Rail conveyor intelligent control system
By introducing remote control gear shifting systems, brake assist systems and intelligent rail change systems on monorail transport vehicles, the manual operation safety hazards and untimely rail change problems of fuel-type monorail transport vehicles are solved, and automated and stable transportation is achieved.
Patent Information
- Application Number
- CN202211152020.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-09-21
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2042-09-21
AI Technical Summary
Existing fuel-type monorail transport vehicles require manual parking and gear shifting, the carriage braking is unstable, and the track changes rely on manual labor, which cannot meet the needs of efficient transportation, and poses safety risks.
Remote control gear shifting system, brake assist system and intelligent rail change system are adopted, including remote control gear shifting components, brake components and intelligent rail change systems. The electric telescopic rod and controller are used to realize automatic parking, gear shifting and rail change, and combined with solar charging components and speed measurement components to improve system automation and safety.
Automatic parking, gear shifting and rail change are realized, transportation efficiency and safety are improved, safety hazards of manual operation are reduced, safety is ensured, stable braking of the car, and track laying needs in complex terrain.
Smart Images

Figure CN115610452B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of monorail transportation, and in particular to an intelligent control system for a track conveyor. Background Art
[0002] Monorail transporters have significantly resolved the transportation challenges in hilly and mountainous areas, facilitating the transport of agricultural and sideline products in these challenging terrains. Monorail transporters are primarily fuel-powered and electric-powered. Because monorail transporters are highly seasonal, they are frequently used during harvest and often idle at other times. Long periods of inactivity can easily lead to battery drain and damage. Furthermore, monorail transporters are frequently used during operation, which hinders battery charging and prevents them from meeting the high-intensity transportation demands of the period. Therefore, current monorail transporters are primarily fuel-powered.
[0003] However, the current fuel-type monorail transporter has the following shortcomings:
[0004] 1. The parking and shifting of current fuel-powered monorail transport vehicles require manual operation. During use, the monorail transport vehicle needs to be equipped with many parking spaces to facilitate the loading and unloading of products. Manual parking and shifting require the operator to move with the vehicle. The operator sitting on the vehicle poses a safety hazard. The operator has to chase the vehicle on the ground, which is labor-intensive and the operation is unchanged. This greatly affects the transportation efficiency of the monorail transport vehicle and the use effect is not ideal.
[0005] 2. The carriages of current monorail transport vehicles do not have a braking function and rely solely on the braking of the front of the vehicle. The braking of the carriages is unstable and can easily cause braking shock, causing the transported items inside the carriage to be damaged;
[0006] 3. If the vehicle relies solely on the front brake and the drive shaft breaks due to overloaded transportation, all existing speed limit protection measures of the entire machine will be ineffective, and the consequences of the entire machine sliding will be very serious;
[0007] 4. The current monorail transport vehicle track change needs to be completed manually, which is affected by human movement, resulting in untimely track change and low track utilization, which cannot meet the track laying and use requirements in complex terrain. Summary of the Invention
[0008] The purpose of the present invention is to provide an intelligent control system for a rail conveyor in order to solve the above problems, as described below.
[0009] To achieve the above objectives, the present invention provides the following technical solutions:
[0010] The intelligent control system of the rail conveyor provided by the present invention includes a remote control shifting system arranged on the head body, a braking auxiliary system and an intelligent track changing system arranged on the bottom surface of the carriage;
[0011] The remote control shift system includes a controller, a shift assembly, a parking assembly, and a low-speed drive assembly provided on the vehicle body, wherein the shift assembly, the parking assembly, and the low-speed drive assembly are all electrically connected to the controller; the low-speed drive assembly is connected to the transmission input shaft of the vehicle body and is used to drive the transmission input shaft of the vehicle body to rotate at a low speed to eliminate the top tooth phenomenon of the transmission gear inside the transmission gearbox;
[0012] The shift assembly comprises a shift bracket and a shift paddle block, the shift paddle block being rotatably connected to the outer side of the gearbox of the vehicle head body, the shift paddle block being provided with a groove for accommodating the shift rod of the vehicle head body on the upper portion of the shift paddle block, the shift bracket being hingedly connected to an electric telescopic shift rod at the bottom, the electric telescopic shift rod being electrically connected to the controller, the telescopic end of the electric telescopic shift rod being connected to an elastic telescopic rod, the end of the elastic telescopic rod being away from the electric telescopic shift rod being hingedly connected to the shift paddle block, and being used for driving the shift paddle block to rotate under the drive of the electric telescopic shift rod, so that the shift rod is switched between the forward gear and the reverse gear of the gearbox; an upper contact switch and a lower contact switch being provided on the outer side of the fixed end of the elastic telescopic rod, the upper contact switch and the lower contact switch being both electrically connected to the controller, the upper contact switch and the lower contact switch being staggered along the axis of the elastic telescopic rod, the telescopic inner end of the elastic telescopic rod being connected to a trigger rod, the trigger rod being located between the upper contact switch and the lower contact switch;
[0013] The parking assembly includes an upper parking rocker arm, which is located outside the vehicle body. The lower end of the upper parking rocker arm is hinged to a lower parking rocker arm, and the back and surface of the lower parking rocker arm are respectively hinged to the parking push rod and the throttle cable of the vehicle body; an electric parking telescopic rod is hinged to the outer side of the upper parking rocker arm, and the electric parking telescopic rod is electrically connected to the controller. The telescopic end of the electric parking telescopic rod is hinged to the lower parking rocker arm for pushing the lower parking rocker arm to drive the parking push rod and the throttle cable to move;
[0014] The brake assist system includes a load-bearing plate provided on the bottom surface of the carriage, a travel assembly provided on the side of the load-bearing plate close to the centerline of the carriage width, the travel assembly cooperates with the track of the intelligent track change system to assist the carriage in traveling on the track, a speed measuring assembly is provided on the outer side of the travel main shaft of the travel assembly, the speed measuring assembly is electrically connected to the controller to detect the rotational speed of the travel main shaft;
[0015] The end of the traveling spindle away from the center line of the carriage width passes through the bearing plate and is connected to a brake assembly, which is electrically connected to the controller and is used to perform friction braking on the traveling spindle;
[0016] The intelligent track changing system includes a trigger system, a main rail, a first branch rail, a second branch rail and a solar charging component. The main rail, the first branch rail and the second branch rail are distributed in a non-connected "Y"-shaped structure. A fixing seat is provided between the main rail, the first branch rail and the second branch rail. A control box, a first bearing column and a second bearing column are provided on the surface of the fixing seat. The solar charging component is electrically connected to the control box. The first bearing column is located between the main rail and the first branch rail, and the second bearing column is located between the main rail and the second branch rail. The first lifting tube and the second lifting tube are movably provided on the outer sides of the first bearing column and the second bearing column, respectively. The upper ends of the first lifting tube and the second lifting tube are respectively connected to the first connecting guide rail and the second connecting guide rail; the surface of the fixed seat is provided with a first supporting top assembly and a second supporting top assembly, which are respectively used to drive the first lifting tube and the second lifting tube to rise and fall, and the outer sides of the first supporting column and the second supporting column are respectively provided with a first rotating driving member and a second rotating driving member, which are respectively used to drive the first lifting tube and the second lifting tube to rotate, respectively realizing the docking of the first connecting guide rail with the main guide rail and the first branch guide rail, and the docking of the second connecting guide rail with the main guide rail and the second branch guide rail, and the first supporting top assembly, the first rotating driving member, the second supporting top assembly and the second rotating driving member are all electrically connected to the control box;
[0017] The trigger system includes a first main rail contact switch and a second main rail contact switch arranged on the outside of the main rail, a mounting shaft arranged on the outside of the bottom of the vehicle head body, a first branch rail contact switch arranged on the outside of the first branch rail, and a second branch rail contact switch arranged on the outside of the second branch rail. The first main rail contact switch, the second main rail contact switch, the first branch rail contact switch and the second branch rail contact switch are all electrically connected to the control box. The first main rail contact switch corresponds to the first branch rail contact switch, and the second main rail contact switch corresponds to the second branch rail contact switch. A first trigger cam and a second trigger cam are mounted on the outside of the mounting shaft. The first trigger cam corresponds to the first main rail contact switch, and the second trigger cam corresponds to the second main rail contact switch. The outer end of the mounting shaft is threadedly connected with a locking nut.
