A fully automatic cotton swab machine and production method

Abstract

The present invention discloses a fully automatic cotton swab machine and a production method, comprising a sponge feeding component, a loading component, a hot pressing component, a cutting detection component and a pillow-type packaging machine, one end of the hot pressing component is cooperatively connected with the sponge feeding component, and at the same time, the two sides of the hot pressing component are respectively cooperatively connected with the loading components, the other end of the hot pressing component is cooperatively connected with the cutting detection component, and one side of the cutting detection component is cooperatively connected with the pillow-type packaging machine, the sponge feeding component comprises a bracket, a receiving tray, a discharging tray, a discharging motor and a receiving motor, and the invention, through the provision of the sponge feeding component, the loading component, the hot pressing component, the cutting detection component and the pillow-type packaging machine, is conducive to automatically completing the tasks of feeding, hot melting, detection, cutting, rejecting defective products, counting, grasping and packaging, and in the production process, reduces the use of manpower, not only improves the production efficiency, but also reduces the labor intensity.

Description

Technical Field

[0001] The invention relates to the technical field of cotton swab machines, and in particular to a fully automatic cotton swab machine and a production method. Background Art

[0002] Cotton swabs, also known as wiping sticks. Cotton swabs are a kind of dust-free wiping consumables used in industry. According to the application field, they can be divided into electronic and optoelectronic cotton swabs, medical and beauty cotton swabs, household cotton swabs, and other industrial fields. They are made of various materials and shapes and can adapt to wiping with various solvents. However, in the production process of existing cotton swabs, manual operation is required to complete the production of cotton swabs. This production method greatly reduces the production efficiency. Therefore, it is necessary to design a fully automatic cotton swab machine and production method. Summary of the invention

[0003] The object of the present invention is to provide a fully automatic cotton swab machine and a production method to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic cotton swab machine, including a sponge feeding component, a loading component, a hot pressing component, a cutting detection component, and a pillow packaging machine, one end of the hot pressing component is connected with the sponge feeding component, and the two sides of the hot pressing component are respectively connected with the loading components, the other end of the hot pressing component is connected with the cutting detection component, and one side of the cutting detection component is connected with the pillow packaging machine, the sponge feeding component includes a bracket, a receiving tray, a discharging tray, a discharging motor and a receiving motor, and the bracket is respectively fixed with The discharging motor and the receiving motor are connected, and the receiving motor is located directly below the discharging motor. The output ends of the discharging motor and the receiving motor are respectively provided with a discharging tray and a receiving tray. The loading assembly includes a loading motor, a first side plate, a limit cylinder, a moving cylinder, a moving plate, a toggle cylinder, a limit plate, a reciprocating cylinder, a push plate, a second side plate, a discharging motor, a first fixed frame and a second fixed frame. The first fixed frame is vertically fixedly connected with the first side plate and the second side plate inside, and the bottom ends of one side of the first side plate and the second side plate are respectively provided with a discharging motor and a discharging motor. The output ends of the feeding motor and the unloading motor are respectively connected with a pulley group, and a connecting block is arranged on the belt in the pulley group, a material base frame is arranged at the connecting block, and the sliders arranged on the material base frame are respectively located on the slide rails arranged on the first side plate and the second side plate, a discharge hole is opened at the top of the first fixed frame, and the first fixed frame is respectively provided with a limit cylinder on both sides of the discharge hole, the movable end of the limit cylinder is fixedly connected with the limit plate, the slider arranged at the bottom end of the limit plate is located on the slide rail arranged at the top end of the first fixed frame, and the top end of the first fixed frame is fixed A second fixed frame is fixedly connected to it, and the second fixed frame is located above the discharge hole opened on the first fixed frame, a moving cylinder is arranged on one side of the top end of the second fixed frame, the movable end of the moving cylinder is fixedly connected to a moving plate, a slider arranged on the moving plate is located on a slide rail arranged on the second fixed frame, a toggle cylinder is fixedly connected to the top end of the moving plate, and a toggle plate is arranged on the movable end of the toggle cylinder, a reciprocating cylinder is fixedly connected to one side of the second fixed frame, a push plate is arranged on the movable end of the reciprocating cylinder, and the slider arranged on the push plate is located on the limiting slide rail arranged on the top end of the first fixed frame.

[0005] Preferably, the hot pressing assembly includes an installation box, a hot pressing bottom plate, a partition plate, a support column, a hot pressing top plate, a hot pressing cylinder, a hot pressing upper mold, a first pushing cylinder, a fixed seat, a hot pressing motor, a placement seat, a support frame and a movable seat.

[0006] Preferably, a connecting roller is installed on the installation box, and a hot pressing bottom plate is arranged on the top of the installation box, and the four corners of the top of the hot pressing bottom plate are fixedly connected to support columns respectively, and a hot pressing top plate is fixedly installed on the top of the support column, and a hot pressing cylinder is fixedly installed on the top of the hot pressing top plate, and the movable end of the hot pressing cylinder is arranged on the hot pressing upper mold, and at the same time, the four corners of the hot pressing upper mold are located on the support column, and the hot pressing upper mold is located directly above the lower mold arranged on the top of the hot pressing bottom plate.

[0007] Preferably, partition plates are fixedly installed on both sides of the top of the hot pressing bottom plate, and a first pushing cylinder is arranged on the partition plate, a correction plate is arranged at the movable end of the first pushing cylinder, an ejection cylinder is arranged at the top of the interior of the installation box, and the movable end of the ejection cylinder is arranged on a supporting leg arranged on the supporting frame.

[0008] Preferably, a hot pressing motor is provided at the top of the installation box, and the output ends of the hot pressing motor are respectively connected with pulley groups, and a fixed seat is provided on the belt in the pulley group, and the fixed seat is fixedly connected to the movable seat, and a placement seat is provided on the movable seat, and a plurality of corresponding card slots are evenly opened on the placement seat, and at the same time, a slider provided at the bottom end of the movable seat is located on a slide rail provided on the hot pressing bottom plate.

