Gearbox production line material assembly mistake proofing method, system, terminal and medium

By comparing and verifying work order information and material traceability codes, the problems of high scanning frequency and missing information in material error prevention in automobile manufacturing assembly lines have been solved, realizing material error prevention and information traceability, reducing error risk and labor intensity.

CN115526565BActive Publication Date: 2025-12-19SHAANXI FAST GEAR CO LTD
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Patent Information

Application Number
CN202211174492.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-26
Publication Date
2025-12-19
Estimated Expiration
2042-09-26

AI Technical Summary

Technical Problem

In existing technologies, the methods for preventing material errors in assembly lines in the automotive manufacturing industry suffer from problems such as high frequency of barcode scanning by operators, high labor intensity, leading to errors and omissions in material assembly, and lack of traceability and querying of information on non-critical components.

Method used

By acquiring work order information and workstation information of the pallet, calling workstation material information, and parsing the material traceability code to obtain the material code, comparison and verification are performed. Combined with the scanning strategy for critical and non-critical components, material error prevention is achieved.

Benefits of technology

It reduces the risk of operational errors, decreases the frequency of barcode scanning and labor intensity, ensures the accuracy and traceability of material information, and does not affect the assembly cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of automobile assembly line, and discloses a gearbox assembly line material assembly mistake-proofing method, system, terminal and medium, wherein the work order information of a tray is acquired, and the work station material information corresponding to the tray is obtained according to the work order information and work station information; meanwhile, the material traceability code is acquired, and the material code is obtained by analyzing the material traceability code; finally, the material code and the work station material information of the tray are compared and verified, the material mistake-proofing measure is carried out according to the verification result, the error operation risk is reduced through one-to-one correspondence, the non-key material is concentrated in the material box for unified code scanning, the code scanning frequency and labor intensity are greatly reduced, and the original assembly rhythm is not affected.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile assembly line, in particular to a gearbox assembly line material assembly mistake proofing method, system, terminal and medium. BACKGROUND

[0002] At present, the mistake proofing method of assembly line material in discrete automobile manufacturing industry is usually as follows: the assembly tray is in place, the assembly personnel scans all material two-dimensional codes according to the BOM list and uploads the MES system, checks and qualifies, completes other assembly operations, presses the release button, and the tray is released to the next station. The material mistake proofing method has problems such as high scanning frequency and high labor intensity of the operator, which affects the production line rhythm and assembly efficiency. Therefore, some manufacturers change the mistake proofing method to scan and check only some key parts. This mistake proofing method has the following problems:

[0003] 1. Some non-key parts have many variations, similar structures and are difficult for manual identification, but are not scanned and checked, resulting in quality problems of misassembly and missing assembly;

[0004] 2. The product material information is missing, and the batch information of non-key parts cannot be traced and inquired. SUMMARY

[0005] In order to overcome the defects of the prior art, the purpose of the present application is to provide a gearbox assembly line material assembly mistake proofing method, system, terminal and medium to solve the technical problem of misassembly and missing assembly of the material assembly line.

[0006] The present application is achieved by the following technical solutions:

[0007] A gearbox assembly line material assembly mistake proofing method, comprising the following steps:

[0008] Read the tray label serial number to obtain the work order information of the tray, and call the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and display the unscanned background color state;

[0009] Obtain the material traceability code and analyze the material traceability code to obtain the material code;

[0010] Compare and verify the material code with the station material information of the tray, when the information comparison is inconsistent, reacquire the material traceability code and compare and verify the information again with the station material information of the tray; when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the gearbox assembly line material assembly mistake proofing.

[0011] Preferably, the material includes key part material and non-key part material, wherein the key part material is required to be scanned and verified for each assembly; and the non-key part material is required to be scanned and verified for the first assembly of a new work order or the first assembly of a new material box.