[0018] Preferably, the elastic telescopic rod includes a fixed tube, one end of the fixed tube is sealed and the other end is open, the sealed end of the fixed tube is hinged to the shift paddle block, the open end of the fixed tube is provided with a guide ring, a connecting rod is slidably provided inside the guide ring, the outer end of the connecting rod is connected to the shift electric telescopic rod, the inner end of the connecting rod extends into the fixed tube and is connected to a slider, the outer wall of the fixed tube is penetrated by a through groove, the through groove extends along the axial direction of the fixed tube, the slider is connected to the trigger rod, the trigger rod passes through the through groove and is located between the upper contact switch and the lower contact switch, a second spring is provided between the slider and the sealed end of the fixed tube, and a first spring is provided between the slider and the guide ring;
[0019] A sliding groove is provided through the outer wall of the fixed tube, and the sliding groove extends along the axial direction of the fixed tube. A limiting block is connected to the outer side of the sliding block, and the limiting block is in clearance fit with the sliding groove.
[0020] The telescopic end of the electric telescopic shift rod is provided with a sleeve, the connecting rod is plugged into the sleeve, and a positioning threaded hole is provided through the outer wall of the sleeve for screwing a bolt to lock the connecting rod inside the sleeve; the sealing end of the fixed tube is provided with a connecting ear plate, and the connecting ear plate is hinged to the shift paddle block.
[0021] Preferably, the shift paddle block is in a right-angled triangle structure, the right-angled end of the shift paddle block is rotatably connected to the gearbox of the vehicle head body, the groove is provided at the upper acute-angled end of the shift paddle block, and the lower acute-angled end of the shift paddle block is hinged to the connecting ear plate;
[0022] The upper parking rocker arm is rotatably connected to the outside of the vehicle body, and a parking transmission shaft is provided on the front surface of the upper parking rocker arm. The parking transmission shaft contacts the cam structure on the outside of the manual parking lever of the vehicle body. A tension spring is connected between the lower parking rocker arm and the outside of the vehicle body, and is used to pull the lower parking rocker arm along the extension direction of the vehicle body parking push rod;
[0023] Wherein, a bearing is provided on the outer side of the parking transmission shaft, and the bearing is in contact with the cam structure on the outer side of the manual parking rod of the vehicle head body.
[0024] Preferably, the low-speed drive assembly includes a drive bracket, which is connected to the outside of the vehicle head body. A reduction motor is provided on the outside of the drive bracket, and the reduction motor is electrically connected to the controller. The output end of the reduction motor is connected to a one-way clutch through a coupling, and the housing of the one-way clutch is connected to the gearbox input shaft of the vehicle head body.
[0025] Preferably, a bearing frame is provided on the side of the bearing plate close to the center line of the width of the carriage, and a mounting flange is provided on the surface of the bearing frame for connecting with the bottom surface of the carriage;
[0026] The walking assembly includes a walking spindle and a positioning wheel, the walking spindle is rotatably mounted on the bottom of the bearing plate, the walking spindle is located below the bearing frame, the outer side of the end of the walking spindle close to the center line of the carriage width is connected to the first walking wheel, the first walking wheel cooperates with the teeth on the bottom surface of the track, the positioning wheel is rotatably arranged inside the bearing frame, and the positioning wheel contacts the flat portion of the track surface;
[0027] A second traveling wheel is rotatably provided on one side of the first traveling wheel, and the second traveling wheel cooperates with the teeth on the bottom surface of the track. Two positioning wheels are provided and are respectively located above the first traveling wheel and the second traveling wheel.
[0028] Preferably, the speed measurement component includes a grating and a Hall element, both of which are electrically connected to the controller. The grating is a disc-shaped structure, and the grating is arranged on the outside of the walking spindle and rotates synchronously with the walking spindle. The Hall element is fixedly arranged on the outside of the supporting plate, and the detection end of the Hall element corresponds to the outer circle of the grating, and is used to cooperate with the grating to detect the rotational speed of the walking spindle.
[0029] Preferably, the brake assembly includes a fixed shaft, a load-bearing shaft and a large sprocket, the fixed shaft and the load-bearing shaft are fixedly connected to the side of the load-bearing plate away from the center line of the carriage width, the large sprocket is connected to the end of the walking main shaft away from the first walking wheel, the end of the load-bearing shaft is connected to the brake drum body through a first connecting flange, the side of the brake drum body close to the load-bearing plate is provided with a brake shoe assembly, the brake driving shaft of the brake shoe assembly passes through the brake drum body in a direction away from the load-bearing plate and is connected to a brake rocker arm; a small sprocket is rotatably provided on the outer side of the load-bearing shaft, the small sprocket and the large sprocket are meshed and connected with a chain, the side of the small sprocket away from the load-bearing plate is connected to a brake housing through a second connecting flange, the brake housing is connected to the brake drum body, and the brake shoe assembly is located inside the brake housing; the end of the load-bearing shaft is connected to a brake bracket, the brake bracket extends to the side of the brake drum body, the end of the brake bracket away from the load-bearing shaft is hinged to a brake electric telescopic rod, the brake electric telescopic rod is electrically connected to the controller, and the output end of the brake electric telescopic rod is rotatably connected to the brake rocker arm.
[0030] Preferably, one end of the brake rocker arm is provided with a plug hole for plugging with the brake drive shaft, the other end of the brake rocker arm is provided with a connecting threaded hole, the output end of the brake electric telescopic rod is penetrated by a connecting through hole, and a connecting bolt threadedly connected to the connecting threaded hole is provided inside the connecting through hole;
[0031] A rotating block is provided at the bottom end of the brake electric telescopic rod, a mounting through-hole is provided inside the rotating block, a U-shaped frame is provided at the end of the brake bracket away from the fixed axis, a fixing pin is provided on the outside of the U-shaped frame, and the fixing pin passes through the mounting through-hole;
[0032] A bearing block is provided at the end of the brake bracket away from the fixed shaft, and an adjustment hole is provided through the surface of the bearing block. A connecting stud is provided on the bottom surface of the U-shaped frame, and the connecting stud passes through the adjustment hole. An adjusting nut is connected to the outside of the connecting stud by a thread. There are two adjusting nuts in total and they are respectively located above and below the bearing block.
[0033] Preferably, the structure of the second rotary drive member is the same as that of the first rotary drive member, and the second rotary drive member and the first rotary drive member are symmetrically distributed about the midline of the width of the fixed seat. The first rotary drive member includes a first drive groove extending through the outside of the first lifting tube and a first drive column arranged outside the first supporting column. The first drive column extends into the first drive groove. The upper portion of the first drive groove is a vertical portion extending axially along the first supporting tube. An inclined portion is connected below the vertical portion. The inclined portion extends obliquely toward the center of the fixed seat on the outer circumference of the first lifting tube.
