Intelligent casting riser removal machine and use method thereof

Abstract

The present application relates to an intelligent casting riser removal machine and a method of using the same, and relates to the field of casting technology, which includes a main body base, on which a clamping mechanism is installed, and the clamping mechanism is used to clamp the casting; a clamping wheel mechanism is installed on one end of the main body base away from the clamping mechanism, and a cutting structure is provided on one side of the clamping wheel mechanism; a casting transfer mechanism is also installed on the main body base, and the casting transfer mechanism is used to transport the casting, and a stable anti-slip mechanism is installed on the transfer mechanism; a controller is also provided on the main body base, and the controller is electrically connected to the clamping mechanism, the clamping wheel mechanism, the cutting structure, the casting transfer mechanism, and the stable anti-slip mechanism. The present application has the effect of improving the mechanization degree of casting riser removal work and improving work efficiency.

Description

Technical Field

[0001] The present application relates to the field of casting technology, and more particularly to an intelligent casting riser removal machine and a method of using the same. Background Art

[0002] In the foundry industry, in order to filter and avoid slag and compensate for shrinkage, it is usually necessary to set up a pouring riser. However, after cooling and molding, the pouring riser becomes redundant scraps and needs to be removed.

[0003] Currently, the removal of casting risers is mainly done manually with a grinding wheel cutting disc or hydraulic support cutting. This riser cutting method is labor-intensive, easily causes harm to people, has low efficiency, produces high dust and noise, and is not environmentally friendly.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the current work of removing the riser of castings is very harmful to people and the degree of mechanization of the work process is low. Summary of the invention

[0005] In order to increase the degree of mechanization of casting riser removal work and improve work efficiency, the present application provides an intelligent casting riser removal machine and a method of using the same.

[0006] In the first aspect, the present application provides an intelligent casting riser removal machine, which adopts the following technical solution:

[0007] An intelligent casting riser removal machine comprises a main body base, on which a clamping claw mechanism is installed, and the clamping claw mechanism is used to clamp the casting;

[0008] A clamping wheel mechanism is installed on one end of the main body base away from the clamping mechanism, and a cutting structure is arranged on one side of the clamping wheel mechanism;

[0009] A casting transfer mechanism is also installed on the main body base, and the casting transfer mechanism is used to transport the castings. A stable anti-slip mechanism is installed on the transfer mechanism;

[0010] A controller is also provided on the main body base, and the controller is electrically connected to the claw mechanism, the clamping wheel mechanism, the cutting structure, the casting transfer mechanism and the stable anti-slip mechanism.

[0011] By adopting the above technical scheme, the casting is transported by the casting transfer mechanism. After the casting is transported to the clamping station, the claw mechanism clamps the casting while the clamping wheel mechanism and the anti-slip mechanism stabilize the casting to avoid shaking of the casting during the cutting process, thereby affecting the cutting accuracy of the casting. At the same time, by setting a controller to control the claw mechanism, clamping wheel mechanism, casting transportation mechanism, cutting structure and stable anti-slip mechanism, the mechanization degree of casting riser removal work is improved, and work efficiency is improved.

[0012] Optionally, the casting transfer mechanism includes a running guide rail, the running guide rail is fixedly mounted on the main body base, a plurality of rollers are rotatably connected to the running guide rail, the plurality of rollers are rotatably mounted on the transfer plate, a connecting frame is hingedly connected to a side of the transfer plate away from the plurality of rollers, an end of the connecting frame away from the transfer plate is hingedly connected to a receiving plate, and an abutment plate is symmetrically fixedly mounted on an end of the receiving plate away from the connecting frame;

[0013] The connecting frame is hinged with two symmetrically arranged first hydraulic cylinders, the first hydraulic cylinders are used to adjust the length of the connecting frame, and the first hydraulic cylinders are electrically connected to the controller;

[0014] The casting transfer mechanism also includes a transfer support rod, which is fixedly mounted on one end of the receiving plate, and a stable anti-slip mechanism is installed on the transfer support rod.

[0015] By adopting the above technical solution, the roller drives the transfer plate to move on the running guide rail, and then moves the casting, and the first hydraulic cylinder is controlled by the controller to control the length of the connecting frame. By adjusting the length of the connecting frame, the horizontal height of the casting can be adjusted, which makes it convenient for the claw mechanism to clamp castings of different sizes.

[0016] Optionally, the stable anti-slip mechanism includes an anti-slip shell, the anti-slip shell is fixedly mounted on one end of the transfer support rod away from the receiving plate, the anti-slip shell is fixedly mounted on a second hydraulic cylinder, the second hydraulic cylinder is electrically connected to a controller, a rack is fixedly mounted on an output end of the second hydraulic cylinder, the rack is slidably mounted on an inner wall of the anti-slip shell, the rack is meshed with a first spur gear, the first spur gear is fixedly sleeved on the first rotating shaft, the first rotating shaft is rotatably mounted on the anti-slip shell, an active bevel gear is also fixedly sleeved on the first rotating shaft, a driven bevel gear is meshed with the active bevel gear, the driven bevel gear is fixedly sleeved on the second rotating shaft, the second rotating shaft is rotatably mounted in the anti-slip shell, a second spur gear is fixedly sleeved on the second rotating shaft, the second spur gear is embedded in a through groove, and the through groove is arranged on the anti-slip shell;

[0017] One of the plurality of third spur gears is meshedly connected to the second spur gear, and the plurality of third spur gears are evenly meshedly connected to the circumference of the fourth spur gear. The plurality of third spur gears and the fourth spur gears are rotatably mounted on the first fixing plate, and the first fixing plate is fixedly mounted on the bottom of the anti-dropping housing;

[0018] A plurality of the third spur gears are all fixedly sleeved with a rotating rod.