[0009] Preferably, the cutting detection assembly includes a connecting frame, a accommodating frame, a funnel, a multi-solid cylinder, a connecting plate, a limiting belt, a slide plate, a limiting seat, a pushing cylinder, a pushing bin, a vertical plate, an operator body, a pressing cylinder, a detector body, a vertical rod, a shear plate, a transport belt, a transport pulley, an L-shaped plate, a fixed leg, a support plate, a translation cylinder, a moving belt, an assembly plate, a clamping manipulator, a steering motor, a push rod, a first translation plate, a lifting plate, a lifting rod, a lifting cylinder, a second push cylinder, a second translation plate, a third translation plate and a protective shell.

[0010] Preferably, the top of the accommodating frame is fixedly connected with an L-shaped plate, and the L-shaped plate is rotatably connected with a connecting shaft, and a transport pulley is arranged on the connecting shaft, and the transport pulley is connected with a transport motor through a belt and a pulley, and the transport motor is arranged on the inner top of the accommodating frame, and at the same time, the connecting shaft arranged on the L-shaped plate is connected with a transport belt through a pulley, and a plurality of mutually corresponding card grooves are evenly opened on the transport belt, and at the same time, a sorting shaft is connected with the transport belt through a pulley, and a sorting wheel is arranged on the sorting shaft, and at the same time, the sorting shaft is arranged on a protective shell arranged on the accommodating frame, and a photoelectric counter is arranged on the protective shell, and a vertical rod is fixedly installed on the top of the accommodating frame, and a detector body is arranged on the top of the vertical rod, and two ends of the top of the accommodating frame are provided. A connecting frame is fixedly installed on the side, a vertical plate is fixedly installed on the side of the connecting frame, and a pressing cylinder is fixedly installed on the vertical plate, and the movable end of the pressing cylinder is fixedly connected to the shear plate, and a discharging port is opened on the accommodating frame just below the shear plate, and a funnel is arranged at the discharging port inside the accommodating frame, multiple solid cylinders are arranged on the connecting frame, and a stripping plate is arranged at the movable end of the multiple solid cylinders, and the stripping plate is located above the shear plate, and an operating body is arranged between the top of the accommodating frame, and a fixed leg is vertically fixedly installed on the top of the accommodating frame, a supporting plate is fixedly installed on the top of the accommodating frame, a connecting motor is arranged on the top of the supporting plate, and the connecting motor is connected with a pulley group, and a second translation plate is arranged on the pulley group.

[0011] Preferably, the second translation plate is fixedly connected to an assembling plate, and a sliding block arranged on the assembling plate is located on a slide rail arranged at the bottom end of the supporting plate, the second translation plate is provided with a translation cylinder, and the movable end of the translation cylinder is fixedly connected to the third translation plate, the sliding block arranged on the third translation plate is located on the slide rail arranged on the assembling plate, an extension frame is provided on the third translation plate, and a steering motor is fixedly installed on the extension frame, the output end of the steering motor is fixedly connected to a limiting pulley, and the limiting pulley is matched with a fixed pulley, and the rotating shaft arranged on the fixed pulley is arranged on the third translation plate, and the fixing pulley is arranged on the third translation plate, and the fixing pulley is arranged on the clamping manipulator, and the inner top end of the accommodating frame is fixedly installed with a lifting rod, and the bottom end of the lifting rod is fixedly installed with a lifting plate, and the lifting cylinder is fixedly installed on the lifting plate, and the movable end of the lifting cylinder is fixedly installed with a second pushing cylinder, and the movable end of the second pushing cylinder is fixedly connected with the first translation plate, and push rods are evenly fixedly installed on the first translation plate, and a through hole is provided at the connection between the accommodating frame and the push rod, and the push rod is located between the connecting plate and the protective shell.

[0012] A production method of a fully automatic cotton swab machine, comprising step one, loading; step two, hot melting; step three, testing; step four, cutting; step five, removing defective products; step six, counting; step seven, grabbing; step eight, packaging;

[0013] In the above step 1, each group of cotton swabs is first evenly placed on the storage rack, and then the storage rack is placed on the material bottom rack in turn, and then the discharge tray wrapped with cotton cloth is set on the discharge motor, and then the cotton cloth is passed around the connecting roller installed on the installation box and fixed on the receiving tray, and at this time the receiving tray is set on the output end of the receiving motor, and at the same time, the lower mold and the hot pressing upper mold are coated with a non-stick coating, and then the feeding motor is turned on, and the material bottom rack is driven to move up according to the cooperation of the feeding motor and the pulley group, and then the storage rack placed on the material bottom rack is driven to move up, and when the cotton swabs placed on the storage rack rise to a certain height , the feeding motor can be turned off, and then the push plate is driven to move by the work of the reciprocating cylinder, and the movement of the push plate is used to push the movement of the storage rack. When the storage rack moves to the side close to the second side plate, the unloading motor and the pulley group can be used to support the storage rack. Then the push plate is reset by the work of the reciprocating cylinder to wait for the next work. At this time, the cotton swabs on the storage rack are supported by the second fixed rack, and the cotton swabs are placed on the second fixed rack at an equal distance by the cooperation of the moving cylinder and the toggle cylinder, and then the cotton swabs on the second fixed rack are transported to the working position of the hot pressing assembly;

[0014] Among them, in the above step 2, when the cotton swab is transported to the work station of the hot pressing assembly, the cotton cloth is transported and processed by the cooperation of the discharge tray and the receiving tray, and then the support frame supports the cotton swab through the work of the ejection cylinder, and then the cotton swab is moved through the cooperation of the hot pressing motor, the pulley group, the fixed seat, the movable seat and the placement seat. When the cotton swab moves to the bottom of the hot pressing upper mold, the cotton swab is first processed by the work of the partition plate, and then the hot pressing upper mold is driven downward by the work of the hot pressing cylinder. At this time, the cotton swab and the cotton cloth are heat-melted by the cooperation of the hot pressing upper mold and the lower mold;

