An overhead conductor repair device and its repair method
By designing an overhead wire repair device, using a semi-ring structure and a wire roller clamping mechanism, combined with the automatic winding of the wire bobbin, the problem of high labor intensity in the existing technology is solved, and efficient wire repair is achieved.
Patent Information
- Application Number
- CN202211271414.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-10-18
AI Technical Summary
In the prior art, repairing overhead lines requires staff to wrap the wires with bare hands, which is labor-intensive and not efficient enough.
An overhead wire repair device is designed, including a first half ring and a second half ring, the first half ring is sleeved onto the wire through a notch, the second half ring is fixed by a spring mechanism, and the wire is clamped by a first bundle of wire roller and the second bundle of wire roller, and the wire is automatically wound in combination with a bobbin and a pre-stranded wire.
It effectively reduces labor intensity and improves repair efficiency, making the wire repair process more convenient and efficient.
Smart Images

Figure CN115566599B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transmission line equipment, and particularly relates to an overhead conductor repair device and a repair method thereof. Background Art
[0002] The safe operation of overhead transmission lines is directly related to the overall safe operation of the power grid. Overhead lines are directly exposed to the external environment. They not only have to bear mechanical loads and electrical loads during normal operation, but are also affected by natural environments and human factors. Therefore, overhead lines are prone to damage, and in severe cases, it may cause strand breaks or even wire breaks. This not only affects the safe operation of the line, but also seriously affects the lives and property safety of the general public, increasing the burden on the power transmission network. It is imperative to strengthen the protection work of power facilities.
[0003] In line maintenance work, locally stranded overhead lines can be put back into use after effective repair. Currently, the common repair method is that workers climb the tower and walk along the overhead line to the wire break point, and use materials such as preformed strands and aluminum single wires to manually wind the damaged part, which has a large labor intensity. Therefore, corresponding improvements are made to solve this problem. Summary of the Invention
[0004] Based on the technical problem of large labor intensity when manually winding the damaged part in the prior art, the present invention proposes an overhead conductor repair device and a repair method thereof.
[0005] An overhead conductor repair device proposed by the present invention includes a first half-ring and a second half-ring. The first half-ring is provided with a V-shaped notch, and the second half-ring matches the shape of the notch. The front end of the first half-ring is fixedly connected with a first half-ring track, and the front end of the second half-ring is fixedly connected with a second half-ring track. The first half-ring track and the second half-ring track form a complete circle as a whole. A movable block is slidably connected in the first half-ring track. The front end of the movable block is fixedly connected with a plurality of connecting columns, and the front ends of the plurality of connecting columns are fixedly connected with the same handle. The front end of the handle is rotatably connected with a wire winding cylinder, and a preformed strand is wound around the wire winding cylinder. The rear end of the second half-ring is fixedly connected with two sleeve rods symmetrically distributed on both sides. Embedding grooves are opened on the opposite sides of the two sleeve rods, and a first spring is fixedly connected in the embedding groove. An inner rod is fixedly connected to the outside of the first spring, and a clamping portion is arranged on the outside of the inner rod. The rear end of the first half-ring is fixedly connected with two positioning columns symmetrically distributed on both sides.
[0006] Preferably, the cross-section of the clamping portion is crescent-shaped.
[0007] Preferably, a chute is formed in the inner wall of one side of the first half-ring. A slider is slidably connected in the chute. A first shaft rod is fixedly connected to the inner side of the slider. A first wire-winding roller is rotatably connected to the inner side of the first shaft rod. An adjusting screw rod is rotatably connected in the chute. The adjusting screw rod is in threaded connection with the slider. The bottom of the adjusting screw rod extends to the outside of the first half-ring and is fixedly connected with a runner.
[0008] Preferably, a second shaft rod is fixedly connected to the inner wall of one side of the first half-ring close to the chute. The inner side of the second shaft rod is rotatably connected with a second wire-winding roller. The second wire-winding roller is located directly below the first wire-winding roller. Both the second wire-winding roller and the first wire-winding roller are in a hourglass structure.
[0009] Preferably, docking grooves are formed in the inner walls on both sides of the notch. Docking blocks are provided on both sides of the second half-ring. The structures of the docking blocks and the docking grooves match.
[0010] Preferably, two fixing seats symmetrically distributed on both sides are fixedly connected to the bottom of the rear end of the first half-ring. The same rope is fixedly connected to the two fixing seats. A counterweight plate is sleeved on the rope.