[0012] Further, the scanning and verification process of the key part material is as follows:

[0013] A two-dimensional code is marked on the key part material, the two-dimensional code on the key part material is obtained to obtain a trace code, the trace code and the corresponding information of the material code are called, the trace code is parsed into the material code, and the material code is compared and verified with the station material information; if the material code is inconsistent with the station material information, the material trace code is reacquired, and the information comparison and verification is re-performed with the station material information of the tray; if the material code is consistent with the station material information, the trace code is bound with the assembly serial number, the background color state of the scanning is displayed, the background color state information is received, and the control of the assembly line blocking material is released for the next process in combination with the completion signal of other operation contents.

[0014] Further, the scanning and verification process of the non-key part material is as follows:

[0015] The non-key part material is placed in the material box, and a two-dimensional code is marked on the material box to obtain a material box code; wherein the material box code is parsed into the material code through classification judgment, the material code is compared and verified with the station material information, if the material code is inconsistent with the station material information, the material trace code is reacquired, and the information comparison and verification is re-performed with the station material information of the tray; if the material code is consistent with the station material information, the material box code is bound with the assembly serial number, the number of the material box is reduced by the assembly number of the station, and the background color state of the scanning is displayed; the background color state information is received, and the control of the assembly line blocking material is released for the next process in combination with the completion signal of other operation contents.

[0016] Further, the material box code is parsed into the material code through classification processing, and the classification judgment conditions include whether the work order management module verifies that the previous assembly work order is the same and whether the material box management module checks that the current material box material quantity is 0.

[0017] Further, the classification judgment specific process is as follows:

[0018] If the current work order is different from the previous assembly work order, the two-dimensional code on the material box is obtained to obtain the material box code; the material box code and the corresponding information of the material code are called, and the material box code is parsed into the material code;

[0019] If the current work order is the same as the previous assembly work order, and the current material box quantity is not 0, the material box code bound by the previous assembly is called, the material box code and the corresponding information of the material code are called, and the material box code is parsed into the material code.

[0020] If the current work order is the same as the previous assembly work order and the current bin quantity is 0, the two-dimensional code on the new bin is obtained to obtain the bin code; the bin code and the material code corresponding information are called to parse the bin code into the material code.

[0021] A gearbox production line material assembly mistake proofing system comprises

[0022] The first processing module is used for reading the tray label serial number to obtain the work order information of the tray, and calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state.

[0023] The second processing module is used for obtaining the material traceability code and parsing the material traceability code to obtain the material code.

[0024] The comparison and verification module is used for comparing and verifying the material code with the station material information of the tray, when the information comparison is inconsistent, the material traceability code is reacquired, and the information comparison and verification with the station material information of the tray is reperformed; when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the gearbox production line material assembly mistake proofing.

[0025] A mobile terminal comprises a memory, a processor and a computer program stored in the memory and executable on the processor, and the processor implements the steps of the gearbox production line material assembly mistake proofing method.

[0026] A computer readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of the gearbox production line material assembly mistake proofing method are implemented.

[0027] Compared with the prior art, the present application has the following beneficial technical effects:

[0028] The present application provides a gearbox production line material assembly mistake proofing method, which obtains the work order information of the tray, and calls the station material information corresponding to the tray according to the work order information and the station information; at the same time, the material traceability code is obtained, and the material code is parsed by parsing the material traceability code; finally, the material code and the station material information of the tray are compared and verified by information comparison and verification, and the material mistake proofing measure is performed according to the verification result, through one-to-one correspondence of information, the risk of error operation is reduced, and the non-key material is concentrated in the material box for unified code scanning, the code scanning frequency and labor intensity are greatly reduced, and the original assembly rhythm is not affected.