[0034] The first top support assembly and the second top support assembly have the same structure. The first top support assembly includes a track-changing electric telescopic rod and a lifting ring. The lifting ring is slidably arranged on the outside of the first bearing column. The lifting ring is located below the first lifting tube and abuts against the first lifting tube. The track-changing electric telescopic rod is arranged on one side of the first bearing column. The track-changing electric telescopic rod is electrically connected to the control box. The output end of the track-changing electric telescopic rod is connected to the lifting ring. A guide plate is provided at the bottom of the lifting ring. A limiting groove is provided on the outside of the guide plate. The limiting groove extends axially along the first bearing column. A limiting column is provided on the outside of the first bearing column, and the limiting column extends into the limiting groove.
[0035] Wherein, reinforcing ribs are connected between the bottoms of the first bearing column and the second bearing column and the fixing seat.
[0036] Preferably, the first connecting guide rail and the second connecting guide rail are both arc-shaped structures, and are symmetrically distributed with respect to the width midline of the fixing seat; the ends of the main guide rail, the first branch guide rail and the second branch guide rail close to the center of the fixing seat are all provided with slots, and the slots are sunken grooves, and both ends of the first connecting guide rail and the second connecting guide rail are provided with plug blocks, and the plug blocks are plugged into and fitted with the slots.
[0037] The beneficial effects are: 1. The parking lower rocker arm is rotated by the parking electric telescopic rod, thereby driving the brake lever and throttle cable at the front of the vehicle to achieve automatic parking and automatic starting, which can meet the parking needs of different positions without the need for operators to move with the vehicle, and has a good use effect;
[0038] 2. The electric telescopic rod for shifting is combined with the elastic telescopic rod to drive the shift paddle to rotate, and the shift paddle drives the shift lever at the front of the vehicle to rotate between the forward gear and the reverse gear, thus realizing automatic shifting without manual shifting and high flexibility in use;
[0039] 3. During the gear shifting process, when the gears inside the gearbox have a top tooth, the elastic telescopic rod will be extended and retracted, so that the trigger rod will contact the upper contact switch or the lower contact switch to realize the top tooth detection. The low-speed drive assembly will drive the gearbox input shaft to rotate, so that the gears inside the gearbox are accurately engaged, ensuring smooth gear shifting.
[0040] 4. By arranging a brake assembly on the bottom of the carriage, the travel shaft of the travel assembly is braked by friction braking, thereby achieving braking of the carriage. Cooperating with the braking of the head of the vehicle, the braking of the carriage can be stabilized, and the impulse during braking of the carriage can be reduced, thereby protecting the products transported inside the carriage and achieving good use effect.
[0041] 5. The speed of the travel spindle can be detected by the Hall element and the grating. Cooperating with the brake assembly, the travel speed of the carriage can be stabilized within the set speed range, avoiding the internal shaft breakage caused by braking during high-speed driving. It has a broken shaft protection effect and high driving safety.
[0042] 6. It can realize automatic track changing, without the need for track changing personnel to move between multiple track branches, which greatly reduces the labor intensity of track changing personnel; timely track changing helps to improve transportation efficiency and track utilization, and has a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0044] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0045] Figure 2 yes Figure 1 A magnified schematic diagram of part A;
[0046] Figure 3 This is a schematic diagram of the installation structure of two trigger cams;
[0047] Figure 4 yes Figure 1 A magnified schematic diagram of part B;
[0048] Figure 5 yes Figure 1 A magnified schematic diagram of part C;
[0049] Figure 6 It is a schematic diagram of the three-dimensional structure of the vehicle head body;
[0050] Figure 7 is a schematic diagram of the structure of the shift assembly;
[0051] Figure 8 2. It is a structural diagram of an elastic telescopic rod;
[0052] Figure 9 This is a schematic diagram of the three-dimensional structure of the vehicle body from another angle;
[0053] Figure 10 yes Figure 9 An enlarged schematic diagram of part D;
[0054] Figure 11 is a schematic diagram of the structure of the low-speed drive assembly;
[0055] Figure 12 1. It is a schematic diagram of the three-dimensional structure of the auxiliary brake component;
[0056] Figure 13 is a schematic diagram of the three-dimensional structure of the auxiliary brake component from another perspective;
[0057] Figure 14 It is an exploded schematic diagram of the auxiliary brake component;
[0058] Figure 15 This is a schematic diagram of the installation structure of the brake electric telescopic rod;
[0059] Figure 16 It is a schematic diagram of the three-dimensional structure of the track system;
[0060] Figure 17 yes Figure 16 An enlarged schematic diagram of part E;
[0061] Figure 18It is a three-dimensional structural diagram of the track system from another perspective;
[0062] Figure 19 yes Figure 18 Enlarged schematic diagram of part F.
[0063] The following are the descriptions of the reference numerals:
[0064] 1. Locomotive body; 2. Carriage; 3. Intelligent track-changing system; 4. Trigger system; 401. First main rail contact switch; 402. Second main rail contact switch; 403. Mounting shaft; 404. Locking nut; 405. First trigger cam; 406. Second trigger cam; 407. First branch rail contact switch; 408. Second branch rail contact switch; 5. Shift bracket; 6. Shift electric telescopic rod; 601. Sleeve; 602. Positioning threaded hole; 7. Elastic telescopic rod; 701. Connecting rod; 702. Guide ring; 703. Fixed tube; 704. First spring; 705. Slide groove; 706. Limit block; 707. Slider; 708. Through groove; 709. Second spring; 710. Connecting ear plate; 8. Shift dial Block; 801, groove; 9, shift lever; 10, lower contact switch; 11, trigger lever; 12, upper contact switch; 13, electric telescopic parking lever; 14, throttle cable; 15, parking push rod; 16, low-speed drive assembly; 1601, drive bracket; 1602, reduction motor; 1603, coupling; 1604, one-way clutch; 17, parking lower rocker arm; 18, parking upper rocker arm; 19, parking drive shaft; 20, cam structure; 21, manual parking lever; 22, tension spring; 23, bearing plate; 2301, bearing frame; 2302, mounting flange; 24, travel assembly; 2401, travel spindle; 2402, first travel wheel; 2403, positioning wheel; 2404, second travel wheel; 25, brake assembly Components; 2501, fixed shaft; 2502, bearing shaft; 2503, first connecting flange; 2504, large sprocket; 2505, small sprocket; 2506, second connecting flange; 2507, brake housing; 2508, brake shoe assembly; 2509, brake drum body; 2510, brake drive shaft; 2511, brake bracket; 2512, brake rocker arm; 2513, brake electric telescopic rod; 2514, connecting through hole; 2515, connecting threaded hole; 2516, connecting bolt; 2517, plug hole; 2518, adjusting nut; 2519, connecting stud; 2520, bearing block; 2521, adjusting through hole; 2522, U-shaped frame; 2523, fixing pin; 2524, rotating block; 25 25. Mounting through hole; 2526. Chain; 26. Grating; 27. Hall element; 28. Fixed seat; 29. Main guide rail; 30. Second connecting guide rail; 31. First connecting guide rail; 32. Control box; 33. Solar charging component; 34. First top support assembly; 3401. Track-changing electric telescopic rod; 3402. Lifting ring; 3403. Guide plate; 3404. Limiting groove; 35. Second top support assembly; 36. First lifting tube; 3601. First drive groove; 37. Second lifting tube; 38. Slot; 39. Insert; 40. First guide rail; 41. First bearing column; 4101. First drive column; 4102. Limiting column; 42. Second guide rail; 43. Second bearing column; 44. Reinforcing rib. DETAILED DESCRIPTION
[0065] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.
