ICR switch assembly equipment

Abstract

The present invention relates to the technical field of switch manufacturing equipment, and specifically to an ICR switch assembly device, including a base, on which a feeding device, a general assembly device and a sub-feeding assembly device are installed; the general assembly device includes a large plate module, a paddle assembly module, an upper cover feeding module, an upper cover riveting module, a film pasting module and a discharging module installed on the base; the feeding device includes a lower cover feeding module, and the lower cover feeding module is used to feed the lower cover to the large plate module; the sub-feeding assembly device includes a small plate module, a rocker feeding module, a lens feeding module and an assembly transfer module, and the assembly transfer module is used to assemble and transfer the materials on the small plate module to the large plate module. The whole process does not require manual assembly, which effectively improves the installation efficiency. At the same time, it is not easy for the materials to be dirty during the assembly process, thereby improving the problems of low efficiency and high output of defective products in the manual assembly method used in the related technology.

Description

Technical Field

[0001] The present invention relates to the technical field of switch manufacturing equipment, and in particular to an ICR switch assembly equipment. Background Art

[0002] ICR switcher, also known as dual filter switcher, is an accessory mainly used for switching different filters on infrared cameras. It switches to the infrared-insensitive filter during the day to allow visible light to pass through, while filtering invisible light to the human eye. At night, it switches to the red-sensitive outer filter to allow only infrared light and visible light to pass through.

[0003] As recorded in the utility model patent document with announcement number CN206710676U and name "A new filter switching device", the ICR switch mainly includes a lower cover, a switching assembly installed in the lower cover and an upper cover. The lower cover is equipped with an iron core assembly with a wire. The switching assembly is installed between the lower cover and the upper cover. The switching assembly includes a lens with two filters and a rocker assembly installed on the paddle.

[0004] At present, manual assembly is used when installing the switch assembly, that is, the swing arm assembly is first installed on the paddle manually, and then the swing arm assembly and the paddle are installed as a whole into the iron core assembly of the lower cover. In this way, on the one hand, due to the large number of product component materials, small material volume, and high environmental requirements, the manual assembly efficiency is low; on the other hand, during the assembly process, the materials and products are manually picked up and placed many times, which easily leaves dust on the paddle and causes the filter to be dirty. After assembly, the switch has poor light transmittance and a large number of defective products are produced. Summary of the invention

[0005] Therefore, in order to improve the problems of low efficiency and high output of defective products in the manual assembly method used in the related art, the present invention provides an ICR switch assembly device.

[0006] An ICR switch assembly device comprises a base, wherein the base is equipped with a feeding device, a general assembly device and a sub-feeding assembly device;

[0007] The final assembly device comprises a large plate module, a paddle assembly module, an upper cover feeding module, an upper cover riveting module, a film pasting module and a discharging module installed on the base, wherein the paddle assembly module, the upper cover feeding module, the upper cover riveting module, the film pasting module and the discharging module are arranged along the circumference of the large plate module;

[0008] The feeding device comprises a lower cover feeding module, and the lower cover feeding module is used to feed the lower cover to the large plate module;

[0009] The separate loading and assembly device is located on one side of the large tray module, and includes a small tray module, a rocker loading module, a lens loading module and an assembly transfer module. The rocker loading module and the lens loading module are arranged along the circumference of the small tray module, and the assembly transfer module is used to assemble the materials on the small tray module and transfer them to the large tray module.

[0010] Furthermore, the lower cover loading module includes a conveying mechanism, a material distribution mechanism and a lower cover transfer mechanism arranged on the base;

[0011] The conveying mechanism has a feeding end and a discharging end, and the dividing mechanism is located at the discharging end of the conveying mechanism, and the dividing mechanism is used to divide the lower cover material at the discharging end of the conveying mechanism;

[0012] The lower cover transfer mechanism comprises a transfer guide rail, a transfer guide slide seat slidably arranged on the transfer guide rail, a transfer pneumatic finger group slidably arranged on the transfer guide slide seat, and a transfer transfer table;

[0013] The transfer pneumatic finger group is divided into two groups of front pneumatic fingers and two groups of rear pneumatic fingers. When the front pneumatic fingers are located above the material under the lower cover of the material dividing mechanism, the rear pneumatic fingers are located above the transfer transfer table; when the front pneumatic fingers move to above the transfer transfer table, the rear pneumatic fingers are located above the final assembly device.

[0014] Furthermore, the small disk module includes a small dividing disk installed on the base and a small disk driving mechanism for driving the small dividing disk to rotate, a plurality of small disk carriers are arranged on the small dividing disk, and the plurality of small disk carriers are evenly arranged along the circumference of the edge of the small dividing disk, and a positioning pin for installing a rocker arm is provided on the small disk carrier.

[0015] Furthermore, the rocker arm loading module includes a rocker arm Y-axis mechanism installed on the base, a rocker arm tray installed on the rocker arm Y-axis mechanism, a rocker arm X-axis mechanism installed on the base, and a rocker arm picking mechanism installed on the rocker arm X-axis mechanism. The rocker arm tray moves back and forth on the rocker arm Y-axis mechanism, a number of rocker arm materials are placed on the rocker arm tray, the rocker arm picking mechanism moves back and forth on the rocker arm X-axis mechanism, and the rocker arm picking mechanism is used to transfer the rocker arm materials to the small plate carrier.

[0016] Furthermore, the lens loading module includes a lens Y-axis mechanism installed on the base, a lens material tray installed on the lens Y-axis mechanism, a lens X-axis mechanism and a lens taking mechanism installed on the lens X-axis mechanism, the lens material tray reciprocates on the lens Y-axis mechanism, a plurality of lens materials are placed in the lens material tray, the lens taking mechanism reciprocates on the lens X-axis mechanism, and the lens taking mechanism is used to move the lens material in the lens material tray to the small tray carrier.

[0017] Furthermore, the assembly transfer module includes a guide rod mechanism and an assembly transfer mechanism installed on the base, the guide rod mechanism includes a turntable rotatably arranged on the base, a guide rod member is fixedly arranged on the turntable, a guide rod groove cooperating with the guide rod member is opened on the small plate carrier, the guide rod member can slide in the guide rod groove to assemble the rocker arm material and the lens material, the assembly transfer mechanism includes a guide rail and a pneumatic clamping finger arranged on the guide rail, the assembly transfer mechanism is used to transfer the assembled rocker arm material and the lens material to the large plate module, and a small plate limit block for limiting the rotation of the lens material is arranged on the small plate carrier.

[0018] Furthermore, the large disk module includes a large dividing disk installed on the base and a large disk driving mechanism for driving the large dividing disk to rotate. The large dividing disk is provided with a plurality of large disk carriers for placing materials, and the plurality of large disk carriers are evenly arranged along the circumference of the edge of the large dividing disk.

[0019] Furthermore, the upper cover loading module includes an upper cover Y-axis mechanism installed on the base, an upper cover tray installed on the upper cover Y-axis mechanism, an upper cover X-axis mechanism and an upper cover taking mechanism installed on the upper cover X-axis mechanism, a plurality of upper cover materials are placed in the upper cover tray, the upper cover taking mechanism is used to transfer the upper cover materials in the upper cover tray to the large plate carrier, and the upper cover riveting module includes a pre-pressing mechanism arranged on the base for pre-pressing the upper cover material and a snapping mechanism for snapping the upper cover material onto the lower cover material.

