide post 36 will slide along its trajectory on the inner side of the guide post slide groove 38, and the half-toothed plate 37 will swing up and down. At the same time, the half-toothed plate 37 drives the unlocking plate 33 to descend, and the unlocking plate 33 drives one side of the card plate 29 to tilt downward. At this time, the other side of the card plate 29 will tilt upward and leave the teeth of the ratchet 28. The ratchet 28 can reverse, and the height of the dust collector head 45 can be lowered by the lifting plate 18, so that the dust removal effect is better and the dust can be absorbed more quickly.

[0070] In addition, an auxiliary bracket 20 is fixedly provided on the top of one side of the lifting plate 18, a warning light 19 is provided on the top of the lifting plate 18, a dust concentration detector 46 is provided on the bottom of the auxiliary bracket 20, and a controller is provided on the lifting plate 18; the dust concentration detector 46, the warning light 19, the motor 22 and the motor 34 are all electrically connected to the controller.

[0071] The controller is a programmable controller; preferably a Siemens CPU312 programmable controller is used.

[0072] In this technical solution, if the dust concentration reaches the maximum value set by the dust concentration detector 46, the warning light 19 will light up to remind the staff to stay away from the current site to ensure the safety of the staff. When the dust concentration detector 46 detects a low concentration, it will control the start of the motor 22. If the dust concentration is high, it will control the operation of the motor 22 and the motor 34 to achieve the effect of automatically adjusting the dust suction height.

[0073] In addition, the dust collection mechanism includes a telescopic dust collection tube 40 , a straight tube 41 , a receiving tube 42 , a dust collection fan 43 , a dust conveying tube 44 and a dust collection head 45 .

[0074] A hanging plate 21 is fixedly provided on one side of the lifting plate 18, a straight pipe 41 is fixedly provided on the inner side of the hanging plate 21, a telescopic dust suction pipe 40 is fixedly provided on the bottom end of the straight pipe 41, and the telescopic dust suction pipe 40 is fixedly provided at the top of the dust removal box 2; the lower end of the telescopic dust suction pipe 40 is connected to the dust inlet 16 at the top of the dust removal box 2, a receiving pipe 42 is fixedly provided on the top of the straight pipe 41, a dust suction fan 43 is provided on the top of the receiving pipe 42, a dust conveying pipe 44 is provided on the top of the dust suction fan 43, and a dust suction head 45 is fixedly provided on the other end of the dust conveying pipe 44.

[0075] In this technical solution, when the lifting plate 18 is raised, the straight tube 41 on one side of the lifting plate 18 will rise, so that the telescopic dust suction tube 40 will become longer, which will not affect the dust suction effect. At the same time, the dust conveying tube 44 and the dust suction head 45 will be driven to rise and adjust the dust suction height. The dust suction fan 43 can suck dust from the dust suction head 45, transport it to the telescopic dust suction tube 40 through the dust conveying tube 44, and then enter the dust removal box 2.

[0076] The working principle of the present invention is as follows: the device is moved to the position where dust removal is required, the motor 22 is started, the motor 22 drives the pulley A49 to rotate, the pulley A49 rotates the pulley B25 through the belt 24, the pulley B25 drives the connecting rod 27 to rotate, thereby driving the driving gear 26 to rotate, the driving gear 26 raises the lifting plate 18 meshed and connected on the outside, and then the dust head 45 is adjusted to the highest position through the lifting plate 18 to perform dust removal work, and the lifting plate 18 can be raised or lowered on the inner side of the lifting shell 17. When the lifting plate 18 is raised, the straight tube 41 on one side of the lifting plate 18 will rise, so that the telescopic dust suction pipe 40 will become longer, which will not affect the dust collection effect, and at the same time drive the dust conveying pipe 44 and the dust head 45 to rise, adjust the dust collection height, so that it does not delay the work of the staff. If the dust concentration detector 46 detects that the dust concentration is high, the motor 22 is started, and the dust head 45 is lowered through the driving gear 26 and the lifting plate 18 to increase the dust collection speed. When the dust concentration detector 46 detects that the dust concentration is low, the motor 22 is turned on, and then the pulley A49 will rotate, and at the same time, the pulley B25 will rotate through the belt 24, and the pulley B25 will drive the connecting rod 27 to rotate, thereby driving the driving gear 26 to rotate, and the driving gear 26 will raise the lifting plate 18 that is meshed and connected on the outside. On the contrary, when the concentration is higher, the self-locking mechanism will be unlocked by the unlocking mechanism, and then the driving gear 26 will be rotated in the opposite direction, so as to achieve the effect of automatically adjusting the dust collection height; it can also automatically perform dust removal work, and the ratchet 28 in the self-locking mechanism will rotate while the height of the dust collection head 45 is raised. During the rotation of the ratchet 28, the card plate 29 is moved, and the card plate 29 compresses the reset spring 30 and the telescopic rod 31 at the top, and then the elastic force of the reset spring 30 makes the card plate 29 engage with the teeth of the next ratchet 28 to prevent the ratchet 28 from rotating, and at the same time, the adjusted height of the fixed lifting plate 18 can be achieved to prevent it from falling during long-term dust removal work, so as to achieve a better dust removal effect;

