A lithium battery charge and discharge test warning system, protection system and test box
By designing protective doors, heat dissipation mechanisms, limiting mechanisms, clamping mechanisms, fireproof mechanisms and alarms in lithium battery charging and discharging test equipment, the combustion explosion and test chamber damage caused by the lack of protective structures in existing equipment are solved, and higher safety and reliability are achieved.
Patent Information
- Application Number
- CN202211031966.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-26
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2042-08-26
AI Technical Summary
The existing lithium battery charging and discharging testing equipment lacks protective structure, which leads to burning and explosions during the test process when the lithium battery is unqualified, damage to the test chamber and causing danger.
A lithium battery charging and discharging test early warning system, protection system and test box are designed, including protective doors, heat dissipation mechanisms, limiting mechanisms, clamping mechanisms, fire protection mechanisms and alarms. Through these structures, the protection, heat dissipation, limiting, clamping, fire protection and alarm capabilities of the test box are improved.
It effectively prevents the protective door from opening due to impact, increases the compressive resistance of the test box, prevents damage and dangers of the box, and prevents excessive temperature and fire hazards through heat dissipation and fire prevention mechanisms.
Smart Images

Figure CN115389035B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lithium battery manufacturing equipment, and particularly to a lithium battery charge and discharge test warning system, a protection system and a test box. Background Art
[0002] With the aggravation of environmental pollution, in order to reduce the use of chemical energy vehicles, equipment such as lithium battery electric vehicles and electric bicycles have developed rapidly, and the demand for lithium batteries has gradually increased.
[0003] After the existing lithium batteries are produced, they need to be subjected to charge and discharge tests to detect the performance of the lithium batteries. However, the existing equipment lacks a protection structure. When the quality of the lithium battery is unqualified, it is easy to catch fire and explode during the test. Without a protection structure, in such an extreme situation, the test box will be damaged, resulting in flying debris. In particular, the door of the test box will open, leading to danger. Summary of the Invention
[0004] The purpose of the present invention is to provide a lithium battery charge and discharge test warning system, a protection system and a test box to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solutions: A lithium battery charge and discharge test warning system, a protection system and a test box, including a box body, a protection mechanism is provided on the box body, a heat dissipation mechanism is provided on the top of the box body, a limiting mechanism is provided in the middle of the inner cavity of the box body, a clamping mechanism is provided inside the limiting mechanism, a fire protection mechanism is provided on the top of the limiting mechanism in the inner cavity of the box body, and an alarm is provided at the bottom of the limiting mechanism in the inner cavity of the box body;
[0006] The protection mechanism includes a protection layer and a protection door. The protection layer is opened in the inner wall sandwich of the box body. Electric push rods are installed at both the top and the bottom of the protection layer. The output end of the electric push rod is inserted into the inner wall of the protection door. A reinforcing plate is fixedly connected to the inner wall of the fire protection door. By using the electric push rod to drive the output end to be clamped on the fire protection door, the fire protection door is prevented from opening. By using the reinforcing plate, the protection performance of the fire protection door is increased to prevent the fire protection door from being damaged.
[0007] In a further embodiment, support blocks are uniformly and fixedly connected inside the protection layer. The number of electric push rods is four, and every two are a group and symmetrically arranged at the top and the bottom of the protection layer. Slots adapted to the output ends of the electric push rods are opened on the inner wall of the protection door. The protection door is hinged at one end of the outer wall of the box body. A handle is fixedly connected to the outer wall of the protection door by bolts. By using the handle, it is convenient to open the protection door.
[0008] In a further embodiment, the heat dissipation mechanism includes a heat dissipation fan and a ventilation fan. The heat dissipation fan is fixedly connected to the top of the box body. Both ends of the heat dissipation fan are passed through by a conveying pipeline. One end of the conveying pipeline away from the heat dissipation fan passes through the outer wall of the box body. One end of the conveying pipeline passing through the protective layer is fixedly connected to a gas nozzle. The ventilation fan is fixedly connected to the bottom of the inner cavity of the box body. By using the heat dissipation fan to drive air to enter the box body through the gas nozzle, it is convenient to drive the air flow inside the box body and facilitate heat dissipation.
