Motor output shaft detection device for motor production and detection method thereof
By designing a motor output shaft detection device, the problems of low detection efficiency and poor practicality in the existing technology are solved, realizing rapid detection and positioning of motor output shafts of different sizes and improving the detection quality.
Patent Information
- Application Number
- CN202211233247.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-10
- Publication Date
- 2025-11-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing motor output shaft testing devices are inadequate for detecting small rotation ranges of output shafts, leading to defective products entering the market. Furthermore, testing output shafts of motor housings of different sizes requires multiple devices, resulting in poor practicality and low testing efficiency.
A motor output shaft detection device was designed, including a support mechanism, a motor clamping mechanism, and an output shaft clamping mechanism. The support mechanism supports the motor, the motor clamping mechanism realizes the positioning of motors of different sizes, the output shaft clamping mechanism realizes the installation and positioning of output shafts of different sizes, and the detection mechanism performs rotational runout detection.
It enables rapid clamping and testing of motors of different sizes, enhances testing efficiency, prevents unqualified products from entering the market, and improves testing quality.
Smart Images

Figure CN115560968B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of motor production, in particular to a motor output shaft detection device for motor production and a detection method thereof. BACKGROUND
[0002] A motor refers to an electromagnetic device for realizing electric energy conversion or transmission according to electromagnetic induction law. The motor is a driving element widely used in daily production and life, and almost all household appliances and industrial mechanical equipment have the motor.
[0003] In the past, the output shaft rotation of the motor needs to be detected after production, but the existing detection is only for the output shaft rotation detection. Because the rotation range of the output shaft is small, it is difficult to detect the runout in the detection, resulting in defective products flowing into the market, causing losses and the quality of the motor to be reduced. In addition, most of the detection is in a single installation mode, and the output shaft of the motor shell of different sizes cannot be adjusted and operated, so that different types of motors need to use different detection devices, which is poor in practicability and low in detection efficiency. Therefore, a motor output shaft detection device for motor production and a detection method thereof are needed. SUMMARY
[0004] Based on the existing technical problems, the application provides a motor output shaft detection device for motor production and a detection method thereof.
[0005] The motor output shaft detection device for motor production and the detection method thereof provided by the application include a supporting mechanism, the inside of the supporting mechanism is provided with a motor clamping mechanism, one side of the motor clamping mechanism is provided with an output shaft clamping mechanism, and one side of the output shaft clamping mechanism is provided with a detection mechanism.
[0006] The supporting mechanism realizes the supporting operation of the motor clamping mechanism.
[0007] The motor clamping mechanism realizes the installation and positioning operation of the detection motor of different sizes.
[0008] The output shaft clamping mechanism realizes the installation and positioning operation of the detection output shaft of different sizes, and the output shaft clamping mechanism includes a detection ring.
[0009] The detection mechanism realizes the rotation and runout detection operation of the detection ring.
[0010] Preferably, the supporting mechanism includes supporting legs, at least four supporting legs are arranged, the surface of the supporting leg is in an L-shaped structure, and a placing plate is fixedly installed on the opposite surface of the top end of the four supporting legs.
[0011] Preferably, the motor clamping mechanism comprises connecting rods and a rotating shaft, four of the connecting rods are divided into two groups, each group of two connecting rods is fixedly installed at the bottom of the two ends of the placement plate, and the bottom ends of each group of two connecting rods are fixedly installed on the opposite surfaces of the two ends of the rotating shaft, the arc surface of the rotating shaft is rotationally connected with a driving rod, three end surfaces of the driving rod are provided with an adapter slot, and the two side inner walls of the adapter slot are rotationally connected with a first pin shaft through a bearing.
[0012] Preferably, the top two ends of the placement plate are fixedly installed with sliding rails, the surface of the sliding rail is slidingly inserted with a sliding block, the top of the two sliding blocks is fixedly installed with a first clamping block and a second clamping block, the side of the first clamping block and the opposite surface of the second clamping block are provided with a clamping groove, the inner walls of the two clamping grooves are in contact with the surface of the shell of the detection motor, and the side of the placement plate is fixedly installed with a limiting plate.