[0011] Preferably, an extension rod is fixedly connected to the front end of the wire-winding cylinder. A plurality of evenly distributed hooks are fixedly connected to the outer side surface of the extension rod.
[0012] Preferably, an ear block is fixedly connected to the rear end of the wire-winding cylinder. A handle is rotatably connected to the top of the ear block. The same second spring is fixedly connected between the handle and the wire-winding cylinder.
[0013] The present invention also provides a repair method for an overhead wire repair device, including the following steps:
[0014] S1. Put the first half-ring onto the wire to be repaired through the notch, then snap the second half-ring into the notch. Push the inner rod and the clamping part into the embedding groove. After the clamping part and the positioning column are aligned, release the inner rod. Under the elastic force of the first spring, the clamping part on the inner rod and the positioning column are butted to fix the second half-ring. Then place the wire to be repaired between the first wire-winding roller and the second wire-winding roller. Then rotate the runner to make the adjusting screw rod rotate, so that the whole of the slider, the first shaft rod and the first wire-winding roller move downward, and the wire can be clamped by the first wire-winding roller and the second wire-winding roller, so that the device is fixed to the wire.
[0015] S2. Pull out the free end of the preformed wire on the winding bobbin, thread it through multiple hooks in sequence, and finally press the free end of the preformed wire onto the wire. Hold the handle with the other hand and drive the handle to rotate around the wire. The handle follows the connecting column and the movable block and rotates along the first half-ring track and the second half-ring track, and the preformed wire can be wound around the wire. By gripping the handle, the other end of the handle abuts against the winding bobbin, and the winding bobbin can be fixed. Stop the wire feeding of the winding bobbin, and when continuing to wind, the preformed wire wound on the wire can be tightened and wound more tightly.
[0016] S3. After winding, cut the preformed wire from the winding bobbin and remove the device from the wire.
[0017] Compared with the prior art, the present invention provides an overhead wire repair device and a repair method thereof, having the following beneficial effects:
[0018] 1. For the overhead wire repair device and the repair method thereof, the first half-ring is sleeved on the wire to be repaired through the notch, and then the second half-ring is clamped into the notch. Push the inner rod and the clamping part into the embedding groove. After the clamping part and the positioning column are aligned, release the inner rod. Under the elastic force of the first spring, the clamping part and the positioning column on the inner rod are butted to fix the second half-ring. Press the free end of the preformed wire onto the wire. Hold the handle with the other hand and drive the handle to rotate around the wire. The handle follows the connecting column and the movable block and rotates along the first half-ring track and the second half-ring track, and the preformed wire can be wound around the wire, thus effectively reducing the labor intensity.
[0019] 2. For the overhead wire repair device and the repair method thereof, by arranging the first wire roller, place the wire to be repaired between the first wire roller and the second wire roller, and then rotate the runner to make the adjusting screw rotate, so that the whole of the slider, the first shaft rod and the first wire roller moves downward, and the wire can be clamped by the first wire roller and the second wire roller, so that the device is fixed to the wire.
[0020] 3. For the overhead wire repair device and the repair method thereof, by arranging the handle, when winding, by gripping the handle, the other end of the handle abuts against the winding bobbin, and the winding bobbin can be fixed. Stop the wire feeding of the winding bobbin, and when continuing to wind, the preformed wire wound on the wire can be tightened and wound more tightly. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of a first angle of an overhead wire repair device and a repair method thereof proposed by the present invention;
[0022] Figure 2 is a schematic structural diagram of a second angle of an overhead wire repair device and a repair method thereof proposed by the present invention;
[0023] Figure 3 Schematic diagram of the assembly structure of the first half ring and the second half ring of an overhead conductor repair device and its repair method proposed by the present invention;
[0024] Figure 4 Schematic diagram of the winding drum installation structure of an overhead conductor repair device and its repair method proposed by the present invention;
[0025] Figure 5 Schematic diagram of the enlarged structure at A of an overhead conductor repair device and its repair method proposed by the present invention;
[0026] Figure 6 Schematic diagram of the internal structure of the sleeve rod of an overhead conductor repair device and its repair method proposed by the present invention;
[0027] Figure 7 Schematic diagram of the installation structure of the first wire bundle roller of an overhead conductor repair device and its repair method proposed by the present invention;
[0028] Figure 8 Schematic diagram of the enlarged structure at C of an overhead conductor repair device and its repair method proposed by the present invention;
[0029] Figure 9 Schematic diagram of the enlarged structure at D of an overhead conductor repair device and its repair method proposed by the present invention.
