A wire harness shearing mechanism

The line bundle cutting and assembly mechanism addresses structural complexity and cost issues by integrating a hinge assembly and cutting tool for efficient, cost-effective line bundle processing.

CN115415446BActive Publication Date: 2025-07-15SHENZHEN LINXINDA INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202211144577.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-20
Publication Date
2025-07-15
Estimated Expiration
2042-09-20

AI Technical Summary

Technical Problem

The existing wiring harness cutting mechanism has complex structure and high manufacturing cost, making it difficult to meet the needs of integrated and miniaturization of electronic communication equipment.

Method used

A wire harness shear mechanism is designed, including a first cover assembly, a cutter assembly, a support plate, a transmission assembly and a push assembly. The cutting and assembly of the wire harness is achieved by turning the drive member, a pressing drive member and a cover driving member to complete the cutting and assembly of the wire harness at the same station, simplifying the structure and reducing costs.

Benefits of technology

It improves the wiring harness cutting efficiency, simplifies the structure, reduces manufacturing costs, and takes up a small space, making it suitable for integrated and miniaturized electronic communication equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of wire harness processing apparatuses, and particularly relates to a wire harness shearing mechanism. The wire harness shearing mechanism includes a first cover assembly, a cutter assembly for cutting a wire harness to be cut, and a support plate provided with a wire groove through-hole; the wire harness to be cut passes through the wire groove through-hole and extends into a first wire clip to be assembled; a first pressing driving member drives a first clamping jaw and a first cover driving member to move downward, so that the first clamping jaw presses the wire harness to be cut in a first wire groove of a first lower cover of the first wire clip to be assembled; a first flipping driving member drives a first rocker arm to flip a first upper cover of the first wire clip to be assembled above the first lower cover; the first cover driving member drives a first pressing block to fasten the first upper cover to the first lower cover; the cutter assembly cuts the wire harness to be cut. The wire harness shearing mechanism can complete the cutting work and the assembly work of the wire harness to be cut at the same station, improves the cutting efficiency of the wire harness to be cut, and at the same time has a simple structure, small occupied space and low manufacturing cost.
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Description

Technical Field

[0001] The present invention belongs to the technical field of wire harness processing apparatuses, and particularly relates to a wire harness shearing mechanism. Background Art

[0002] With the continuous development of electronic communication technologies, the requirements for the integration, high-end, and miniaturization of electronic communication devices are also getting higher and higher. A wire harness is an important component for signal transmission and power transmission in electronic communication devices. To meet the needs of electronic communication devices, wire harnesses are also developing towards integration.

[0003] During the manufacturing process of integrated wire harnesses, multiple original wire harnesses need to be integrated into a wire harness group with a smaller pitch, then the integrated wire harness group is stretched to a predetermined length and cut, and finally, the opposite ends of the cut integrated wire harness are installed in wire clips to obtain an integrated wire harness group. In the prior art, usually a cutting knife is used to cut the wire harness. After the cut wire harness is conveyed to the loading fixture station, a manipulator or the like is used to install the cut wire harness in the wire clip. Such a wire harness cutting mechanism has problems such as a complex structure and high manufacturing costs. Summary of the Invention

[0004] In view of the technical problems in the prior art that the wire harness cutting mechanism has a complex structure and high manufacturing costs, the present invention provides a wire harness shearing mechanism.

[0005] In view of the above technical problems, an embodiment of the present invention provides a wire harness shearing mechanism, including a first cover assembly, a cutter assembly for cutting a wire harness to be cut, and a support plate provided with a wire groove through hole; the first cover assembly includes a first flipping driving member, a first rocker arm, a first workbench, a first pressing driving member, a first pressing claw, a first cover closing driving member, and a first pressing block; the first flipping driving member is installed on the first workbench and is connected to the first rocker arm; the first pressing driving member is installed on the support plate and is connected to the first pressing claw and the first cover closing driving member, and the first pressing block is installed at the output end of the first cover closing driving member;

[0006] The wire harness to be cut passes through the wire groove through hole and extends onto a first wire clip to be assembled on the first workbench; the first pressing driving member drives the first pressing claw and the first cover closing driving member to move downward, so that the first pressing claw presses the wire harness to be cut in a first wire groove of a first lower cover of the first wire clip to be assembled; the first flipping driving member drives the first rocker arm to flip a first upper cover of the first wire clip to be assembled above the first lower cover; the first cover closing driving member drives the first pressing block to buckle the first upper cover on the first lower cover; the cutter assembly cuts off the wire harness to be cut.

[0007] Optionally, the cutter assembly includes a first cutter, a second cutter, a first cutting driver and a second cutting driver both installed on the support plate. The first cutter is installed at the output end of the first cutting driver, and the second cutter is installed at the output end of the second cutting driver. The first cutting driver drives the first cutter to move towards the second cutter, and the second cutting driver drives the second cutter to move towards the first cutter to cut the to-be-cut wire harness passing through the wire groove through-hole.

[0008] Optionally, the wire harness shearing mechanism further includes a first transmission assembly and a first pushing assembly. The first transmission assembly is used to convey the first to-be-assembled wire clamp to the first workbench, and the first pushing assembly is used to push the first to-be-assembled wire clamp with the to-be-cut wire harness clamped thereon on the first workbench onto the first transmission assembly.