[0019] Optionally, a plurality of the rotating rods are rotatably sleeved on a second fixing plate, and the second fixing plate is fixedly mounted on the bottom of the anti-detachment housing;

[0020] A limiting rod is fixedly installed on a side of the second fixed plate away from the first fixed plate, and a plurality of threaded sleeves are slidably connected to the circumference of the limiting rod. The plurality of threaded sleeves are respectively threadedly connected to one end of a plurality of rotating rods away from the first fixed plate, and a damping telescopic rod is hinged on the plurality of threaded sleeves. A connecting rod is hinged at one end of the damping telescopic rod away from the threaded sleeve, and an end of the connecting rod away from the damping telescopic rod is hinged on the second fixed plate.

[0021] Optionally, a fan-shaped shell is fixedly installed at the hinge of several connecting rods and damping telescopic rods, and a sliding rod is fixedly installed inside several fan-shaped shells. Two abutment blocks are symmetrically slidably sleeved on the sliding rod, and the two abutment blocks are abutted on the sides away from each other by return springs, and the ends of the two return springs away from the abutment blocks are fixedly connected to the inner wall of the fan-shaped shell.

[0022] By adopting the above technical scheme, under the drive of the second hydraulic cylinder, the rack moves and drives the first spur gear to rotate, the rotation of the first spur gear drives the active bevel gear to rotate, the rotation of the active bevel gear drives the driven bevel gear to rotate, the rotation of the driven bevel gear drives the second spur gear to rotate, the rotation of the second spur gear drives the third spur gear meshing with the second spur gear to rotate, the rotation of the third spur gear drives the fourth spur gear to rotate, the rotation of the fourth spur gear drives other third spur gears to rotate, the rotation of the third spur gear drives the rotating rod to rotate, and under the limit of the limit rod, the rotation of the rotating rod drives the threaded sleeve to move on the rotating rod, and the position of the fan-shaped shell is adjusted by the movement of the threaded sleeve to ensure that the abutment block on the fan-shaped shell abuts against the casting, which supports and stabilizes the casting. At the same time, when the cutting of the casting is completed, the casting is displaced, and the reset spring has a shock-absorbing effect on the casting to prevent the casting from damaging the stable anti-slip mechanism.

[0023] Optionally, the cutting structure includes a fixed rod, the fixed rod is fixedly mounted on the main body base, a cutting guide is fixedly mounted on one end of the fixed rod away from the main body base, a screw is rotatably mounted on the cutting guide, a rotating motor is mounted on one end of the screw, the rotating motor is used to drive the screw to rotate, and the rotating motor is electrically connected to the controller;

[0024] A cutting slider is slidably mounted on the cutting guide rail, a cutting machine is fixedly mounted on the cutting slider, and the cutting machine is electrically connected to the controller;

[0025] A thread groove is provided on one side of the cutting slide block close to the screw rod, and the screw rod is threadedly connected with the thread groove on the cutting slide block.

[0026] By adopting the above technical solution, a rotating motor is set to drive the screw to rotate, and the rotation of the screw in turn drives the cutting slider to move on the cutting guide rail, thereby ensuring that the cutting structure station can normally abut against the casting to cut the casting, thereby improving the versatility of the cutting structure and facilitating the cutting structure to cut castings of different sizes.

[0027] Optionally, the clamping mechanism comprises a three-jaw chuck, on which two symmetrically arranged lifting rods are fixedly mounted, and both lifting rods are fixedly mounted on a mounting block, and a third hydraulic cylinder is also fixedly mounted on the mounting block, and one end of the third hydraulic cylinder away from the mounting block is fixedly mounted on the three-jaw chuck;

[0028] The three-jaw chuck and the third hydraulic cylinder are both electrically connected to the controller.

[0029] By adopting the above technical solution, a three-jaw chuck is fixedly installed on the lifting rod, and the three-jaw chuck clamps and aligns the casting to ensure that the casting to be processed is in a horizontal state, thereby improving the processing accuracy of the casting. At the same time, the height of the lifting rod is adjusted by the third hydraulic cylinder to improve the versatility of the claw mechanism, so that the claw mechanism can adapt to castings of different sizes and heights.

[0030] Optionally, the clamping wheel mechanism comprises two symmetrically arranged clamping guide rails, two clamping slide blocks are slidably connected to the two clamping guide rails, first clamping support rods are fixedly connected to the two clamping slide blocks, two first clamping support rods are hingedly connected to clamping plates at one end away from the clamping slide blocks, two clamping plates are hingedly connected to a first clamping spring at one end away from the hinged first clamping support rod, and one end of the first clamping spring away from the clamping plate is hinged to the first clamping support rod;

[0031] A first clamping wheel is rotatably mounted on the clamping plate, a rotary motor is mounted on the first clamping wheel, the rotary motor is used to drive the first clamping wheel to rotate, and the rotary motor is electrically connected to a controller.

