Prefabricated beam flow production workshop for concrete internal support

By setting up specific motors, telescopic rods and other mechanical devices in the factory for supporting prefabricated beams in the concrete, the problem that the existing factory does not have the auxiliary loading and unloading function is solved, and convenient loading and unloading operations and improved processing efficiency are achieved.

CN115559576BActive Publication Date: 2025-06-20CHINA THIRD METALLURGICAL GRP
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Patent Information

Application Number
CN202211333258.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-28
Publication Date
2025-06-20
Estimated Expiration
2042-10-28

AI Technical Summary

Technical Problem

The existing concrete inner support prefabricated beam flow production factory does not have the function of assisting loading and unloading, resulting in poor convenience of use and affecting processing efficiency.

Method used

A concrete inner support prefabricated beam flow production factory is designed. The function of convenient loading and unloading is achieved by setting up a second servo motor, hook, placement plate, first electric telescopic rod, first servo motor, installation plate, first fixed column, slider, second fixed column, winding wheel, screw, rotating rod and connecting rope.

Benefits of technology

Through this design, the problems of poor convenience and low processing efficiency of the existing factory buildings are solved, convenient loading and unloading operations are achieved, and processing efficiency is improved.

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Abstract

The present invention discloses a precast beam flow production workshop for concrete internal supports, including a base. A first fixing groove is opened in the middle of the upper surface of the base. Both the left and right sides of the bottom of the first fixing groove are fixedly connected with first electric telescopic rods. The telescopic ends of the first electric telescopic rods are fixedly connected with a placement plate. The upper surface of the base is fixedly connected with a workshop body. The top of the inner cavity of the workshop body is fixedly connected with a first fixing column. The left side of the bottom of the inner cavity of the first fixing column is fixedly connected with a mounting plate. Through the settings of the second servo motor, hook, placement plate, first electric telescopic rod, first servo motor, mounting plate, first fixing column, slider, second fixing column, winding wheel, screw rod, rotating rod and connecting rope, the present invention achieves the purpose of facilitating loading and unloading, and solves the problem that the existing precast beam flow production workshop for concrete internal supports does not have the function of assisting loading and unloading, resulting in poor convenience in use and affecting the processing efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of precast beam manufacturing, and specifically to a factory building for the flow production of precast concrete beams with internal supports. Background Art

[0002] A precast concrete beam is a concrete beam component that is formed by formwork erection, mixing, and pouring at a concrete component factory or on-site construction site. After the strength reaches the design requirements, it is transported to the installation location for installation. The precast concrete beam consists of two parts: concrete and a steel bar framework.

[0003] For example, the Chinese patent provides "a precast beam processing device" with the publication number: CN212096869U, which includes a bottom formwork for placing the beam body, and the bottom formwork is supported by I-beams below; both ends of the bottom formwork are respectively movably connected to rotating formworks through rotating shafts, and the rotating formworks can rotate around the rotating shafts; a support beam for support is arranged below the rotating formworks, and a lifting device for lifting and moving is further installed below the support beam. After the lifting device contracts downward, the rotating formworks can rotate towards the ground and separate from the end part of the beam body, no longer in contact. The device and its usage method of this application are simple to operate. Only by using the lifting module can the height of the rotating formworks be adjusted, thereby realizing the function of moving the end force application point of the beam body towards the part with steel bars configured; the implementation effect is good. Since the end part of the beam body is completely not in contact with the bottom formwork during tensioning, it is ensured that almost no cracking occurs at the end part of the beam body after tensioning is completed, effectively improving the construction quality. However, the existing factory buildings for the flow production of precast concrete beams with internal supports do not have the function of assisting in loading and unloading, resulting in poor convenience during use and affecting the processing efficiency. Therefore, we propose a factory building for the flow production of precast concrete beams with internal supports. Summary of the Invention

[0004] The purpose of the present invention is to provide a factory building for the flow production of precast concrete beams with internal supports, which has the advantage of facilitating loading and unloading, and solves the problem that the existing factory buildings for the flow production of precast concrete beams with internal supports do not have the function of assisting in loading and unloading, resulting in poor convenience during use and affecting the processing efficiency.