[0029] The application also provides a gearbox production line material assembly mistake-proofing system, which is based on an information system to prevent mistakes of all kinds of materials, controls the whole checking logic by the system, prevents mistakes caused by manual misoperation, and stores material batch information in the information system, so that the information is not easy to lose and is convenient for tracing and inquiring. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 The figure is a general flowchart of the gearbox production line material assembly mistake-proofing method in the application;

[0031] Figure 2 The figure is a structure diagram of the gearbox production line material assembly mistake-proofing system in the application;

[0032] Figure 3 The figure is a key part material mistake-proofing flowchart in the application;

[0033] Figure 4 The figure is a non-key part material mistake-proofing flowchart in the application. DETAILED DESCRIPTION

[0034] In order to make the personnel in the technical field better understand the application scheme, the technical scheme in the embodiments of the application will be clearly and completely described below in combination with the drawings in the embodiments of the application. Obviously, the described embodiments are only a part of the embodiments of the application, but not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by the personnel in the field without creative labor should belong to the protection scope of the application.

[0035] It should be noted that the terms "first", "second", and the like in the specification and claims of the application and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not have to be limited to the clearly listed steps or units, but can include other steps or units that are not clearly listed or inherent to the process, method, product or device.

[0036] The application will be further described in detail below in combination with the drawings:

[0037] Referring to Figure 1 In an embodiment of the application, a gearbox production line material assembly mistake-proofing method is provided, which includes the following steps:

[0038] Reading the tray label serial number to obtain the work order information of the tray, and calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state;

[0039] Obtaining a material traceability code and parsing the material traceability code to obtain a material code;

[0040] Comparing and verifying the material code with the station material information of the tray, when the information comparison is inconsistent, reacquiring the material traceability code and re-comparing and verifying the information with the station material information of the tray; when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the transmission box production line material assembly error proofing.

[0041] Specifically, the material includes key part material and non-key part material, wherein the key part material is scanned and verified for each assembly; the non-key part material is scanned and verified for the first assembly of a new work order or the first assembly of a new material box.

[0042] The scanning and verification process of the key part material is as follows:

[0043] A two-dimensional code is marked on the key part material, the two-dimensional code on the key part material is obtained to obtain a traceability code, the traceability code is called to obtain corresponding information of the material code, and the traceability code is parsed into the material code; the material code is compared and verified with the station material information, if the material code and the station material information are inconsistent, the material traceability code is reacquired, and the information is compared and verified with the station material information of the tray; if the material code and the station material information are consistent, the traceability code is bound with the assembly serial number, the scanned background color state is displayed, the background color state information is received, and the assembly line is controlled to release the next process combined with the completion signal of other operation contents.

[0044] The scanning and verification process of the non-key part material is as follows:

[0045] The non-key part material is placed in the material box, and a two-dimensional code is marked on the material box to obtain a material box code; wherein the material box code is parsed into a material code after classification judgment, the material code is compared and verified with the station material information, if the material code and the station material information are inconsistent, the material traceability code is reacquired, and the information is compared and verified with the station material information of the tray; if the material code and the station material information are consistent, the material box code is bound with the assembly serial number, the number of the material box is reduced by the assembly number of the station, and the scanned background color state is displayed, the background color state information is received, and the assembly line is controlled to release the next process combined with the completion signal of other operation contents.

[0046] Wherein, the box code is parsed into the material code through classification processing, and the classification judgment condition includes whether the work order management module checks the same as the previous assembly work order and whether the box management module checks the current box material quantity is 0.

[0047] The specific process of classification judgment is as follows:

[0048] If the current work order is different from the previous assembly work order, the two-dimensional code on the box is obtained, the box code is obtained by obtaining the two-dimensional code on the box, the box code and the material code corresponding information are called, and the box code is parsed into the material code;

[0049] If the current work order is the same as the previous assembly work order, and the current box quantity is not 0, the box code bound by the previous assembly is called, the box code and the material code corresponding information are called, and the box code is parsed into the material code;

[0050] If the current work order is the same as the previous assembly work order, and the current box quantity is 0, the two-dimensional code on the new box is obtained to obtain the box code; the box code and the material code corresponding information are called, and the box code is parsed into the material code.