[0020] Furthermore, the film sticking module includes an upper film support, a film peeling motor and an upper film taking mechanism arranged on the base, the upper film support is rotatably provided with a material roll, one end of the material roll of the upper film support is wound around the output shaft of the film peeling motor, the upper film taking mechanism includes a driving cylinder arranged on the upper film support and a vacuum suction cup arranged on the piston end of the driving cylinder, and the upper film taking mechanism is used for placing the upper film material of the material roll on the large plate carrier.

[0021] Furthermore, it also includes a detection device, which includes a small-plate CCD visual detection module and a large-plate CCD visual detection module, the small-plate CCD visual detection module is located on one side of the small-plate module, and the large-plate CCD visual detection module is located on one side of the large-plate module.

[0022] The technical solution of the present invention has the following advantages:

[0023] 1. The ICR switch assembly equipment of the present application is provided with a feeding device, an assembly device and a sub-feeding assembly device. The sub-feeding assembly device pre-feeds and assembles the swing arm and the lens. At the same time, the feeding device feeds the lower cover onto the large indexing plate of the assembly device, and places the assembled swing arm and the lens on the lower cover. Then, the large indexing plate rotates, and the upper cover feeding module, the upper cover riveting module, and the film pasting module sequentially assemble the upper cover, pre-press riveting, and film pasting the material on the large indexing plate. Finally, the ICR switch is pasted with the lower film before discharging. The whole process does not require manual assembly, which effectively improves the installation efficiency. At the same time, it is not easy for the material to be dirty during the assembly process, which effectively improves the yield rate, thereby improving the problems of low efficiency and high output of defective products in the manual assembly method used in the related technology;

[0024] 2. During the assembly of the ICR switch, if the rocker arm and the lens are directly stacked, the rocker arm and the lens are likely to fall off in the subsequent process. The ICR switch assembly equipment of the present application is provided with a transfer assembly device for assembling the rocker arm and the lens. The transfer assembly device is used to push the lens to assemble it on the rocker arm, so that the lens is limited on the rocker arm. In the subsequent assembly process, the lens and the rocker arm are not easy to fall off, thereby increasing the installation stability of the ICR switch assembly equipment.

[0025] 3. The ICR switch assembly equipment of the present application can accurately assemble the various components of the ICR switch, and the matching between the various device modules is high in precision and compact in structure, which is convenient for production and assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 This is a schematic diagram of the structure of the ICR switch assembly equipment for this application;

[0028] Figure 2 This is a schematic diagram of the structure of the feeding device in the ICR switch assembly equipment of this application;

[0029] Figure 3 for Figure 2 A partial enlarged schematic diagram of part A;

[0030] Figure 4 It is a schematic diagram of the coordination between the feeding device and the large plate module;

[0031] Figure 5 It is a structural schematic diagram of the lower cover transfer mechanism;

[0032] Figure 6 It is a structural schematic diagram of the feeding assembly device;

[0033] Figure 7 for Figure 6 A partial enlarged schematic diagram of part B;

[0034] Figure 8 It is a schematic diagram of the structure of the lens loading module and the assembly transfer module;

[0035] Fig. 9 for Figure 8 A partial enlarged schematic diagram of part C in the middle;

[0036] Fig.10 It is a schematic diagram of the structure of the assembled transfer module;

[0037] Fig.11 for Fig.10 A partial enlarged schematic diagram of part D in the middle;

[0038] Fig.12 It is a structural schematic diagram of the upper cover feeding module;

[0039] Fig.13 for Fig.12 A partial enlarged schematic diagram of part E in the middle;

[0040] Fig.14 It is a structural schematic diagram of the upper cover riveting module;

[0041] Fig.15 for Fig.14 A partial enlarged schematic diagram of part F in the middle;

[0042] Fig.16 It is a structural schematic diagram of the preloading mechanism;

[0043] Fig.17 is a structural schematic diagram of a buckling mechanism;

[0044] Fig.18 It is a schematic diagram of the structure of the membrane module;

[0045] Fig.19 It is a structural schematic diagram of the discharging module;

[0046] Fig. 20 It is a structural schematic diagram of the lower film pasting mechanism;

[0047] Fig.21 It is a structural schematic diagram of the material taking component.

[0048] Description of reference numerals:

[0049] 1. Base;

[0050] 2. Loading device; 21. Lower cover loading module; 211. Conveying mechanism; 2111. Limiting strip; 212. Material distribution mechanism; 2121. Material distribution guide rail; 2122. Material distribution guide slide; 2123. Material distribution suction cup group; 2124. Material distribution first cylinder; 2125. Material distribution second cylinder; 213. Lower cover transfer mechanism; 2131. Transfer guide rail; 2132. Transfer guide slide; 2133. Transfer pneumatic finger group; 21331. Front pneumatic finger; 21332. Rear pneumatic finger; 2134. Transfer transfer table;

[0051] 3. Assembly device; 31. Large plate module; 311. Large indexing plate; 312. Large plate carrier; 3121. Large plate limit block; 32. Upper cover loading module; 321. Upper cover Y-axis mechanism; 322. Upper cover tray; 323. Upper cover X-axis mechanism; 324. Upper cover removal mechanism; 3241. Upper cover suction cup group; 3242. Upper cover transfer table; 32421. Upper cover transfer slider; 3243. Upper cover transfer assembly; 32431. Upper cover transfer suction cup group; 33. Upper cover riveting module; 331. Pre-pressing mechanism; 3311. Pre-pressing support seat; 3312. Pre-pressing head; 332. Snap-fit ​​mechanism; 3321. Snap-fit ​​support seat; 3322. Snap-fit ​​support plate; 3323. Snap-fit ​​head;

[0052] 33231, snap-fit ​​claw; 34, film attaching module; 341, film attaching bracket; 342, film stripping motor; 343, film taking mechanism;

[0053] 3431. Take the upper film guide rail; 3432. Take the upper film guide slide; 3433. Take the first upper film cylinder; 3434. Take the upper film suction cup assembly;

[0054] 3435, take the second cylinder of the upper film; 35, discharging module; 351, discharging mechanism; 3511, discharging platform; 3512, take the material assembly; 35121, take the material guide rail; 35122, take the material guide slide; 35123, take the material motor screw assembly; 35124, take the material cylinder; 35125, take the material pneumatic finger group; 352, stick the lower film mechanism; 3521, lower film bracket; 3522, peel the film motor; 3523, take the film assembly; 35231, take the film guide rail; 35232, take the film guide slide; 35233, take the first cylinder of the film; 35234, take the film suction cup group; 35235, take the second cylinder of the film;

[0055] 4. Feeding assembly device; 41. small plate module; 411. small indexing plate; 412. small plate carrier; 4121. small plate limit block; 4122. guide rod groove; 42. swing rod feeding module; 421. swing rod Y-axis mechanism; 4211. swing rod Y-axis guide rail;

[0056] 4212, rocker Y-axis guide slide; 422, rocker tray; 423, rocker X-axis mechanism; 4231, rocker X-axis guide rail;

[0057] 4232, swing rod X-axis guide slide seat; 424, swing rod removal mechanism; 4241, swing rod pneumatic finger group; 43, lens loading module;

[0058] 431, lens Y-axis mechanism; 432, lens material tray; 433, lens X-axis mechanism; 434, lens taking mechanism; 4341, lens suction cup group; 4342, lens turntable; 43421, lens transfer slider; 4343, lens transfer assembly; 43431, lens transfer suction cup group; 44, assembly transfer module; 441, guide rod mechanism; 4411, turntable; 4412, guide rod member; 442, assembly transfer mechanism;

[0059] 5. Detection device; 51. Small plate CCD visual detection module; 52. Large plate CCD visual detection module. DETAILED DESCRIPTION

[0060] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0061] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0062] Reference Figure 1The ICR switch assembly device includes a base 1, and the base 1 is equipped with a feeding device 2, a final assembly device 3, and a sub-feeding assembly device 4. The feeding device 2 is used to transfer the lower cover material to the final assembly device 3, the sub-feeding assembly device 4 is used to pre-assemble the lens material and the swing arm material, and the final assembly device 3 is used to install each material on the lower cover material.