[0032] By adopting the above technical solution, four first clamping wheels are provided, and all of the four first clamping wheels are in contact with the casting. When the first clamping wheel is subjected to force, the first clamping spring has a buffering and shock-absorbing effect on the force exerted on the first clamping wheel, thereby protecting the clamping wheel mechanism. At the same time, by providing a clamping plate hinged on the first clamping support rod and changing the angle of the clamping plate, it is ensured that the first clamping wheel can always be in contact with the casting, thereby improving the versatility of the clamping mechanism.

[0033] Optionally, the clamping wheel mechanism further comprises a second clamping support rod, the second clamping support rod is fixedly mounted on the main body base, one end of the second clamping support rod away from the main body base is hinged to a third clamping support rod, a clamping cylinder is hinged to the third clamping support rod, one end of the clamping cylinder away from the third clamping support rod is hinged to the second clamping support rod, and the clamping cylinder is electrically connected to the controller;

[0034] The end of the third clamping support rod away from the second clamping support rod is fixedly connected to two symmetrically arranged second clamping springs, and the ends of the two second clamping springs away from the third clamping support rod are rotatably sleeved on the clamping wheel shaft, and the second clamping wheel is rotatably sleeved on the clamping wheel shaft.

[0035] By adopting the above technical scheme, a second clamping support rod is set and a third clamping support rod is hinged on the second clamping support rod, a clamping cylinder is connected between the second clamping support rod and the third clamping support rod, and the clamping cylinder adjusts the angle between the second clamping support rod and the third clamping support rod, and the horizontal height position of the second clamping wheel installed on the third clamping support rod is adjusted by adjusting the angle between the second clamping support rod and the third clamping support rod. At the same time, the horizontal height of the second clamping wheel is adjusted to ensure that the second clamping wheel is always in contact with the casting. At the same time, the coordination between the second clamping wheel and the first clamping wheel ensures the stability of clamping the casting and improves the processing accuracy of the casting.

[0036] In the second aspect, the present application provides an intelligent casting riser removal machine and a method of using the same, which adopts the following technical solutions:

[0037] An intelligent casting riser removal machine and a method of using the same include the following working steps.

[0038] S1, preparation work, installing the casting on the casting transfer mechanism, then the controller controls the casting transfer mechanism to transport the casting to the specified position, so that the casting cooperates with the claw mechanism, and the claw mechanism clamps the casting;

[0039] S2, leveling work, the claw mechanism clamps the casting and automatically aligns the casting to ensure that the casting is always level. At the same time, the stable anti-slip mechanism is installed in the casting to support the side of the casting away from the claw mechanism;

[0040] S3, cutting the casting, the controller controls the clamping wheel mechanism to further stabilize the casting, and then the controller controls the cutting structure to cut the casting;

[0041] S4, the work is finished. After the cutting is completed, the cutting structure and the clamping wheel mechanism are reset, the claw mechanism releases the casting, and the controller controls the casting transfer mechanism to transport the casting.

[0042] By adopting the above technical scheme, the casting is transferred by the casting transfer mechanism. After being transferred to the clamping station, the claw mechanism clamps and aligns the casting. At the same time, the casting is further stabilized by the stabilizing anti-slip mechanism and the clamping wheel mechanism to ensure the stability of the casting during processing. After the processing is completed, the casting transfer mechanism transfers the casting again, thereby improving the mechanization degree of the casting riser removal work and improving work efficiency.

[0043] In summary, the present application includes at least one of the following beneficial technical effects:

[0044] 1. The casting is transported by the casting transfer mechanism. After the casting is transported to the clamping station, the claw mechanism clamps the casting while the clamping wheel mechanism and the anti-slip mechanism stabilize the casting to prevent the casting from shaking during the cutting process, thereby affecting the cutting accuracy of the casting. At the same time, the controller is set to control the claw mechanism, clamping wheel mechanism, casting transportation mechanism, cutting structure and stable anti-slip mechanism to improve the mechanization degree of casting riser removal work and improve work efficiency;

[0045] 2. The roller drives the transfer plate to move on the running rail, thereby moving the casting, and the first hydraulic cylinder is controlled by the controller to control the length of the connecting frame. By adjusting the length of the connecting frame, the horizontal height of the casting can be adjusted, which facilitates the clamping mechanism to clamp castings of different sizes;

[0046] 3. Driven by the second hydraulic cylinder, the rack moves and drives the first spur gear to rotate, the rotation of the first spur gear drives the active bevel gear to rotate, the rotation of the active bevel gear drives the driven bevel gear to rotate, the rotation of the driven bevel gear drives the second spur gear to rotate, the rotation of the second spur gear drives the third spur gear meshing with the second spur gear to rotate, the rotation of the third spur gear drives the fourth spur gear to rotate, the rotation of the fourth spur gear drives other third spur gears to rotate, the rotation of the third spur gear drives the rotating rod to rotate, under the limit of the limit rod, the rotation of the rotating rod drives the threaded sleeve to move on the rotating rod, and the position of the fan-shaped shell is adjusted by the movement of the threaded sleeve to ensure that the abutment block on the fan-shaped shell abuts against the casting, which supports and stabilizes the casting. At the same time, when the casting is cut, the casting is displaced, and the reset spring has a shock-absorbing effect on the casting to prevent the casting from damaging the stable anti-slip mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0047] Figure 1 It is a schematic diagram of the structure of the embodiment of the present application from the front perspective;

[0048] Figure 2 is a schematic diagram of the structure of the embodiment of the present application from a rear perspective;

[0049] Figure 3 It is a structural schematic diagram of the claw mechanism of an embodiment of the present application;

[0050] Figure 4 is a schematic structural diagram of a clamping wheel mechanism according to an embodiment of the present application;

[0051] Figure 5 It is a structural schematic diagram of the cutting structure of an embodiment of the present application;

[0052] Figure 6 It is a structural schematic diagram of a casting transfer mechanism according to an embodiment of the present application;

[0053] Figure 7 It is a schematic structural diagram of a stable anti-slip mechanism according to an embodiment of the present application;

[0054] Figure 8 It is a schematic diagram of the internal structure of the fan-shaped shell of an embodiment of the present application.