[0009] In a further embodiment, two air inlets are opened at the top of the heat dissipation fan, and air inlet filters are clamped on the air inlets. The number of ventilation fans is two, and the two ventilation fans are fixedly connected inside the protective layer. A dust-proof net is clamped at the bottom of the ventilation fan. Through the ventilation fan at the bottom of the box body, it is convenient for the device to dissipate heat.
[0010] In a further embodiment, the limiting mechanism includes a support groove, which is welded to the inner wall of the protective layer. A slide rail is fixedly connected inside the support groove. A sliding plate is slidably connected to the slide rail. A chute is opened at the top of the sliding plate. A slide rod is fixedly connected inside the chute. Two limiting plates are symmetrically slidably connected to the slide rod. A spring is sleeved on the slide rod between the two limiting plates. A fire extinguishing agent nozzle and a temperature sensor terminal are installed in the inner cavity of the support groove, which is convenient for clamping and installing the lithium battery through the limiting plate.
[0011] In a further embodiment, the number of support grooves is four, and the four support grooves are fixedly connected together. Two slide rails are symmetrically arranged at the bottom of the inner cavity of each support groove. A pulley adapted to the slide rail is rotatably connected to the bottom of the sliding plate. A lithium battery is clamped between the two limiting plates. One end of the temperature sensor terminal away from the support groove is fixedly connected to the top of the alarm. A clamping mechanism is arranged at the top of the inner cavity of the support groove. By using the temperature sensor to detect the temperature inside the support groove, it is convenient to give an alarm when the temperature is too high.
[0012] In a further embodiment, the clamping mechanism includes a double-headed motor, which is fixedly connected to the top of the inner cavity of the support groove. Both output ends of the double-headed motor are fixedly connected with threaded rods. The first clamping end and the second clamping end are symmetrically threadedly connected to the threaded rods. There are two clamping terminals on both the first clamping end and the second clamping end. Bidirectional threads adapted to the first clamping end and the second clamping end are opened at both ends of the threaded rod. A lithium battery wiring terminal is clamped between the first clamping end and the second clamping end. The opened double-headed motor drives the first clamping end and the second clamping end to move, which is convenient for clamping and fixing the lithium battery wiring terminal.
[0013] In a further embodiment, the fire prevention mechanism includes a fire prevention box fixedly connected inside the box body. Four fire extinguishing agent nozzles are fixedly connected to the bottom of the fire prevention box. A movable cover plate is hinged on the fire prevention box, which is convenient for extinguishing fires and preventing danger.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] In the present invention, a reinforcing door is installed on the protective door to increase the compressive capacity of the protective door and prevent the protective door from being damaged by impact and breaking. The output ends of electric push rods are inserted at the top and bottom of the protective door, which is convenient for the closing of the protective door and prevents it from being opened by the explosion shock, causing danger. Four temperature sensors are installed on the top of the alarm to facilitate the detection of the temperature inside the four support grooves for alarm. A double-headed motor is installed inside the support groove, and the double-headed motor drives the threaded rod to rotate, which is convenient for the movement of the first clamping end and the second clamping end and facilitates the clamping and fixing of the lithium battery terminal. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front sectional structure schematic diagram of the present invention;
[0017] Figure 2 It is a three-dimensional structure schematic diagram of the present invention;
[0018] Figure 3 It is a three-dimensional structure schematic diagram of the protective door of the present invention;
[0019] Figure 4 It is a three-dimensional structure schematic diagram of the support groove of the present invention;
[0020] Figure 5 It is a three-dimensional structure schematic diagram of the clamping mechanism of the present invention.