[0015] Among them, in the above step three, when the hot melting is completed, the hot pressing motor is used to transport the hot-melted cotton swab to the station of the cutting detection component, that is, the cotton swab is transported to the conveying belt, and the cotton swab is driven by the rotation of the conveying belt. At this time, the hot-melted cotton swab is inspected and processed by the equipment of the detector body, and the hot-melted cotton swab needs to be treated with static electricity by using an external device before the inspection;

[0016] In the above step 4, after the cotton swab is inspected, the cotton swab is transported to the bottom of the shear plate by the continuous transportation of the conveyor belt, and then the shear plate is driven downward by the work of the pressing cylinder to complete the cutting of the cotton swab;

[0017] In the above step 5, after the panel cutting work is completed, the unqualified products and the cotton swabs that have not been successfully cut are pushed through the movement of the multi-solid cylinder, and then the cotton swabs are dropped through the set funnel, thereby completing the rejection of the defective products;

[0018] In the above step 6, after the defective products are removed, the qualified cotton swabs are transported by the conveyor belt, and when the qualified cotton swabs pass through the protective shell, the photoelectric counter provided on the protective shell is used to count the cotton swabs;

[0019] Among them, in the above step seven, when the cotton swabs reach the required number, the operation of the lifting cylinder is utilized to drive the second pushing cylinder to move upward, and then the operation of the second pushing cylinder is utilized to drive the movement of the first translation plate and the push rod, thereby promoting the movement of the counted cotton swabs, and in the process of moving the cotton swabs, the operation of the moving belt drives the movement of the second translation plate. At this time, the movement of the translation cylinder and the operation of the steering motor are utilized to adjust the position relationship between the clamping manipulator and the cotton swabs. When the position is adjusted, the cotton swabs are grasped by the operation of the clamping manipulator. When the grasping is completed, the position relationship between the pushing bin and the clamping manipulator is adjusted by the rotation of the limiting belt and the operation of the pushing cylinder. When the position relationship is adjusted, the cotton swabs grasped by the clamping manipulator are placed in the pushing bin, and then the movement of the pushing bin is driven by the operation of the limiting belt and the pushing cylinder.

[0020] Among them, in the above step eight, when the push bin moves to the working station of the pillow packaging machine, the cotton swabs in the push bin are transferred to the transport packaging belt provided on the pillow packaging machine, and the cotton swabs are packaged through the work on the transport packaging belt.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention, through the provision of a sponge feeding assembly, a loading assembly, a hot pressing assembly, a cutting detection assembly and a pillow packaging machine, is conducive to automatically completing the tasks of feeding, hot melting, detection, cutting, rejecting defective products, counting, grasping and packaging. In the process of producing cotton swabs, the use of manpower is reduced through automated production, which not only improves production efficiency but also reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 and Figure 2 They are all schematic diagrams of the overall structure of the present invention;

[0023] Figure 3 and Figure 4 They are all three-dimensional diagrams of the overall structure of the sponge feeding assembly of the present invention;

[0024] Figure 5 It is a structural stereogram of the feeding assembly in the present invention;

[0025] Figure 6 This is a schematic diagram of the installation of the push plate in the present invention;

[0026] Figure 7 It is a structural stereogram of the hot pressing assembly in the present invention;

[0027] Figure 8 It is a schematic diagram of the installation of the hot pressing top plate in the present invention;

[0028] Fig. 9 It is a structural stereogram of the cutting detection assembly in the present invention;

[0029] Fig.10 It is a schematic diagram of the installation of the L-shaped plate in the present invention;

[0030] Fig.11 It is a schematic diagram of the installation of the vertical rod in the present invention;

[0031] Fig.12 This is a schematic diagram of the installation of the fixed leg in the present invention;

[0032] Fig.13 This is a schematic diagram of the installation of the lifting plate in the present invention;

[0033] Fig.14 is a flow chart of the method in the present invention;