[0055] Explanation of the reference numerals: 1. main base; 2. clamping claw mechanism; 21. three-jaw chuck; 22. lifting rod; 23. mounting block; 24. third hydraulic cylinder; 3. clamping wheel mechanism; 31. clamping guide rail; 32. clamping slide block; 33. first clamping support rod; 34. clamping plate; 35. first clamping spring; 36. first clamping wheel; 37. rotating wheel motor; 38. second clamping support rod; 39. third clamping support rod; 310. clamping cylinder; 311. second clamping spring; 312. clamping wheel rotating shaft; 313. second clamping wheel; 4. cutting structure; 41. fixing rod; 42. cutting guide rail; 43. screw rod; 44. rotating motor; 45. cutting slide block; 46. cutting machine; 5. casting transfer mechanism; 51. running guide rail; 52. roller Wheel; 53, transfer plate; 54, connecting frame; 55, receiving plate; 56, abutment plate; 57, first hydraulic cylinder; 58, transfer support rod; 6, stable anti-slip mechanism; 61, anti-slip shell; 62, second hydraulic cylinder; 63, rack; 64, first spur gear; 65, first rotating shaft; 66, active bevel gear; 67, driven bevel gear; 68, second rotating shaft; 69, second spur gear; 610, through groove; 611, third spur gear; 612, fourth spur gear; 613, first fixed plate; 614, rotating rod; 615, second fixed plate; 616, limit rod; 617, threaded sleeve; 618, damping telescopic rod; 619, connecting rod; 620, fan-shaped shell; 621, sliding rod; 622, abutment block; 623, reset spring. DETAILED DESCRIPTION

[0056] The following is combined with Figure 1-8 This application is described in further detail.

[0057] An embodiment of the present application discloses an intelligent casting riser removal machine.

[0058] Reference Figure 1 and Figure 2The intelligent casting riser removal machine includes a main body base 1, a casting transfer mechanism 5 is installed on the main body base 1, a stable anti-slip mechanism 6 is installed on the casting transfer mechanism 5, clamping wheel mechanisms 3 are arranged on both sides of the casting transfer mechanism 5, a claw mechanism 2 is also installed on the main body base 1, the claw mechanism 2 cooperates with the casting transfer mechanism 5, and a cutting structure 4 is also arranged on one side of the casting transfer mechanism 5. The claw mechanism 2, the clamping wheel mechanism 3, the cutting structure 4 and the casting transfer mechanism 5 are all electrically connected to the controller.

[0059] When an intelligent casting riser removal machine is working, the casting is first placed on the casting transfer mechanism 5, and then the casting transfer mechanism 5 works to move the casting to the claw mechanism 2. Then the controller controls the claw mechanism 2 to clamp the casting and align the casting to ensure that the casting remains horizontal. At the same time, the anti-slip mechanism is clamped in the casting, and the controller controls the clamping wheel mechanism 3 to clamp and further stably clamp the casting to ensure the stability of the casting during the cutting process. Then the controller controls the cutting structure 4 to cut the casting. After the cutting is completed, the controller controls the cutting structure 4 and the clamping wheel mechanism 3 to reset, and at the same time the claw mechanism 2 releases the casting, and the casting transfer mechanism 5 transports the casting to the next process, thereby improving the mechanization degree of casting riser removal work and improving work efficiency.

[0060] Reference Figure 1 and Figure 3 The clamping mechanism 2 includes a mounting block 23, which is slidably connected to the main body base 1. A lifting rod 22 is fixedly installed on the end of the mounting block 23 away from the main body base 1, and a three-jaw chuck 21 is fixedly installed on the end of the lifting rod 22 away from the mounting block 23. A third hydraulic cylinder 24 is also installed on the three-jaw chuck 21. The output end of the third hydraulic cylinder 24 is fixedly connected to the bottom of the three-jaw chuck 21. The fixing rod 41 of the third hydraulic cylinder 24 is fixedly installed on the mounting block 23. The three-jaw chuck 21 and the third hydraulic cylinder 24 are both electrically connected to the controller.

[0061] After the casting transfer mechanism 5 transports the casting to the working position of the claw mechanism 2, the claw mechanism 2 starts to work, and the controller controls the third hydraulic cylinder 24 to adjust the height of the three-jaw chuck 21. Then, under the control of the controller, the three-jaw chuck 21 clamps the casting and aligns the casting at the same time to keep the casting level, thereby improving the stability of the casting during processing and ensuring the processing accuracy of the casting.