[0021] In the figure: 1, box body; 2, protection mechanism; 21, protection layer; 22, support block; 23, electric push rod; 24, protective door; 25, reinforcing plate; 3, heat dissipation mechanism; 31, heat dissipation fan; 32, intake air filter; 33, conveying pipeline; 34, gas nozzle; 35, ventilation fan; 4, limiting mechanism; 41, support groove; 42, slide rail; 43, sliding plate; 44, sliding rod; 45, limiting plate; 5, clamping mechanism; 51, double-headed motor; 52, threaded rod; 53, first clamping end; 54, second clamping end; 6, fire prevention mechanism; 61, fire prevention box; 62, fire extinguishing agent nozzle; 63, movable cover plate; 7, alarm. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] Embodiment 1
[0024] Please refer to Figures 1 - 3 , this embodiment provides a lithium battery charge and discharge test warning system, a protection system and a test box, including a box body 1. A protection mechanism 2 is provided on the box body 1. By using the protection mechanism 2, the protection performance of the device is enhanced to prevent the box body 1 from being damaged and causing danger. A heat dissipation mechanism 3 is provided on the top of the box body 1. By using the heat dissipation mechanism 3, the heat dissipation performance of the device is increased to prevent the temperature inside the box body 1 from being too high and generating danger. A limiting mechanism 4 is arranged in the middle of the inner cavity of the box body 1 to facilitate the limiting and fixing of the lithium battery. A clamping mechanism 5 is arranged inside the limiting mechanism 4 to facilitate the clamping and fixing of the wiring terminals of the lithium battery and facilitate the wiring of the lithium battery. A fire prevention mechanism 6 is arranged on the top of the limiting mechanism 4 in the inner cavity of the box body 1 to increase the fire prevention performance of the device. An alarm 7 is arranged at the bottom of the limiting mechanism 4 in the inner cavity of the box body 1 to facilitate high-temperature alarm;
[0025] In the existing equipment, there is a lack of a protection structure. When the quality of the lithium battery is unqualified, during the charge and discharge process, it is prone to the danger of combustion and explosion. At this time, the door of the test box is likely to open due to the impact, and even the door of the box is damaged, resulting in danger.
[0026] In this embodiment, in order to enhance the protection performance of the device, prevent the box body 1 from being damaged, and prevent the protection door from opening due to the impact, the protection mechanism 2 includes a protection layer 21 and a protection door 24. The protection layer 21 is arranged in the inner wall sandwich of the box body 1. Support blocks 22 are evenly and fixedly connected inside the protection layer 21 to enhance the protection performance of the outer wall of the box body 1, increase its impact resistance, and prevent it from opening after being impacted. Two electric push rods 23 are installed at the top and bottom of the protection layer 21 respectively. The output end of the electric push rod 23 is inserted into the inner wall of the protection door 24. A reinforcing plate 25 is fixedly connected to the inner wall of the fire prevention door 24. A slot adapted to the output end of the electric push rod 23 is opened on the inner wall of the protection door 24. The protection door 24 is hinged to one end of the outer wall of the box body 1. A handle is fixedly connected to the outer wall of the protection door 24 through bolts. By using the electric push rod 23 to drive the output end to be inserted into the top slot of the protection door 24, the protection door 24 can be tightly closed.
[0027] When this structure is in use, the protective door 24 is switched by the handle. When the protective door 24 is closed, the output end of the electric push rod 23 is inserted into the protective door 24 to prevent the protective door 24 from being opened by impact, which affects the use. When the protective door 24 needs to be opened, first open the electric push rod 23 to drive the output end to fall off the protective door 24, and then open it to facilitate the use of the device.
[0028] Embodiment 2
[0029] Please refer to Figures 1 - 2 , and further improvements are made on the basis of Embodiment 1:
[0030] In order to increase the heat dissipation performance of the device and prevent danger caused by excessive temperature, by using the heat dissipation mechanism 3 including a heat dissipation fan 31 and a ventilation fan 35, the heat dissipation fan 31 is fixedly connected to the top of the box body 1. There are two air inlets on the top of the heat dissipation fan 31, and air inlet filters 32 are clamped on the air inlets to facilitate the input of external air while preventing the entry of impurities. The two ends of the heat dissipation fan 31 are both passed through by a conveying pipeline 33. One end of the conveying pipeline 33 away from the heat dissipation fan 31 passes through the outer wall of the box body 1, and one end of the conveying pipeline 33 passing through the protective layer 21 is fixedly connected to a gas spray head 34. The ventilation fan 35 is fixedly connected to the bottom of the inner cavity of the box body 1. The number of ventilation fans 35 is two, and the two ventilation fans 35 are fixedly connected inside the protective layer 21. A dust-proof net is clamped at the bottom of the ventilation fan 35, and the internal air is discharged by using the ventilation fan 35.