[0051] According to Figure 2 As shown in the figure, the present application further provides a transmission case production line material assembly mistake proofing system, comprising a first processing module, a second processing module and a comparison and verification module;

[0052] The first processing module is used for reading the tray label serial number to obtain the work order information of the tray, and calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state;

[0053] The second processing module is used for obtaining the material traceability code and parsing the material traceability code to obtain the material code;

[0054] The comparison and verification module is used for information comparison and verification of the material code and the station material information of the tray, when the information comparison is inconsistent, the material traceability code is reacquired, and the information comparison and verification with the station material information of the tray is reacquired; when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the transmission case production line material assembly mistake proofing.

[0055] Wherein, the first processing module in the present application comprises a tray read-write module, a work order management module and a PBOM management module;

[0056] The second processing module comprises a traceability code management module, a box management module and a material scanning code module;

[0057] The comparison and verification module comprises a material verification module and an interlocking control module;

[0058] The MES system provides work order management support, PBOM management support, traceability code management support and data storage support.

[0059] The tray reading and writing module is used for reading the serial number of the assembly in the tray RFID and uploading to the work order management module.

[0060] The work order management module is used for receiving work order information from the MES system, managing the work order, calling and reporting work, and has the function of comparing with the previous assembly work order information.

[0061] The PBOM management module is used for receiving PBOM data from the MES system, calling PBOM according to the work position work order information, and has the function of adjusting the display interface material background color.

[0062] The traceability code management module is used for receiving traceability code and material code corresponding information from the MES system, calling traceability information, parsing the scanned traceability code into material code, and has the function of binding the traceability code with the assembly serial number and uploading the MES system storage function.

[0063] The tray management module is used for receiving the material quantity of the tray and the tray code and material code corresponding information from the WMS system, managing the tray quantity, calling the tray code information, parsing the scanned tray code into material code, and has the function of calling the tray code bound by the previous assembly, parsing the tray code, deducting the material quantity in the tray, and binding the tray code with the assembly serial number and uploading the MES system storage.

[0064] The material scanning module is used for scanning the traceability code on the key part and the tray code of the non-key part, and uploading the scanning result to the traceability code management module and the tray management module.

[0065] The material verification module is used for receiving the material code parsed by the traceability code management module and the tray management module, and then verifying the PBOM data, sending the verification result to the traceability code management module and the tray management module, and has the function of unqualified prompt.

[0066] The interlocking control module is used for receiving the PBOM background color state, controlling whether the assembly line blocking material is released.

[0067] The application also provides a mobile terminal, which comprises a memory, a processor and a computer program, such as the gearbox production line material assembly mistake proofing program, stored in the memory and executable on the processor.

[0068] The processor executes the computer program to realize the steps of the gearbox production line material assembly mistake-proofing method, for example, reading the tray label serial number to obtain the work order information of the tray, calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state;

[0069] Obtaining the material traceability code and analyzing the material traceability code to obtain the material code;

[0070] Comparing and verifying the material code with the station material information of the tray, when the information comparison is inconsistent, re-obtaining the material traceability code and re-comparing and verifying the information with the station material information of the tray, when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the gearbox production line material assembly mistake-proofing.

[0071] Alternatively, the processor executes the computer program to realize the functions of the modules in the above system, for example, a first processing module for reading the tray label serial number to obtain the work order information of the tray, calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state;

[0072] A second processing module for obtaining the material traceability code and analyzing the material traceability code to obtain the material code;

[0073] A comparison and verification module for comparing and verifying the material code with the station material information of the tray, when the information comparison is inconsistent, re-obtaining the material traceability code and re-comparing and verifying the information with the station material information of the tray, when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the gearbox production line material assembly mistake-proofing.