[0077] If the dust concentration is high and the dust collector head 45 needs to be lowered for use, the motor 34 will start, and the disc 35 will drive the guide post 36 to rotate together. The disc 35 only needs to rotate half a circle. After the height adjustment is completed, the card plate 29 can return to the engaged state by rotating half a circle again. The guide post 36 will slide along its trajectory on the inner side of the guide post slide groove 38. At the same time, the half-toothed plate 37 will swing up and down, and the half-toothed plate 37 will drive the unlocking plate 33 to descend. The unlocking plate 33 drives one side of the card plate 29 to tilt downward. At this time, the other side of the card plate 29 will tilt upward and leave the teeth of the ratchet 28. The ratchet 28 can reverse, and the height of the dust collector head 45 can be lowered by the lifting plate 18, so that the dust removal effect is better and the dust can be absorbed more quickly.

[0078] When dust enters the interior of the dust removal box 2, the atomizing nozzle 14 will spray water on the dust, thereby wetting the dust so that it can be adsorbed on the polyester fiber fabric on both sides of the dust collecting plate 11, and then the excess water will flow to the inner side of the wastewater tank 5 through the water filter plate 9. A number of small holes are provided on the top of the water filter plate 9 to facilitate the passage of water. After the dust absorption is completed, the water filter plate 9 is taken out from the interior of the dust removal box 2, and the dust on the dust collecting plate 11 can be processed centrally to avoid dust and achieve a better dust cleaning effect.

[0079] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An industrial automatic dust removal device, comprising: a cart (1), a dust removal box (2); a base shell (8), a waste water tank (5), a dust suction mechanism, a dust concentration detector (46), a power drive mechanism, a lifting mechanism and a water supply mechanism; characterized in that: A base shell (8) is fixedly arranged above the cart (1), a dust removal box (2) is fixedly arranged above the base shell (8), and a waste water tank (5) is slidably arranged at the inner bottom end of the base shell (8). A power drive mechanism and a lifting mechanism are arranged above the dust removal box (2), and the power drive mechanism drives the lifting mechanism to work; A dust concentration detector (46) is provided at the upper end of the lifting mechanism; A dust collecting mechanism is arranged above the dust removal box (2), and the upper end of the dust collecting mechanism is arranged on the lifting mechanism; A water filter plate (9) is slidably provided at the top of the waste water tank (5), a card slot (10) is provided at the top of the water filter plate (9), a dust collecting plate (11) is provided on the inner side of the card slot (10), water distribution pipes (13) are provided at both ends of the dust removal box (2), atomizing nozzles (14) are provided on the outer side of the water distribution pipes (13), a plurality of atomizing nozzles (14) are provided, and the atomizing nozzles (14) are located on both sides of the interior of the dust removal box (2); A water supply mechanism is arranged above the cart (1), and the water supply mechanism is connected to the water distribution pipe (13); The lifting mechanism comprises a lifting shell (17), a lifting plate (18), a driving gear (26) and a connecting rod (27); the lifting shell (17) is fixedly arranged on the top of the dust removal box (2); the lifting plate (18) is slidably arranged on the inner side of the lifting shell (17); a tooth groove (50) is arranged on the lifting plate (18); the connecting rod (27) is rotatably arranged on the lifting shell (17); the driving gear (26) is fixedly arranged on the connecting rod (27); the tooth groove (50) on the lifting plate (18) is meshed with the driving gear (26); a self-locking mechanism and an unlocking mechanism are arranged on one side of the lifting shell (17); the self-locking mechanism is engaged with the driving gear (26); The unlocking mechanism comprises an unlocking plate (33), a motor (34), a disc (35), a guide post (36), a half-tooth plate (37) and a guide post slide groove (38); one side of the unlocking plate (33) is provided with meshing teeth; the half-tooth plate (37) is meshingly connected to one side of the unlocking plate (33); one side of the half-tooth plate (37) is provided with a guide post slide groove (38); a disc (35) is fixedly provided at the driving end of the motor (34); a guide post (36) is fixedly provided at the edge of the disc (35); the guide post (36) is slidably provided on the inner side of the guide post slide groove (38); the half-tooth plate (37) is rotatably provided on one side of the lifting protective shell (17); the unlocking plate (33) is rotatably provided on one side of the lifting protective shell (17); the motor (34) is fixedly connected to the lifting protective shell (17) through an L-shaped plate (48); and the unlocking plate (33) is slidably provided on the L-shaped plate (48).