[0009] Optionally, the wire harness shearing mechanism further includes a wire straightening assembly and a wire pressing assembly. The wire straightening assembly includes a first rolling wheel and a second rolling wheel both rotatably installed on the support plate. After the to-be-cut wire harness passes through the rolling gap between the first rolling wheel and the second rolling wheel, it then passes through the wire groove through-hole.

[0010] The wire pressing assembly includes a wire pressing block, a wire pressing driver and a pressing seat both installed on the support plate. The output end of the wire pressing driver is connected to the wire pressing block, and is used to press the to-be-cut wire harness between the rolling gap and the wire groove through-hole onto the pressing seat through the wire pressing block.

[0011] Optionally, the wire harness shearing mechanism further includes a wire pulling assembly. The wire pulling assembly includes a wire pulling driver and a clamping jaw installed at the output end of the wire pulling driver.

[0012] The wire pulling driver drives the clamping jaw to move, and the clamping jaw clamps the to-be-cut wire harness passing through the wire groove through-hole. After the wire pulling driver elongates the to-be-cut wire harness by a preset length through the clamping jaw, the first pressing jaw presses the to-be-cut wire harness in the first wire groove of the first lower cover.

[0013] Optionally, the clamping jaw includes a linear driving member, a connecting member, a first transfer arm, a second transfer arm, a first clamping jaw, a second clamping jaw and a base provided with a through groove. One end of the connecting member is connected to the output end of the linear driving member, and the other end of the connecting member passes through the through groove and is rotatably connected to the first transfer arm and the second transfer arm. The end of the first transfer arm away from the connecting member is rotatably connected to the first clamping jaw, and the end of the second transfer arm away from the connecting member is rotatably connected to the second clamping jaw. Both the first clamping jaw and the second clamping jaw are rotatably installed on the base. The wire pulling driver is connected to the base and / or the linear driving member.

[0014] The linear driving member is used to drive the connecting member to move, so as to drive the first jaw and the second jaw to open and close respectively through the first transfer arm and the second transfer arm.

[0015] Optionally, the wire harness shearing mechanism further includes a second cover closing assembly; the second cover closing assembly includes a second cover closing driving member, a second rocker arm, a second workbench, a second pressing driving member and a second pressing block; the second cover closing driving member is installed on the second workbench and connected to the second rocker arm; the output end of the second pressing driving member is connected to the second pressing block;

[0016] After the wire pulling driving member elongates the wire harness to be cut through the jaws to the second wire clamp to be assembled on the second workbench, the second cover closing driving member drives the second rocker arm to rotate, so as to turn the second upper cover of the second wire clamp to be assembled above the second lower cover of the second wire clamp to be assembled; the second pressing driving member drives the second pressing block to fasten the second upper cover on the second lower cover.

[0017] Optionally, the wire harness shearing mechanism further includes a pressing jaw driving member and a second pressing jaw connected to the output end of the pressing jaw driving member; the pressing jaw driving member drives the second pressing jaw to press the wire harness to be cut in the second wire groove of the second lower cover.

[0018] Optionally, the wire harness shearing mechanism further includes a second transmission assembly and a second pushing assembly; the second transmission assembly is used to convey the second wire clamp to be assembled to the second workbench, and the second pushing assembly is used to push the second wire clamp to be assembled with the wire harness to be cut on the second workbench onto the second transmission assembly.

[0019] Optionally, the wire harness shearing mechanism further includes an adjustment assembly, the adjustment assembly includes a first crank, a first lead screw and a first nut installed on the first workbench, the first crank is connected to the first lead screw, and the first nut is sleeved on the first lead screw;

[0020] The first crank drives the first lead screw to rotate, and the first lead screw drives the first workbench to move through the first nut, so as to adjust the distance between the first workbench and the second workbench.

[0021] In the present invention, the to-be-cut wire harness passes through the through hole of the wire groove and extends above the first wire groove of the first lower cover of the first workbench; the first pressing driving member drives the first clamping jaw and the first cover-closing driving member to move downward. After the first clamping jaw presses the to-be-cut wire harness from both sides in the first wire groove; the first pressing driving member drives the first rocker arm to rotate, and the first rocker arm drives the first upper cover to rotate above the first lower cover; the first cover-closing driving member then drives the first pressing block to move downward until the first pressing block presses and buckles the first upper cover on the first lower cover, so that the cut to-be-cut wire harness is clamped in the first to-be-assembled wire clamp. In this embodiment, the wire harness shearing mechanism can complete the cutting work and assembly work of the to-be-cut wire harness at the same station, improving the cutting efficiency of the to-be-cut wire harness, and at the same time making the structure of the wire harness shearing mechanism simple, occupying less space and having a low manufacturing cost. Description of the Drawings

[0022] The present invention will be further described below with reference to the drawings and embodiments.