[0066] See also Figures 1-19 As shown, the present invention provides an intelligent control system for a rail transport machine, including a remote control shift system provided on the vehicle body 1, a brake assist system provided on the bottom surface of the carriage 2, and an intelligent track change system 3;
[0067] The remote control shift system includes a controller, a shift assembly, a parking assembly, and a low-speed drive assembly 16 provided on the vehicle body 1. The shift assembly, the parking assembly, and the low-speed drive assembly 16 are all electrically connected to the controller; the low-speed drive assembly 16 is connected to the transmission input shaft of the vehicle body 1 and is used to drive the transmission input shaft of the vehicle body 1 to rotate at a low speed to eliminate the top tooth phenomenon of the transmission gear inside the transmission gear;
[0068] The shift assembly includes a shift bracket 5 and a shift paddle 8. The shift paddle 8 is rotatably connected to the outside of the gearbox of the front body 1. A groove 801 is provided on the upper portion of the shift paddle 8 for placing the shift rod 9 of the front body 1. The bottom of the shift bracket 5 is hinged with a shift electric telescopic rod 6. The shift electric telescopic rod 6 is electrically connected to the controller. The telescopic end of the shift electric telescopic rod 6 is connected to an elastic telescopic rod 7. The end of the elastic telescopic rod 7 away from the shift electric telescopic rod 6 is hinged to the shift paddle 8 for rotating the shift electric telescopic rod 6. 6 drives the shift paddle block 8 to rotate, so that the shift lever 9 changes between the forward gear and the reverse gear of the transmission; an upper contact switch 12 and a lower contact switch 10 are provided on the outer side of the fixed end of the elastic telescopic rod 7, and the upper contact switch 12 and the lower contact switch 10 are both electrically connected to the controller. The upper contact switch 12 and the lower contact switch 10 are staggered along the axis of the elastic telescopic rod 7, and the telescopic inner end of the elastic telescopic rod 7 is connected to a trigger rod 11, which is located between the upper contact switch 12 and the lower contact switch 10;
[0069] The parking assembly includes an upper parking rocker arm 18, which is located on the outside of the vehicle body 1. The bottom end of the upper parking rocker arm 18 is hinged to the lower parking rocker arm 17. The back and surface of the lower parking rocker arm 17 are respectively hinged to the parking push rod 15 and the throttle cable 14 of the vehicle body 1; the outer side of the upper parking rocker arm 18 is hinged to the electric parking telescopic rod 13, which is electrically connected to the controller. The telescopic end of the electric parking telescopic rod 13 is hinged to the lower parking rocker arm 17, which is used to push the lower parking rocker arm 17 to drive the parking push rod 15 and the throttle cable 14 to move;
[0070] The brake assist system includes a load-bearing plate 23 disposed on the bottom surface of the carriage 2. A travel assembly 24 is disposed on the side of the load-bearing plate 23 near the width centerline of the carriage 2. The travel assembly 24 cooperates with the track of the intelligent track change system 3 to assist the carriage 2 in traveling on the track. A speed measuring assembly is disposed on the outer side of the travel spindle 2401 of the travel assembly 24. The speed measuring assembly is electrically connected to the controller and is used to detect the rotational speed of the travel spindle 2401.
[0071] The end of the traveling spindle 2401 away from the width centerline of the carriage 2 passes through the bearing plate 23 and is connected to a brake assembly 25. The brake assembly 25 is electrically connected to the controller and is used to perform friction braking on the traveling spindle 2401.
[0072] The intelligent track change system 3 includes a trigger system 4, a main rail 29, a first branch rail 40, a second branch rail 42 and a solar charging component 33. The main rail 29, the first branch rail 40 and the second branch rail 42 are arranged in a non-connected "Y"-shaped structure. A fixing seat 28 is provided between the main rail 29, the first branch rail 40 and the second branch rail 42. A control box 32, a first bearing column 41 and a second bearing column 43 are provided on the surface of the fixing seat 28. The solar charging component 33 is electrically connected to the control box 32. The first bearing column 41 is located between the main rail 29 and the first branch rail 40, and the second bearing column 43 is located between the main rail 29 and the second branch rail 42. The first lifting tube 36 and the second lifting tube 37 are movably provided on the outer sides of the first bearing column 41 and the second bearing column 43. , the upper ends of the first lifting tube 36 and the second lifting tube 37 are respectively connected to the first connecting guide rail 31 and the second connecting guide rail 30; the surface of the fixed seat 28 is provided with a first supporting top assembly 34 and a second supporting top assembly 35, which are respectively used to drive the first lifting tube 36 and the second lifting tube 37 to rise and fall, and the outer sides of the first bearing column 41 and the second bearing column 43 are respectively provided with a first rotating driving member and a second rotating driving member, which are respectively used to drive the first lifting tube 36 and the second lifting tube 37 to rotate, respectively, to realize the docking of the first connecting guide rail 31 with the main rail 29 and the first branch guide rail 40, and the docking of the second connecting guide rail 30 with the main rail 29 and the second branch guide rail 42. The first supporting top assembly 34, the first rotating driving member, the second supporting top assembly 35 and the second rotating driving member are all electrically connected to the control box 32;
[0073] The trigger system 4 includes a first main rail contact switch 401 and a second main rail contact switch 402 arranged on the outside of the main rail 29, a mounting shaft 403 arranged on the outside of the bottom of the vehicle head body 1, a first branch rail contact switch 407 arranged on the outside of the first branch rail 40, and a second branch rail contact switch 408 arranged on the outside of the second branch rail 42. The first main rail contact switch 401, the second main rail contact switch 402, the first branch rail contact switch 407 and the second branch rail contact switch 408 are all electrically connected to the control box 32. The first main rail contact switch 401 corresponds to the first branch rail contact switch 407, and the second main rail contact switch 402 corresponds to the second branch rail contact switch 408. A first trigger cam 405 and a second trigger cam 406 are mounted on the outside of the mounting shaft 403. The first trigger cam 405 corresponds to the first main rail contact switch 401, and the second trigger cam 406 corresponds to the second main rail contact switch 402. The outer end of the mounting shaft 403 is threadedly connected to a locking nut 404.