[0063] Reference Figure 2 and Figure 3 Specifically, the feeding device 2 includes a lower cover feeding module 21, and the lower cover feeding module 21 includes a conveying mechanism 211, a material dividing mechanism 212, and a lower cover transfer mechanism 213. The conveying mechanism 211 includes a conveying guide rail, which is fixedly arranged on the base 1. The conveying guide rail includes two limit bars 2111 for limiting the position of the lower cover material, one of which presses one end of the lower cover material, and the other end of the lower cover material abuts against the other limit bar 2111 to achieve the limit. The conveying guide rail has a feeding end and a discharging end. The lower cover material is fed from the feeding end and discharged from the discharging end.

[0064] During transportation, the lower cover material will be fed from the feeding end all the time, and the lower cover material fed from the feeding end will push the lower cover material fed in front, so that the lower cover material fed in front moves to the discharge end. Since the lower cover material is limited between the two limit bars 2111, the lower cover material will move to the discharge end along the length direction of the limit bars 2111. It should be noted that the lower cover material fed has been equipped with an iron core and a conductor.

[0065] The material separation mechanism 212 is used to separate the lower cover materials at the discharge end of the conveying guide rail, so as to facilitate the grabbing and transfer of the lower cover transfer mechanism 213. Specifically, the material separation mechanism 212 includes a material separation guide rail 2121 arranged on the base 1, a material separation guide slide seat 2122 slidably arranged on the material separation guide rail 2121, a material separation suction cup group 2123 slidably arranged on the material separation guide slide seat 2122, a material separation first cylinder 2124 and a material separation second cylinder 2125. The first material dividing cylinder 2124 is used to drive the material dividing guide slide 2122 to slide on the material dividing guide rail 2121, and the second material dividing cylinder 2125 is used to drive the material dividing suction cup group 2123 to move along the vertical direction on the material dividing guide slide 2122. The material dividing suction cup group 2123 includes two material dividing vacuum suction cups, one of which is fixed, and the other is installed on the cylinder. The operation of the cylinder can adjust the distance between the material dividing vacuum suction cup and the fixed material dividing vacuum suction cup.

[0066] During material distribution, driven by the first material distribution cylinder, the material distribution guide slide 2122 moves to the loading end, at which time the material distribution suction cup group 2123 will be above the lower cover material at the unloading end, and then the second material distribution cylinder starts to drive the material distribution suction cup group 2123 to descend along the material distribution guide slide 2122 close to the lower cover material, and then the material distribution vacuum suction cup works to absorb the lower cover material, and the second material distribution cylinder starts again to lift the material distribution suction cup group 2123, and the material distribution guide slide 2122 moves to the other end of the material distribution guide rail 2121, and the material distribution suction cup group 2123 descends to put down the lower cover material, so that it can be taken by the lower cover transfer mechanism 213.

[0067] Reference Figure 4 and Figure 5 The lower cover transfer mechanism 213 is used to transfer the lower cover material put down by the material distribution suction cup group 2123 to the final assembly device 3. Specifically, the lower cover transfer mechanism 213 includes a transfer guide rail 2131 arranged on the base 1, a transfer guide slide 2132 slidably arranged on the transfer guide rail 2131, a transfer pneumatic finger group 2133 slidably arranged on the transfer guide slide 2132, a cylinder for driving the transfer guide slide 2132 and the transfer pneumatic finger group 2133, and a transfer transfer table 2134. One end of the transfer guide rail 2131 in the length direction is close to the loading device 2, and the other end of the transfer guide rail 2131 in the length direction is close to the final assembly device 3. The transfer guide slide 2132 moves along the transfer guide rail 2131 under the drive of the cylinder so as to approach the material distribution mechanism 212 or the final assembly device 3, and the transfer pneumatic finger group 2133 moves in the vertical direction along the transfer guide slide 2132 under the drive of the cylinder so as to pick up and place the lower cover material.

[0068] The transfer pneumatic finger group 2133 is divided into two groups of front pneumatic fingers 21331 with a certain distance between them and two groups of rear pneumatic fingers 21332 with a certain distance between them. The two groups of front pneumatic fingers 21331 are close to the material distribution mechanism 212, and each group of pneumatic fingers includes a pneumatic finger for clamping the lower cover material and a pneumatic finger for clamping the wire. The two groups of rear pneumatic fingers 21332 are close to the assembly device 3, and each group of rear pneumatic fingers 21332 includes a pneumatic finger for clamping the lower cover material and a pneumatic finger for clamping the wire. The distance between the two groups of front pneumatic fingers 21331 and the distance between the two groups of rear pneumatic fingers 21332 are the same as the distance between the two material distribution vacuum suction cups adjusted by the cylinder, so that the lower cover material placed by the two material distribution vacuum suction cups can be accurately picked up. The transfer transfer table 2134 is located in the middle of the transfer guide rail 2131, and a groove for limiting the position of the lower cover material is provided on the transfer transfer table 2134. When the front pneumatic finger 21331 is located above the material under the material distribution mechanism 212, the rear pneumatic finger 21332 will be located above the groove of the transfer turntable 2134. When the front pneumatic finger 21331 moves to the top of the groove of the transfer turntable 2134, the rear pneumatic finger 21332 will be located above the final assembly device 3.

[0069] When transferring, the transfer rail 2131 seat moves to one end close to the material distribution mechanism 212, and the transfer pneumatic finger group 2133 descends. At this time, the front pneumatic finger 21331 is located above the lower cover material of the material distribution mechanism 212 to clamp the lower cover material, and the rear pneumatic finger 21332 will be located above the groove of the transfer transfer table 2134 to take the lower cover material placed in the groove of the transfer transfer table 2134, and then the transfer pneumatic finger group 2133 rises. Then the transfer rail 2131 seat moves to one end close to the final assembly device 3, and the transfer pneumatic finger group 2133 descends. At this time, the front pneumatic finger 21331 is located in the groove of the transfer transfer table 2134, and the two front pneumatic fingers 21331 put the lower cover material into the groove of the transfer transfer table 2134, and the rear pneumatic finger 21332 is located in the final assembly device 3, and the two rear pneumatic fingers 21332 put the lower cover material onto the final assembly device 3.

[0070] Replay Figure 1 and Figure 2 After receiving the lower cover material transferred by the lower cover transfer mechanism 213, the final assembly device 3 assembles the lower cover material. The final assembly device 3 includes a large plate module 31, a paddle assembly module, an upper cover loading module 32, an upper cover riveting module 33, a film pasting module 34 and a discharging module 35 installed on the base 1. The paddle assembly module, the upper cover loading module 32, the upper cover riveting module 33, the film pasting module 34 and the discharging module 35 are arranged along the circumference of the large plate module 31.