[0062] Reference Figure 1 and Figure 4The clamping wheel mechanism 3 includes a second clamping support rod 38, which is fixedly installed on the main body base 1 by bolts, and the end of the second clamping support rod 38 away from the main body base 1 is hinged with a third clamping support rod 39, and the end of the third clamping support rod 39 away from the second clamping support rod 38 is fixedly installed with two symmetrically arranged second clamping springs 311, and the ends of the two second clamping springs 311 away from the third clamping support rod 39 are fixedly connected with a clamping wheel rotating shaft 312, and a second clamping wheel 313 is rotatably sleeved on the clamping wheel rotating shaft 312; the fixed end of the clamping cylinder 310 is hinged on the second clamping support rod 38, and the output end of the clamping cylinder 310 is hinged on the third clamping support rod 39.

[0063] The clamping wheel mechanism 3 also includes two symmetrically arranged clamping rails 31, which are respectively arranged on both sides of the casting transfer mechanism 5. Two clamping sliders 32 are slidably connected to the two clamping rails 31. The first clamping support rods 33 are fixedly installed on the two clamping sliders 32 by welding. A clamping plate 34 is fixedly installed on the end of the first clamping support rod 33 away from the clamping slider 32. One end of the clamping plate 34 is hinged on the first clamping support rod 33. The other end of the clamping plate 34 is hinged on the first clamping spring 35. The end of the first clamping spring 35 away from the clamping plate 34 is hinged on the first clamping support rod 33. A first clamping wheel 36 is rotatably installed on the clamping plate 34, the first clamping wheel 36 abuts against the casting, and a rotary motor 37 is installed on the first clamping wheel 36. The rotary motor 37 is used to drive the first clamping wheel 36 to rotate, and the rotary motor 37 is electrically connected to the controller.

[0064] After the claw mechanism 2 clamps and aligns the casting, the controller controls the clamping wheel mechanism 3 to start working, and the controller controls the clamping cylinder 310 to adjust the length until the second clamping wheel 313 abuts against the casting and the two second clamping springs 311 are in a compressed state. At the same time, the casting always applies a thrust to the first clamping spring 35, so that the clamping plate 34 compresses the first clamping spring 35. While ensuring that the first clamping spring 35 is in a compressed state, the controller controls the rotary motor 37 to work, and the rotary motor 37 drives the first clamping wheel 36 to rotate, ensuring that the casting is in a stable state during the processing, avoiding shaking of the casting when cutting the casting, and improving the accuracy of casting cutting.

[0065] Reference Figure 1 and Figure 5The cutting structure 4 includes a fixing rod 41, which is fixedly mounted on the main body base 1. A cutting guide rail 42 is fixedly mounted on the end of the fixing rod 41 away from the main body base 1 by welding. A cutting slider 45 is slidably mounted on the cutting guide rail 42. A thread groove is provided at the end of the cutting slider 45 close to the cutting guide rail 42. A screw rod 43 is threadedly connected in the thread groove. A rotating motor 44 is connected to one end of the screw rod 43. The rotating motor 44 is used to drive the screw rod 43 to rotate. The rotating motor 44 is electrically connected to the controller. A cutting machine 46 is fixedly mounted on the end of the cutting slider 45 away from the cutting guide rail 42. The cutting machine 46 is electrically connected to the controller.

[0066] After the casting is clamped by the clamping wheel mechanism 3, the controller controls the cutting structure 4 to cut the casting, and the controller controls the rotating motor 44 to work. The rotating motor 44 drives the screw 43 to rotate, and the screw 43 rotates to drive the cutting slide 45 to move on the cutting guide rail 42 until the cutting machine 46 moves to the working station. The controller controls the rotating motor 44 to stop working, and then the controller controls the cutting machine 46 to start working. The cutting machine 46 cuts the casting until the processing is completed. Then the controller controls the cutting machine 46 to stop working and starts the rotating motor 44 at the same time. The starting motor drives the cutting slide 45 away from the working station.

[0067] Reference Figure 2 and Figure 6 The casting transfer mechanism 5 includes two abutment plates 56, which are symmetrically abutted against the bottom of the casting. The ends of the two abutment plates 56 away from the casting are fixedly mounted on the receiving plate 55, and the two abutment plates 56 mounted on the receiving plate 55 are V-shaped. A connecting frame 54 is hingedly connected to the end of the receiving plate 55 away from the abutment plate 56, and a transfer plate 53 is hingedly connected to the end of the connecting frame 54 away from the receiving plate 55. Four rollers 52 are symmetrically rotatably mounted on the bottom of the transfer plate 53, and the four rollers 52 are rotatably connected to the running guide rail 51, which is fixedly mounted on the main body base 1. A transfer support rod 58 is fixedly mounted on the end of the transfer plate 53 away from the claw mechanism 2, and a stable anti-slip mechanism 6 is installed on the transfer support rod 58. A first hydraulic cylinder 57 is hingedly connected to the connecting frame 54, and the first hydraulic cylinder 57 is used to adjust the length of the connecting frame 54, and the first hydraulic cylinder 57 is electrically connected to the controller.

[0068] When the casting transfer mechanism 5 is working, the casting to be processed is first placed on the abutment plate 56, and then the roller 52 rotates on the running guide rail 51, driving the transfer plate 53 to move to the clamping station. At the same time, the controller controls the first hydraulic cylinder 57 to adjust the length. The length adjustment of the first hydraulic cylinder 57 drives the length adjustment of the connecting frame 54. The length adjustment of the connecting frame 54 drives the horizontal height of the receiving plate 55 to change until the position of the casting is adapted to the position of the claw mechanism 2, which makes it convenient for the claw mechanism 2 to clamp and align the casting, improve the mechanization level of the casting riser removal work, and ensure the normal operation of the claw mechanism 2.