[0034] In the figure: 1. sponge feeding assembly; 2. feeding assembly; 3. hot pressing assembly; 4. cutting detection assembly; 5. pillow packaging machine; 101. bracket; 102. receiving tray; 103. discharging tray; 104. discharging motor; 105. receiving motor; 201. feeding motor; 202. first side plate; 203. limit cylinder; 204. moving cylinder; 205. moving plate; 206. toggle cylinder; 207. limit plate; 208. reciprocating cylinder; 209, push plate; 210, second side plate; 211, unloading motor; 212, first fixing frame; 213, second fixing frame; 301, installation box; 302, hot pressing bottom plate; 303, partition plate; 304, support column; 305, hot pressing top plate; 306, hot pressing cylinder; 307, hot pressing upper mold; 308, first push cylinder; 309, fixing seat; 310, hot pressing motor; 311, placement seat; 312, support frame; 313 , moving seat; 401, connecting frame; 402, containing frame; 403, funnel; 404, multi-solid cylinder; 405, connecting plate; 406, limiting belt; 407, slide plate; 408, limiting seat; 409, pushing cylinder; 410, pushing bin; 411, vertical plate; 412, operator body; 413, pressing cylinder; 414, detector body; 415, vertical rod; 416, shear plate; 417, transport belt; 418, transport Pulley; 419, L-shaped plate; 420, fixed leg; 421, support plate; 422, translation cylinder; 423, moving belt; 424, assembly plate; 425, clamping manipulator; 426, steering motor; 427, push rod; 428, first translation plate; 429, lifting plate; 430, lifting rod; 431, lifting cylinder; 432, second push cylinder; 433, second translation plate; 434, third translation plate; 435, protective shell. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] See also Figure 1-13, an embodiment of the present invention: a fully automatic cotton swab machine, including a sponge feeding component 1, a loading component 2, a hot pressing component 3, a cutting detection component 4 and a pillow packaging machine 5, one end of the hot pressing component 3 is connected with the sponge feeding component 1, and the two sides of the hot pressing component 3 are respectively connected with the loading component 2, the other end of the hot pressing component 3 is connected with the cutting detection component 4, and one side of the cutting detection component 4 is connected with the pillow packaging machine 5, the sponge feeding component 1 includes a bracket 101, a receiving tray 102, a discharging tray 103, a discharging motor 104 and a receiving motor 105, the bracket 101 is respectively fixedly connected with the discharging motor 104 and the receiving motor 105, and The receiving motor 105 is located directly below the discharging motor 104. The output ends of the discharging motor 104 and the receiving motor 105 are respectively provided with a discharging tray 103 and a receiving tray 102. The loading assembly 2 includes a loading motor 201, a first side plate 202, a limiting cylinder 203, a moving cylinder 204, a moving plate 205, a toggle cylinder 206, a limiting plate 207, a reciprocating cylinder 208, a push plate 209, a second side plate 210, a discharging motor 211, a first fixed frame 212 and a second fixed frame 213. The first fixed frame 212 is vertically fixedly connected to the first side plate 202 and the second side plate 210, and the bottom of one side of the first side plate 202 and the second side plate 210 is A feeding motor 201 and a discharging motor 211 are respectively provided at the ends, and a pulley group is respectively connected at the output ends of the feeding motor 201 and the discharging motor 211, and a connecting block is provided on the belt in the pulley group, and a material base frame is provided at the connecting block, and the sliders provided on the material base frame are respectively located on the slide rails provided on the first side plate 202 and the second side plate 210, and a discharge hole is opened at the top of the first fixed frame 212, and the first fixed frame 212 is respectively provided with a limiting cylinder 203 on both sides of the discharge hole, and the movable end of the limiting cylinder 203 is fixedly connected with a limiting plate 207, and the slider provided at the bottom end of the limiting plate 207 is located at the top of the first fixed frame 212. The top of the first fixed frame 212 is fixedly connected to the second fixed frame 213, and the second fixed frame 213 is located above the discharge hole opened on the first fixed frame 212. A moving cylinder 204 is arranged on one side of the top of the second fixed frame 213, and a moving plate 205 is fixedly connected to the movable end of the moving cylinder 204. The slider arranged on the moving plate 205 is located on the slide rail arranged on the second fixed frame 213. A toggle cylinder 206 is fixedly connected to the top of the moving plate 205, and a toggle plate is arranged on the movable end of the toggle cylinder 206. A reciprocating cylinder 208 is fixedly connected to one side of the second fixed frame 213, and a push plate 209 is arranged on the movable end of the reciprocating cylinder 208.The slider arranged on the push plate 209 is located on the limiting slide rail arranged at the top of the first fixed frame 212. The hot pressing assembly 3 includes an installation box 301, a hot pressing bottom plate 302, a partition plate 303, a support column 304, a hot pressing top plate 305, a hot pressing cylinder 306, a hot pressing upper mold 307, a first pushing cylinder 308, a fixed seat 309, a hot pressing motor 310, a placement seat 311, a support frame 312 and a moving seat 313. A connecting roller is installed on the installation box 301. The top of the installation box 301 is provided with a hot pressing bottom plate 302. The four corners of the top of the hot pressing bottom plate 302 are respectively fixedly connected with support columns 304. The top of the support column 304 is fixedly installed with a hot pressing top plate 305. The top of the hot pressing top plate 305 is fixedly installed with a hot pressing cylinder 306. The movable end of the hot pressing cylinder 306 is arranged on the hot pressing upper mold 307. On the top, the four corners of the hot pressing upper mold 307 are located on the support column 304, and the hot pressing upper mold 307 is located just above the lower mold set at the top of the hot pressing bottom plate 302. Partition plates 303 are fixedly installed on both sides of the top of the hot pressing bottom plate 302, and a first pushing cylinder 308 is arranged on the partition plate 303, and a correction plate is arranged on the movable end of the first pushing cylinder 308. An ejection cylinder is arranged at the top of the installation box 301, and the movable end of the ejection cylinder is arranged on a supporting leg arranged on the support frame 312. A hot pressing motor 310 is arranged at the top of the installation box 301, and the output ends of the hot pressing motor 310 are respectively connected with a pulley group, and a fixed seat 309 is arranged on the belt in the pulley group. The fixed seat 309 is fixedly connected to the moving seat 313, and the moving seat 313 is provided with a placement seat 311.The placement seat 311 is evenly provided with a plurality of corresponding card slots, and the slider arranged at the bottom end of the moving seat 313 is located on the slide rail arranged on the hot pressing bottom plate 302. The cutting detection component 4 includes a connecting frame 401, a accommodating frame 402, a funnel 403, a multi-solid cylinder 404, a connecting plate 405, a limiting belt 406, a slide plate 407, a limiting seat 408, a pushing cylinder 409, a pushing bin 410, a vertical plate 411, an operator body 412, a pressing cylinder 413, a detector body 414, a vertical rod 415, a shear plate 416, a transport belt 417, a transport pulley 418, an L-shaped plate 419, a fixed leg 420, a support plate 421, a translation cylinder 422, and a moving belt 423, assembly plate 424, gripping manipulator 425, steering motor 426, push rod 427, first translation plate 428, lifting plate 429, lifting rod 430, lifting cylinder 431, second pushing cylinder 432, second translation plate 433, third translation plate 434 and protective shell 435, the top of the accommodating frame 402 is fixedly connected with an L-shaped plate 419, and the L-shaped plate 419 is rotatably connected with a connecting shaft, and a transport pulley 418 is arranged on the connecting shaft, and the transport pulley 418 is connected with a transport motor through a belt and a pulley, and the transport motor is arranged at the inner top of the accommodating frame 402, and the connecting shaft arranged on the L-shaped plate 419 is connected with a transport belt 417 through a pulley, A plurality of corresponding slots are evenly provided on the transport belt 417, and a sorting shaft is connected to the transport belt 417 through a pulley, and a sorting wheel is provided on the sorting shaft, and the sorting shaft is provided on a protective shell 435 provided on the accommodating frame 402, and a photoelectric counter is provided on the protective shell 435. A vertical rod 415 is fixedly installed on the top of the accommodating frame 402, and a detector body 414 is provided on the top of the vertical rod 415. Connecting frames 401 are fixedly installed on both sides of the top of the accommodating frame 402, and vertical plates 411 are fixedly installed on the sides of the connecting frame 401, and a pressing cylinder 413 is fixedly installed on the vertical plate 411, and a shear plate 416 is fixedly connected to the movable end of the pressing cylinder 413. , and the receiving frame 402 is provided with a discharge port just below the shear plate 416, and a funnel 403 is provided inside the receiving frame 402 at the discharge port, a multi-solid cylinder 404 is provided on the connecting frame 401, and a stripping plate is provided at the movable end of the multi-solid cylinder 404, and the stripping plate is located above the shear plate 416, and the top of the receiving frame 402 is provided with an operator body 412 between the connecting frame 401, and a fixed leg 420 is vertically fixedly installed on the top of the receiving frame 402, and a support plate 421 is fixedly installed on the top of the receiving frame 402, and a connecting motor is provided on the top of the support plate 421, and the connecting motor is connected with a pulley group, and a second translation plate 433 is provided on the pulley group,The second translation plate 433 is fixedly connected to the assembly plate 424, and the slider arranged on the assembly plate 424 is located on the slide rail arranged at the bottom end of the support plate 421, the second translation plate 433 is provided with a translation cylinder 422, and the movable end of the translation cylinder 422 is fixedly connected to the third translation plate 434, the slider arranged on the third translation plate 434 is located on the slide rail arranged on the assembly plate 424, an extension frame is provided on the third translation plate 434, and a steering motor 426 is fixedly installed on the extension frame, the output end of the steering motor 426 is fixedly connected to a limiting pulley, and at the same time, the limiting pulley is matched with a fixed pulley, and the rotating shaft arranged on the fixed pulley is arranged on the third On the translation plate 434, a gripping manipulator 425 is provided on the fixed pulley, a lifting rod 430 is fixedly installed on the top of the interior of the accommodating frame 402, a lifting plate 429 is fixedly installed on the bottom of the lifting rod 430, a lifting cylinder 431 is fixedly installed on the lifting plate 429, a second push cylinder 432 is fixedly installed on the movable end of the lifting cylinder 431, a first translation plate 428 is fixedly connected to the movable end of the second push cylinder 432, and a push rod 427 is evenly fixedly installed on the first translation plate 428, and a through hole is opened at the connection between the accommodating frame 402 and the push rod 427, and the push rod 427 is located between the connecting plate 405 and the protective shell 435.