[0074] As an optional embodiment, the elastic telescopic rod 7 includes a fixed tube 703, one end of the fixed tube 703 is sealed and the other end is open, the sealed end of the fixed tube 703 is hinged to the shift paddle 8, the open end of the fixed tube 703 is provided with a guide ring 702, and a connecting rod 701 is slidingly provided inside the guide ring 702, the outer end of the connecting rod 701 is connected to the shift electric telescopic rod 6, the inner end of the connecting rod 701 extends into the fixed tube 703 and is connected to a slider 707, a through groove 708 is provided through the outer wall of the fixed tube 703, the through groove 708 extends along the axial direction of the fixed tube 703, the slider 707 is connected to the trigger rod 11, the trigger rod 11 passes through the through groove 708 and is located between the upper contact switch 12 and the lower contact switch 10, a second spring 709 is provided between the slider 707 and the sealed end of the fixed tube 703, and a first spring 70 is provided between the slider 707 and the guide ring 702. 4. With such an arrangement, when performing a gear shifting operation, if the transmission gear inside the gearbox of the vehicle head body 1 is accurately meshed, under the action of the first spring 704 and the second spring 709, the elastic telescopic rod 7 only transmits force but is not subjected to force, and the elastic telescopic rod 7 drives the shift paddle 8 to rotate to realize automatic gear shifting; when the transmission gear inside the gearbox of the vehicle head body 1 has a top tooth phenomenon, the shift paddle 8 will not rotate. At this time, the elastic telescopic rod 7 is subjected to force. When the elastic telescopic rod 7 is subjected to tension, the first spring 704 contracts, and the slider 707 drives the trigger rod 11 to move so that the trigger rod 11 contacts the lower contact switch 10, so that the lower contact switch 10 is triggered, indicating that a top tooth phenomenon exists; when the elastic telescopic rod 7 is subjected to pressure, the second spring 709 contracts, and the slider 707 drives the trigger rod 11 to move so that the trigger rod 11 contacts the upper contact switch 12, so that the upper contact switch 12 is triggered, indicating that a top tooth phenomenon exists;
[0075] Among them, a sliding groove 705 is set through the outer wall of the fixed tube 703, and the sliding groove 705 extends along the axial direction of the fixed tube 703. The outer side of the slider 707 is connected to the limiting block 706, and the limiting block 706 is clearance-matched with the sliding groove 705. In this way, the slider 707 slides smoothly through the cooperation of the limiting block 706 and the sliding groove 705, so that the trigger rod 11 moves smoothly, ensuring that the trigger rod 11 can accurately trigger the upper contact switch 12 or the lower contact switch 10.
[0076] The telescopic end of the electric telescopic shift rod 6 is provided with a sleeve 601, and the connecting rod 701 is plugged into the sleeve 601. A positioning threaded hole 602 is provided through the outer wall of the sleeve 601, which is used to screw the bolt to lock and fix the connecting rod 701 inside the sleeve 601; the sealed end of the fixed tube 703 is provided with a connecting ear plate 710, which is hinged to the shift paddle block 8.
[0077] The shift paddle block 8 is in a right-angled triangle structure. The right-angled end of the shift paddle block 8 is rotatably connected to the gearbox of the vehicle body 1. The groove 801 is provided at the upper acute-angled end of the shift paddle block 8. The lower acute-angled end of the shift paddle block 8 is hinged to the connecting ear plate 710. With this arrangement, when the shift paddle block 8 adopts the above structure, it is easy to disengage the vehicle shift lever from the groove 801, thereby manually shifting by means of the shift lever, realizing switching between automatic and manual shifting, which can meet different usage requirements.
[0078] The parking upper rocker arm 18 is rotatably connected to the outside of the front body 1. A parking transmission shaft 19 is provided on the front surface of the parking upper rocker arm 18. The parking transmission shaft 19 contacts the cam structure 20 on the outside of the manual parking rod 21 of the front body 1. A tension spring 22 is connected between the parking lower rocker arm 17 and the outside of the front body 1 for pulling the parking lower rocker arm 17 along the extension direction of the front parking push rod 15. In this way, when the parking electric telescopic rod 13 is not working, the manual parking rod 21 of the front body 1 is swung to make the cam structure 20 contact with the parking transmission shaft 19, overcome the tension of the tension spring 22, and make the parking upper rocker arm 18 drive the parking lower rocker arm 17 to move away from the parking push rod 15 of the front body 1. The lever 15 rotates in the direction of the front body 1 to release the brakes of the front body 1 and at the same time pull the throttle cable 14 of the front body 1 to make the front body 1 move; the manual parking lever 21 is swung, and the highest point of the cam structure 20 is separated from the parking transmission shaft 19. Under the tension of the tension spring 22, the parking upper rocker arm 18 and the parking lower rocker arm 17 rotate toward the parking push rod 15, releasing the pull on the throttle cable 14, and the throttle cable 14 is relaxed, the front body 1 stops moving, and at the same time the parking lower rocker arm 17 pushes the parking push rod 15 to brake the front body 1 and realize manual parking; with the above structure, the automatic parking and manual parking switching of the front body 1 can be realized to meet different usage requirements;
[0079] Among them, a bearing is provided on the outside of the parking transmission shaft 19, and the bearing is in contact with the cam structure 20 on the outside of the manual parking rod 21 of the vehicle head body 1. Such an arrangement can reduce the wear of the cam structure 20.
[0080] The low-speed drive assembly 16 includes a drive bracket 1601, which is connected to the outside of the vehicle body 1. A reduction motor 1602 is arranged on the outside of the drive bracket 1601, and the reduction motor 1602 is electrically connected to the controller. The output end of the reduction motor 1602 is connected to a one-way clutch 1604 through a coupling 1603, and the housing of the one-way clutch 1604 is connected to the gearbox input shaft of the vehicle body 1. With this arrangement, when the vehicle body 1 is parked, the reduction motor 1602 can drive the input shaft of the gearbox of the vehicle body 1 to rotate through the coupling 1603 and the one-way clutch 1604. During the driving process of the vehicle body 1, the one-way clutch 1604 can prevent the reduction motor 1602 from rotating with the input shaft of the gearbox of the vehicle body 1, which helps to reduce the load on the gearbox input shaft of the vehicle body 1 and helps to extend the service life.
[0081] A bearing frame 2301 is provided on the side of the bearing plate 23 close to the width center line of the carriage 2. A mounting flange 2302 is provided on the surface of the bearing frame 2301 for connecting to the bottom surface of the carriage 2.
[0082] The traveling assembly 24 includes a traveling spindle 2401 and a positioning wheel 2403. The traveling spindle 2401 is rotatably mounted on the bottom of the carrying plate 23 and is located below the carrier 2301. The outer side of the end of the traveling spindle 2401 close to the width centerline of the carriage 2 is connected to a first traveling wheel 2402. The first traveling wheel 2402 cooperates with the teeth on the bottom surface of the track. The positioning wheel 2403 is rotatably arranged inside the carrier 2301 and contacts the flat surface of the track surface. In this arrangement, the cooperation between the first traveling wheel 2402 and the positioning wheel 2403 enables the carriage 2 to travel on the track under the traction of the head body 1;
[0083] Among them, a second walking wheel 2404 is rotatably provided on one side of the first walking wheel, and the second walking wheel 2404 cooperates with the teeth on the bottom surface of the track. There are two positioning wheels 2403 and they are respectively located above the first walking wheel 2402 and the second walking wheel 2404. This arrangement can improve the driving stability of the carriage 2.
[0084] The speed measuring component includes a grating 26 and a Hall element 27. Both the grating 26 and the Hall element 27 are electrically connected to the controller. The grating 26 is a disc-shaped structure. The grating 26 is arranged on the outside of the walking main shaft 2401 and rotates synchronously with the walking main shaft 2401. The Hall element 27 is fixedly arranged on the outside of the supporting plate 23. The detection end of the Hall element 27 corresponds to the outer circle of the grating 26, and is used to cooperate with the grating 26 to detect the rotation speed of the walking main shaft 2401. With this arrangement, during the travel of the carriage 2, the grating 26 rotates with the walking main shaft 2401, cooperates with the Hall element 27 to detect the rotation speed of the walking main shaft 2401, and transmits the detection signal to the controller.