[0005] To achieve the above object, the present invention provides the following technical solutions: A prefabricated beam flow production workshop for concrete internal supports, including a base. A first fixing groove is opened in the middle of the upper surface of the base. Both the left and right sides of the bottom of the first fixing groove are fixedly connected with first electric telescopic rods. The telescopic ends of the first electric telescopic rods are fixedly connected with a placement plate. The upper surface of the base is fixedly connected with a workshop body. A first fixing column is fixedly connected to the top of the inner cavity of the workshop body. An installation plate is fixedly connected to the left side of the bottom of the inner cavity of the first fixing column. A first servo motor is fixedly connected to the middle of the left side of the installation plate. The output end of the first servo motor penetrates through the right side of the installation plate and is fixedly connected with a screw rod. A slider is threadedly connected to the right side of the outer surface of the screw rod. A second fixing column is fixedly connected to the lower surface of the slider. A second servo motor is fixedly connected to the middle of the front surface of the second fixing column. The output end of the second servo motor penetrates through the inner cavity of the second fixing column and is fixedly connected with a rotating rod. A winding wheel is fixedly connected to the outer surface of the rotating rod. A connecting rope is sleeved on the outer surface of the winding wheel. The bottom end of the connecting rope is fixedly connected with a hook.

[0006] Preferably, a step is fixedly connected to the left side of the base, and operation tables are fixedly connected to both the left and right sides of the upper surface of the base.

[0007] Preferably, a support column is fixedly connected to the right side of the top of the inner cavity of the workshop body, and a ventilation fan is fixedly connected to the upper end of the left side of the workshop body.

[0008] Preferably, fixing rings are fixedly connected to both the left and right sides of the outer surface of the first fixing column, and the top ends of the fixing rings are fixedly connected to the top of the inner cavity of the workshop body.

[0009] Preferably, a plurality of heat dissipation holes are opened on the left side of the first fixing column, and a dust-proof net is embedded on the inner surface of the heat dissipation holes.

[0010] Preferably, a second fixing groove is opened on the right side of the upper surface of the base. A second electric telescopic rod is fixedly connected to the middle of the bottom of the second fixing groove. The telescopic end of the second electric telescopic rod is fixedly connected with a baffle.

[0011] Preferably, a plurality of connecting rods are fixedly connected to the top of the inner cavity of the workshop body, and supplementary lights are fixedly connected to the bottom ends of the connecting rods.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. Through the settings of the second servo motor, hook, placement plate, first electric telescopic rod, first servo motor, mounting plate, first fixing column, slider, second fixing column, winding wheel, screw rod, rotating rod and connecting rope, the present invention achieves the purpose of facilitating loading and unloading, and solves the problem that the existing precast beam production workshop for concrete internal support does not have the function of assisting loading and unloading, resulting in poor convenience during use and affecting the processing efficiency.

[0014] 2. Through the settings of the connecting rod and the supplementary light, the present invention can increase the light brightness.

[0015] 3. Through the settings of the baffle and the second electric telescopic rod, the present invention can prevent the staff from falling from the right side of the base.

[0016] 4. Through the setting of the support column, the present invention can increase the stability of the factory building body.

[0017] 5. Through the setting of the ventilation fan, the present invention can increase the air circulation speed inside and outside the factory building body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the front view structural schematic diagram of the present invention;

[0019] Figure 2 is the sectional view structural schematic diagram of the present invention;

[0020] Figure 3 is the enlarged structural schematic diagram at A of the present invention;

[0021] Figure 4 is the enlarged structural schematic diagram at B of the present invention.