[0013] Preferably, one end of the first clamping block and one end of the second clamping block are fixedly installed with a U-shaped seat, the inner side wall of the U-shaped seat is rotationally connected with a second pin shaft through a bearing, the arc surface of the second pin shaft is fixedly installed with a first connecting rod, and one end of the first connecting rod is fixedly installed on the opposite arc surface of the first pin shaft.
[0014] Preferably, the bottom of the placement plate is fixedly installed with a guide shaft, the arc surface of the guide shaft is slidingly inserted with a sliding seat, the two sides of the sliding seat are provided with a hinged slot, the two side inner walls of the hinged slot are rotationally connected with a third pin shaft through a bearing, the arc surface of the third pin shaft is fixedly installed with a second connecting rod, one end of the second connecting rod is fixedly installed on the opposite arc surface of the first pin shaft, the arc surface of the first pin shaft at the bottom end of the driving rod is fixedly installed with a hinged seat, one end surface of the hinged seat is fixedly installed with an air cylinder, and the telescopic end of the air cylinder is fixedly installed on the opposite surface of the hinged seat.
[0015] Preferably, the output shaft clamping mechanism further comprises a limiting ring, the surface of the limiting ring is provided with a limiting sliding groove, the surface of one side of the limiting ring is fixedly installed with the surface of the detection ring, the other end inner wall of the limiting ring is rotationally connected with a toothed disc through a rotary disc bearing, the inner wall of the detection ring is fixedly installed with a driving motor, the output shaft of the driving motor is fixedly installed with a gear shaft through a shaft coupling, one end of the gear shaft is fixedly installed with a gear, and the gear slot of the gear is engaged with the gear slot of the toothed disc.
[0016] Preferably, one side surface of the tooth disc is provided with a driving groove, the inner wall of the driving groove is in the shape of a regular hexagon, a moving block is slidably connected to each of the six inner walls of the driving groove, a clamping block is fixedly connected to the surface of each moving block, the six clamping blocks are arranged in a ring shape on the surface of the tooth disc, a limiting rod is fixedly connected to the surface of each clamping block, the arc surface of the limiting rod is slidably connected to the inner wall of a limiting sliding groove, and one end of each clamping block is in contact with the surface of the output shaft of the motor to be detected.
[0017] Preferably, the detection mechanism comprises a detection rod, one end of the detection rod is in the shape of a hemisphere, a connecting mounting plate is fixedly connected to the surface of the supporting leg below the detection rod, a detection mounting plate is fixedly connected to the top of the connecting mounting plate, a displacement sensor and a clamping seat are fixedly connected to the surface of the detection mounting plate, a detection tube is fixedly connected to the surface of the clamping seat, the arc surface of the detection rod is located inside the detection tube, the hemisphere surface of the detection rod is in contact with the arc surface of the detection ring, a spring is fixedly connected to the inner wall of the detection tube, the arc surface of the detection rod is movably sleeved with the inner wall of the spring, one end of the spring is fixedly connected to the stepped surface of the other end of the detection rod, and the other end of the detection rod is fixedly connected to the moving end of the displacement sensor.
[0018] Preferably, in step one, the motor to be detected needs to be detected after production to see if it is qualified, the shell of the motor to be detected is placed above the placement plate during detection, one end of the shell is in contact with the surface of the limiting plate, the control cylinder is extended to drive the driving rods on both sides of the cylinder to swing around the shaft center of the rotating shaft, so as to drive the first connecting rod on the top of the placement plate to move inward, push the first clamping block and the second clamping block to move relatively, and squeeze the motor to be detected to be quickly positioned;
[0019] In step two, after the motor to be detected is positioned, the detection ring is sleeved on the surface of the output shaft of the motor to be detected, the driving motor is controlled to work to drive the gear shaft to rotate, the gear shaft rotates to drive the gear to rotate, so that the gear rotates to drive the gear ring to rotate under the meshing condition, the driving groove on the surface of the gear ring rotates an angle when the gear ring rotates, and the angle of the driving groove changes to drive the plurality of moving blocks on the surface to move to one side under the limiting of the limiting ring, and the surfaces of the plurality of clamping blocks squeeze the arc surface of the output shaft to be clamped and positioned.