[0023] Figure 1 is a schematic structural diagram of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0024] Figure 2 is a partial structural diagram of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0025] Figure 3 is a schematic structural diagram of a first cover-closing assembly, a cutter assembly, a straightening assembly and a wire pressing assembly of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0026] Figure 4 is a schematic structural diagram of a first cover-closing assembly, a cutter assembly and a first pushing assembly of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0027] Figure 5 is a partial structural diagram of a first cover-closing assembly of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0028] Figure 6 is a schematic structural diagram of a clamping jaw of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0029] Figure 7 is a partial structural diagram of a clamping jaw of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0030] Figure 8 is a partial structural diagram of a clamping jaw of a wire harness shearing mechanism provided by an embodiment of the present invention;

[0031] Figure 9It is a schematic structural diagram of a first line clip to be assembled and a wire harness to be cut according to an embodiment of the present invention.

[0032] The reference numerals in the specification are as follows:

[0033] 1. First lid assembly; 11. First flipping drive; 12. First rocker arm; 13. First workbench; 14. First pressing drive; 15. First pressing claw; 16. First lid closing drive; 17. First pressing block; 2. Cutter assembly; 21. First cutter; 22. Second cutter; 23. First cutting drive; 24. Second cutting drive; 3. Support plate; 31. Wire groove through hole; 4. First transmission assembly; 5. First pushing assembly; 6. Straightening assembly; 61. First rolling wheel; 62. Second rolling wheel; 7. Wire pressing assembly; 71. Wire pressing block; 72. Wire pressing drive; 73. Pressing seat; 8. Wire pulling assembly; 81. Wire pulling drive; 82. Claw; 821. Linear drive; 822. Connecting piece; 823. First transfer arm; 824. Second transfer arm; 825. First claw; 826. Second claw; 827. Base; 9. Second lid assembly; 91. Second lid closing drive; 92. Second rocker arm; 93. Second workbench; 94. Second pressing drive; 95. Second pressing block; 101. Pressing claw drive; 102. Second pressing claw; 103. Second transmission assembly; 104. Second pushing assembly; 105. Adjusting assembly; 1051. First crank; 1052. First lead screw; 1053. First nut; 100. Wire harness to be cut; 200. First line clip to be assembled; 201. First upper lid; 202. First lower lid; 300. Second line clip to be assembled. Detailed implementation manners

[0034] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0035] It should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "middle", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0036] Such as Figures 1 to 3 And Figure 5As shown in the figure, a wire harness shearing mechanism provided by an embodiment of the present invention includes a first cover assembly 1, a cutter assembly 2 for cutting a wire harness 100 to be cut, and a support plate 3 provided with a wire groove through hole 31; the first cover assembly 1 includes a first flipping drive member 11, a first rocker arm 12, a first workbench 13, a first pressing drive member 14, a first pressing claw 15, a first cover closing drive member 16, and a first pressing block 17; the first flipping drive member 11 is installed on the first workbench 13 and connected to the first rocker arm 12; the first pressing drive member 14 is installed on the support plate 3 and connected to the first pressing claw 15 and the first cover closing drive member 16, and the first pressing block 17 is installed at the output end of the first cover closing drive member 16; it can be understood that the first flipping drive member 11 includes but is not limited to a rotating motor, etc., and the first pressing drive member 14 and the first cover closing drive member 16 both include but are not limited to a linear motor, a pneumatic cylinder, a hydraulic cylinder, a screw nut mechanism, etc.

[0037] The wire harness 100 to be cut passes through the wire groove through hole 31 and extends onto the first wire clip 200 to be assembled on the first workbench 13; the first pressing drive member 14 drives the first pressing claw 15 and the first cover closing drive member 16 to move downward, so that the first pressing claw 15 presses the wire harness 100 to be cut in the first wire groove of the first lower cover 202 of the first wire clip 200 to be assembled; the first flipping drive member 11 drives the first rocker arm 12 to flip the first upper cover 201 of the first wire clip 200 to above the first lower cover 202; the first cover closing drive member 16 drives the first pressing block 17 to buckle the first upper cover 201 on the first lower cover 202; the cutter assembly 2 cuts the wire harness 100 to be cut. It can be understood that the wire harness 100 to be cut is a plurality of side-by-side wire harnesses, and a plurality of the wire groove through holes 31 are provided on the support plate 3 at intervals. Correspondingly, a plurality of the first wire grooves are provided on the first lower cover 202 at intervals.

[0038] Preferably, the first pressing claw 15 includes a connecting arm, and a first pressing arm and a second pressing arm connecting opposite ends of the connecting arm. The first pressing arm and the second pressing arm are both provided with pressing grooves distributed at intervals; the connecting arm is installed at the output end of the first pressing driving member 14. When the first pressing driving member 14 drives the first pressing claw 15 to be pressed in the first wire groove of the first lower cover 202, the first pressing arm and the second pressing arm are respectively pressed on the to-be-cut wire bundles 100 on opposite sides of the first lower cover 202; and the connecting arm, the first pressing arm and the second pressing arm enclose a window through hole, and the first pressing block 17 is located above the window through hole. Thus, when the first pressing arm and the second pressing arm press the to-be-cut wire bundles 100, the first cover-closing driving member 16 can also drive the first pressing block 17 to move downward to fasten the first upper cover 201 on the first lower cover 202.

[0039] It should be noted that the first wire clip to be assembled 200 includes a first lower cover 202 and a first upper cover 201 rotatably installed on the first lower cover 202. The first lower cover 202 is provided with a plurality of the first wire grooves distributed at intervals, and the first lower cover 202 is further provided with a first card slot, and the first upper cover 201 is provided with a first snap-fastening member; when the first upper cover 201 is pressed on the first lower cover 202, the first snap-fastening member will automatically be snapped into the first card slot. At this time, the to-be-cut wire bundles 100 are pressed by the first upper cover 201 in the first wire grooves of the first lower cover 202.