[0022] In the figure: 1, base; 2, step; 3, factory building body; 4, second servo motor; 5, hook; 6, support column; 7, ventilation fan; 8, connecting rod; 9, operating table; 10, placement plate; 11, first electric telescopic rod; 12, supplementary light; 13, baffle; 14, second electric telescopic rod; 15, second fixing groove; 16, first fixing groove; 17, heat dissipation hole; 18, first servo motor; 19, mounting plate; 20, fixing ring; 21, first fixing column; 22, slider; 23, second fixing column; 24, winding wheel; 25, screw rod; 26, rotating rod; 27, connecting rope. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "a plurality of" means two or more; the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention. In addition, terms such as "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Please refer to Figures 1-4 , a precast beam flow production workshop for concrete internal supports, including a base 1, a step 2 is fixedly connected to the left side of the base 1, operating platforms 9 are fixedly connected to both the left and right sides of the upper surface of the base 1, a first fixing groove 16 is opened in the middle of the upper surface of the base 1, first electric telescopic rods 11 are fixedly connected to both the left and right sides of the bottom of the first fixing groove 16, a placing plate 10 is fixedly connected to the telescopic ends of the first electric telescopic rods 11, a workshop body 3 is fixedly connected to the upper surface of the base 1, a first fixing column 21 is fixedly connected to the top of the inner cavity of the workshop body 3, a mounting plate 19 is fixedly connected to the left side of the bottom of the inner cavity of the first fixing column 21, a first servo motor 18 is fixedly connected to the middle of the left side of the mounting plate 19, the output end of the first servo motor 18 penetrates through the right side of the mounting plate 19 and is fixedly connected to a screw rod 25, a slider 22 is threadedly connected to the right side of the outer surface of the screw rod 25, a second fixing column 23 is fixedly connected to the lower surface of the slider 22, a second servo motor 4 is fixedly connected to the middle of the front surface of the second fixing column 23, the output end of the second servo motor 4 penetrates through the inner cavity of the second fixing column 23 and is fixedly connected to a rotating rod 26, a winding wheel 24 is fixedly connected to the outer surface of the rotating rod 26, a connecting rope 27 is sleeved on the outer surface of the winding wheel 24, and a hook 5 is fixedly connected to the bottom end of the connecting rope 27.

[0027] A support column 6 is fixedly connected to the right side of the top of the inner cavity of the workshop body 3, and a ventilation fan 7 is fixedly connected to the upper end of the left side of the workshop body 3.

[0028] The ventilation fan 7 is turned on through an external controller. The ventilation fan 7 can accelerate the air circulation in the plant body 3. Through the provided support columns 6, the stability of the plant body 3 can be increased.

[0029] Both the left and right sides of the outer surface of the first fixed column 21 are fixedly connected with fixing rings 20. The top of the fixing ring 20 is fixedly connected to the top of the inner cavity of the plant body 3.

[0030] Through the provided fixing rings 20, the stability of the first fixed column 21 can be increased.

[0031] A number of heat dissipation holes 17 are provided on the left side of the first fixed column 21. A dust-proof net is embedded on the inner surface of the heat dissipation holes 17.

[0032] Through the provided heat dissipation holes 17, heat can be dissipated for the first servo motor 18. Through the embedded dust-proof net, dust can be prevented from entering the first fixed column 21.

[0033] A second fixing groove 15 is provided on the right side of the upper surface of the base 1. The middle end of the bottom of the second fixing groove 15 is fixedly connected with a second electric telescopic rod 14. The telescopic end of the second electric telescopic rod 14 is fixedly connected with a baffle 13.

[0034] The second electric telescopic rod 14 is turned on to extend and retract through an external controller. The second electric telescopic rod 14 drives the baffle 13 to slide up and down. The baffle 13 can prevent the staff from falling from the right side of the base 1.

[0035] A number of connecting rods 8 are fixedly connected to the top of the inner cavity of the plant body 3. The bottom end of the connecting rod 8 is fixedly connected with a supplementary light 12.

[0036] The supplementary light 12 is turned on through an external controller. The supplementary light 12 can increase the light brightness.