[0071] Specifically, the large disk module 31 includes a large indexing disk 311 installed on the base 1 and a large disk driving mechanism for driving the large indexing disk 311 to rotate. The large indexing disk 311 is provided with a plurality of large disk carriers 312 for placing materials, and the plurality of large disk carriers 312 are evenly arranged along the circumference of the edge of the large indexing disk 311. In this embodiment, the large indexing disk 311 is an eight-indexing disk, and the large indexing disk 311 has eight large disk carriers 312. In order to limit the position of the material, the large disk carrier 312 is provided with a strong magnet for adsorbing the lower cover material and a large disk limit block 3121 for limiting the position of the wire in the lower cover material. The large disk driving mechanism is a cam divider, which can be purchased and will not be described in detail. The large indexing disk 311 rotates under the drive of the large disk driving mechanism, so that each large disk carrier 312 rotates to the bottom of each module, and each module assembles the material on the large disk carrier 312.

[0072] Since the lens material and the swing rod material in the ICR switcher are assembled by rotation to achieve limited fit, if the lens material and the swing rod material are directly stacked on the lower cover material, the lens material and the swing rod material will separate and fall off in the subsequent process, resulting in defective products. Therefore, before the assembly device 3 is assembled, the lens material and the swing rod material need to be pre-rotated and assembled to achieve limited fit, and the switcher assembly equipment uses the feeding assembly device 4 to pre-assemble the lens material and the swing rod material.

[0073] Reference Figure 6 and Figure 7 Specifically, the sub-loading assembly device 4 is located at one side of the large tray module 31, and the sub-loading assembly device 4 is located at the next station of the loading device 2. The sub-loading assembly device 4 includes a small tray module 41, a swing rod loading module 42, a lens loading module 43 and an assembly transfer module 44. The swing rod loading module 42 and the lens loading module 43 are arranged along the circumference of the small tray module 41. The assembly transfer module 44 is used to assemble the materials on the small tray module 41 and transfer them to the large tray module 31.

[0074] More specifically, the small disk module 41 includes a small indexing disk 411 mounted on the base 1 and a small disk driving mechanism for driving the small indexing disk 411 to rotate. The small indexing disk 411 is provided with a plurality of small disk carriers 412, which are evenly arranged along the circumference of the edge of the small indexing disk 411. In this embodiment, the small indexing disk 411 is a four-indexing disk, and the small indexing disk 411 has four small disk carriers 412. In order to limit the position of the material, the small disk carrier 412 is provided with a positioning pin for installing a swing rod and a small disk limit block 4121 for limiting the rotation angle of the lens.

[0075] The rocker arm loading module 42 is used to load the rocker arm materials. The rocker arm loading module 42 includes a rocker arm Y-axis mechanism 421 installed on the base 1, a rocker arm tray 422 installed on the rocker arm Y-axis, a rocker arm X-axis mechanism 423 installed on the base 1, and a rocker arm taking mechanism 424 installed on the rocker arm X-axis mechanism 423.

[0076] The swing bar Y-axis mechanism 421 includes a swing bar Y-axis guide rail 4211 arranged on the base 1, a swing bar Y-axis guide slide seat 4212 slidably arranged on the swing bar Y-axis guide rail 4211, and a motor screw assembly for driving the swing bar Y-axis guide slide seat 4212. Driven by the motor screw assembly, the swing bar Y-axis guide slide seat 4212 reciprocates on the swing bar Y-axis guide rail 4211, and the swing bar tray 422 is installed on the swing bar Y-axis guide slide seat 4212 and reciprocates on the swing bar Y-axis guide rail 4211 along with the swing bar Y-axis guide slide seat 4212. The swing bar tray 422 has a plurality of material grids, and a plurality of swing bar materials are placed in the material grids of the swing bar tray 422.

[0077] The swing bar X-axis mechanism 423 includes a swing bar X-axis guide rail 4231 disposed on the base 1, a swing bar X-axis guide slide seat 4232 slidably disposed on the swing bar X-axis guide rail 4231, and a motor screw assembly for driving the swing bar X-axis guide slide seat 4232. The swing bar X-axis guide rail 4231 is located above the swing bar Y-axis guide rail 4211, and the swing bar X-axis guide slide seat 4232 reciprocates on the swing bar X-axis guide rail 4231 under the drive of the motor screw assembly.

[0078] The rocker arm mechanism 424 includes a rocker arm pneumatic finger group 4241 and a driving cylinder slidably arranged on the rocker arm X-axis guide slide 4232. Driven by the driving cylinder, the rocker arm pneumatic finger group 4241 can move in the vertical direction along the rocker arm X-axis guide slide 4232 to move closer to or away from the rocker arm material, thereby transferring the rocker arm material to the small plate carrier 412.

[0079] When taking the swing rod material, the swing rod X-axis mechanism 423 first drives the swing rod tray 422 to move in the X-axis direction close to the swing rod Y-axis mechanism 421, so that the material grid of the swing rod tray 422 containing the swing rod material is located below the swing rod Y-axis mechanism 421. Then the swing rod Y-axis mechanism 421 drives the swing rod taking mechanism 424 to move, so that the swing rod taking mechanism 424 is located above the swing rod material grid, and then the swing rod pneumatic finger group 4241 moves under the drive of the driving cylinder, and the pneumatic finger group clamps the swing rod material and then rises. The swing rod Y-axis mechanism 421 continues to drive the swing rod taking mechanism 424 to move to the small plate carrier 412 of the small indexing plate 411, and the swing rod pneumatic finger group 4241 puts down the swing rod material, and the swing rod material is inserted into the positioning pin of the small plate carrier 412 for limiting and is rotated to the lens loading module 43 with the rotation of the small plate carrier 412 to install the lens material.

[0080] Reference Figure 8 and Fig. 9 The lens loading module 43 is used to load lenses. Its structure and working process are similar to those of the swing arm loading module 42. The lens loading module 43 includes a lens material tray 432 installed on the lens Y-axis mechanism 431, a lens X-axis mechanism 433, and a lens taking mechanism 434 installed on the lens X-axis mechanism 433. The lens material tray 432 reciprocates on the lens Y-axis mechanism 431. A plurality of lens materials are placed in the lens material tray 432. The lens taking mechanism 434 reciprocates on the lens X-axis mechanism 433. The lens taking mechanism 434 is used to move the lens materials in the lens material tray 432 to the small tray carrier 412.

[0081] Specifically, the lens Y-axis mechanism 431 includes a lens Y-axis guide rail arranged on the base 1, a lens Y-axis guide slide seat slidably arranged on the lens Y-axis guide rail, and a motor screw assembly for driving the lens Y-axis guide slide seat. Driven by the motor screw assembly, the lens Y-axis guide slide seat reciprocates on the lens Y-axis guide rail, and the lens material tray 432 is installed on the lens Y-axis guide slide seat and reciprocates on the lens Y-axis guide rail along with the lens Y-axis guide slide seat. The lens material tray 432 has a plurality of material grids, and a plurality of lens materials are placed in the material grids of the lens material tray 432.

[0082] The lens X-axis mechanism 433 includes a lens X-axis guide rail disposed on the base 1, a lens X-axis guide slide seat slidably disposed on the lens X-axis guide rail, and a motor screw assembly for driving the lens X-axis guide slide seat. The lens X-axis guide rail is located above the lens Y-axis guide rail, and the lens X-axis guide slide seat reciprocates on the lens X-axis guide rail under the drive of the motor screw assembly.

[0083] The lens taking mechanism 434 includes a lens suction cup assembly 4341 slidably arranged on the lens X-axis guide slide seat, a driving cylinder for driving the lens suction cup assembly 4341, a lens turntable 4342, and a lens transfer assembly 4343. The lens suction cup assembly 4341 includes a vacuum suction cup. Driven by the driving cylinder, the lens suction cup assembly 4341 can move in the vertical direction along the lens X-axis guide slide seat to achieve closeness or distance from the lens material, so as to absorb the lens material and then transfer it to the lens turntable 4342.