[0074] Illustratively, the computer program can be divided into one or more modules / units, which are stored in the memory and executed by the processor to complete the present application. The one or more modules / units can be a series of computer program instruction segments capable of completing a specific function, which are used to describe the execution process of the computer program in the mobile terminal. For example, the computer program can be divided into a first processing module, a second processing module and a comparison and verification module, and the specific functions of each module are as follows: the first processing module is used for reading the tray label serial number to obtain the work order information of the tray, calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state;

[0075] The second processing module is used for obtaining the material traceability code and analyzing the material traceability code to obtain the material code;

[0076] The contrast verification module is used for information comparison and verification of the material code and the station material information of the tray, when the information comparison is inconsistent, the material trace code is reacquired and the information comparison and verification is re-performed with the station material information of the tray; when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the gearbox production line material assembly mistake proofing.

[0077] The mobile terminal can be a desktop computer, a notebook computer, a palm computer, a cloud server, and the like.

[0078] The processor can be a central processing unit (CPU), and can also be other general-purpose processors, digital signal processors (DSP), application specific integrated circuits (ASIC), field-programmable gate arrays (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, discrete hardware components, or the like. The general-purpose processor can be a microprocessor or the processor can also be any conventional processor. The processor is a control center of the mobile terminal, and connects all parts of the mobile terminal through various interfaces and lines.

[0079] The memory can be used to store the computer program and / or modules, and the processor realizes various functions of the mobile terminal by running or executing the computer program and / or modules stored in the memory, and calling the data stored in the memory.

[0080] The memory can mainly include a program storage area and a data storage area, wherein the program storage area can store an operating system, at least one application program required by a function (such as a sound playing function, an image playing function, or the like), and the like; and the data storage area can store data created according to the use of the mobile phone (such as audio data, a phone book, or the like), and the like. In addition, the memory can include a high-speed random access memory, and can also include a nonvolatile memory, for example, a hard disk, a memory, a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, at least one disk storage device, a flash memory device, or other volatile solid-state memory devices.

[0081] The application further provides a computer readable storage medium storing a computer program, which, when executed by a processor, implements the steps of the gearbox production line material assembly mistake proofing method.

[0082] The modules / units integrated in the mobile terminal, if realized in the form of software function units and sold or used as independent products, can be stored in a computer readable storage medium.

[0083] Based on such understanding, the application realizes all or part of the processes in the above method, and can also be completed by instructing related hardware through a computer program, which can be stored in a computer readable storage medium and can realize the steps of the gearbox production line material assembly mistake proofing method when executed by a processor. The computer program includes computer program codes, which can be in the form of source codes, object codes, executable files or some intermediate forms, etc.

[0084] The computer readable medium can include any entity or device, recording medium, U disk, mobile hard disk, magnetic disk, optical disk, computer memory, read-only memory (ROM), random access memory (RAM), electric carrier signal, telecommunication signal and software distribution medium, etc. that can carry the computer program codes.

[0085] It should be noted that the content contained in the computer readable medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction, for example, in some jurisdictions, according to legislation and patent practice, the computer readable medium does not include electric carrier signals and telecommunication signals.

[0086] Embodiment 1

[0087] According to Figure 3 As shown in the figure, the gearbox materials are divided into key parts and non-key parts according to functions and failure risks.

[0088] The key parts are marked with unique two-dimensional codes, and the two-dimensional codes are traceability codes. The mistake proofing strategy is that each assembly needs to be scanned and verified, and the mistake proofing process is as follows:

[0089] 1) The tray is in place, and the work station RFID reader in the tray reading and writing module reads the serial number in the tray RFID and sends it to the work order management module;

[0090] 2) The work order management module calls the work order information of the current serial number and sends it to the PBOM management module;

[0091] 3) PBOM management module calls corresponding work station PBOM according to work order information and work station information, the display interface key part background color is white, and needs to be changed to green after manual code scanning qualification;

[0092] 4) The assembly personnel use the code scanning gun in the material code scanning module to scan the two-dimensional code on the key part, and send the code scanning result to the traceability code management module;

[0093] 5) The traceability code management module calls the traceability code and material code corresponding information, parses the traceability code into material code, and sends it to the material verification module;

[0094] 6) The material verification module checks the material code with the work station PBOM, if the check is unqualified, a prompt window is popped up, and the assembly personnel need to re-perform the material code scanning operation; if the check is qualified, the traceability code management module is fed back, and the traceability code is bound with the assembly serial number;

[0095] 7) The PBOM management module displays the interface, and the background color of the key part is changed to green;

[0096] 8) The interlocking control module receives the key part background color state, waits for all material background colors to change to green, and receives the completion signal of other operation contents at the same time, controls the assembly line blocking material release.