[0037] During use, through the provided step 2, it is convenient for the staff to enter the factory building body 3. Place the steel bars above the placing plate 10. Turn on the first electric telescopic rod 11 to extend and retract through an external controller. The first electric telescopic rod 11 drives the placing plate 10 to slide up and down, so that the height of the placing plate 10 is the same as that of the operating table 9, which is convenient for moving the steel bars above the operating table 9. After processing, turn on the second servo motor 4 to work through an external controller. The second servo motor 4 drives the rotating rod 26 to rotate. The rotating rod 26 drives the winding wheel 2 to rotate. The winding wheel 2 drives the connecting rope 27 to wind and unwind through the winding wheel 24. The connecting rope 27 drives the hook 5 to slide up and down. Hang the hook 5 on the processed steel bar frame. Control the second servo motor 4 through an external controller to drive the connecting rope 27 to retract through the rotating rod 26 and the winding wheel 24, and the steel bar frame can be lifted. Turn on the first servo motor 18 to work through an external controller. The first servo motor 18 drives the screw rod 25 to rotate. The screw rod 25 drives the slider 22 to slide left and right in the inner cavity of the first fixed column 21. The slider 22 drives the second fixed column 23 to slide left and right. The second fixed column 23 can drive the steel bar frame to slide left and right, and the steel bar frame can be moved out from the right side of the factory building body 3.

[0038] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precast beam flow production workshop for concrete internal supports, including a base (1), characterized in that: A first fixing groove (16) is provided in the middle of the upper surface of the base (1). Both the left and right sides of the bottom of the first fixing groove (16) are fixedly connected with first electric telescopic rods (11). The telescopic ends of the first electric telescopic rods (11) are fixedly connected with a placement plate (10). The upper surface of the base (1) is fixedly connected with a factory building body (3). The top of the inner cavity of the factory building body (3) is fixedly connected with a first fixing column (21). The left side of the bottom of the inner cavity of the first fixing column (21) is fixedly connected with a mounting plate (19). The middle of the left side of the mounting plate (19) is fixedly connected with a first servo motor (18). The output end of the first servo motor (18) penetrates through the right side of the mounting plate (19) and is fixedly connected with a screw rod (25). The right side of the outer surface of the screw rod (25) is threadedly connected with a slider (22). The lower surface of the slider (22) is fixedly connected with a second fixing column (23). The middle of the front surface of the second fixing column (23) is fixedly connected with a second servo motor (4). The output end of the second servo motor (4) penetrates through the inner cavity of the second fixing column (23) and is fixedly connected with a rotating rod (26). A winding wheel (24) is fixedly connected to the outer surface of the rotating rod (26). A connecting rope (27) is sleeved on the outer surface of the winding wheel (24). The bottom end of the connecting rope (27) is fixedly connected with a hook (5). A step (2) is fixedly connected to the left side of the base (1). Operation tables (9) are fixedly connected to both the left and right sides of the upper surface of the base (1). A support column (6) is fixedly connected to the right side of the top of the inner cavity of the factory building body (3). An exhaust fan (7) is fixedly connected to the upper end of the left side of the factory building body (3). Fixing rings (20) are fixedly connected to both the left and right sides of the outer surface of the first fixing column (21). The top ends of the fixing rings (20) are fixedly connected to the top of the inner cavity of the factory building body (3). A plurality of heat dissipation holes (17) are provided on the left side of the first fixing column (21). A dust-proof net is embedded on the inner surface of the heat dissipation holes (17). A second fixing groove (15) is provided in the middle of the right side of the upper surface of the base (1). The middle of the bottom of the second fixing groove (15) is fixedly connected with a second electric telescopic rod (14). The telescopic end of the second electric telescopic rod (14) is fixedly connected with a baffle plate (13). A plurality of connecting rods (8) are fixedly connected to the top of the inner cavity of the factory building body (3). Supplementary light lamps (12) are fixedly connected to the bottom ends of the connecting rods (8).

Citation Information

Patent Citations

  • Precast beam machining device

    CN212096869U

  • Steel structure factory building with illumination intensity adjusting function

    CN209324063U

  • Plant structure facilitating transportation of construction hoist production materials

    CN213683414U