[0031] When this embodiment is in use, first, the heat dissipation fan 31 is turned on to drive the outside air to enter the box body 1 through the conveying pipeline 33, and the ventilation fan 35 is used to drive the internal air to be discharged, which facilitates the continuous flow of air and increases the heat dissipation performance of the device.
[0032] Embodiment 3
[0033] Please refer to Figure 1 , Figure 4 and Figure 5 , and further improvements are made on the basis of Embodiment 1:
[0034] For the convenience of loading, the lithium battery is clamped and fixed. The limiting mechanism 4 includes four support grooves 41. One end of each support groove 41 is welded to the inner wall of the protective layer 21, and the four support grooves 41 are fixedly connected together. Two slide rails 42 are fixedly connected inside the support groove 41. A sliding plate 43 is slidably connected to the two slide rails 42. A pulley adapted to the slide rail 42 is rotatably connected to the bottom of the sliding plate 43. A chute is formed at the top of the sliding plate 43, and a slide bar 44 is fixedly connected inside the chute. Limiting plates 45 are symmetrically slidably connected to the slide bar 44. A spring is sleeved on the slide bar 44 between the two limiting plates 45. A lithium battery is clamped between the two limiting plates 45. First, slide out the sliding plate 43, and then use the spring to squeeze the limiting plate 45 to move, so as to facilitate pushing the limiting plate 45 to move to clamp and fix the lithium battery, and then push it into the support groove 41.
[0035] One end of the temperature sensor terminal away from the support groove 41 is fixedly connected to the top of the alarm 7. A clamping mechanism 5 is provided at the top of the inner cavity of the support groove 41. There is a temperature sensor terminal in the inner cavity of the support groove 41, and the temperature sensor terminal is installed on the alarm 7, which is convenient for the alarm to be carried out.
[0036] In this embodiment, in order to facilitate clamping the wiring terminal of the lithium battery, the clamping mechanism 5 includes a double-headed motor 51. The double-headed motor 51 is fixedly connected to the top of the inner cavity of the support groove 41. Both output ends of the double-headed motor 51 are fixedly connected with threaded rods 52. A first clamping end 53 and a second clamping end 54 are symmetrically threadedly connected to the threaded rods 52. There are two clamping terminals on both the first clamping end 53 and the second clamping end 54. Both ends of the threaded rod 52 are provided with a double-thread adapted to the first clamping end 53 and the second clamping end 54. The lithium battery wiring terminal is clamped between the first clamping end 53 and the second clamping end 54. By driving the first clamping end 53 and the second clamping end 54 to move along the threaded rod 52 by the double-headed motor 51, it is convenient to clamp and fix the lithium battery wiring terminal and facilitate the use of the device.
[0037] In order to increase the fire prevention performance of the device, the fire prevention mechanism 6 includes a fire prevention box 61. The fire prevention box 61 is fixedly connected inside the box body 1. Four fire extinguishing agent spray nozzles 62 are fixedly connected to the bottom of the fire prevention box 61. The four fire extinguishing agent spray nozzles 62 are respectively fixedly connected to the top of the inner cavity of the support groove 41. When the temperature sensor detects that the temperature is too high, the fire extinguisher inside the fire prevention box 61 is opened to spray the fire extinguishing agent, which is convenient for use during fire extinguishing. An activity cover plate 63 is hinged on the fire prevention box 61, which is convenient for replacing the fire extinguisher.