[0037] See also Fig.14 The present invention provides an embodiment: a production method of a fully automatic cotton swab machine, comprising step one, loading; step two, hot melting; step three, detecting; step four, cutting; step five, removing defective products; step six, counting; step seven, grabbing; step eight, packaging;

[0038] Among them, in the above step one, each group of cotton swabs is first evenly placed on the storage rack, and then the storage rack is placed on the material bottom rack in turn, and then the discharge tray 103 wrapped with cotton cloth is set on the discharge motor 104, and then the cotton cloth is passed around the connecting roller installed on the installation box 301 and fixed on the receiving tray 102, and at this time the receiving tray 102 is set on the output end of the receiving motor 105, and at the same time, the lower mold and the hot pressing upper mold 307 are coated with a non-stick coating, and then the feeding motor 201 is turned on, and the material bottom rack is driven to move up according to the cooperation of the feeding motor 201 and the pulley group, and then the storage rack placed on the material bottom rack is driven to move up, and when the cotton swabs placed on the storage rack rise to a certain height, the feeding can be closed. The motor 201 works, and then the push plate 209 is driven to move through the work of the reciprocating cylinder 208, and the movement of the push plate 209 is used to push the movement of the storage rack. When the storage rack moves to the side close to the second side plate 210, the unloading motor 211 and the pulley group can be used to support the storage rack. Then, the push plate 209 is reset by the work of the reciprocating cylinder 208 to wait for the next work. At this time, the cotton swabs on the storage rack are supported by the second fixed frame 213, and the cotton swabs are placed equidistantly on the second fixed frame 213 by the cooperation of the moving cylinder 204 and the toggle cylinder 206, and then the cotton swabs on the second fixed frame 213 are transported to the working position of the hot pressing component 3;

[0039] Among them, in the above step 2, when the cotton swab is transported to the work station of the hot pressing component 3, the cotton cloth is transported and processed by the cooperation of the discharge tray 103 and the receiving tray 102, and then the support frame 312 supports the cotton swab through the work of the ejection cylinder, and then the cotton swab is moved through the cooperation of the hot pressing motor 310, the pulley group, the fixed seat 309, the movable seat 313 and the placement seat 311. When the cotton swab moves to the bottom of the hot pressing upper mold 307, the cotton swab is first processed by the work of the partition plate 303, and then the hot pressing upper mold 307 is driven downward by the work of the hot pressing cylinder 306. At this time, the cotton swab and the cotton cloth are heat-melted by the cooperation of the hot pressing upper mold 307 and the lower mold;