[0030] In the figure: 1. First half ring; 2. Notch; 3. Second half ring; 4. First half ring track; 5. Second half ring track; 6. Movable block; 7. Connecting column; 8. Handle; 9. Winding drum; 10. Preformed strand; 11. Sleeve rod; 12. Embedding groove; 13. Inner rod; 14. First spring; 15. Clamping part; 16. Positioning column; 17. Chute; 18. Slide block; 19. Adjusting screw; 20. Runner; 21. First shaft rod; 22. First wire bundle roller; 23. Second shaft rod; 24. Second wire bundle roller; 25. Docking groove; 26. Docking block; 27. Fixed seat; 28. Rope; 29. Counterweight disk; 30. Extension rod; 31. Hook; 32. Ear block; 33. Handle; 34. Second spring. Detailed implementation manners
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0032] Embodiment 1
[0033] Refer to Figures 1-9, An overhead wire repair device, including a first half-ring 1 and a second half-ring 3. There is a V-shaped notch 2 on the first half-ring 1, and the second half-ring 3 matches the shape of the notch 2. The front end of the first half-ring 1 is fixedly connected with a first half-ring track 4, and the front end of the second half-ring 3 is fixedly connected with a second half-ring track 5. The first half-ring track 4 and the second half-ring track 5 form a complete circle as a whole. There is a movable block 6 slidably connected in the first half-ring track 4. The front end of the movable block 6 is fixedly connected with a plurality of connecting columns 7, and the front ends of the plurality of connecting columns 7 are fixedly connected with the same handle 8. The front end of the handle 8 is rotatably connected with a winding drum 9, and a preformed wire 10 is wound on the winding drum 9. The rear end of the second half-ring 3 is fixedly connected with two sleeve rods 11 symmetrically distributed on both sides. Embedding grooves 12 are opened on the opposite sides of the two sleeve rods 11. A first spring 14 is fixedly connected in the embedding groove 12, and an inner rod 13 is fixedly connected to the outside of the first spring 14. A clamping portion 15 is arranged on the outside of the inner rod 13. The rear end of the first half-ring 1 is fixedly connected with two positioning columns 16 symmetrically distributed on both sides.
[0034] Further, the cross-section of the clamping portion 15 is crescent-shaped. That is, when the second half-ring 3 is clamped into the notch 2, the clamping portion 15 can make the clamping portion 15 contract into the embedding groove 12 along with the inner rod 13 through the action of its outer arc surface, and then clamp the positioning column 16.
[0035] Further, a chute 17 is opened on the inner wall of one side of the first half-ring 1. A slider 18 is slidably connected in the chute 17. The inner side of the slider 18 is fixedly connected with a first shaft rod 21. The inner side of the first shaft rod 21 is rotatably connected with a first wire roller 22. An adjusting screw rod 19 is rotatably connected in the chute 17. The adjusting screw rod 19 is threadedly connected with the slider 18. The bottom of the adjusting screw rod 19 extends to the outside of the first half-ring 1 and is fixedly connected with a runner 20.
[0036] Further, a second shaft rod 23 is fixedly connected to the inner wall of the first half-ring 1 close to the chute 17. The inner side of the second shaft rod 23 is rotatably connected with a second wire roller 24. The second wire roller 24 is located directly below the first wire roller 22. Both the second wire roller 24 and the first wire roller 22 are in hourglass structures, so that the device can be fixed to the wire, and during the winding process, it is convenient for the device to move along the direction of the wire.
[0037] Further, docking grooves 25 are opened on the inner walls on both sides of the notch 2. Docking blocks 26 are arranged on both sides of the second half-ring 3. The structures of the docking blocks 26 and the docking grooves 25 match, so that the second half-ring 3 can be stably inserted into the notch 2.
[0038] Further, two fixing seats 27 symmetrically distributed on both sides are fixedly connected to the bottom of the rear end of the first half-ring 1. The same rope 28 is fixedly connected to the two fixing seats 27. A counterweight plate 29 is sleeved on the rope 28, so as to maintain the overall stability of the device.
[0039] Further, an extension rod 30 is fixedly connected to the front end of the winding cylinder 9, and a plurality of uniformly distributed hooks 31 are fixedly connected to the outer side surface of the extension rod 30.