[0084] The lens transfer table 4342 is located between the lens tray and the large tray module 31. A lens transfer slider 43421 and a driving cylinder for driving the transfer slider are slidably arranged on the lens transfer table 4342. The lens transfer slider 43421 is installed on the piston end of the driving cylinder. The transfer slider can be moved on the lens transfer table 4342 under the drive of the driving cylinder so as to approach the lens suction cup group 4341 or the lens transfer assembly 4343. The lens transfer slider 43421 is provided with a groove for placing the lens material, and the shape of the groove is adapted to the shape of the lens material. The lens transfer assembly 4343 includes a lens transfer guide rail 2131 arranged on the base 1, a lens transfer suction cup group 43431 slidably arranged on the lens transfer guide rail 2131, and a driving cylinder for driving the lens transfer suction cup group 43431. The lens transfer guide rail 2131 is parallel to the lens X-axis guide rail, one end of the lens transfer guide rail 2131 is located above the lens turntable 4342, and the other end of the lens transfer guide rail 2131 is located above the large plate carrier 312. Driven by the driving cylinder, the lens transfer suction cup group 43431 moves at both ends of the lens transfer guide rail 2131 to approach the lens turntable 4342 or the large plate carrier 312.

[0085] When loading the lenses, the lens Y-axis mechanism 431 moves to move the material grid with the lens materials on the lens tray to the bottom of the lens suction cup group 4341, and then the lens X-axis mechanism 433 drives the lens suction cup group 4341 to move above the lens materials. Driven by the driving cylinder, the lens suction cup group 4341 approaches the lens materials for adsorption and then rises. The lens X-axis mechanism 433 drives the lens suction cup group 4341 to the top of the lens transfer table 4342. At this time, the lens transfer slider 43421 is located at one end of the lens suction cup group 4341. The lens suction cup group 4341 places the adsorbed lens materials in the groove of the lens transfer slider 43421. The lens transfer slider 43421 drives the lens materials to move close to the lens transfer assembly 4343. The lens transfer assembly 4343 drives the lens transfer suction cup group 43431 to adsorb the lens materials in the lens transfer slider 43421 and transfer them to the swing rod, and then moves with the small plate carrier 412 to the assembly transfer module 44 for assembly.

[0086] Reference Fig.10 and Fig.11The assembly transfer module 44 is used to assemble the lens material and the swing rod material. Specifically, the assembly transfer module 44 is located between the large indexing plate 311 and the small indexing plate 411. The assembly transfer module 44 includes a guide rod mechanism 441 and an assembly transfer mechanism 442 installed on the base 1. The guide rod mechanism 441 includes a turntable 4411 rotatably arranged on the base 1. A guide rod member 4412 is fixedly arranged on the turntable 4411. When the turntable 4411 rotates, the guide rod member 4412 on the turntable 4411 is driven to rotate. At the same time, a guide rod groove 4122 cooperating with the guide rod member 4412 is provided on the small plate carrier 412, and the guide rod groove 4122 has an arc, and the guide rod groove 4122 has an entry end and an end. When the lens material is loaded onto the small plate carrier 412 by the lens loading module 43, the lens material is located at the entry end, and the small plate limit block 4121 is located at the end of the guide rod groove 4122. When the turntable 4411 rotates, the guide rod member 4412 on the turntable 4411 enters from the entry end of the guide rod groove 4122 and contacts the lens material, and then pushes the lens material to move along the guide rod groove 4122 to the end. When the lens material is pushed to the end of the guide rod groove 4122, the lens material will abut against the small plate limit block 4121, thereby assembling the swing rod material and the lens material, and the assembled swing rod material and lens material are not easy to fall off. The assembly transfer mechanism 442 includes a guide rail and pneumatic clamping fingers arranged on the guide rail. The assembly transfer mechanism 442 transfers the assembled rocker rod material and lens material to the lower cover material installed on the large plate carrier 312, and cooperates with subsequent modules to continue assembly.

[0087] Reference Fig.12 and Fig.13 When the lower cover material with the swing rod material and the lens material installed moves to the upper cover loading module 32, the upper cover loading module 32 loads the upper cover material. The upper cover loading module 32 includes an upper cover Y-axis mechanism 321 installed on the base 1, an upper cover tray 322 installed on the upper cover Y-axis mechanism 321, an upper cover X-axis mechanism 323, and an upper cover removal mechanism 324 installed on the upper cover X-axis mechanism 323. A plurality of upper cover materials are placed in the upper cover tray 322. The upper cover removal mechanism 324 is used to transfer the upper cover materials in the upper cover tray 322 to the large plate carrier 312.

[0088] Specifically, the upper cover Y-axis mechanism 321 includes an upper cover Y-axis guide rail arranged on the base 1, an upper cover Y-axis guide slide seat slidably arranged on the upper cover Y-axis guide rail, and a motor screw assembly for driving the upper cover Y-axis guide slide seat. Driven by the motor screw assembly, the upper cover Y-axis guide slide seat reciprocates on the upper cover Y-axis guide rail, and the upper cover tray 322 is installed on the upper cover Y-axis guide slide seat and reciprocates on the upper cover Y-axis guide rail with the upper cover Y-axis guide slide seat. The upper cover tray 322 has a plurality of material grids, and a plurality of upper cover materials are placed in the material grids of the upper cover tray 322.

[0089] The upper cover X-axis mechanism 323 includes an upper cover X-axis guide rail arranged on the base 1, an upper cover X-axis guide slide seat slidably arranged on the upper cover X-axis guide rail, and a motor screw assembly for driving the upper cover X-axis guide slide seat. The upper cover X-axis guide rail is located above the upper cover Y-axis guide rail, and the upper cover X-axis guide slide seat reciprocates on the upper cover X-axis guide rail under the drive of the motor screw assembly.

[0090] The upper cover removal mechanism 324 includes an upper cover suction cup group 3241 slidably arranged on the upper cover X-axis guide slide, a driving cylinder for driving the upper cover suction cup group 3241, an upper cover transfer table 3242, and an upper cover transfer assembly 3243. The upper cover suction cup group 3241 includes a vacuum suction cup. Driven by the driving cylinder, the upper cover suction cup group 3241 can move in the vertical direction along the upper cover X-axis guide slide to achieve approaching or moving away from the upper cover material, thereby adsorbing the upper cover material and then transferring it to the upper cover transfer table 3242.

[0091] The upper cover transfer platform 3242 is located between the upper cover tray 322 and the large disk module 31. A upper cover transfer slider 32421 and a driving cylinder for driving the transfer slider are slidably arranged on the upper cover transfer platform 3242. The upper cover transfer slider 32421 is installed on the piston end of the driving cylinder. The transfer slider can be moved on the upper cover transfer platform 3242 under the drive of the driving cylinder so as to approach the upper cover suction cup group 3241 or the upper cover transfer component 3243. The upper cover transfer slider 32421 is provided with a groove for placing the upper cover material, and the shape of the groove is adapted to the shape of the upper cover material. The upper cover transfer component 3243 includes an upper cover transfer guide rail 2131 arranged on the base 1, an upper cover transfer suction cup group 32431 slidably arranged on the upper cover transfer guide rail 2131, and a driving cylinder for driving the upper cover transfer suction cup group 32431. The upper cover transfer guide rail 2131 is parallel to the upper cover X-axis guide rail, one end of the upper cover transfer guide rail 2131 is located above the upper cover transfer table 3242, and the other end of the upper cover transfer guide rail 2131 is located above the large plate carrier 312. Driven by the driving cylinder, the upper cover transfer suction cup group 32431 moves at both ends of the upper cover transfer guide rail 2131 to approach the upper cover transfer table 3242 or the large plate carrier 312.