[0020] Step three, after the installation of the detection ring, the arc surface of the detection ring extrudes the detection rod control spring compression, when static control displacement sensor zero setting, drive the detected motor energized work, drive the output shaft rotation, thereby driving the detection ring rotation, when the detected motor output shaft drives the detection ring rotation, observe the value change of displacement sensor, when the displacement value does not change, it shows that the output shaft of the detected motor output rotation does not change, and then the detected motor is qualified, when the displacement sensor displacement value changes greatly, it shows that the output shaft of the detected motor deforms and rotates, and then the detected motor is unqualified.
[0021] The beneficial effects in the application are:
[0022] By setting the motor clamping mechanism, the output shaft clamping mechanism and the detection mechanism, the detected motor can be quickly clamped and operated after production, and the motor clamping operation can be adjusted to facilitate the clamping operation of different sizes of detected motors, and in the detection, the existing detection is only for the detection of the output shaft, and it is difficult to detect whether it is qualified due to the small rotation angle of the output shaft. The device can clamp different sizes of output shafts for detection, and the rotation of the output shaft is controlled and amplified during detection to enhance the detection efficiency and quality, and avoid the loss caused by unqualified products flowing into the market. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of a motor output shaft detection device and a detection method for motor production;
[0024] Figure 2 It is an exploded view of a motor output shaft detection device and a detection method for motor production;
[0025] Figure 3 It is a detection mechanism perspective view of a motor output shaft detection device and a detection method for motor production;
[0026] Figure 4 It is an output shaft clamping mechanism exploded view of a motor output shaft detection device and a detection method for motor production;
[0027] Figure 5 It is a detection mechanism exploded view of a motor output shaft detection device and a detection method for motor production;
[0028] Figure 6 It is a motor clamping mechanism perspective view of a motor output shaft detection device and a detection method for motor production;
[0029] Figure 7 It is a support mechanism perspective view of a motor output shaft detection device and a detection method for motor production.
[0030] In the diagram: 1. Support mechanism; 11. Support leg; 12. Placement plate; 2. Motor clamping mechanism; 21. Connecting rod; 22. Rotating shaft; 23. Drive rod; 24. Adapter groove; 25. First pin; 26. Slide rail; 27. Slider; 28. First clamping block; 29. Second clamping block; 210. Clamping groove; 211. Limiting plate; 212. U-shaped seat; 213. Second pin; 214. First connecting rod; 215. Guide shaft; 216. Sliding seat; 217. Hinge groove; 218. Third pin; 219. Second connecting rod; 220. Hinge seat; 221. Cylinder; 3. Output shaft clamping mechanism; 31. Detection ring; 32. Limiting ring; 33. Limiting groove; 34. Gear disc; 35. Drive motor; 36. Gear shaft; 37. Gear; 38. Drive groove; 39. Moving block; 310. Clamping block; 311. Limiting rod; 4. Detection mechanism; 41. Detection rod; 42. Connecting mounting plate; 43. Detection mounting plate; 44. Displacement sensor; 45. Card holder; 46. Detection tube; 47. Spring. Detailed Implementation
[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0032] Reference Figures 1-7 A motor output shaft detection device and detection method for motor production includes a support mechanism 1, a motor clamping mechanism 2 is provided inside the support mechanism 1, an output shaft clamping mechanism 3 is provided on one side of the motor clamping mechanism 2, and a detection mechanism 4 is provided on one side of the output shaft clamping mechanism 3.
[0033] In order to support the motor clamping mechanism 2, the support mechanism 1 includes support legs 11, and at least four support legs 11 are provided. The surface of the support legs 11 is L-shaped. Placement plates 12 are fixedly installed on the opposite surfaces of the top of the four support legs 11. Thus, the four support legs 11 support the motor clamping mechanism 2 and control the motor to be tested to be placed on the placement plate 12.
[0034] In order to realize the installation and positioning operation of the detection motor of different sizes by the motor clamping mechanism 2, the motor clamping mechanism 2 comprises connecting rods 21 and a rotating shaft 22, four connecting rods 21 are divided into two groups, each group of two connecting rods 21 is fixedly installed at the bottom of the two ends of the placement plate 12, and the bottom ends of each group of two connecting rods 21 are fixedly installed on the two ends of the rotating shaft 22, the arc surface of the rotating shaft 22 is rotatably connected with a driving rod 23, three end surfaces of the driving rod 23 are provided with an adapter slot 24, and the two side inner walls of the adapter slot 24 are rotatably connected with a first pin shaft 25 through a bearing, and then the driving rod 23 is controlled to rotate and swing around the axis of the rotating shaft 22 under the driving force to perform clamping operation.