[0097] Example 2

[0098] According to Figure 4 As shown in the figure, the non-key part is not marked with a two-dimensional code, and is placed in a material box. The material box is marked with a unique two-dimensional code, which is a material box code. The error proofing strategy is that the first assembly of a new work order or the first material of a new material box needs to be scanned and verified. The error proofing process is as follows:

[0099] 1) The tray is in place, the work station RFID reader in the tray reading and writing module reads the serial number in the tray RFID, and sends it to the work order management module;

[0100] 2) The work order management module calls the work order information of the current serial number and sends it to the PBOM management module;

[0101] 3) The PBOM management module calls the corresponding work station PBOM according to the work order information and work station information, and the display interface key part background color is white, which needs to be changed to green after manual code scanning qualification;

[0102] 4) Material code scanning and material analysis need to be checked by the work order management module whether the same as the previous assembly work order, and the material box management module checks whether the current material box material quantity is 0, and the two determination results are classified and processed:

[0103] Category 1, if the current work order is different from the previous assembly work order, the material scanning module scans the two-dimensional code on the material box, and sends the scanning result to the material box management module; the material box management module calls the material code corresponding information, parses the material code into the material code, and sends it to the material verification module;

[0104] Category 2, if the current work order is the same as the previous assembly work order, and the current material box quantity is not 0, the material box management module calls the previous assembly binding material box code, calls the material code corresponding information, parses the material code into the material code, and sends it to the material verification module;

[0105] Category 3, if the current work order is the same as the previous assembly work order, and the current material box quantity is 0, the material scanning module scans the two-dimensional code on the new material box, and sends the scanning result to the material box management module; the material box management module calls the material code corresponding information, parses the material code into the material code, and sends it to the material verification module;

[0106] 5) The material verification module verifies the material code with the work station PBOM, if the verification is unqualified, a prompt window is popped up, and the material scanning operation is performed again; if the verification is qualified, the material box management module is fed back, the material box code is bound with the assembly serial number, and the quantity in the material box is reduced by 1;

[0107] 6) The PBOM management module displays the key part background color to green;

[0108] 7) The interlocking control module receives the key part background color state, combines the completion signal of other operation contents, and controls the blocking and release of the assembly line;

[0109] To sum up, the application provides a gearbox production line material assembly mistake proofing method, system, terminal and medium, the work order information of the tray is obtained, and the work station material information corresponding to the tray is obtained according to the work order information and the work station information; At the same time, the material traceability code is obtained, and the material code is obtained by analyzing the material traceability code; Finally, the material code and the work station material information of the tray are compared and verified, the material mistake proofing measure is carried out through the verification result, through the one-to-one correspondence of information, the risk of error operation is reduced, and the non-key material is concentrated in the material box for unified scanning, the scanning frequency and labor intensity are greatly reduced, and the original assembly rhythm is not affected.

[0110] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the application and not to limit them, although the application has been described in detail with reference to the above examples, those skilled in the art should understand that: the specific embodiments of the application can be modified or replaced, without departing from the spirit and scope of the application Any modification or equivalent replacement, which should be covered within the protection scope of the claims of the application.