[0092] When the upper cover is loaded, the upper cover Y-axis mechanism 321 moves the material grid on the upper cover tray 322 where the upper cover material is placed to the bottom of the upper cover suction cup group 3241, and then the upper cover X-axis mechanism 323 drives the upper cover suction cup group 3241 to move to the top of the upper cover material. Driven by the driving cylinder, the upper cover suction cup group 3241 approaches the upper cover material for adsorption and then rises, and the upper cover X-axis mechanism 323 drives the upper cover suction cup group 3241 to the top of the upper cover transfer table 3242. At this time, the upper cover transfer slider 32421 is located at the upper cover suction cup group 3241. At one end, the upper cover suction cup group 3241 places the adsorbed upper cover material in the groove of the upper cover transfer slider 32421, and the upper cover transfer slider 32421 drives the upper cover material to move close to the upper cover transfer component 3243. The upper cover transfer component 3243 drives the upper cover transfer suction cup group 32431 to adsorb the upper cover material in the upper cover transfer slider 32421 and then transfer it to the lower cover material on the large plate carrier 312 where the rocker material and the lens material have been installed, and moves with the large plate carrier 312 to the upper cover riveting module 33 for pre-pressing and buckling.

[0093] Reference Fig.14 and Fig.15 Since the upper cover material and the lower cover material are installed by buckling, that is, the lower cover material has a limiting protrusion, and the upper cover material has a buckling ring corresponding to the limiting protrusion, it is necessary to buckle the buckling ring of the upper cover on the limiting protrusion of the lower cover material for installation. The upper cover riveting module 33 includes a pre-pressing mechanism 331 provided on the base 1 for pre-pressing the upper cover material and a buckling mechanism 332 for buckling the upper cover material on the lower cover material.

[0094] Reference Fig.16 Specifically, the pre-pressing mechanism 331 includes a pre-pressing support seat 3311 arranged on the base 1, a pre-pressing head 3312 slidably arranged on the pre-pressing support seat 3311, and a snap-fitting cylinder for driving the pre-pressing head 3312. The pre-pressing head 3312 is installed at the piston end of the snap-fitting cylinder. The pre-pressing head 3312 faces the edge of the large indexing plate 311 to pre-press the large plate carrier 312. The pre-pressing head 3312 can move in the vertical direction along the pre-pressing support seat 3311 to approach or move away from the large plate carrier 312. When the large plate carrier 312 on which the lower cover material, the swing rod material, the lens material and the upper cover material are installed rotates to the bottom of the pre-pressing head 3312, the pre-pressing cylinder starts to drive the pre-pressing head 3312 to descend, and the descending pre-pressing head 3312 contacts the upper cover material and maintains it, thereby pre-positioning the upper cover material on the lower cover material, so that the subsequent snap-fitting mechanism 332 snaps the upper cover material.

[0095] Reference Fig.17The snap-fit ​​mechanism 332 includes a snap-fit ​​support seat 3321 disposed on the base 1, a snap-fit ​​support plate 3322 slidably disposed on the snap-fit ​​support seat 3321, a snap-fit ​​first cylinder for driving the snap-fit ​​support plate 3322, a second snap-fit ​​cylinder mounted on the snap-fit ​​support plate 3322, and a snap-fit ​​head 3323, wherein the snap-fit ​​head 3323 is mounted on the piston end of the second snap-fit ​​cylinder. The snap-fit ​​head 3323 has a snap-fit ​​claw 33231 on one side away from the piston end of the second snap-fit ​​cylinder, a clearance groove is provided in the middle of the pre-pressing head 3312, and the snap-fit ​​claw 33231 is located on both sides of the clearance groove to avoid interference with the pre-pressing head 3312, and the snap-fit ​​claw 33231 faces the large plate carrier 312. When fastening, the first fastening cylinder is used to drive the fastening support plate 3322 to move a large stroke, and the second fastening cylinder is used to drive the fastening head 3323 to move accurately in a small range, so that the fastening claw 33231 fastens the fastening ring of the upper cover on the limiting protrusion of the lower cover to complete the installation.

[0096] During riveting, the large plate carrier 312 drives the lower cover material installed with the upper cover material, the lens material and the swing rod material to move to the bottom of the pre-pressing head 3312, and the pre-pressing cylinder starts to drive the pre-pressing head 3312 to descend, and the pre-pressing head 3312 contacts the upper cover material and abuts the upper cover material against the lower cover and holds it. Then, the first cylinder is engaged to start driving the snapping support plate 3322 to drive the snapping head 3323 to descend, and then the second cylinder is engaged to drive the snapping head 3323 to descend, so that the snapping claw 33231 of the snapping head 3323 contacts the snapping ring of the upper cover material and snaps the snapping ring to the limiting protrusion of the lower cover material to complete the installation of the upper cover. It should be noted that, since the pre-pressing head 3312 is kept in a downward pressing state during riveting, the snapping head 3323 will not interfere with the pre-pressing head 3312 during the downward pressing and snapping process.

[0097] Reference Fig.18 After the upper cover is installed, it is necessary to attach the upper film and the lower film to the upper cover and the lower cover to protect the filter of the lens material. The ICR switch assembly equipment attaches the upper cover to the upper cover by setting a film attaching module 34. Specifically, the film attaching module 34 includes an upper film support 341, a film stripping motor 342 and an upper film taking mechanism 343 arranged on the base 1. A material roll is rotatably arranged on the upper film support 341, and the upper film material is attached to the material roll. A through hole is opened at the bottom of the upper film support 341, and the output shaft of the film stripping motor is passed through the through hole at the bottom of the upper film support 341. At the same time, a number of material rollers for limiting the position of the material roll are rotatably arranged on the upper film support 341. One end of the material roll passes through the material roller and is wound with the output shaft of the film stripping motor 342. When the output shaft of the film stripping motor rotates, it can drive the material roll to rotate, thereby bringing out the upper film material.

[0098] The film taking mechanism 343 includes a film taking guide rail 3431 installed on the film support 341, a film taking guide slide 3432 slidably arranged on the film taking guide rail 3431, a film taking first cylinder 3433 for driving the film taking guide slide 3432, a film taking suction cup group 3434 slidably arranged on the film taking guide slide 3432, and a film taking second cylinder 3435 for driving the film taking suction cup group 3434. The film taking guide slide 3432 is installed at the piston end of the film taking first cylinder 3433. Under the drive of the film taking first cylinder 3433, the film taking guide slide 3432 can move on the film taking guide rail 3431 toward the film support 341 or the large plate carrier 312. The film taking suction cup group 3434 is installed on the piston end of the second film taking cylinder 3435. The film taking suction cup group 3434 includes two vacuum suction cups. Driven by the second film taking cylinder 3435, the film taking suction cup group 3434 moves vertically on the film taking guide slide 3432 to approach or move away from the bracket to absorb the film material.

[0099] When the film is affixed, the film stripping motor rotates to drive the material roll to unload, and the material roll with the upper film material moves to the bottom of the upper film taking mechanism 343, and the first film taking cylinder 3433 starts to drive the upper film taking guide slide 3432 to move above the upper film material, and the second film taking cylinder 3435 starts to drive the upper film taking suction cup group 3434 to descend to adsorb the upper film material and then rise, and the first film taking cylinder 3433 starts again to drive the upper film taking guide slide 3432 to move above the large plate carrier 312, and the second film taking cylinder 3435 drives the upper film taking suction cup group 3434 to descend again, and the upper film taking suction cup group 3434 puts down the upper film material above the upper cover material to stick the upper film material to the upper cover material.