[0035] In order to clamp and limit the detection motor during clamping, the top two ends of the placement plate 12 are fixedly installed with sliding rails 26, the surface of the sliding rail 26 is slidingly inserted with a sliding block 27, the top of the two sliding blocks 27 is fixedly installed with a first clamping block 28 and a second clamping block 29, the opposite surfaces of the first clamping block 28 and the second clamping block 29 are provided with clamping grooves 210, the inner walls of the two clamping grooves 210 are in contact with the surface of the detection motor, and the side of the placement plate 12 is fixedly installed with a limiting plate 211, the surface of the limiting plate 211 is located at the back of the detection motor, and then the first clamping block 28 and the second clamping block 29 move towards each other during clamping operation, and the sliding block 27 and the sliding rail 26 slide, and the installation of the detection motor is limited by the limiting plate 211 to prevent movement and deviation.
[0036] In order to drive the first clamping block 28 and the second clamping block 29 to move by the swinging of the driving rod 23, one end of the first clamping block 28 and one end of the second clamping block 29 are fixedly installed with a U-shaped seat 212, the inner side wall of the U-shaped seat 212 is rotatably connected with a second pin shaft 213 through a bearing, the arc surface of the second pin shaft 213 is fixedly installed with a first connecting rod 214, one end of the first connecting rod 214 is fixedly installed with the arc surface opposite to the first pin shaft 25, and then the first connecting rod 214 is driven to move by the swinging of the driving rod 23 around the axis of the rotating shaft 22, so as to drive the first clamping block 28 and the second clamping block 29 to move, and the U-shaped seat 212 and the second pin shaft 213 are hingedly arranged to facilitate the movement of the first connecting rod 214 driven by the driving rod 23, and prevent interference.
[0037] In order to two drive rods 23 swing operation at the same time, the bottom of the placement plate 12 is fixedly installed with a guide shaft 215, the circular surface of the guide shaft 215 is slidingly connected with a sliding seat 216, the two sides of the sliding seat 216 are provided with a hinged groove 217, the two side inner walls of the hinged groove 217 are rotatably connected with a third pin shaft 218 through a bearing, the circular surface of the third pin shaft 218 is fixedly installed with a second connecting rod 219, one end of the second connecting rod 219 is fixedly installed with the circular surface of the first pin shaft 25, the circular surface of the first pin shaft 25 at the bottom of the drive rod 23 is fixedly installed with a hinged seat 220, one end surface of one hinged seat 220 is fixedly installed with an air cylinder 221, the telescopic end of the air cylinder 221 is fixedly installed with the surface of the hinged seat 220, and the air cylinder 221 is extended to control the increase of the size of the drive rod 23 below, and then the second connecting rod 219 in the middle of the drive rod 23 is used to hingedly connect the sliding seat 216, the sliding seat 216 is controlled to move up and down on the circular surface of the guide shaft 215, so that the drive is limited, and the two drive rods 23 can swing around the shaft center of the rotating shaft 22 for adjustment.
[0038] In order to realize the installation and positioning operation of the output shaft of the output shaft clamping mechanism 3, the output shaft clamping mechanism 3 includes a detection ring 31; the output shaft clamping mechanism 3 further includes a limiting ring 32, the surface of the limiting ring 32 is provided with a limiting sliding groove 33, one side surface of the limiting ring 32 is fixedly installed with the surface of the detection ring 31, the other end inner wall of the limiting ring 32 is rotatably connected with a toothed disc 34 through a rotary disc bearing, the inner wall of the detection ring 31 is fixedly installed with a driving motor 35, the output shaft of the driving motor 35 is fixedly installed with a gear shaft 36 through a shaft coupling, one end of the gear shaft 36 is fixedly installed with a gear 37, the gear groove of the gear 37 is engaged with the gear groove of the toothed disc 34, and then the driving motor 35 is controlled to work to drive the gear shaft 36 to rotate and drive the gear 37 to rotate through the effect of the gear 37 engaging the toothed disc 34 to drive the toothed disc 34 to rotate.