[0040] In the present invention, the to-be-cut wire bundles 100 pass through the wire groove through hole 31 and extend above the first wire grooves of the first lower cover 202 of the first workbench 13; the first pressing driving member 14 drives the first pressing claw 15 and the first cover-closing driving member 16 to move downward. After the first pressing claw 15 presses the to-be-cut wire bundles 100 in the first wire grooves from both sides; the first pressing driving member 14 drives the first swing arm 12 to rotate, and the first swing arm 12 drives the first upper cover 201 to rotate above the first lower cover 202; the first cover-closing driving member 16 then drives the first pressing block 17 to move downward until the first pressing block 17 presses and fastens the first upper cover 201 on the first lower cover 202. Thus, the to-be-cut wire bundles 100 that have been cut are clamped in the first wire clip to be assembled 200. In this embodiment, the wire harness shearing mechanism can complete the cutting work and the assembly work of the to-be-cut wire bundles 100 at the same station, improving the cutting efficiency of the to-be-cut wire bundles 100, and at the same time making the structure of the wire harness shearing mechanism simple, occupying less space and having a low manufacturing cost.

[0041] In one embodiment, as Figure 5As shown, the first flipping drive member 11 includes a first flip - up linear drive member, a first rack, a first gear, and a first connecting rod; the first flip - up linear drive member is installed on the first workbench 13, the output end of the first flip - up linear drive member is connected to the first rack, the first gear is installed at one end of the first connecting rod, the other end of the first connecting rod passes through the first through - hole of the first workbench 13 and is connected to the first rocker arm 12, and the first rack meshes with the first gear; the first flip - up linear drive member is used to drive the first gear to move, and drive the first rocker arm 12 to rotate through the first gear and the first connecting rod. It can be understood that the first flip - up linear drive member includes, but is not limited to, pneumatic cylinders, hydraulic cylinders, linear motors, etc. Specifically, the first flip - up linear drive member drives the first rack to move, the first rack drives the first gear to rotate, and the first gear drives the first rocker arm 12 to rotate through the first connecting rod, so that the first rocker arm 12 can flip the first upper cover 201 above the first lower cover 202. In this embodiment, the structure of the first flipping drive member 11 is compact and occupies a small space.

[0042] In one embodiment, as Figure 3 and Figure 4 shown, the cutter assembly 2 includes a first cutter 21, a second cutter 22, and a first cutting drive member 23 and a second cutting drive member 24 both installed on the support plate 3. The first cutter 21 is installed at the output end of the first cutting drive member 23, and the second cutter 22 is installed at the output end of the second cutting drive member 24; the first cutting drive member 23 drives the first cutter 21 to move towards the second cutter 22, and the second cutting drive member 24 drives the second cutter 22 to move towards the first cutter 21 to cut the to - be - cut wire bundle 100 passing through the wire groove through - hole 31. It can be understood that the first cutter 21 is located above the second cutter 22, and along the stretching direction of the to - be - cut wire bundle 100, the cutter assembly 2 is located between the wire groove through - hole 31 and the first workbench 13; the first cutting drive member 23 and the second cutting drive member 24 both include, but are not limited to, linear motors, pneumatic cylinders, hydraulic cylinders, and screw - nut mechanisms, etc.

[0043] Specifically, after the first pressing drive member 14 presses and buckles the first upper cover 201 on the first lower cover 202, the first cutting drive member 23 and the second cutting drive member 24 respectively drive the first cutter 21 and the second cutter 22 to approach each other and cut the to - be - cut wire bundle 100 located between the first workbench 13 and the wire groove through - hole 31. In this embodiment, the structure of the cutter assembly 2 is simple and the manufacturing cost is low.

[0044] In one embodiment, asFigure 1 and Figure 3 As shown in Figure 3 , the wire harness shearing mechanism further includes a first transmission assembly 4 and a first pushing assembly 5; the first transmission assembly 4 is used to convey the first wire clip 200 to be assembled to the first workbench 13, and the first pushing assembly 5 is used to push the first wire clip 200 with the to-be-cut wire harness 100 clamped on the first workbench 13 onto the first transmission assembly 4. It can be understood that the first transmission assembly 4 includes but is not limited to a transmission manipulator, a conveyor belt, etc.; the first transmission assembly 4 and the first pushing assembly 5 are respectively located on opposite sides of the first workbench 13; the first transmission assembly 4 can convey the first wire clip 200 in an open state to the first workbench 13, and can convey the first wire clip 200 with the to-be-cut wire harness 100 installed to the blanking station.

[0045] Specifically, after the first transmission assembly 4 conveys the first wire clip 200 in an open state to the first workbench 13, the to-be-cut wire harness 100 passing through the wire groove through-hole 31 is stretched above the first wire groove of the first lower cover 202 by the clamping jaw 82 or the like.