[0100] Reference Figures 19 to 21 The discharging module 35 is used to perform lower film lamination and discharging of the ICR switch, and the discharging module 35 includes a lower film lamination mechanism 352 and a discharging mechanism 351. The discharging mechanism 351 is used to absorb and transfer the ICR switch on the large plate carrier 312, and the lower film lamination mechanism 352 is used to perform lower film lamination of the lower cover material of the ICR switch during the transfer process of the ICR switch.

[0101] Specifically, the discharging mechanism 351 includes a discharging platform 3511 and a material picking assembly 3512 arranged on the base 1, and a blister box for placing an ICR switch is placed on the discharging platform 3511. The material picking assembly 3512 includes a material picking guide rail 35121 arranged on the base 1, a material picking guide slide 35122 slidably arranged on the material picking guide rail 35121, a material picking motor lead screw assembly 35123 for driving the material picking guide slide 35122, a material picking cylinder 35124 installed on the material picking guide slide 35122, and a material picking pneumatic finger group 35125 installed on the material picking cylinder 35124. One end of the material picking guide rail 35121 is located above the large indexing plate 311, and the other end of the material picking guide rail 35121 is located above the material discharging platform 3511. Driven by the material picking motor lead screw assembly 35123, the material picking guide slide 35122 moves toward the large indexing plate 311 or the material discharging platform 3511. The material picking pneumatic finger group 35125 is installed on the piston end of the material picking cylinder 35124, and the piston end of the material picking cylinder 35124 is vertically downward. Driven by the material picking cylinder 35124, the material picking pneumatic finger group 35125 moves toward or away from the large plate carrier 312 to absorb the ICR switch on the large plate carrier 312.

[0102] The lower film sticking module includes a lower film support 3521, a film stripping motor 3522 and a film removal assembly 3523 arranged on the base 1. A material roll is rotatably arranged on the support, and the lower film material is attached to the material roll. A through hole is provided above the lower film support 3521, and the through hole of the lower film support 3521 is located at the same height as the material roll. The output shaft of the film stripping motor is passed through the through hole above the lower film support 3521. At the same time, a plurality of material rollers for limiting the position of the material roll are rotatably arranged on the lower film support 3521. One end of the material roll passes through the material roller and is wound with the output shaft of the film stripping motor 3522. When the output shaft of the film stripping motor 3522 rotates, it can drive the material roll to rotate, thereby bringing out the lower film material.

[0103] The film removal assembly 3523 includes a film removal guide rail 35231 installed on the support, a film removal guide slide 35232 slidably arranged on the film removal guide rail 35231, a film removal first cylinder 35233 for driving the film removal guide slide 35232, a film removal suction cup group 35234 slidably arranged on the film removal guide slide 35232, and a film removal second cylinder 35235 for driving the film removal suction cup group 35234. The film removal guide slide 35232 is installed at the piston end of the film removal first cylinder 35233. Under the drive of the film removal first cylinder 35233, the film removal guide slide 35232 can move on the film removal guide rail 35231 toward the direction close to the lower film support 3521 or the large disk carrier 312. The film removal suction cup group 35234 is installed on the piston end of the second film removal cylinder 35235. Unlike the upper film removal mechanism 343, the piston end of the upper film removal cylinder in the upper film removal mechanism 343 is downward, while the piston end of the second film removal cylinder 35235 is upward. The film removal suction cup group 35234 includes two vacuum suction cups. Driven by the second film removal cylinder 35235, the film removal suction cup group 35234 moves vertically on the film removal guide slide 35232 to approach or move away from the bracket to absorb the lower film material.

[0104] When laminating the lower film, the film peeling motor 3522 rotates to drive the material roll to discharge, and the material roll with the lower film material moves to the top of the film removing mechanism, and the first film removing cylinder 35233 starts to drive the film removing guide slide 35232 to move to the top of the lower film material, and the second film removing cylinder 35235 starts to drive the film removing suction cup group 35234 to rise to adsorb the lower film material and then descend, and the first film removing cylinder 35233 starts again to drive the film removing guide slide 35232 to move to the bottom of the material taking starting finger group, and the second film removing cylinder 35235 drives the film removing suction cup group 35234 to rise again, and the film removing suction cup group 35234 sticks the lower film material to the bottom of the lower cover material.

[0105] When discharging, the large plate carrier 312 drives the ICR switch with the upper film to move to the discharging module 35, the material picking motor screw assembly 35123 starts to drive the material picking guide slide 35122 to move to the top of the large plate carrier 312, the material picking cylinder 35124 starts to drive the material picking pneumatic finger group 35125 to descend to clamp the ICR switch with the upper film and then rise, the material picking cylinder 35124 starts to drive the pneumatic finger group to move the ICR switch with the upper film Move to the top of the lower film sticking mechanism 352. After the lower film sticking mechanism 352 has applied the lower film to the lower cover material, the material picking motor screw assembly 35123 starts again to drive the material picking guide slide 35122 to move to the top of the blister box on the discharge platform 3511. The material picking cylinder 35124 starts again to drive the material picking pneumatic finger group 35125 to descend and place the ICR switch in the blister box. When the ICR switch is full in the blister box, the blister box can be taken away for the next process.

[0106] In addition, in order to improve the installation accuracy and yield rate of the ICR switch assembly equipment, the ICR switch assembly equipment further includes a detection device 5. The detection device 5 includes a small-disc CCD visual detection module 51 and a large-disc CCD visual detection module 52, wherein the small-disc CCD visual detection module 51 is located on one side of the small-disc module 41, and the large-disc CCD visual detection module 52 is located on one side of the large-disc module 31.

[0107] Specifically, the small plate CCD visual inspection module 51 includes a small plate lock base plate installed on the base 1, a small plate support rod fixedly connected to the small plate lock base plate, an infrared strip light source installed on the small plate support rod, and a small plate CCD industrial camera. The infrared strip light source is used for fill light, and the small plate CCD industrial camera faces the small plate carrier 412 of the small plate module 41. Under the irradiation of the infrared strip light source, the small plate CCD industrial camera detects the position of the lens material and the swing rod material on the small plate carrier 412. If the position of the lens material and the swing rod material is offset, the small plate CCD industrial camera will sound an alarm to remind. The CCD industrial camera can be purchased, and the specific model can be selected according to the actual needs.

[0108] Similarly, the large plate CCD visual inspection module 52 includes a large plate lock base plate installed on the base 1, a large plate support rod set on the large plate lock base plate, a coaxial light source installed on the large plate support rod, and a large plate CCD industrial camera. The coaxial light source is used for fill light. The large plate CCD industrial camera faces the large plate carrier 312 of the large plate module 31. Under the illumination of the coaxial light source, the large plate CCD industrial camera detects the lower cover material on which the lens material and the swing rod material are installed on the large plate carrier 312. If the position of the lens material and the swing rod material on the lower cover material is offset, the large plate CCD industrial camera will sound an alarm to remind. By setting the detection device 5, the accuracy of the installation process can be effectively monitored, thereby improving the installation accuracy and yield rate of the ICR switch assembly equipment.