[0039] In order to drive the output shaft to be fixedly installed by rotating the toothed disc 34, one side surface of the toothed disc 34 is provided with a driving groove 38, the inner wall of the driving groove 38 is in the shape of a regular hexagon, the six inner walls of the driving groove 38 are slidingly connected with a moving block 39, the surface of the moving block 39 is fixedly installed with a clamping block 310, the six clamping blocks 310 are arranged in an annular array on the surface of the toothed disc 34, the surface of the clamping block 310 is fixedly installed with a limiting rod 311, the circular surface of the limiting rod 311 is slidingly connected with the inner wall of the limiting sliding groove 33, one end of the six clamping blocks 310 is in contact with the surface of the output shaft of the motor to be detected, and then the driving groove 38 on the surface of the toothed disc 34 is driven to rotate around the shaft center of the toothed disc 34 in the rotation of the toothed disc 34, so that the moving block 39 is controlled to move in the inner wall of the driving groove 38 under the limiting of the limiting ring 32, the clamping space combined between the plurality of clamping blocks 310 is adjusted to increase or decrease, so that the output shafts of different sizes can be installed, and the utility is strong.
[0040] In order to detect the mechanism 4 realizes the detection ring 31 rotation jump detection operation; detection mechanism 4 includes a detection rod 41, one end of the detection rod 41 is hemispherical, the support leg 11 surface below the fixed installation of the connecting installation plate 42, the top of the connecting installation plate 42 is fixedly installed with detection installation plate 43, the surface of one side of the detection installation plate 43 is respectively fixedly installed with displacement sensor 44 and the cartridge 45, the surface of the cartridge 45 is fixedly installed with detection tube 46, the arc surface of the detection rod 41 is located inside the detection tube 46, the hemispherical surface of the detection rod 41 is in contact with the arc surface of the detection ring 31, the inner wall of the detection tube 46 is fixedly installed with spring 47, the inner wall of the spring 47 is movably sleeved with the arc surface of the detection rod 41, one end of the spring 47 is fixedly installed with the other end step surface of the detection rod 41, one end of the detection rod 41 is fixedly installed with the moving end of the displacement sensor 44, and then the detection is carried out by the detection ring 31 rotating in contact with the hemispherical surface of the detection rod 41, when the detection motor is unqualified, the detection ring 31 rotates and jumps to press the detection rod 41 to move to one side, thereby controlling the numerical value change of the displacement sensor 44, so as to judge whether the detected motor is unqualified, and the spring 47 is arranged to facilitate the detection of the initial value zero operation, so as to facilitate the detection of the hemispherical end of the detection rod 41 and the detection ring 31.
[0041] By setting the motor clamping mechanism 2, the output shaft clamping mechanism 3 and the detection mechanism 4, the detected motor can be quickly clamped after production, and the motor clamping operation can be adjusted, so as to facilitate the clamping operation of different sizes of detected motor, and the existing detection in the detection is only carried out, and the output shaft is difficult to detect whether it is qualified due to the small rotation angle of the output shaft. The device can clamp different sizes of output shaft for detection, and the rotation of the output shaft is controlled during detection to enhance the detection efficiency and quality, and to avoid the loss caused by unqualified products flowing into the market.
[0042] Working principle: step one, the detected motor needs to be detected after production, the shell of the detected motor is placed on the upper surface of the placing plate 12, one end is in contact with the surface of the limiting plate 211, the control cylinder 221 is extended, the driving rod 23 on both sides of the cylinder 221 is swung around the shaft center of the rotating shaft 22, so as to drive the first connecting rod 214 on the top of the placing plate 12 to move inward, push the first clamping block 28 and the second clamping block 29 to move relatively, and press the detected motor to be quickly positioned.
[0043] Step two, after the detected motor installation positioning, take the detection ring 31 is connected in the surface of the output shaft of the detected motor, control the driving motor 35 work drive gear shaft 36 rotation, gear shaft 36 rotation drive gear 37 rotation, thus under the condition of meshing gear 37 rotation drive gear rotation, when the gear rotation drive groove 38 rotation angle, in turn, under the limit of the ring 32, the angle of drive groove 38 changes, the surface of the sliding of the plurality of moving block 39 is driven to move to one side, in turn, control the surface of the plurality of clamping block 310 extrusion in the output shaft of the arc surface makes it clamping positioning;
[0044] Step three, after the installation of the detection ring 31, the arc surface of the detection ring 31 extrusion detection rod 41 control spring 47 compression, when static control displacement sensor 44 zero setting, drive the detected motor energized work, drive the output shaft rotation, in turn, drive the detection ring 31 rotation, when the detected motor output shaft drive detection ring 31 rotation, observe the displacement sensor 44 value change, displacement value does not change when the detected motor output shaft output rotation does not change, in turn, the detected motor is qualified, when the displacement sensor 44 displacement value changes, it is proved that the deformation of the output shaft of the detected motor causes the rotation of the detected motor to be unqualified.