[0069] Reference Figure 7 and Figure 8 The stable anti-slip mechanism 6 includes an anti-slip shell 61, on which a through slot 610 is provided. The anti-slip shell 61 is fixedly mounted on one end of the transfer support rod 58 away from the receiving plate 55, and a second hydraulic cylinder 62 is fixedly mounted on the side of the anti-slip shell 61 away from the transfer support rod 58, the second hydraulic cylinder 62 is electrically connected to the controller, a rack 63 is fixedly mounted on the output end of the second hydraulic cylinder 62, and an end of the rack 63 away from the second hydraulic cylinder 62 is meshed and connected with a first spur gear 64, the first spur gear 64 is rotatably mounted in the anti-slip shell 61, the first spur gear 64 is fixedly sleeved on the first rotating shaft 65, and a driving bevel gear 66 is also fixedly sleeved on the first rotating shaft 65, a driven bevel gear 67 is meshed and connected on the driving bevel gear 66, and a second rotating shaft 68 is fixedly sleeved on the driven bevel gear 67, the second rotating shaft 68 is rotatably connected in the anti-slip shell 61, a second spur gear 69 is fixedly sleeved on the second rotating shaft 68, and the second spur gear 69 is embedded in the through slot 610. A first fixing plate 613 is fixedly installed at the bottom of the anti-detachment shell 61 , and a fourth spur gear 612 is rotatably installed on the first fixing plate 613 . The circumferential side of the fourth spur gear 612 is meshedly connected with four evenly distributed third spur gears 611 , and the four third spur gears 611 are all rotatably connected to the first fixing plate 613 . The third spur gear 611 meshingly connected to the side of the fourth spur gear 612 close to the anti-detachment shell 61 is meshingly connected to the second spur gear 69, and the four third spur gears 611 are fixedly connected with a rotating rod 614, and the ends of the four rotating rods 614 away from the first fixed plate 613 are provided with threads, and the threads on the four rotating rods 614 are threadedly connected with threaded sleeves 617, and the four threaded sleeves are slidably connected with a limiting rod 616, and the end of the limiting rod 616 away from the threaded sleeve is fixedly installed on the second fixed plate 615, and a damping telescopic rod 618 is hinged on the threaded sleeve 617, and the end of the damping telescopic rod 618 away from the threaded sleeve 617 is hinged with a connecting rod 619, and the end of the connecting rod 619 away from the threaded sleeve 617 is hinged on the second fixed plate 615, and the second fixed plate 615 is fixedly installed on the end of the bottom of the anti-detachment shell 61 away from the first fixed plate 613. One end of the four rotating rods 614 away from the first fixing plate 613 is rotatably sleeved on the second fixing plate 615 .

[0070] A fan-shaped shell 620 is installed at the hinge between the damping telescopic rod 618 and the connecting rod 619, and a sliding rod 621 is fixedly installed in the fan-shaped shell 620. Return springs 623 are symmetrically sleeved on both ends of the sliding rod 621. The ends of the two return springs 623 that are away from each other are fixedly connected in the fan-shaped shell 620, and the ends of the two return springs 623 that are close to each other are respectively fixedly connected with abutment blocks 622, and the two abutment blocks 622 are both slidably sleeved on the sliding rod 621.

[0071] After the claw mechanism 2 clamps the casting, the controller controls the stable anti-slip mechanism 6 to start working, and the second hydraulic cylinder 62 drives the rack 63 to move away from the anti-slip housing 61 under the control of the controller. The movement of the rack 63 drives the first spur gear 64 to rotate, and the rotation of the first spur gear 64 drives the first rotating shaft 65 to rotate, and the rotation of the first rotating shaft 65 drives the active bevel gear 66 to rotate, and the rotation of the active bevel gear 66 drives the driven bevel gear 67 to rotate, and the rotation of the driven bevel gear 67 drives the second rotating shaft 68 to rotate, and the rotation of the second rotating shaft 68 drives the second spur gear 69 to rotate, and the rotation of the second spur gear 69 drives the second spur gear 69 to rotate. The third spur gear 611 meshing with the wheel 69 rotates, thereby driving the fourth spur gear 612 to rotate. The fourth spur gear 612 rotates, thereby driving other third spur gears 611 meshing with the fourth spur gear 612 to rotate. The four third spur gears 611 rotate and drive the rotating rod 614 to rotate. The rotation of the rotating rod 614 drives the corresponding threaded sleeve connected to the rotating rod 614 to move. The movement of the threaded sleeve drives the position of the fan-shaped shell 620 to move until the abutment block 622 abuts against the inner wall of the casting, thereby improving the stability of the casting, ensuring the stability of the casting during processing, and thereby improving the processing accuracy.

[0072] The implementation principle of an intelligent casting riser removal machine in an embodiment of the present application is as follows: first, the casting is placed on the casting transfer mechanism 5, and then the casting transfer mechanism 5 works to move the casting to the claw mechanism 2, and then the controller controls the claw mechanism 2 to clamp the casting and align the casting to ensure that the casting remains horizontal, and at the same time the anti-slip mechanism is clamped in the casting, and the controller controls the clamping wheel mechanism 3 to clamp and further stably clamp the casting to ensure the stability of the casting during the cutting process, and then the controller controls the cutting structure 4 to cut the casting, and after the cutting is completed, the controller controls the cutting structure 4 and the clamping wheel mechanism 3 to reset, and at the same time the claw mechanism 2 releases the casting, and the casting transfer mechanism 5 transports the casting to the next process, thereby improving the mechanization degree of the casting riser removal work and improving work efficiency.