[0040] In the above step 3, after the hot melting is completed, the hot pressing motor 310 is used to transport the hot-melted cotton swab to the workstation of the cutting detection component 4, that is, the cotton swab is transported to the conveying belt 417, and the cotton swab is transported by the rotation of the conveying belt 417. At this time, the hot-melted cotton swab is inspected and processed by the equipment of the detector body 414, and the hot-melted cotton swab needs to be treated with static electricity by an external device before the inspection;

[0041] In the above step 4, after the cotton swab is inspected, the cotton swab is continuously transported by the transport belt 417 to the bottom of the shear plate 416, and then the shear plate 416 is driven downward by the work of the press cylinder 413, thereby completing the cutting of the cotton swab;

[0042] In the above step 5, after the panel cutting work is completed, the detected defective products and the cotton swabs that have not been successfully cut are pushed through the movement of the multi-solid cylinder 404, and then the cotton swabs are dropped through the set funnel 403, thereby completing the rejection of defective products;

[0043] In the above step 6, after the defective products are removed, the qualified cotton swabs are transported by the conveying belt 417, and when the qualified cotton swabs pass through the protective shell 435, the photoelectric counter provided on the protective shell 435 is used to count the cotton swabs;

[0044] In the above step seven, when the required number of cotton swabs is reached, the lifting cylinder 431 is used to drive the second push cylinder 432 to move upward, and then the second push cylinder 432 is used to drive the first translation plate 428 and the push rod 427 to move, thereby promoting the movement of the counted cotton swabs. In the process of moving the cotton swabs, the second translation plate 433 is driven to move by the moving belt 423. At this time, the movement of the translation cylinder 422 and the work of the steering motor 426 are used to adjust the clamping. The position relationship between the manipulator 425 and the cotton swab, when the position is adjusted, the cotton swab is grasped by the clamping manipulator 425, and when the grasping is completed, the position relationship between the pushing bin 410 and the clamping manipulator 425 is adjusted by the rotation of the limiting belt 406 and the operation of the pushing cylinder 409. When the position relationship is adjusted, the cotton swab grasped by the clamping manipulator 425 is placed in the pushing bin 410, and then the movement of the pushing bin 410 is driven by the operation of the limiting belt 406 and the pushing cylinder 409;

[0045] In the above step eight, when the pushing bin 410 moves to the working station of the pillow packaging machine 5, the cotton swabs in the pushing bin 410 are transferred to the transport packaging belt provided on the pillow packaging machine 5, and the cotton swabs can be packaged through the work on the transport packaging belt.

[0046] Based on the above, the advantages of the present invention are: the present invention, in the process of producing cotton swabs, through the provision of a sponge feeding component 1, a loading component 2, a hot pressing component 3, a cutting detection component 4 and a pillow packaging machine 5, is conducive to automatically completing the production steps of producing cotton swabs, without the need for manual production, thereby improving production efficiency, and at the same time, using an automatic counting method to calculate and process the packaged cotton swabs, reducing calculation errors, thereby improving the quality of the cotton swabs.