[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lithium battery charge and discharge test box, comprising a box body (1), characterized in that: a protection mechanism (2) is provided on the box body (1), a heat dissipation mechanism (3) is provided on the top of the box body (1), a limiting mechanism (4) is provided in the middle of the inner cavity of the box body (1), a clamping mechanism (5) is provided inside the limiting mechanism (4), a fire prevention mechanism (6) is provided on the top of the limiting mechanism (4) in the inner cavity of the box body (1), and an alarm (7) is provided at the bottom of the limiting mechanism (4) in the inner cavity of the box body (1); the protection mechanism (2) includes a protection layer (21) and a protection door (24), the protection layer (21) is provided in the inner wall sandwich of the box body (1), electric push rods (23) are installed at both the top and bottom of the protection layer (21), the output end of the electric push rod (23) is inserted into the inner wall of the protection door (24), and a reinforcing plate (25) is fixedly connected to the inner wall of the protection door (24); the limiting mechanism (4) includes a support groove (41), the support groove (41) is welded to the inner wall of the protection layer (21), a slide rail (42) is fixedly connected inside the support groove (41), a sliding plate (43) is slidably connected to the slide rail (42), a chute is provided at the top of the sliding plate (43), a slide bar (44) is fixedly connected inside the chute, two limiting plates (45) are symmetrically slidably connected to the slide bar (44), a spring is sleeved on the slide bar (44) between the two limiting plates (45), and a fire extinguishing agent spray head (62) and a temperature sensor terminal are installed in the inner cavity of the support groove (41); the number of the support grooves (41) is four, the four support grooves (41) are fixedly connected together, two slide rails (42) are symmetrically arranged at the bottom of the inner cavity of each support groove (41), a pulley adapted to the slide rail (42) is rotatably connected to the bottom of the sliding plate (43), a lithium battery is clamped between the two limiting plates (45), one end of the temperature sensor terminal away from the support groove (41) is fixedly connected to the top of the alarm (7), and a clamping mechanism (5) is provided at the top of the inner cavity of the support groove (41); the clamping mechanism (5) includes a double-headed motor (51), the double-headed motor (51) is fixedly connected to the top of the inner cavity of the support groove (41), threaded rods (52) are fixedly connected to both output ends of the double-headed motor (51), a first clamping end (53) and a second clamping end (54) are symmetrically threadedly connected to the threaded rod (52), both the first clamping end (53) and the second clamping end (54) are two clamping terminals, bidirectional threads adapted to the first clamping end (53) and the second clamping end (54) are provided at both ends of the threaded rod (52), and a lithium battery terminal is clamped between the first clamping end (53) and the second clamping end (54).
2. A lithium battery charge and discharge test box according to claim 1, characterized in that: Inside the protective layer (21), support blocks (22) are evenly and fixedly connected. There are four electric push rods (23), with every two as a group and symmetrically arranged at the top and bottom of the protective layer (21). Grooves adapted to the output ends of the electric push rods (23) are formed on the inner wall of the protective door (24). The protective door (24) is hinged to one end of the outer wall of the box body (1), and a handle is fixedly connected to the outer wall of the protective door (24) by bolts.
3. The lithium battery charge and discharge test box according to claim 1, characterized in that: The heat dissipation mechanism (3) includes a heat dissipation fan (31) and a ventilation fan (35). The heat dissipation fan (31) is fixedly connected to the top of the box body (1). Both ends of the heat dissipation fan (31) are passed through by a conveying pipeline (33). One end of the conveying pipeline (33) far from the heat dissipation fan (31) passes through the outer wall of the box body (1). One end of the conveying pipeline (33) passing through the protective layer (21) is fixedly connected to a gas spray head (34). The ventilation fan (35) is fixedly connected to the bottom of the inner cavity of the box body (1).
4. The lithium battery charge and discharge test box according to claim 3, characterized in that: Two air inlets are formed at the top of the heat dissipation fan (31), and air inlet filters (32) are clamped on the air inlets. There are two ventilation fans (35), and the two ventilation fans (35) are fixedly connected inside the protective layer (21). Dust-proof nets are clamped at the bottoms of the ventilation fans (35).
5. The lithium battery charge and discharge test box according to claim 1, characterized in that: The fire prevention mechanism (6) includes a fire prevention box (61). The fire prevention box (61) is fixedly connected inside the box body (1). Four fire extinguishing agent spray heads (62) are fixedly connected to the bottom of the fire prevention box (61). A movable cover plate (63) is hinged on the fire prevention box (61).
Citation Information
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