[0073] The embodiment of the present application also discloses an intelligent casting riser removal machine and a method of using the same.

[0074] Reference Figure 1 and Figure 2, an intelligent casting riser removal machine and a method of using the same, comprising the following working steps:

[0075] S1, preparation work, installing the casting on the casting transfer mechanism 5, and then the controller controls the casting transfer mechanism 5 to transport the casting to the specified position, so that the casting cooperates with the claw mechanism 2, and the claw mechanism 2 clamps the casting.

[0076] S2, leveling work, the claw mechanism 2 clamps the casting and automatically aligns the casting to ensure that the casting is always level. At the same time, the stable anti-slip mechanism 6 is installed in the casting to support the side of the casting away from the claw mechanism 2.

[0077] S3, cutting the casting, the controller controls the clamping wheel mechanism 3 to further stabilize the casting, and then the controller controls the cutting structure 4 to cut the casting.

[0078] S4, the work is finished. After the cutting is completed, the cutting structure 4 and the clamping wheel mechanism 3 are reset, the claw mechanism 2 releases the casting, and the controller controls the casting transfer mechanism 5 to transport the casting.

[0079] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An intelligent casting riser removal machine, characterized in that: It comprises a main body base (1), on which a clamping claw mechanism (2) is installed, and the clamping claw mechanism (2) is used to clamp the casting; A clamping wheel mechanism (3) is installed on one end of the main body base (1) away from the clamping mechanism, and a cutting structure (4) is provided on one side of the clamping wheel mechanism (3); A casting transfer mechanism (5) is also installed on the main body base (1), and the casting transfer mechanism (5) is used to transport castings. A stabilizing anti-slip mechanism (6) is installed on the transfer mechanism; The main body base (1) is also provided with a controller, and the controller is electrically connected to the claw mechanism (2), the clamping wheel mechanism (3), the cutting structure (4), the casting transfer mechanism (5) and the stabilizing anti-slip mechanism (6); The casting transfer mechanism (5) comprises a running guide rail (51), the running guide rail (51) is fixedly mounted on the main body base (1), a plurality of rollers (52) are rotatably connected to the running guide rail (51), the plurality of rollers (52) are rotatably mounted on a transfer plate (53), a connecting frame (54) is hingedly connected to a side of the transfer plate (53) away from the plurality of rollers (52), one end of the connecting frame (54) away from the transfer plate (53) is hingedly connected to a receiving plate (55), and an abutment plate (56) is symmetrically fixedly mounted on one end of the receiving plate (55) away from the connecting frame (54); The connecting frame (54) is hinged with two symmetrically arranged first hydraulic cylinders (57), the first hydraulic cylinders (57) are used to adjust the length of the connecting frame (54), and the first hydraulic cylinders (57) are electrically connected to a controller; The casting transfer mechanism (5) further comprises a transfer support rod (58), wherein the transfer support rod (58) is fixedly mounted on one end of the receiving plate (55), and a stable anti-slip mechanism (6) is mounted on the transfer support rod (58); The stable anti-slip mechanism (6) comprises an anti-slip shell (61), the anti-slip shell (61) is fixedly mounted on one end of the transfer support rod (58) away from the receiving plate (55), a second hydraulic cylinder (62) is fixedly mounted on the anti-slip shell (61), the second hydraulic cylinder (62) is electrically connected to the controller, a rack (63) is fixedly mounted on the output end of the second hydraulic cylinder (62), the rack (63) is slidably mounted on the inner wall of the anti-slip shell (61), a first spur gear (64) is meshedly connected to the rack (63), and the first spur gear (64) is fixedly sleeved on the first rotating shaft (65). ), the first rotating shaft (65) is rotatably mounted on the anti-slip housing (61), the first rotating shaft (65) is also fixedly sleeved with a driving bevel gear (66), the driving bevel gear (66) is meshingly connected with a driven bevel gear (67), the driven bevel gear (67) is fixedly sleeved on a second rotating shaft (68), the second rotating shaft (68) is rotatably mounted in the anti-slip housing (61), the second rotating shaft (68) is fixedly sleeved with a second spur gear (69), the second spur gear (69) is embedded in a through groove (610), and the through groove (610) is provided on the anti-slip housing (61); The second spur gear (69) is meshedly connected with one of the plurality of third spur gears (611), the plurality of third spur gears (611) are uniformly meshedly connected to the circumference of the fourth spur gear (612), the plurality of third spur gears (611) and the fourth spur gear (612) are rotatably mounted on a first fixing plate (613), and the first fixing plate (613) is fixedly mounted on the bottom of the anti-detachment housing (61); A rotating rod (614) is fixedly sleeved on each of the third spur gears (611).