[0045] The above, only for the preferred specific embodiments of the present application, but the protection scope of the present application is not limited to this, any skilled in the art of the technical personnel in the technical range of the present application, according to the technical scheme of the present application and the invention concept of the invention, equivalent replacement or change, should be covered in the protection scope of the present application.
Claims
1. A motor output shaft testing device for motor production, comprising a support mechanism (1), characterized in that: The support mechanism (1) is provided with a motor clamping mechanism (2) inside, and an output shaft clamping mechanism (3) is provided on one side of the motor clamping mechanism (2), and a detection mechanism (4) is provided on one side of the output shaft clamping mechanism (3). The support mechanism (1) enables the motor clamping mechanism (2) to support the operation; the support mechanism (1) includes a support leg (11); The motor clamping mechanism (2) enables the installation and positioning of motors of different sizes. The output shaft clamping mechanism (3) realizes the installation and positioning operation of output shafts of different sizes. The output shaft clamping mechanism (3) includes a detection ring (31); the output shaft clamping mechanism (3) also includes a limiting ring (32). The surface of the limiting ring (32) is provided with a limiting groove (33). One side surface of the limiting ring (32) is fixedly installed with the surface of the detection ring (31). The inner wall of the other end of the limiting ring (32) is rotatably connected to a gear disk (34) through a turntable bearing. The inner wall of the detection ring (31) is fixedly installed with a drive motor (35). The output shaft of the drive motor (35) is fixedly installed with a gear shaft (36) through a coupling. One end of the gear shaft (36) is fixedly installed with a gear (37). The tooth groove of the gear (37) meshes with the tooth groove of the gear disk (34). A drive groove (38) is provided on one side surface of the gear disk (34). The inner wall of the drive groove (38) is in the shape of a regular hexagon. A moving block (39) is slidably inserted into the hexagonal inner wall of the drive groove (38). A clamping block (310) is fixedly installed on the surface of the moving block (39). Six clamping blocks (310) are arranged in a ring on the surface of the gear disk (34). A limit rod (311) is fixedly installed on the surface of the clamping block (310). The arc surface of the limit rod (311) is slidably inserted into the inner wall of the limit slide groove (33). One end of each of the six clamping blocks (310) is in contact with the output shaft surface of the motor being tested. The detection mechanism (4) performs a rotational jump detection operation on the detection ring (31); the detection mechanism (4) includes a detection rod (41), one end of which is hemispherical. A connecting mounting plate (42) is fixedly installed on the surface of the support leg (11) below the detection rod (41). A detection mounting plate (43) is fixedly installed on the top of the connecting mounting plate (42). A displacement sensor (44) and a card holder (45) are fixedly installed on one side surface of the detection mounting plate (43). The surface of the card holder (45) is fixedly... A detection tube (46) is installed, the arc surface of the detection rod (41) is located inside the detection tube (46), the hemispherical surface of the detection rod (41) is in contact with the arc surface of the detection ring (31), a spring (47) is fixedly installed on the inner wall of the detection tube (46), the inner wall of the spring (47) is movably sleeved with the arc surface of the detection rod (41), one end of the spring (47) is fixedly installed on the stepped surface of the other end of the detection rod (41), and one end of the detection rod (41) is fixedly installed on the moving end of the displacement sensor (44).
2. The motor output shaft detection device for motor production according to claim 1, characterized in that: At least four support legs (11) are provided. The surface of the support legs (11) is L-shaped. Placement plates (12) are fixedly installed on the opposite surfaces of the top ends of the four support legs (11).