2. The industrial automatic dust removal device according to claim 1 is characterized in that: The water supply mechanism comprises a water tank (3), a water pump (6), a connecting pipe (7) and a water delivery pipe (12); a water tank (3) is arranged on one side of the dust removal box (2); a water inlet (15) is arranged at the top of the water tank (3); one end of the water distribution pipe (13) is fixedly connected to the connecting pipe (7) via the water delivery pipe (12); a water pump (6) is arranged at one end of the connecting pipe (7); and the water pump (6) is fixedly connected to the water tank (3) via a water pumping pipe.

3. The industrial automatic dust removal device according to claim 1 is characterized in that: Polyester fiber fabrics are provided on both sides of the dust collecting plate (11), a dust inlet (16) is provided in the middle of the top of the dust removal box (2), and a box door (4) is rotatably provided on one side of the dust removal box (2).

4. The industrial automatic dust removal device according to claim 1 is characterized in that: The power drive mechanism comprises a motor (22), a belt (24), a pulley A (49) and a pulley B (25); a protective cover (47) is fixedly arranged at the top of the dust removal box (2), a motor (22) is arranged on the inner side of the protective cover (47), the motor (22) is fixedly arranged at the top of the dust removal box (2), a pulley A (49) is coaxially fixedly arranged at the driving end of the motor (22), the pulley A (49) is connected to the pulley B (25) through the belt (24), and the pulley B (25) is fixedly arranged at one end of the connecting rod (27).

5. The industrial automatic dust removal device according to claim 4 is characterized in that: The outer side of the connecting rod (27) is rotatably connected to a support plate, and the support plate is fixedly arranged on one side of the lifting protective shell (17). The other end of the pulley A is rotatably provided with a fixed block (23), and the fixed block (23) is fixedly arranged on one side of the lifting protective shell (17).

6. The industrial automatic dust removal device according to claim 1, characterized in that: The self-locking mechanism comprises a ratchet (28), a clamping plate (29), a reset spring (30), a telescopic rod (31) and a limit plate (32); the ratchet (28) is fixedly arranged at one end of the connecting rod (27); the outer side of the ratchet (28) is meshingly connected with the clamping plate (29); the top end of the clamping plate (29) is fixedly arranged with a reset spring (30) and a telescopic rod (31); the other end of the reset spring (30) and the telescopic rod (31) is fixedly arranged with a limit plate (32); the limit plate (32) is fixedly arranged on the lifting protective shell (17); A fixing rod (39) is rotatably arranged inside the clamping plate (29), and the fixing rod (39) is fixedly arranged on one side of the lifting protective shell (17).

7. The industrial automatic dust removal device according to claim 1, characterized in that: An auxiliary bracket (20) is fixedly arranged at the top end of one side of the lifting plate (18), a warning light (19) is arranged at the top end of the lifting plate (18), a dust concentration detector (46) is fixedly arranged at the bottom end of the auxiliary bracket (20), and a controller is arranged on the lifting plate; the dust concentration detector (46), the warning light (19), the motor (22) and the motor (34) are all electrically connected to the controller.

8. The industrial automatic dust removal device according to claim 1, characterized in that: The dust suction mechanism comprises a telescopic dust suction pipe (40), a straight pipe (41), a receiving pipe (42), a dust suction fan (43), a dust conveying pipe (44) and a dust suction head (45); a hanging plate (21) is fixedly arranged on one side of the lifting plate (18), a straight pipe (41) is fixedly arranged on the inner side of the hanging plate (21), a telescopic dust suction pipe (40) is fixedly arranged at the bottom end of the straight pipe (41), the telescopic dust suction pipe (40) is fixedly arranged at the top end of the dust removal box (2), a receiving pipe (42) is fixedly arranged at the top end of the straight pipe (41), a dust suction fan (43) is arranged at the top end of the receiving pipe (42), a dust conveying pipe (44) is arranged at the top end of the dust suction fan (43), and a dust suction head (45) is fixedly arranged at the other end of the dust conveying pipe (44).

Citation Information

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