[0047] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fully automatic cotton swab machine, comprising a sponge feeding component (1), a loading component (2), a hot pressing component (3), a cutting detection component (4) and a pillow packaging machine (5), characterized in that: One end of the hot pressing component (3) is cooperatively connected to a sponge feeding component (1), and both sides of the hot pressing component (3) are cooperatively connected to feeding components (2). The other end of the hot pressing component (3) is cooperatively connected to a cutting detection component (4), and one side of the cutting detection component (4) is cooperatively connected to a pillow packaging machine (5). The sponge feeding component (1) comprises a bracket (101), a receiving tray (102), a discharging tray (103), a discharging motor (104) and a receiving motor (105). The bracket (101) is respectively fixedly connected to the discharging motor (104) and the receiving motor (105), and the receiving motor (105) is located directly below the discharging motor (104). The discharging motor (104) and the receiving motor (105) are The output ends of the feeding assembly (2) are respectively provided with a discharging tray (103) and a receiving tray (102), the feeding assembly (2) comprising a feeding motor (201), a first side plate (202), a limiting cylinder (203), a moving cylinder (204), a moving plate (205), a toggle cylinder (206), a limiting plate (207), a reciprocating cylinder (208), a push plate (209), a second side plate (210), a feeding motor (211), a first fixed frame (212) and a second fixed frame (213), the first fixed frame (212) being vertically fixedly connected to the first side plate (202) and the second side plate (210), and the feeding motor (201) is respectively provided at the bottom ends of one side of the first side plate (202) and the second side plate (210). 1) and a material discharge motor (211), the output ends of the material discharge motor (201) and the material discharge motor (211) are respectively connected with a pulley group, and a connecting block is provided on the belt in the pulley group, and a material bottom frame is provided at the connecting block, and a slider provided on the material bottom frame is respectively located on the slide rails provided on the first side plate (202) and the second side plate (210), a discharge hole is opened at the top of the first fixed frame (212), and the first fixed frame (212) is respectively provided with a limit cylinder (203) on both sides of the discharge hole, and the movable end of the limit cylinder (203) is fixedly connected to the limit plate (207), and the slider provided at the bottom end of the limit plate (207) is located on the slide rail provided at the top end of the first fixed frame (212), and the first fixed frame (212) is provided with a limit plate (207). The top of the frame (212) is fixedly connected to a second fixed frame (213), and the second fixed frame (213) is located above a discharge hole opened on the first fixed frame (212); a moving cylinder (204) is provided on one side of the top of the second fixed frame (213); a moving plate (205) is fixedly connected to the movable end of the moving cylinder (204); a slider provided on the moving plate (205) is located on a slide rail provided on the second fixed frame (213); a toggle cylinder (206) is fixedly connected to the top of the moving plate (205), and a toggle plate is provided at the movable end of the toggle cylinder (206); a reciprocating cylinder (208) is fixedly connected to one side of the second fixed frame (213), and a push plate (209) is provided at the movable end of the reciprocating cylinder (208);The sliding block provided on the push plate (209) is located on a limiting sliding rail provided on the top end of the first fixing frame (212); The hot pressing assembly (3) comprises a mounting box (301), a hot pressing bottom plate (302), a partition plate (303), a support column (304), a hot pressing top plate (305), a hot pressing cylinder (306), a hot pressing upper mold (307), a first pushing cylinder (308), a fixing seat (309), a hot pressing motor (310), a placement seat (311), a support frame (312) and a moving seat (313); The cutting detection assembly (4) comprises a connecting frame (401), a containing frame (402), a funnel (403), a multi-solid cylinder (404), a connecting plate (405), a limiting belt (406), a slide plate (407), a limiting seat (408), a material pushing cylinder (409), a material pushing bin (410), a vertical plate (411), an operator body (412), a material pressing cylinder (413), a detector body (414), a vertical rod (415), a shear plate (416), a transport belt (417), a transport A pulley (418), an L-shaped plate (419), a fixed leg (420), a support plate (421), a translation cylinder (422), a moving belt (423), an assembly plate (424), a gripping manipulator (425), a steering motor (426), a push rod (427), a first translation plate (428), a lifting plate (429), a lifting rod (430), a lifting cylinder (431), a second pushing cylinder (432), a second translation plate (433), a third translation plate (434) and a protective shell (435); The top of the accommodating frame (402) is fixedly connected to an L-shaped plate (419), and a connecting shaft is rotatably connected to the L-shaped plate (419), and a transport pulley (418) is provided on the connecting shaft, and the transport pulley (418) is connected to a transport motor via a belt and a pulley, and the transport motor is provided at the top of the inner part of the accommodating frame (402), and at the same time, the connecting shaft provided on the L-shaped plate (419) is connected to a transport belt (417) via a pulley, and the transport belt (417) is evenly provided with A plurality of mutually corresponding card slots, a sorting shaft is connected to the transport belt (417) through a pulley, and a sorting wheel is arranged on the sorting shaft, and the sorting shaft is arranged on a protective shell (435) arranged on the accommodating frame (402), and a photoelectric counter is arranged on the protective shell (435), a vertical rod (415) is fixedly installed on the top of the accommodating frame (402), a detector body (414) is arranged on the top of the vertical rod (415), and a connecting frame (414) is fixedly installed on both sides of the top of the accommodating frame (402). 01), a vertical plate (411) is fixedly installed on the side of the connecting frame (401), and a pressing cylinder (413) is fixedly installed on the vertical plate (411), and a shear plate (416) is fixedly connected to the movable end of the pressing cylinder (413), and a discharge port is opened on the receiving frame (402) directly below the shear plate (416), and a funnel (403) is arranged inside the receiving frame (402) at the discharge port, and multiple solid cylinders (404) are arranged on the connecting frame (401), and multiple solid cylinders (404) are arranged on the connecting frame (401). A material stripping plate is provided at the movable end of the cylinder (404), and the material stripping plate is located above the shear plate (416). An operator body (412) is provided between the connecting frames (401). A fixed leg (420) is vertically fixedly installed at the top of the accommodating frame (402). A support plate (421) is fixedly installed at the top of the accommodating frame (402). A connecting motor is provided at the top of the support plate (421), and the connecting motor is cooperatively connected to a belt pulley group, and a second translation plate (433) is provided on the belt pulley group. The second translation plate (433) is fixedly connected to the assembly plate (424), and a slider arranged on the assembly plate (424) is located on a slide rail arranged at the bottom end of the support plate (421); a translation cylinder (422) is arranged on the second translation plate (433), and a movable end of the translation cylinder (422) is fixedly connected to the third translation plate (434); a slider arranged on the third translation plate (434) is located on a slide rail arranged on the assembly plate (424); an extension frame is arranged on the third translation plate (434), and a steering motor (426) is fixedly installed on the extension frame; an output end of the steering motor (426) is fixedly connected to a limiting pulley, and a fixed pulley is matched with the limiting pulley, and a rotating shaft arranged on the fixed pulley is arranged on the third translation plate (434). 34), and a gripping manipulator (425) is arranged on the fixed pulley, a lifting rod (430) is fixedly installed on the top end of the inner part of the accommodating frame (402), a lifting plate (429) is fixedly installed on the bottom end of the lifting rod (430), a lifting cylinder (431) is fixedly installed on the lifting plate (429), a second pushing cylinder (432) is fixedly installed on the movable end of the lifting cylinder (431), a first translation plate (428) is fixedly connected to the movable end of the second pushing cylinder (432), and push rods (427) are evenly fixedly installed on the first translation plate (428), and a through hole is opened at the connection between the accommodating frame (402) and the push rods (427), and the push rods (427) are located between the connecting plate (405) and the protective shell (435).

2. The fully automatic cotton swab machine according to claim 1, characterized in that: A connecting roller is installed on the installation box (301), a hot pressing bottom plate (302) is arranged at the top of the installation box (301), four corners of the top of the hot pressing bottom plate (302) are respectively fixedly connected to support columns (304), a hot pressing top plate (305) is fixedly installed on the top of the support column (304), a hot pressing cylinder (306) is fixedly installed on the top of the hot pressing top plate (305), a movable end of the hot pressing cylinder (306) is arranged on a hot pressing upper mold (307), and four corners of the hot pressing upper mold (307) are located on the support column (304), and the hot pressing upper mold (307) is located directly above a lower mold arranged at the top of the hot pressing bottom plate (302).