[0046] After the cutting tool assembly 2 cuts the to-be-cut wire harness 100, the first pushing assembly 5 conveys the first wire clip 200 with the to-be-cut wire harness 100 clamped on the first workbench 13 onto the first transmission assembly 4, and the first transmission assembly 4 conveys the first wire clip 200 to the blanking station. In this embodiment, the wire harness shearing mechanism can automatically complete the loading and unloading stations of the first wire clip 200, further improving the working efficiency and automation degree of the wire harness shearing mechanism.

[0047] Specifically, the first transmission assembly 4 includes a first transmission seat, a first motor, a first pulley, a second pulley, a first belt, a first roller (not shown in the figure), a second roller (not shown in the figure), and a first conveyor belt; the first roller and the second roller are both rotatably installed on the first transmission seat, and the first conveyor belt is wound around the first roller and the second roller; the first pulley is installed at the output end of the first motor, the second pulley is installed on the second roller, and the first belt is wound around the first pulley and the second pulley. Specifically, the first motor drives the first pulley to rotate, the first pulley drives the second pulley to rotate through the first belt, the second pulley drives the first roller to rotate, so that the first roller can drive the first conveyor belt to move, and further the first conveyor belt can complete the loading and unloading work of the first wire clip 200.

[0048] The first pushing component 5 includes a first pushing driver and a first pushing block installed at the output end of the first pushing driver. The first pushing driver is used to drive the first pushing block to move, so as to push the first line clip 200 to be assembled on the first workbench 13 onto the first transmission component 4. It can be understood that the first pushing driver includes, but is not limited to, a linear motor, a pneumatic cylinder, a hydraulic cylinder, a lead screw nut mechanism, etc.

[0049] In one embodiment, as Figure 3 shown, the wire harness shearing mechanism further includes a straightening component 6 and a wire pressing component 7. The straightening component 6 includes a first rolling wheel 61 and a second rolling wheel 62 that are both rotatably installed on the support plate 3. After the wire harness 100 to be cut passes through the rolling gap between the first rolling wheel 61 and the second rolling wheel 62, it then passes through the wire groove through hole 31. It can be understood that at least one of the first rolling wheel 61 and the second rolling wheel 62 is a driving wheel. After the wire harness 100 to be cut passes through the rolling gap between the first rolling wheel 61 and the second rolling wheel 62, the first rolling wheel 61 and / or the second rolling wheel 62 can straighten the wire harness 100 to be cut and can convey the wire harness 100 to be cut forward, thereby ensuring the quality of the wire harness 100 to be cut after cutting.

[0050] The wire pressing component 7 includes a wire pressing block 71, a wire pressing driver 72 and a pressing seat 73 that are all installed on the support plate 3. The output end of the wire pressing driver 72 is connected to the wire pressing block 71, and is used to press the wire harness 100 between the rolling gap and the wire groove through hole 31 onto the pressing seat 73 through the wire pressing block 71. Specifically, after the wire pressing driver 72 drives the wire pressing block 71 to press the wire harness 100 onto the pressing seat 73, the first pressing driver 14 drives the first pressing claw 15 to press the wire harness 100 into the first wire groove of the first lower cover 202, thereby ensuring that the wire harness 100 to be cut after cutting will not have an accident of scattering.

[0051] In one embodiment, as Figure 1 、 Figure 6 and Figure 7 shown, the wire harness shearing mechanism further includes a wire pulling component 8. The wire pulling component 8 includes a wire pulling driver 81 and a clamping jaw 82 installed at the output end of the wire pulling driver 81. It can be understood that the wire pulling driver 81 includes, but is not limited to, a linear motor, a pneumatic cylinder, a hydraulic cylinder, a lead screw nut mechanism, etc.

[0052] The wire pulling driving member 81 drives the jaw 82 to move, and the jaw 82 clamps the wire harness 100 to be cut passing through the through hole 31 of the wire groove; after the wire pulling driving member 81 elongates the wire harness 100 to be cut by a preset length through the jaw 82, the first pressing jaw 15 presses the wire harness 100 to be cut in the first wire groove of the first lower cover 202. Specifically, the wire pulling driving member 81 drives the jaw 82 to move towards the first workbench 13. After the first jaw 825 clamps one end of the wire harness 100 to be cut; the wire pulling driving member 81 drives the jaw 82 to move in a direction away from the first workbench 13, so that after the wire harness 100 to be cut is elongated by a preset length (at this time, the wire harness 100 to be cut is located above the first wire groove of the first lower cover 202); the first pressing driving member 14 then drives the first pressing jaw 15 to move downward and presses the wire harness 100 to be cut in the first wire groove of the first lower cover 202, so that the wire harness cutting mechanism can obtain the wire harness 100 to be cut with a preset length.

[0053] In an embodiment, as Figure 6 and Figure 7 shown, the jaw 82 includes a linear driving member 821, a connecting member 822, a first transfer arm 823, a second transfer arm 824, a first jaw 825, a second jaw 826, and a base 827 provided with a through groove; one end of the connecting member 822 is connected to the output end of the linear driving member 821, and the other end of the connecting member 822 passes through the through groove and is rotatably connected to the first transfer arm 823 and the second transfer arm 824; one end of the first transfer arm 823 away from the connecting member 822 is rotatably connected to the first jaw 825, one end of the second transfer arm 824 away from the connecting member 822 is rotatably connected to the second jaw 826, and both the first jaw 825 and the second jaw 826 are rotatably mounted on the base 827; the wire pulling driving member 81 is connected to the base 827 and / or the linear driving member 821; it can be understood that the linear driving member 821 includes but is not limited to a linear motor, a pneumatic cylinder, a hydraulic rod, and a lead screw nut mechanism, etc. The opposite ends of the first transfer arm 823 are respectively hinged to the connecting member 822 and the first jaw 825, and the opposite ends of the second transfer arm 824 are respectively hinged to the connecting member 822 and the second jaw 826.