[0085] The brake assembly 25 includes a fixed shaft 2501, a load-bearing shaft 2502 and a large sprocket 2504. The fixed shaft 2501 and the load-bearing shaft 2502 are fixedly connected to the side of the load-bearing plate 23 away from the width center line of the carriage 2. The large sprocket 2504 is connected to the end of the walking main shaft 2401 away from the first walking wheel 2402. The end of the load-bearing shaft 2502 is connected to the brake drum body 2509 through the first connecting flange 2503. The brake drum body 2509 is provided with a brake shoe assembly 2508 on the side close to the load-bearing plate 23. The brake drive shaft 2510 of the brake shoe assembly 2508 penetrates in the direction away from the load-bearing plate 23. The brake drum body 2509 is passed through and is connected to a brake rocker arm 2512; a small sprocket 2505 is rotatably provided on the outer side of the bearing shaft 2502, and a chain 2526 is engaged between the small sprocket 2505 and the large sprocket 2504. The side of the small sprocket 2505 away from the bearing plate 23 is connected to the brake housing 2507 through a second connecting flange 2506. The brake housing 2507 is connected to the brake drum body 2509, and the brake shoe assembly 2508 is located inside the brake housing 2507; the end of the bearing shaft 2502 is connected to a brake bracket 2511, which extends to the brake drum body 250 On the side of 9, the end of the brake bracket 2511 away from the load-bearing shaft 2502 is hinged with a brake electric telescopic rod 2513, the brake electric telescopic rod 2513 is electrically connected to the controller, and the output end of the brake electric telescopic rod 2513 is rotatably connected to the brake rocker arm 2512. With this arrangement, during normal driving, the large sprocket 2504 rotates with the traveling main shaft 2401, and under the transmission action of the chain 2526, the small sprocket 2505 rotates synchronously, and the brake housing 2507 rotates with the small sprocket 2505 through the second connecting flange 2506. When it is necessary to brake the traveling main shaft 2401, the controller controls The output end of the brake electric telescopic rod 2513 pushes the brake rocker arm 2512, thereby driving the brake drive shaft 2510 to rotate, so that the brake shoe assembly 2508 is deformed and contacts the inner wall of the brake housing 2507, and the friction between the brake shoe and the brake housing 2507 is used for braking, and the transmission is carried out through the small sprocket 2505, the chain 2526 and the large sprocket 2504, thereby braking the walking main shaft 2401; a large diameter brake drum is used for braking, and the braking force is sufficient; the transmission braking is carried out through the small sprocket 2505, the chain 2526 and the large sprocket 2504, the brake chain is short, and the braking is stable and reliable.
[0086] One end of the brake rocker arm 2512 is provided with a socket hole 2517 for plugging with the brake drive shaft. The other end of the brake rocker arm 2512 is provided with a connecting threaded hole 2515. The output end of the brake electric telescopic rod 2513 is penetrated by a connecting through hole 2514. The connecting through hole 2514 is provided with a connecting bolt 2516 threadedly connected to the connecting threaded hole 2515. This arrangement facilitates the rotational connection between the brake electric telescopic rod 2513 and the brake rocker arm 2512.
[0087] A rotating block 2524 is provided at the bottom end of the brake electric telescopic rod 2513. A mounting hole 2525 is provided inside the rotating block 2524. A U-shaped bracket 2522 is provided at the end of the brake bracket 2511 away from the fixed axis 2501. A fixing pin 2523 is provided on the outside of the U-shaped bracket 2522. The fixing pin 2523 extends through the mounting hole 2525. This arrangement facilitates the articulation of the brake electric telescopic rod 2513 and the brake bracket 2511.
[0088] A supporting block 2520 is provided at the end of the brake bracket 2511 away from the fixed axis 2501, and an adjustment through-hole 2521 is provided on the surface of the supporting block 2520. A connecting stud 2519 is provided on the bottom surface of the U-shaped frame 2522, and the connecting stud 2519 passes through the adjustment through-hole 2521. The outer side of the connecting stud 2519 is connected to an adjusting nut 2518 by a thread. There are two adjusting nuts 2518 and they are respectively located above and below the supporting block 2520. In this way, the height of the U-shaped frame 2522 can be adjusted by cooperating with the adjusting nut 2518 and the adjusting stud, thereby realizing the position adjustment of the brake electric telescopic rod 2513, and finally realizing the rotation angle adjustment of the brake rocker arm 2512, ensuring that the brake shoe can accurately contact the brake housing 2507 to ensure the braking effect.
[0089] The structure of the second rotary drive member is the same as that of the first rotary drive member, and the second rotary drive member and the first rotary drive member are symmetrically distributed about the width midline of the fixed seat 28. This arrangement can prevent the first connecting guide rail 31 from colliding with the second connecting guide rail 30, ensuring safe track change.
[0090] The first rotary driving member includes a first driving groove 3601 that passes through the outside of the first lifting tube 36 and a first driving column 4101 that is arranged on the outside of the first bearing column 41. The first driving column 4101 extends into the first driving groove 3601. The upper part of the first driving groove 3601 is a vertical part extending along the axial direction of the first bearing tube. The lower part of the vertical part is connected to an inclined part. The inclined part extends obliquely toward the center of the fixed seat 28 on the outer surface of the first lifting tube 36. In this way, when the first supporting assembly 34 drives the first lifting tube 36 to rise and fall on the outside of the first bearing column 41, when the first driving column 4101 is in the first driving groove 360 1, the first supporting tube is lifted and lowered only on the outside of the first supporting column 41; when the first driving column 4101 is in the inclined portion of the first driving groove 3601, the first lifting tube 36 is lifted and lowered while rotating on the outside of the first supporting column 41; specifically, the first supporting assembly 34 drives the first lifting tube 36 to descend, and at this time the first driving column 4101 gradually enters the inclined portion from the vertical portion of the first driving groove 3601. Since the inclined portion extends obliquely toward the center of the fixing seat 28 on the outer circumference of the first lifting tube 36, the first driving column 4101 contacts the inner wall of the inclined portion. Under the action of the reaction force, the first lifting tube 36 moves away The first connecting guide rail 31 is rotated in the direction away from the width center line of the fixed seat 28, thereby driving the first connecting guide rail 31 away from the width center line of the fixed seat 28, realizing the separation of the guide rails; the first supporting assembly 34 drives the first lifting tube 36 to rise, and the first driving column 4101 contacts the inner wall of the inclined portion, causing the first lifting tube 36 to rotate toward the width center line of the fixed seat 28. When the first driving column 4101 is at the connection between the inclined portion and the vertical portion, the first connecting guide rail 31 is just above the connection line between the main guide rail 29 and the first branch guide rail 40. The first driving column 4101 cooperates with the vertical portion of the first driving groove 3601 to cause the first lifting tube 36 to descend, thereby The first connecting guide rail 31 is driven to descend between the main guide rail 29 and the first branch guide rail 40, so as to achieve the docking of the first connecting guide rail 31 with the main guide rail 29 and the first branch guide rail 40; the first driving column 4101 and the first driving groove 3601 are used for driving and guiding, and the first lifting tube 36 is driven to rise and fall in cooperation with the first supporting top assembly 34, so as to achieve the fixed-point rotation and lifting of the first lifting tube 36, thereby achieving the separation and docking of the guide rails. The overall structure is simple, and the production cost is reduced. At the same time, the movement state of the first lifting tube 36 is accurate and stable, which can ensure the accuracy of the separation and docking of the guide rails, thereby improving the accuracy of the track change and ensuring the safety of the track change;
[0091] The first supporting assembly 34 has the same structure as the second supporting assembly 35. The first supporting assembly 34 includes a track-changing electric telescopic rod 3401 and a lifting ring 3402. The lifting ring 3402 is slidably arranged on the outside of the first supporting column 41. The lifting ring 3402 is located below the first lifting tube 36 and abuts against the first lifting tube 36. The track-changing electric telescopic rod 3401 is arranged on one side of the first supporting column 41. The track-changing electric telescopic rod 3401 is electrically connected to the control box 32. The output end of the track-changing electric telescopic rod 3401 is connected to the lifting ring 3402. In this arrangement, the lifting ring 3402 is driven to rise by the track-changing electric telescopic rod 3401, so that the lifting ring 3402 supports the first lifting tube 36 to rise; the track-changing electric telescopic rod 3401 drives the lifting ring 3402 to descend, and the first lifting tube 36 descends under the action of gravity;
[0092] A guide plate 3403 is provided at the bottom of the lifting ring 3402. A limiting groove 3404 is provided on the outer side of the guide plate 3403. The limiting groove 3404 extends axially along the first supporting column 41. A limiting post 4102 is provided on the outer side of the first supporting column 41. The limiting post 4102 extends into the limiting groove 3404. This arrangement ensures the lifting stability of the lifting ring 3402 through the cooperation between the limiting post 4102 and the limiting groove 3404.