[0040] Further, an ear block 32 is fixedly connected to the rear end of the winding cylinder 9, a handle 33 is rotatably connected to the top of the ear block 32, and the same second spring 34 is fixedly connected between the handle 33 and the winding cylinder 9.
[0041] Working principle: When in use, the first half-ring 1 is sleeved on the wire to be repaired through the notch 2, and then the second half-ring 3 is clamped into the notch 2. The inner rod 13 and the clamping part 15 are pushed into the embedding groove 12. After the clamping part 15 and the positioning column 16 are aligned, the inner rod 13 is released. Under the elastic force of the first spring 14, the clamping part 15 and the positioning column 16 on the inner rod 13 are butted to fix the second half-ring 3. Then the wire to be repaired is placed between the first wire roller 22 and the second wire roller 24. Then the runner 20 is rotated to make the adjusting screw rod 19 rotate, so that the whole of the slider 18, the first shaft rod 21 and the first wire roller 22 move downward, and the wire can be clamped by the first wire roller 22 and the second wire roller 24, so that the device is fixed to the wire; the free end of the preformed strand 10 on the winding cylinder 9 is pulled out and sequentially passed through a plurality of hooks 31. Finally, the free end of the preformed strand 10 is pressed on the wire. The other hand holds the handle 8 and drives the handle 8 to rotate around the wire. The handle 8 follows the connecting column 7 and the movable block 6 and rotates along the first half-ring track 4 and the second half-ring track 5, and the preformed strand 10 can be wound around the wire. By tightly holding the handle 33, the other end of the handle 33 abuts against the winding cylinder 9, and the winding cylinder 9 can be fixed. When the wire feeding of the winding cylinder 9 is stopped, when continuing to wind, the preformed strand 10 wound on the wire can be tightened and wound more tightly; after winding, the preformed strand 10 is cut off from the winding cylinder 9, and the device is removed from the wire.
[0042] Embodiment 2
[0043] Referring to Figures 1-9 , the present invention also proposes a repair method for an overhead wire repair device, including the following steps:
[0044] S1. Put the first half-ring 1 onto the wire to be repaired through the notch 2. Then, snap the second half-ring 3 into the notch 2. Push the inner rod 13 and the clamping part 15 into the embedding groove 12. After the clamping part 15 and the positioning post 16 are aligned, release the inner rod 13. Under the elastic force of the first spring 14, the clamping part 15 and the positioning post 16 on the inner rod 13 are butted to fix the second half-ring 3. Then, place the wire to be repaired between the first wire roller 22 and the second wire roller 24. Then, rotate the runner 20 to make the adjusting screw 19 rotate, so that the slider 18, the first shaft rod 21 and the first wire roller 22 move downward as a whole, and the wire can be clamped by the first wire roller 22 and the second wire roller 24, thus fixing the device to the wire.
[0045] S2. Pull out the free end of the preformed strand 10 on the winding drum 9 and pass it through a plurality of hooks 31 in sequence. Finally, press the free end of the preformed strand 10 on the wire. Hold the handle 8 with the other hand and drive the handle 8 to rotate around the wire. The handle 8 follows the connecting column 7 and the movable block 6 and rotates along the first half-ring track 4 and the second half-ring track 5, and the preformed strand 10 can be wound around the wire. By gripping the handle 33, the other end of the handle 33 abuts against the winding drum 9, and the winding drum 9 can be fixed. Stop feeding the wire by the winding drum 9, and when continuing to wind, the preformed strand 10 wound on the wire can be tightened and wound more tightly.
[0046] S3. After winding, cut the preformed strand 10 from the winding drum 9 and remove the device from the wire.