[0054] The linear driving member 821 is used to drive the connecting member 822 to move, so as to drive the first jaw 825 and the second jaw 826 to open and close respectively through the first transfer arm 823 and the second transfer arm 824. It can be understood that the middle parts of the first jaw 825 and the second jaw 826 are rotatably installed on the base 827; thus, the first transfer arm 823 and the second transfer arm 824 can drive the first jaw 825 and the second jaw 826 to rotate respectively, so that one end of the first jaw 825 away from the first transfer arm 823 and one end of the second jaw 826 away from the second transfer arm 824 clamp the to-be-cut wire harness 100.

[0055] Specifically, the linear driving member 821 drives the connecting member 822 to move along the through groove, the connecting member 822 drives the first transfer arm 823 and the second transfer arm 824 to open and close, the first transfer arm 823 and the second transfer arm 824 drive the first jaw 825 and the second jaw 826 to open and close respectively, and the opened and closed first jaw 825 and second jaw 826 can clamp or release the to-be-cut wire harness 100. The structure of the jaw 82 is simple, occupies little space, and has low manufacturing cost.

[0056] In an embodiment, as Figure 1 and Figure 8 shown, the wire harness shearing mechanism further includes a second cover closing assembly 9; the second cover closing assembly 9 includes a second cover closing driving member 91, a second swing arm 92, a second workbench 93, a second pressing driving member 94 and a second pressing block 95; the second cover closing driving member 91 is installed on the second workbench 93 and is connected to the second swing arm 92; the output end of the second pressing driving member 94 is connected to the second pressing block 95; it can be understood that the second workbench 93 is located behind the first workbench 13, the structure and principle of the second cover closing assembly 9 are the same as those of the first cover closing assembly 1, and the structure and principle of the second to-be-assembled wire clip 300 are similar to those of the first to-be-assembled wire clip 200, which will not be elaborated here.

[0057] After the wire pulling driving member 81 elongates the to-be-cut wire harness 100 to the second to-be-assembled wire clip 300 on the second workbench 93 through the jaw 82; the second cover closing driving member 91 drives the second swing arm 92 to rotate, so as to turn the second upper cover of the second to-be-assembled wire clip 300 above the second lower cover of the second to-be-assembled wire clip 300; the second pressing driving member 94 drives the second pressing block 95 to fasten the second upper cover on the second lower cover.

[0058] Specifically, after the jaw 82 clamps one end of the to-be-cut wire harness 100, the wire pulling driving member 81 passes the to-be-cut wire harness 100 through the first workbench 13 and the second workbench 93 in sequence via the jaw 82, and the to-be-cut wire harness 100 is located above the first wire groove of the first lower cover 202 and above the second wire groove of the second lower cover; after the first cover closing assembly 1 drives the first to-be-assembled wire clip 200 to clamp on the to-be-cut wire harness 100 and at the same time the second cover closing assembly 9 drives the second to-be-assembled wire clip 300 to clamp on the to-be-cut wire harness 100; the cutter assembly 2 cuts off the to-be-cut wire harness 100 in front of the first to-be-assembled wire clip 200, so that the first to-be-assembled wire clip 200 and the second to-be-assembled wire clip 300 respectively clamp on the opposite ends of the cut to-be-cut wire harness 100. In this embodiment, the first cover closing assembly 1 can drive the first to-be-assembled wire clip 200 to clamp on one end of the cut to-be-cut wire harness 100, and the second cover closing assembly 9 can drive the second to-be-assembled wire clip 300 to clamp on the other end of the cut to-be-cut wire harness 100.

[0059] In one embodiment, as Figure 8 shown, the wire harness shearing mechanism further includes a jaw driving member 101 and a second jaw 102 connected to the output end of the jaw driving member 101; the jaw driving member 101 drives the second jaw 102 to press the to-be-cut wire harness 100 in the second wire groove of the second lower cover. It can be understood that the jaw driving member 101 includes but is not limited to a linear motor, a pneumatic cylinder, a hydraulic cylinder, a lead screw nut mechanism, etc.; both the second jaw 102 and the second pressing block 95 are located above the second workbench 93; a plurality of second pressing grooves are arranged at intervals below the second jaw 102; specifically, after the jaw driving member 101 drives the second jaw 102 to move downward until the second jaw 102 presses the to-be-cut wire harness 100 in the second wire groove of the second lower cover; the second cover closing driving member 91 then drives the second swing arm 92 to flip the second upper cover above the second lower cover. In this embodiment, the second jaw 102 can guide the to-be-cut wire harness 100 in the second wire groove of the second lower cover, thus ensuring the stability of the second to-be-assembled wire clip 300 clamping the to-be-cut wire harness 100.