Claims

1. A gearbox line material assembly mistake proofing method, characterized by, The method comprises the following steps: reading the tray label serial number to obtain the work order information of the tray, calling the work order information of the tray and the station information to obtain the station material information corresponding to the tray, and displaying the unscanned background color state; obtaining the material traceability code and analyzing the material traceability code to obtain the material code; comparing and verifying the material code with the station material information of the tray, re-obtaining the material traceability code and comparing and verifying the information with the station material information of the tray when the information comparison is inconsistent, and when the information comparison is consistent, the verification is qualified, the scanned background color state is displayed, and the next process is released to complete the transmission box production line material assembly error proofing; The material includes key material and non-key material, wherein the key material needs to be scanned and verified for each assembly; the non-key material needs to be scanned and verified for the first assembly of a new work order or the first assembly of a new material box; The scanning and verification process of the key material is as follows: A two-dimensional code is marked on the key material, the two-dimensional code on the key material is obtained to obtain the traceability code, the corresponding information of the traceability code and the material code is called, the material code is obtained by analyzing the material traceability code, the material code is compared and verified with the station material information, if the material code and the station material information are inconsistent, the material traceability code is re-obtained, and the information is compared and verified with the station material information of the tray; if the material code and the station material information are consistent, the traceability code is bound with the assembly serial number, the scanned background color state is displayed, the background color state information is received, and the assembly line is controlled to release the next process combined with the completion signal of other operation contents; The scanning and verification process of the non-key material is as follows: The non-key material is placed in the material box, and a two-dimensional code is marked on the material box to obtain the material box code; wherein the material box code and the material are analyzed to obtain the material code by classification judgment, the material code is compared and verified with the station material information, if the material code and the station material information are inconsistent, the material traceability code is re-obtained, and the information is compared and verified with the station material information of the tray; if the material code and the station material information are consistent, the material box code is bound with the assembly serial number, the number of material boxes is reduced by the number of assemblies in this station, and the scanned background color state is displayed, the background color state information is received, and the assembly line is controlled to release the next process combined with the completion signal of other operation contents.

2. The method of claim 1, wherein, The material box code and the material are analyzed to obtain the material code after classification processing, wherein the classification judgment conditions include whether the work order management module verifies that the previous assembly work order is the same and whether the material box management module checks that the current material box quantity is 0.

3. The method of claim 2, wherein, The specific process of classification judgment is as follows: If the current work order is different from the previous assembly work order, the two-dimensional code on the material box is obtained to obtain the material box code; the corresponding information of the material box code and the material code is called, and the material code is obtained by analyzing the material box code; If the current work order is the same as the previous assembly work order, and the current material box quantity is not 0, the material box code bound with the previous assembly is called, the corresponding information of the material box code and the material code is called, and the material code is obtained by analyzing the material box code. If the current work order is the same as the previous assembly work order and the current magazine quantity is 0, a two-dimensional code on a new magazine is obtained to obtain a magazine code; the magazine code and the material code corresponding information are called to analyze the magazine code to obtain the material code.

4. A gearbox line material assembly mistake proofing system based on the gearbox line material assembly mistake proofing method of any one of claims 1-3, characterized in that, The application relates to a transmission line material assembly error-proofing method and device. The first processing module is used for reading a tray label serial number to obtain work order information of the tray, calling the work order information and the station information to obtain station material information corresponding to the tray, and displaying an unscanned background color state; The second processing module is used for obtaining a material traceability code and analyzing the material traceability code to obtain a material code; The comparison and verification module is used for comparing and verifying the material code and the station material information of the tray, when the information comparison is inconsistent, reacquiring the material traceability code and re-comparing and verifying the information with the station material information of the tray; when the information comparison is consistent, the verification is qualified, an already scanned background color state is displayed, and the next process is released to complete the transmission line material assembly error-proofing.

5. A mobile terminal comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, The processor executes the computer program to realize the steps of the transmission line material assembly error-proofing method according to any one of claims 1 to 3.

6. A computer-readable storage medium storing a computer program, the computer program comprising instructions that, when executed by a computer, cause the computer to perform the method of any one of claims 1 to 5. The computer program is executed by the processor to realize the steps of the transmission line material assembly error-proofing method according to any one of claims 1 to 3.

Citation Information

Patent Citations

  • Part anti-mixing management method, electronic device, equipment and storage medium

    CN110288055A