3. The fully automatic cotton swab machine according to claim 2, characterized in that: Partition plates (303) are fixedly mounted on both sides of the top of the hot pressing bottom plate (302), and a first pushing cylinder (308) is arranged on the partition plate (303). A correction plate is arranged at the movable end of the first pushing cylinder (308). An ejection cylinder is arranged at the top of the interior of the installation box (301), and the movable end of the ejection cylinder is arranged on a support leg arranged on the support frame (312).

4. The fully automatic cotton swab machine according to claim 1, characterized in that: A hot pressing motor (310) is arranged at the top of the installation box (301), and the output ends of the hot pressing motor (310) are respectively connected to a pulley group, and a fixed seat (309) is arranged on the belt in the pulley group, and the fixed seat (309) is fixedly connected to the movable seat (313), and a placement seat (311) is arranged on the movable seat (313), and a plurality of corresponding slots are evenly opened on the placement seat (311), and a slider arranged at the bottom end of the movable seat (313) is located on a slide rail arranged on the hot pressing bottom plate (302).

5. A method for producing a fully automatic cotton swab machine according to any one of claims 1 to 4, comprising step 1, loading; step 2, hot melting; step 3, testing; step 4, cutting; step 5, removing defective products; step 6, counting; step 7, grabbing; step 8, packaging; characterized in that: In the above step 1, each group of cotton swabs is first evenly placed on the storage rack, and then the storage racks are placed on the material bottom rack in turn, and then the discharge tray (103) wrapped with cotton cloth is placed on the discharge motor (104), and then the cotton cloth is passed around the connecting roller installed on the installation box (301) and fixed on the receiving tray (102), and at this time the receiving tray (102) is set on the output end of the receiving motor (105), and at the same time, the lower mold and the hot pressing upper mold (307) are coated with a non-stick coating, and then the feeding motor (201) is turned on, and the material bottom rack is driven to move upward according to the cooperation of the feeding motor (201) and the pulley group, and then the storage rack placed on the material bottom rack is driven to move upward, and when the cotton swabs placed on the storage rack rise to a certain height, the feeding motor (201) can be turned off. 1), and then the push plate (209) is driven to move by the operation of the reciprocating cylinder (208), and the movement of the push plate (209) is used to drive the movement of the storage rack. When the storage rack moves to the side close to the second side plate (210), the unloading motor (211) and the pulley group can be used to support the storage rack. Then, the push plate (209) is reset by the operation of the reciprocating cylinder (208) to wait for the next operation. At this time, the cotton swabs on the storage rack are supported by the second fixed frame (213), and the cotton swabs are placed on the second fixed frame (213) at an equal distance by the cooperation of the moving cylinder (204) and the toggle cylinder (206). Then, the cotton swabs on the second fixed frame (213) are transported to the working position of the hot pressing component (3); In the above step 2, when the cotton swab is transported to the workstation of the hot pressing assembly (3), the cotton cloth is transported and processed by the cooperation of the discharge tray (103) and the receiving tray (102), and then the support frame (312) supports the cotton swab by the operation of the ejection cylinder, and then the cotton swab is moved by the cooperation of the hot pressing motor (310), the pulley group, the fixed seat (309), the movable seat (313) and the placement seat (311). When the cotton swab moves to the bottom of the hot pressing upper mold (307), the cotton swab is first processed by the operation of the partition plate (303), and then the hot pressing upper mold (307) is driven downward by the operation of the hot pressing cylinder (306). At this time, the cotton swab and the cotton cloth are heat-melted by the cooperation of the hot pressing upper mold (307) and the lower mold; In the above step 3, after the hot melting is completed, the hot pressing motor (310) is operated to transport the hot-melted cotton swab to the workstation of the cutting detection component (4), that is, the cotton swab is transported to the transport belt (417), and the transportation of the cotton swab is driven by the rotation of the transport belt (417). At this time, the hot-melted cotton swab is inspected and processed by the equipment of the detector body (414), and before the inspection, the hot-melted cotton swab needs to be treated with static electricity using an external device; In the above step 4, after the cotton swab is inspected, the cotton swab is continuously transported by the transport belt (417) to the bottom of the shear plate (416), and then the shear plate (416) is driven downward by the work of the pressing cylinder (413), thereby completing the cutting of the cotton swab; In the above step 5, after the panel cutting work is completed, the detected defective products and the cotton swabs that have not been successfully cut are pushed through the movement of the multi-solid cylinder (404), and then the cotton swabs are dropped through the set funnel (403), thereby completing the rejection of defective products; In the above step 6, after the defective products are removed, the qualified cotton swabs are transported by the transport belt (417), and when the qualified cotton swabs pass through the protective shell (435), the photoelectric counter provided on the protective shell (435) is used to count the cotton swabs; In the above step 7, when the required number of cotton swabs is reached, the lifting cylinder (431) is used to drive the second push cylinder (432) to move upward, and then the second push cylinder (432) is used to drive the first translation plate (428) and the push rod (427) to move, thereby promoting the movement of the counted cotton swabs. During the movement of the cotton swabs, the second translation plate (433) is driven by the movement of the moving belt (423). At this time, the movement of the translation cylinder (422) and the operation of the steering motor (426) are used to adjust the clamping mechanism. The position relationship between the hand (425) and the cotton swab is such that, after the position is adjusted, the cotton swab is grasped by the clamping manipulator (425). After the grasping is completed, the position relationship between the pushing bin (410) and the clamping manipulator (425) is adjusted by the rotation of the limiting belt (406) and the operation of the pushing cylinder (409). After the position relationship is adjusted, the cotton swab grasped by the clamping manipulator (425) is placed in the pushing bin (410), and then the pushing bin (410) is driven to move by the operation of the limiting belt (406) and the pushing cylinder (409); In the above step eight, when the push bin (410) moves to the working station of the pillow packaging machine (5), the cotton swabs in the push bin (410) are transferred to the transport packaging belt provided on the pillow packaging machine (5), and the cotton swabs are packaged through the work on the transport packaging belt.

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