[0060] In one embodiment, as Figure 1 and Figure 8As shown in the figure, the wire harness shearing mechanism further includes a second transmission component 103 and a second pushing component 104; the second transmission component 103 is used to convey the second to-be-assembled wire clamp 300 to the second workbench 93, and the second pushing component 104 is used to push the second to-be-assembled wire clamp 300 with the to-be-cut wire harness 100 clamped thereon on the second workbench 93 onto the second transmission component 103. It can be understood that the second transmission component 103 and the second pushing component 104 are respectively located on opposite sides of the second workbench 93; and the structure and principle of the second transmission component 103 are similar to those of the first transmission component 4, and the structure and principle of the second pushing component 104 are similar to those of the second pushing component 104, so they will not be elaborated again here.

[0061] In one embodiment, as Figure 1 shown in the figure, the wire harness shearing mechanism further includes an adjustment component 105, the adjustment component 105 includes a first crank 1051, a first lead screw 1052 and a first nut 1053 installed on the first workbench 13, the first crank 1051 is connected to the first lead screw 1052, and the first nut 1053 is sleeved on the first lead screw 1052. It can be understood that the first crank 1051 is installed at one end of the first lead screw 1052.

[0062] The first crank 1051 drives the first lead screw 1052 to rotate, and the first lead screw 1052 drives the first workbench 13 to move through the first nut 1053, so as to adjust the distance between the first workbench 13 and the second workbench 93. It can be understood that, according to the length of the to-be-cut wire harness 100 to be cut, the distance between the first workbench 13 and the second workbench 93 can be adjusted through the adjustment component 105, so that the wire harness shearing mechanism can complete the cutting work of to-be-cut wire harnesses 100 with different lengths, improving the applicability and versatility of the wire harness shearing mechanism.

[0063] The working principle of the wire harness shearing mechanism in the present invention is as follows:

[0064] S100. One end of the to-be-cut wire harness 100 sequentially passes through the rolling gap between the first rolling wheel 61 and the second rolling wheel 62, and the through hole 31 of the wire groove.

[0065] S200. The first transmission component 4 conveys the first to-be-assembled wire clamp 200 in the open state to the first workbench 13; the second transmission component 103 conveys the second to-be-assembled wire clamp 300 in the open state to the second workbench 93.

[0066] S300. After the wire pulling driving member 81 drives the jaw 82 to move towards the first workbench 13 and the first jaw 825 clamps one end of the wire harness 100 to be cut; the wire pulling driving member 81 drives the jaw 82 to move away from the first workbench 13 so that one end of the wire harness 100 to be cut passes through the first workbench 13 and the second workbench 93 in sequence (the wire harness 100 to be cut is located above the first wire groove and the second wire groove);

[0067] S400. The wire pressing driving member 72 drives the wire pressing block 71 to press the wire harness 100 to be cut between the wire groove through hole 31 and the rolling gap against the pressing seat 73.

[0068] S500. The first pressing driving member 14 drives the first pressing jaw 15 to press the wire harness 100 to be cut in the first wire groove of the first lower cover 202; the jaw driving member 101 drives the second pressing jaw 102 to press the wire harness 100 to be cut in the second wire groove of the second lower cover.

[0069] S600. The first flipping driving member 11 drives the first swing arm 12 to flip the first upper cover 201 of the first wire clip to be assembled 200 above the first lower cover 202; the second cover closing driving member 91 drives the second swing arm 92 to flip the second upper cover of the second wire clip to be assembled 300 above the second lower cover;

[0070] S700. The first cover closing driving member 16 drives the first pressing block 17 to snap the first upper cover 201 onto the first lower cover 202; the second cover closing driving member 91 drives the second pressing block 95 to snap the second upper cover onto the second lower cover.

[0071] S800. The cutter assembly 2 cuts the wire harness 100 to be cut in front of the first wire clip to be assembled 200.

[0072] S900. The first pushing assembly 5 pushes the first wire clip to be assembled 200 with the wire harness to be cut clamped thereon on the first workbench 13 onto the first transmission assembly 4; the second pushing assembly 104 synchronously pushes the second wire clip to be assembled 300 with the wire harness to be cut clamped thereon on the second workbench 93 onto the second transmission assembly 103;

[0073] S1000. The first transmission assembly 4 transports the first wire clip to be assembled 200 to the blanking station, and the second transmission assembly 103 synchronously transports the second wire clip to be assembled 300 to the blanking station.

[0074] The above are only embodiments of the wire harness shearing mechanism of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A wire harness shearing mechanism, characterized in that, It includes a first cover assembly, a cutter assembly for cutting the to-be-cut wire harness, and a support plate provided with a wire groove through hole; the first cover assembly includes a first flipping drive, a first rocker arm, a first workbench, a first pressing drive, a first clamping jaw, a first cover closing drive, and a first pressing block; the first flipping drive is installed on the first workbench and connected to the first rocker arm; the first pressing drive is installed on the support plate and connected to the first clamping jaw and the first cover closing drive, and the first pressing block is installed at the output end of the first cover closing drive; The to-be-cut wire harness passes through the wire groove through hole and extends to the first wire harness assembly clamp on the first workbench; the first pressing drive drives the first clamping jaw and the first cover closing drive to move downward, so that the first clamping jaw presses the to-be-cut wire harness tightly in the first wire groove of the first lower cover of the first wire harness assembly clamp; The first flipping drive drives the first rocker arm to flip the first upper cover of the first wire harness assembly clamp above the first lower cover; The first cover closing drive drives the first pressing block to snap the first upper cover onto the first lower cover; The cutter assembly cuts the to-be-cut wire harness.