3. The motor output shaft detection device for motor production according to claim 2, characterized in that: The motor clamping mechanism (2) includes connecting rods (21) and rotating shafts (22). The four connecting rods (21) are divided into two groups. The two connecting rods (21) in each group are fixedly installed at the bottom ends of the two ends of the placement plate (12). The bottom surfaces of the two connecting rods (21) in each group are fixedly installed at the two ends of the rotating shaft (22). The circular arc surface of the rotating shaft (22) is rotatably connected to a drive rod (23). The three end faces of the drive rod (23) are provided with transition grooves (24). The inner walls on both sides of the transition grooves (24) are rotatably connected to a first pin (25) through bearings. The top two ends of the placement plate (12) are fixedly installed with slide rails (26), and sliders (27) are slidably inserted into the surface of the slide rails (26). The tops of the two sliders (27) are respectively fixedly installed with a first clamping block (28) and a second clamping block (29). A clamping groove (210) is opened on one side of the first clamping block (28) and the opposite surface of the second clamping block (29). The inner walls of the two clamping grooves (210) are in contact with the housing surface of the detection motor. A limiting plate (211) is fixedly installed on one side of the placement plate (12), and the surface of the limiting plate (211) is located on the back of the detection motor. A U-shaped seat (212) is fixedly installed at one end of the first clamping block (28) and one end of the second clamping block (29). A second pin (213) is rotatably connected to the inner side wall of the U-shaped seat (212) through a bearing. A first connecting rod (214) is fixedly installed on the arc surface of the second pin (213). One end of the first connecting rod (214) is fixedly installed on the arc surface opposite to the first pin (25). A guide shaft (215) is fixedly installed at the bottom of the placement plate (12). A sliding seat (216) is slidably inserted into the arc surface of the guide shaft (215). A hinge groove (217) is provided on both sides of the sliding seat (216). A third pin (218) is rotatably connected to the inner wall of both sides of the hinge groove (217) through a bearing. A second connecting rod (219) is fixedly installed on the arc surface of the third pin (218). One end of the second connecting rod (219) is fixedly installed on the arc surface opposite to the first pin (25). A hinge seat (220) is fixedly installed on the arc surface of the first pin (25) at the bottom end of the drive rod (23). A cylinder (221) is fixedly installed on one end surface of the hinge seat (220). The telescopic end of the cylinder (221) is fixedly installed on the surface opposite to the hinge seat (220).
4. The detection method of the motor output shaft detection device according to claim 3, characterized in that: Step 1: The motor to be tested needs to be tested after production to determine if it is qualified. During the test, the outer shell of the motor to be tested is placed on the top of the placement plate (12), with one end in contact with the surface of the limiting plate (211). The cylinder (221) is extended, which drives the drive rods (23) on both sides of the cylinder (221) to swing around the axis of the rotating shaft (22), thereby driving the first connecting rod (214) at the top of the placement plate (12) to move inward, pushing the first clamping block (28) and the second clamping block (29) to move relative to each other, squeezing the motor to be tested so that it can be quickly installed and positioned. Step 2: After the motor under test is installed and positioned, take the test ring (31) and put it on the output shaft surface of the motor under test. Control the drive motor (35) to work and drive the gear shaft (36) to rotate. The rotation of the gear shaft (36) drives the gear (37) to rotate. Thus, under the condition of meshing, the gear (37) rotates and drives the gear ring to rotate. When the gear ring rotates, it drives the drive groove (38) on the surface to rotate. Then, under the limit ring (32), when the angle of the drive groove (38) changes, it drives multiple sliding blocks (39) on the surface to move to one side at the same time. Then, it controls the surface of multiple clamping blocks (310) to press against the arc surface of the output shaft to clamp and position it. Step 3: After the detection ring (31) is installed, the arc surface of the detection ring (31) is pressed to compress the control spring (47) of the detection rod (41). When it stops, the control displacement sensor (44) is set to zero, and the motor under test is powered on and driven to rotate, thereby driving the detection ring (31) to rotate. When the output shaft of the motor under test drives the detection ring (31) to rotate, observe the change in the value of the displacement sensor (44). If the displacement value does not change, it means that the output shaft of the motor under test does not shake and the motor under test is qualified. If the displacement value of the displacement sensor (44) changes greatly, it means that the output shaft of the motor under test is deformed and causes rotational shaking, and the motor under test is unqualified.
Citation Information
Patent Citations
Motor output shaft detection device
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