[0047] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
Claims
1. An overhead conductor repair device, comprising a first half-ring (1) and a second half-ring (3), characterized in that, The first half-ring (1) is provided with a V-shaped notch (2). The second half-ring (3) is in conformity with the shape of the notch (2). The front end of the first half-ring (1) is fixedly connected with a first half-ring track (4). The front end of the second half-ring (3) is fixedly connected with a second half-ring track (5). The first half-ring track (4) and the second half-ring track (5) form a complete circle as a whole. An active block (6) is slidably connected in the first half-ring track (4). The front end of the active block (6) is fixedly connected with a plurality of connecting columns (7). The front ends of the plurality of connecting columns (7) are fixedly connected with the same handle (8). The front end of the handle (8) is rotatably connected with a winding drum (9). A preformed strand (10) is wound on the winding drum (9). The rear end of the second half-ring (3) is fixedly connected with two sleeve rods (11) symmetrically distributed on both sides. Embedding grooves (12) are formed on the opposite sides of the two sleeve rods (11). A first spring (14) is fixedly connected in the embedding groove (12). An inner rod (13) is fixedly connected to the outer side of the first spring (14). A clamping portion (15) is arranged on the outer side of the inner rod (13). The rear end of the first half-ring (1) is fixedly connected with two positioning columns (16) symmetrically distributed on both sides; A sliding groove (17) is formed on the inner wall of one side of the first half-ring (1). A slider (18) is slidably connected in the sliding groove (17). A first shaft rod (21) is fixedly connected to the inner side of the slider (18). A first wire roller (22) is rotatably connected to the inner side of the first shaft rod (21). An adjusting screw rod (19) is rotatably connected in the sliding groove (17). The adjusting screw rod (19) is in threaded connection with the slider (18). The bottom of the adjusting screw rod (19) extends to the outside of the first half-ring (1) and is fixedly connected with a runner (20); A second shaft rod (23) is fixedly connected to the inner wall of the first half-ring (1) close to the sliding groove (17). A second wire roller (24) is rotatably connected to the inner side of the second shaft rod (23). The second wire roller (24) is located directly below the first wire roller (22). Both the second wire roller (24) and the first wire roller (22) are in a hourglass structure; The front end of the winding drum (9) is fixedly connected with an extension rod (30). A plurality of uniformly distributed hooks (31) are fixedly connected to the outer side of the extension rod (30); The rear end of the winding drum (9) is fixedly connected with an ear block (32). A handle (33) is rotatably connected to the top of the ear block (32). A same second spring (34) is fixedly connected between the handle (33) and the winding drum (9).
2. The overhead conductor repair device according to claim 1, wherein The cross section of the clamping portion (15) is crescent-shaped.
3. The overhead conductor repair device according to claim 1, characterized in that, Docking grooves (25) are formed on the inner walls of both sides of the notch (2). Docking blocks (26) are arranged on both sides of the second half-ring (3). The structure of the docking blocks (26) is in conformity with that of the docking grooves (25).
4. The overhead conductor repair device according to claim 1, characterized in that, Two fixing seats (27) symmetrically distributed on both sides are fixedly connected to the bottom of the rear end of the first half-ring (1). A same rope (28) is fixedly connected to the two fixing seats (27). A counterweight disc (29) is sleeved on the rope (28).
5. A repair method for an overhead conductor repair device according to any one of claims 1-4, characterized in that, Comprising the following steps: S1. Put the first half-ring (1) onto the wire to be repaired through the notch (2). Then, snap the second half-ring (3) into the notch (2). Push the inner rod (13) and the clamping part (15) into the embedding groove (12). After the clamping part (15) and the positioning post (16) are aligned, release the inner rod (13). Under the elastic force of the first spring (14), the clamping part (15) and the positioning post (16) on the inner rod (13) are butted to fix the second half-ring (3). Then, place the wire to be repaired between the first wire roller (22) and the second wire roller (24). Then, rotate the runner (20) to rotate the adjusting screw rod (19), so that the whole of the slider (18), the first shaft rod (21) and the first wire roller (22) moves downward, and the wire can be clamped by the first wire roller (22) and the second wire roller (24), thereby fixing the device to the wire; S2. Pull out the free end of the preformed strand (10) on the winding drum (9) and sequentially pass it through a plurality of hooks (31). Finally, press the free end of the preformed strand (10) onto the wire. Hold the handle (8) with the other hand and drive the handle (8) to rotate around the wire. The handle (8) follows the connecting column (7) and the movable block (6) and rotates along the first half-ring track (4) and the second half-ring track (5), and the preformed strand (10) can be wound around the wire. By gripping the handle (33), the other end of the handle (33) abuts against the winding drum (9), and the winding drum (9) can be fixed. Stop feeding the wire by the winding drum (9), and when continuing to wind, the preformed strand (10) wound on the wire can be tightened and wound more tightly; S3. After winding, cut the preformed strand (10) from the winding drum (9) and remove the device from the wire.
Citation Information
Patent Citations
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CN113541046A
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