2. The intelligent casting riser removal machine according to claim 1, characterized in that: The plurality of rotating rods (614) are all rotatably sleeved on the second fixing plate (615), and the second fixing plate (615) is fixedly mounted on the bottom of the anti-detachment housing (61); A limiting rod (616) is fixedly installed on a side of the second fixed plate (615) away from the first fixed plate (613); a plurality of threaded sleeves (617) are slidably connected to the circumference of the limiting rod (616); the plurality of threaded sleeves (617) are respectively threadedly connected to one end of a plurality of rotating rods (614) away from the first fixed plate (613); a damping telescopic rod (618) is hinged to one end of the damping telescopic rod (618) away from the threaded sleeve (617); and a connecting rod (619) is hinged to one end of the connecting rod (619) away from the damping telescopic rod (618) on the second fixed plate (615).

3. The intelligent casting riser removal machine according to claim 2, characterized in that: A fan-shaped shell (620) is fixedly installed at the hinged joints of the connecting rods (619) and the damping telescopic rods (618), and a sliding rod (621) is fixedly installed inside the fan-shaped shells (620). Two abutment blocks (622) are symmetrically slidably sleeved on the sliding rods (621), and the two abutment blocks (622) are abutted on the sides away from each other by return springs (623), and the ends of the two return springs (623) away from the abutment blocks (622) are fixedly connected to the inner wall of the fan-shaped shell (620).

4. The intelligent casting riser removal machine according to claim 1, characterized in that: The cutting structure (4) comprises a fixing rod (41), the fixing rod (41) being fixedly mounted on the main body base (1), a cutting guide rail (42) being fixedly mounted on one end of the fixing rod (41) away from the main body base (1), a screw rod (43) being rotatably mounted on the cutting guide rail (42), a rotating motor (44) being mounted on one end of the screw rod (43), the rotating motor (44) being used to drive the screw rod (43) to rotate, and the rotating motor (44) being electrically connected to a controller; A cutting slide block (45) is slidably mounted on the cutting guide rail (42), a cutting machine (46) is fixedly mounted on the cutting slide block (45), and the cutting machine (46) is electrically connected to the controller; A thread groove is provided on one side of the cutting slide block (45) close to the screw rod (43), and the screw rod (43) is threadedly connected to the thread groove on the cutting slide block (45).

5. The intelligent casting riser removal machine according to claim 1, characterized in that: The clamping mechanism (2) comprises a three-jaw chuck (21), two symmetrically arranged lifting rods (22) are fixedly mounted on the three-jaw chuck (21), the two lifting rods (22) are fixedly mounted on a mounting block (23), a third hydraulic cylinder (24) is also fixedly mounted on the mounting block (23), and one end of the third hydraulic cylinder (24) away from the mounting block (23) is fixedly mounted on the three-jaw chuck (21); The three-jaw chuck (21) and the third hydraulic cylinder (24) are both electrically connected to the controller.

6. The intelligent casting riser removal machine according to claim 1, characterized in that: The clamping wheel mechanism (3) comprises two symmetrically arranged clamping guide rails (31), two clamping slide blocks (32) are slidably connected to the two clamping guide rails (31), first clamping support rods (33) are fixedly connected to the two clamping slide blocks (32), one end of the two first clamping support rods (33) away from the clamping slide blocks (32) is hinged to a clamping plate (34), one end of the two clamping plates (34) away from the first clamping support rod (33) is hinged to a first clamping spring (35), and one end of the first clamping spring (35) away from the clamping plate (34) is hinged to the first clamping support rod (33); A first clamping wheel (36) is rotatably mounted on the clamping plate (34), a rotary motor (37) is mounted on the first clamping wheel (36), the rotary motor (37) is used to drive the first clamping wheel (36) to rotate, and the rotary motor (37) is electrically connected to a controller.

7. The intelligent casting riser removal machine according to claim 1, characterized in that: The clamping wheel mechanism (3) further comprises a second clamping support rod (38), wherein the second clamping support rod (38) is fixedly mounted on the main body base (1), and an end of the second clamping support rod (38) away from the main body base (1) is hingedly connected to a third clamping support rod (39), and a clamping cylinder (310) is hingedly connected to the third clamping support rod (39), and an end of the clamping cylinder (310) away from the third clamping support rod (39) is hingedly connected to the second clamping support rod (38), and the clamping cylinder (310) is electrically connected to the controller; One end of the third clamping support rod (39) away from the second clamping support rod (38) is fixedly connected to two symmetrically arranged second clamping springs (311), and one end of the two second clamping springs (311) away from the third clamping support rod (39) is rotatably sleeved on the clamping wheel shaft (312), and the second clamping wheel (313) is rotatably sleeved on the clamping wheel shaft (312).

8. The method for using the intelligent casting riser removal machine according to any one of claims 1 to 7, characterized in that: The following steps are included: S1, preparation work, installing the casting on the casting transfer mechanism (5), then the controller controls the casting transfer mechanism (5) to transport the casting to a designated position, so that the casting cooperates with the clamping claw mechanism (2), and the clamping claw mechanism (2) clamps the casting; S2, leveling work, the claw mechanism (2) clamps the casting and automatically aligns the casting to ensure that the casting is always level. At the same time, the stabilizing anti-slip mechanism (6) is installed in the casting to support the side of the casting away from the claw mechanism (2); S3, cutting the casting, the controller controls the clamping wheel mechanism (3) to further stabilize the casting, and then the controller controls the cutting structure (4) to cut the casting; S4, the work is finished. After the cutting is completed, the cutting structure (4) and the clamping wheel mechanism (3) are reset, the clamping claw mechanism (2) releases the casting, and the controller controls the casting transfer mechanism (5) to transport the casting.

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