[0093] Among them, the bottom of the first supporting column 41 and the second supporting column 43 are connected to the fixing seat 28 with a reinforcing rib 44. This arrangement can strengthen the strength of the first supporting column 41 and the second supporting column 43, which helps to improve safety;
[0094] The first connecting guide rail 31 and the second connecting guide rail 30 are both arc-shaped structures, and the two are symmetrically distributed with the width midline of the fixing seat 28 as the reference. This arrangement can ensure the docking accuracy of the first connecting guide rail 31 and the second connecting guide rail 30;
[0095] The ends of the main guide rail 29, the first branch guide rail 40 and the second branch guide rail 42 near the center of the fixed seat 28 are all provided with slots 38, and the slots 38 are sunken grooves. Both ends of the first connecting guide rail 31 and the second connecting guide rail 30 are provided with plug blocks 39, and the plug blocks 39 are plugged into the slots 38. In this way, the plug blocks 39 and the slots 38 can improve the docking accuracy of the first connecting guide rail 31 and the second connecting guide rail 30, and at the same time, can improve the strength of the first connecting guide rail 31 and the second connecting guide rail 30 after docking, thereby ensuring the safety of the vehicle head when passing.
[0096] With the above structure, the controller can cooperate with the G network version mobile phone applet or infrared remote control for remote control operation; when parking is required, the parking electric telescopic rod 13 drives the parking lower rocker arm 17 to rotate toward the parking push rod 15 of the front body 1. During the rotation process, the parking lower rocker arm 17 releases the pull on the throttle cable 14 of the front body 1. The throttle cable 14 relaxes and the engine of the front body 1 stops. At the same time, the parking lower rocker arm 17 pushes the parking push rod 15, so that the brake structure of the front body 1 is activated, thereby achieving parking of the front body 1;
[0097] When the vehicle body 1 needs to move, the parking electric telescopic rod 13 drives the parking lower rocker arm 17 to rotate in a direction away from the parking push rod 15, and the parking lower rocker arm 17 releases the push on the parking push rod 15, releasing the brake, and the parking lower rocker arm 17 rotates to pull the throttle cable 14, so that the vehicle body 1 can move;
[0098] When the driving direction of the vehicle body 1 needs to be changed, the parking assembly is first used to put the vehicle body 1 in the parking state, and the electric telescopic shift rod 6 drives the shift block 8 to rotate through the elastic telescopic rod 7, and the shift block 8 drives the shift lever of the vehicle body 1 to switch between the forward gear and the reverse gear of the vehicle body 1, thereby realizing the change of the driving direction of the vehicle body 1. After the change is completed, the parking state is released and the vehicle body 1 starts to move;
[0099] During the gear shifting process, when the transmission gear inside the gearbox of the front body 1 has a tooth-top phenomenon, the shift paddle block 8 will not rotate under the action of the tooth-top phenomenon. At this time, the elastic telescopic rod 7 is deformed by force. Specifically: after the tooth-top phenomenon occurs during the process of the electric telescopic rod 6 and the elastic telescopic rod 7 pulling the shift paddle block 8, the elastic telescopic rod 7 is stretched by the tension, and the trigger rod 11 moves along with the telescopic inner end of the elastic telescopic rod 7 and contacts the lower contact switch 10, indicating that the tooth-top phenomenon occurs; after the tooth-top phenomenon occurs during the process of the electric telescopic rod 6 and the elastic telescopic rod 7 pushing the shift paddle block 8, the elastic telescopic rod 7 is subjected to pressure, and the trigger rod 11 moves along with the telescopic inner end of the elastic telescopic rod 7 and contacts the upper contact switch 12, indicating that the tooth-top phenomenon occurs;
[0100] When the tooth-jump phenomenon occurs, the low-speed drive assembly 16 drives the input shaft of the gearbox of the vehicle head body 1 to rotate at a low speed, so that the transmission gears inside the gearbox are accurately engaged and the tooth-jump phenomenon is eliminated. At this time, the elastic telescopic rod 7 is no longer under force, thereby driving the shift paddle 8 to rotate, realizing automatic shifting. The device can realize remote control for automatic parking and automatic shifting, which can meet the parking requirements of different positions without the need for the operator to move with the vehicle, and has good use effect and good flexibility.
[0101] The traveling assembly 24 cooperates with the guide rail to enable the carriage 2 to travel on the track under the traction of the locomotive body 1. During the driving process, the speed measuring assembly detects the rotation speed of the traveling main shaft 2401 of the traveling assembly 24, and the speed measuring assembly transmits the rotation speed detection signal to the controller. When the rotation speed of the traveling main shaft 2401 exceeds the set safe speed range, the controller controls the braking assembly 25 to operate, and brakes the traveling main shaft 2401 by means of friction braking, so that the rotation speed of the traveling main shaft 2401 is within the set safe speed range, and the driving safety is high; the braking assembly 25 performs friction braking on the traveling main shaft 2401, thereby realizing independent braking of the carriage 2, and cooperating with the braking of the locomotive body 1 can make the braking of the carriage 2 stable, reduce the impulse of the carriage 2 when braking, thereby protecting the products transported inside the carriage 2, and the use effect is good; when the locomotive axle is broken due to load problems, the controller controls the braking assembly 25 to operate, and brakes the traveling main shaft 2401 by means of friction braking, thereby braking the entire vehicle, and playing the role of axle breakage protection;
[0102] When the track needs to be changed, the first rotating drive member drives the first lifting tube 36 to rotate in the direction that the first connecting guide rail 31 is located above the connecting line of the main guide rail 29 and the first branch guide rail 40, and the first supporting assembly 34 contracts. Under the action of gravity, the first lifting tube 36 descends on the outside of the first supporting column 41, so that the first connecting guide rail 31 descends to between the main guide rail 29 and the first branch guide rail 40, and the two ends of the first connecting guide rail 31 are connected with the main guide rail 29 and the first branch guide rail 40; when the track is separated, the first supporting assembly 34 supports the first lifting tube 36 to rise on the outside of the first supporting column 41. After the first connecting guide rail 31 is separated from the main guide rail 29 and the first connecting guide rail 31, the first rotating drive member drives the first lifting tube 36 to rotate so that the first connecting guide rail 31 is away from the width center line of the fixed seat 28, thereby realizing the separation of the first connecting guide rail 31 from the main guide rail 29 and the first branch guide rail 40; with the same principle as above, through the second supporting assembly 35 and the second rotating drive member The second connecting guide rail 30 is connected to the main guide rail 29 and the second branch guide rail 42 by means of the control box 32. In the specific use process, the control box 32 is used to control the working states of the first supporting assembly 34 and the first rotating driving member and the second supporting assembly 35 and the second rotating driving member to be completely opposite, so that the second connecting guide rail 30 gradually connects with the main guide rail 29 and the second branch guide rail 42 during the separation of the first connecting guide rail 31 from the main guide rail 29 and the first branch guide rail 40, or the first connecting guide rail 31 gradually connects with the main guide rail 29 and the first branch guide rail 40 during the separation of the second connecting guide rail 30 from the main guide rail 29 and the second branch guide rail 42, thereby realizing automatic track changing, without the need for track changing personnel to move between multiple track branches, which greatly reduces the labor intensity of track changing personnel; timely track changing helps to improve transportation efficiency and track utilization, and has good use effect;
[0103] In the early stage of transportation, the positions of the first trigger cam 405 and the second trigger cam 406 are adjusted according to the route that the front body 1 needs to travel. Specifically, the locking nut 404 is loosened to make the first trigger cam 405 and the second trigger cam 406 active, the first trigger cam 405 is rotated to make its convex point downward, and the second trigger cam 406 is rotated to make its convex point upward. During the travel of the front body 1, the first trigger cam 405 will trigger the first main rail contact switch 401 or the first branch rail contact switch 407. After receiving the signal, the control box 32 performs the track change operation to make the first connecting guide rail 31 dock with the main rail 29 and the first branch guide rail 40, thereby realizing automatic track change; similarly, the convex point of the second trigger cam 406 is made downward, and the convex point of the first trigger cam 405 is made upward. During the travel of the front body 1, the second trigger cam 406 will trigger the second main rail contact switch 402 or the second branch rail contact switch 408, thereby making the second connecting guide rail 30 dock with the main rail 29 and the second branch guide rail 42, thereby realizing automatic track change;
[0104] Automatic track changing can be achieved through the intelligent track changing system 3, so that corresponding track layout can be carried out according to the specific application environment, which can meet the simultaneous travel of multiple locomotive bodies 1 and perform automatic track changing to ensure the smooth and safe travel of multiple locomotive bodies 1, greatly improving the track utilization rate and improving transportation efficiency.