2. The wire harness shearing mechanism according to claim 1, wherein, The cutter assembly includes a first cutter, a second cutter, a first cutting drive and a second cutting drive both installed on the support plate, the first cutter is installed at the output end of the first cutting drive, and the second cutter is installed at the output end of the second cutting drive; The first cutting drive drives the first cutter to move towards the second cutter, and the second cutting drive drives the second cutter to move towards the first cutter to cut the to-be-cut wire harness passing through the wire groove through hole.

3. The wire harness shearing mechanism according to claim 1, wherein, The wire harness shearing mechanism further includes a first transmission assembly and a first pushing assembly; the first transmission assembly is used to convey the first wire harness assembly clamp to the first workbench, and the first pushing assembly is used to push the first wire harness assembly clamp with the to-be-cut wire harness clamped thereon on the first workbench onto the first transmission assembly.

4. The wire harness shearing mechanism according to claim 1, characterized in that The wire harness shearing mechanism further includes a wire straightening assembly and a wire pressing assembly. The wire straightening assembly includes a first rolling wheel and a second rolling wheel both rotatably installed on the support plate. After the to-be-cut wire harness passes through the rolling gap between the first rolling wheel and the second rolling wheel, it then passes through the wire groove through hole; The wire pressing assembly includes a wire pressing block, a wire pressing drive and a pressing seat both installed on the support plate; the output end of the wire pressing drive is connected to the wire pressing block, and is used to press the to-be-cut wire harness between the rolling gap and the wire groove through hole tightly against the pressing seat through the wire pressing block.

5. The wire harness shearing mechanism according to claim 1, characterized in that, The wire harness shearing mechanism further includes a wire pulling assembly, and the wire pulling assembly includes a wire pulling drive and a clamping jaw installed at the output end of the wire pulling drive; The wire pulling drive drives the clamping jaw to move, and the clamping jaw clamps the to-be-cut wire harness passing through the wire groove through hole; after the wire pulling drive elongates the to-be-cut wire harness by a preset length through the clamping jaw, the first clamping jaw presses the to-be-cut wire harness tightly in the first wire groove of the first lower cover.

6. The wire harness shearing mechanism according to claim 5, characterized in that, The clamping jaws include a linear drive, a connecting member, a first transfer arm, a second transfer arm, a first clamping jaw, a second clamping jaw, and a base provided with a through groove; one end of the connecting member is connected to the output end of the linear drive, and the other end of the connecting member passes through the through groove and is rotatably connected to the first transfer arm and the second transfer arm; the end of the first transfer arm away from the connecting member is rotatably connected to the first clamping jaw, and the end of the second transfer arm away from the connecting member is rotatably connected to the second clamping jaw. Both the first clamping jaw and the second clamping jaw are rotatably mounted on the base; the wire pulling drive is connected to the base and / or the linear drive; The linear drive is used to drive the connecting member to move, so as to drive the first clamping jaw and the second clamping jaw to open and close respectively through the first transfer arm and the second transfer arm.

7. The wire harness shearing mechanism according to claim 5, characterized in that, The wire harness shearing mechanism further includes a second cover closing assembly; the second cover closing assembly includes a second cover closing drive, a second rocker arm, a second workbench, a second pressing drive, and a second pressing block; the second cover closing drive is mounted on the second workbench and connected to the second rocker arm; the output end of the second pressing drive is connected to the second pressing block; After the wire pulling drive elongates the wire harness to be cut to the second waiting-for-assembly wire clip on the second workbench through the clamping jaws; the second cover closing drive drives the second rocker arm to rotate, so as to flip the second upper cover of the second waiting-for-assembly wire clip above the second lower cover of the second waiting-for-assembly wire clip; The second pressing drive drives the second pressing block to fasten the second upper cover to the second lower cover.

8. The wire harness cutting mechanism according to claim 7, characterized in that The wire harness shearing mechanism further includes a pressing jaw drive and a second pressing jaw connected to the output end of the pressing jaw drive; the pressing jaw drive drives the second pressing jaw to press the wire harness to be cut in the second wire groove of the second lower cover.

9. The wire harness shearing mechanism according to claim 7, wherein, The wire harness shearing mechanism further includes a second transmission assembly and a second pushing assembly; the second transmission assembly is used to convey the second waiting-for-assembly wire clip to the second workbench, and the second pushing assembly is used to push the second waiting-for-assembly wire clip with the wire harness to be cut clamped on the second workbench onto the second transmission assembly.

10. The wire harness cutting mechanism according to claim 7, characterized in that, The wire harness shearing mechanism further includes an adjustment assembly, the adjustment assembly includes a first crank, a first lead screw, and a first nut mounted on the first workbench, the first crank is connected to the first lead screw, and the first nut is sleeved on the first lead screw; The first crank drives the first lead screw to rotate, and the first lead screw drives the first workbench to move through the first nut, so as to adjust the distance between the first workbench and the second workbench.

Citation Information

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