[0109] The working principle of the ICR switch assembly equipment of the present invention is that the feeding device 2 feeds the lower cover material to the large indexing plate 311 of the final assembly device 3 and moves with the large indexing plate 311, and the large indexing plate 311 moves to the sub-feeding assembly device 4, and the sub-feeding assembly device 4 pre-assembles the rocker material and the lens material and installs them on the lower cover material. Then the large indexing plate moves to the upper cover feeding module 32, and the upper cover feeding module 32 installs the upper cover material on the lower cover material. The large indexing plate 311 continues to move to the upper cover riveting module 33, and the upper cover riveting module 33 rivets the upper cover material on the lower cover material to fix it. The large indexing plate 311 then moves to the film pasting module 34, and the film pasting module 34 pastes the upper film on the upper cover material. The large indexing plate 311 then moves to the discharging module 35, and the discharging module 35 takes the ICR switch and discharges the material after pasting the lower film.

[0110] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. An ICR switch assembly device, characterized in that: It comprises a base (1), on which a feeding device (2), a general assembly device (3) and a sub-feeding assembly device (4) are installed; The final assembly device (3) comprises a large plate module (31) installed on the base (1), a paddle assembly module, an upper cover loading module (32), an upper cover riveting module (33), a film pasting module (34) and a discharging module (35), wherein the paddle assembly module, the upper cover loading module (32), the upper cover riveting module (33), the film pasting module (34) and the discharging module (35) are arranged along the circumference of the large plate module (31); The loading device (2) comprises a lower cover loading module (21), and the lower cover loading module (21) is used to load the lower cover onto the large plate module (31); The divided loading assembly device (4) is located on one side of the large tray module (31), and comprises a small tray module (41), a swing rod loading module (42), a lens loading module (43) and an assembly transfer module (44). The swing rod loading module (42) and the lens loading module (43) are arranged along the circumference of the small tray module (41), and the assembly transfer module (44) is used to assemble the materials on the small tray module (41) and transfer them to the large tray module (31); The small disk module (41) comprises a small indexing disk (411) mounted on the base (1) and a small disk driving mechanism for driving the small indexing disk (411) to rotate; a plurality of small disk carriers (412) are arranged on the small indexing disk (411); the plurality of small disk carriers (412) are evenly arranged along the circumference of the edge of the small indexing disk (411); and a positioning pin for mounting a rocker is arranged on the small disk carrier (412); The assembly transfer module (44) comprises a guide rod mechanism (441) and an assembly transfer mechanism (442) installed on the base (1); the guide rod mechanism (441) comprises a turntable (4411) rotatably arranged on the base (1); a guide rod member (4412) is fixedly arranged on the turntable (4411); a guide rod groove (4122) cooperating with the guide rod member (4412) is provided on the small plate carrier (412); the guide rod member (4412) can slide in the guide rod groove (4122) to assemble the swing rod material and the lens material; the assembly transfer mechanism (442) comprises a guide rail and a pneumatic clamping finger arranged on the guide rail; the assembly transfer mechanism (442) is used to transfer the assembled swing rod material and the lens material to the large plate module (31); the small plate carrier (412) is provided with a small plate limit block (4121) for limiting the rotation of the lens material; The sub-loading assembly device (4) is located at the next station of the loading device (2).

2. The ICR switch assembly equipment according to claim 1, characterized in that: The lower cover loading module (21) comprises a conveying mechanism (211), a material distribution mechanism (212) and a lower cover transfer mechanism (213) which are arranged on the base (1); The conveying mechanism (211) has a feeding end and a discharging end, and the dividing mechanism (212) is located at the discharging end of the conveying mechanism (211), and the dividing mechanism (212) is used to divide the lower cover material at the discharging end of the conveying mechanism (211); The lower cover transfer mechanism (213) comprises a transfer guide rail (2131), a transfer guide slide seat (2132) slidably arranged on the transfer guide rail (2131), a transfer pneumatic finger group (2133) slidably arranged on the transfer guide slide seat (2132), and a transfer transfer platform (2134); The transfer pneumatic finger group (2133) is divided into two groups of front pneumatic fingers (21331) and two groups of rear pneumatic fingers (21332). When the front pneumatic fingers (21331) are located above the material under the material distribution mechanism (212), the rear pneumatic fingers (21332) are located above the transfer transfer table (2134); when the front pneumatic fingers (21331) move to above the transfer transfer table (2134), the rear pneumatic fingers (21332) are located above the final assembly device (3).

3. The ICR switch assembly equipment according to claim 1, characterized in that: The rocker loading module (42) comprises a rocker Y-axis mechanism (421) installed on the base (1), a rocker tray (422) installed on the rocker Y-axis mechanism (421), a rocker X-axis mechanism (423) installed on the base (1), and a rocker retrieval mechanism (424) installed on the rocker X-axis mechanism (423); the rocker tray (422) reciprocates on the rocker Y-axis mechanism (421); a plurality of rocker materials are placed on the rocker tray (422); the rocker retrieval mechanism (424) reciprocates on the rocker X-axis mechanism (423); and the rocker retrieval mechanism (424) is used to transfer the rocker materials to the small plate carrier (412).

4. The ICR switch assembly equipment according to claim 1, characterized in that: The lens loading module (43) comprises a lens Y-axis mechanism (431) installed on the base (1), a lens material tray (432) installed on the lens Y-axis mechanism (431), a lens X-axis mechanism (433) and a lens taking mechanism (434) installed on the lens X-axis mechanism (433), wherein the lens material tray (432) moves back and forth on the lens Y-axis mechanism (431), a plurality of lens materials are placed in the lens material tray (432), the lens taking mechanism (434) moves back and forth on the lens X-axis mechanism (433), and the lens taking mechanism (434) is used to move the lens materials in the lens material tray (432) to the small tray carrier (412).

5. The ICR switch assembly equipment according to any one of claims 1 to 4, characterized in that: The large disk module (31) comprises a large indexing disk (311) mounted on the base (1) and a large disk driving mechanism for driving the large indexing disk (311) to rotate; the large indexing disk (311) is provided with a plurality of large disk carriers (312) for placing materials; the plurality of large disk carriers (312) are evenly arranged along the circumference of the edge of the large indexing disk (311).

6. The ICR switch assembly equipment according to claim 5, characterized in that: The upper cover loading module (32) comprises an upper cover Y-axis mechanism (321) installed on the base (1), an upper cover tray (322) installed on the upper cover Y-axis mechanism (321), an upper cover X-axis mechanism (323), and an upper cover removal mechanism (324) installed on the upper cover X-axis mechanism (323); a plurality of upper cover materials are placed in the upper cover tray (322); the upper cover removal mechanism (324) is used to transfer the upper cover materials in the upper cover tray (322) to the large plate carrier (312); the upper cover riveting module (33) comprises a pre-pressing mechanism (331) arranged on the base (1) for pre-pressing the upper cover materials, and a fastening mechanism (332) for fastening the upper cover materials to the lower cover materials.

7. The ICR switch assembly equipment according to claim 6, characterized in that: The film sticking module (34) includes an upper film support (341) arranged on the base (1), a film peeling motor (342) and an upper film taking mechanism (343), wherein the upper film support (341) is rotatably provided with a material roll, one end of the material roll of the upper film support (341) is wound around the output shaft of the film peeling motor (342), and the upper film taking mechanism (343) includes a driving cylinder arranged on the upper film support (341) and a vacuum suction cup arranged at the piston end of the driving cylinder, and the upper film taking mechanism (343) is used to place the upper film material of the material roll on the large plate carrier (312).

8. The ICR switch assembly equipment according to claim 1, characterized in that: The invention also comprises a detection device (5), wherein the detection device (5) comprises a small-plate CCD visual detection module (51) and a large-plate CCD visual detection module (52), wherein the small-plate CCD visual detection module (51) is located on one side of the small-plate module (41), and the large-plate CCD visual detection module (52) is located on one side of the large-plate module (31).

Images