[0105] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. The intelligent control system of rail conveyor is characterized by: It includes a remote control shifting system arranged on the front body (1), a braking auxiliary system and an intelligent track change system (3) arranged on the bottom surface of the carriage (2); The remote control shifting system comprises a controller, a shifting assembly, a parking assembly and a low-speed drive assembly (16) arranged on the vehicle head body (1), wherein the shifting assembly, the parking assembly and the low-speed drive assembly (16) are all electrically connected to the controller; the low-speed drive assembly (16) is connected to the gearbox input shaft of the vehicle head body (1) and is used to drive the gearbox input shaft of the vehicle head body (1) to rotate at a low speed to eliminate the top tooth phenomenon of the transmission gear inside the gearbox; The shift assembly comprises a shift bracket (5) and a shift paddle (8), wherein the shift paddle (8) is rotatably connected to the outside of the gearbox of the vehicle head body (1), and a groove (801) for placing the shift rod (9) of the vehicle head body (1) is provided on the upper portion of the shift paddle (8), and a shift electric telescopic rod (6) is hingedly connected to the bottom of the shift bracket (5), and the shift electric telescopic rod (6) is electrically connected to the controller, and the telescopic end of the shift electric telescopic rod (6) is connected to an elastic telescopic rod (7), and the end of the elastic telescopic rod (7) away from the shift electric telescopic rod (6) is hingedly connected to the shift paddle (8), and is used for (6) drives the shift block (8) to rotate, so that the shift lever (9) switches between the forward gear and the reverse gear of the transmission; an upper contact switch (12) and a lower contact switch (10) are provided on the outer side of the fixed end of the elastic telescopic rod (7), and the upper contact switch (12) and the lower contact switch (10) are both electrically connected to the controller, and the upper contact switch (12) and the lower contact switch (10) are staggered along the axis of the elastic telescopic rod (7); the telescopic inner end of the elastic telescopic rod (7) is connected to a trigger rod (11), and the trigger rod (11) is located between the upper contact switch (12) and the lower contact switch (10); The parking assembly includes an upper parking rocker arm (18), the upper parking rocker arm (18) is located outside the vehicle body (1), the bottom end of the upper parking rocker arm (18) is hinged to a lower parking rocker arm (17), the back and surface of the lower parking rocker arm (17) are respectively hinged to the parking push rod (15) and the throttle cable (14) of the vehicle body (1); the outer side of the upper parking rocker arm (18) is hinged to a parking electric telescopic rod (13), the parking electric telescopic rod (13) is electrically connected to the controller, and the telescopic end of the parking electric telescopic rod (13) is hinged to the lower parking rocker arm (17) for pushing the lower parking rocker arm (17) to drive the parking push rod (15) and the throttle cable (14) to move; The brake assist system comprises a bearing plate (23) arranged on the bottom surface of the carriage (2); a travel assembly (24) is arranged on the side of the bearing plate (23) close to the width center line of the carriage (2); the travel assembly (24) cooperates with the track of the intelligent track change system (3) and is used to assist the carriage (2) in traveling on the track; a speed measuring assembly is arranged on the outside of the travel main shaft (2401) of the travel assembly (24); the speed measuring assembly is electrically connected to the controller and is used to detect the rotation speed of the travel main shaft (2401); The end of the traveling spindle (2401) away from the width centerline of the carriage (2) passes through the bearing plate (23) and is connected to a brake assembly (25). The brake assembly (25) is electrically connected to the controller and is used to perform friction braking on the traveling spindle (2401). The intelligent track changing system (3) comprises a trigger system (4), a main track (29), a first branch track (40), a second branch track (42) and a solar charging assembly (33). The main track (29), the first branch track (40) and the second branch track (42) are arranged in a non-connected "Y"-shaped structure. A fixing seat (28) is provided between the main track (29), the first branch track (40) and the second branch track (42). A control box (32), a first bearing column (41) and a second bearing column (43) are provided on the surface of the fixing seat (28). The solar charging assembly (33) is electrically connected to the control box (32). The first bearing column (41) is located between the main track (29) and the first branch track (40). The second bearing column (43) is located between the main track (29) and the second branch track (42). The first lifting tube (36) is movably provided on the outer side of the first bearing column (41) and the second bearing column (43). ) and a second lifting tube (37), the upper ends of the first lifting tube (36) and the second lifting tube (37) are respectively connected to the first connecting guide rail (31) and the second connecting guide rail (30); the surface of the fixed seat (28) is provided with a first supporting top assembly (34) and a second supporting top assembly (35), which are respectively used to drive the first lifting tube (36) and the second lifting tube (37) to rise and fall, and the outer sides of the first bearing column (41) and the second bearing column (43) are respectively provided with a first rotating driving member and a second rotating driving member, which are respectively used to drive the first lifting tube (36) and the second lifting tube (37) to rotate, respectively realizing the docking of the first connecting guide rail (31) with the main rail (29) and the first branch guide rail (40), and the docking of the second connecting guide rail (30) with the main rail (29) and the second branch guide rail (42), and the first supporting top assembly (34), the first rotating driving member, the second supporting top assembly (35) and the second rotating driving member are all electrically connected to the control box (32); The trigger system (4) comprises a first main rail contact switch (401) and a second main rail contact switch (402) arranged on the outside of the main rail (29), a mounting shaft (403) arranged on the outside of the bottom of the vehicle head body (1), a first branch rail contact switch (407) arranged on the outside of the first branch rail (40), and a second branch rail contact switch (408) arranged on the outside of the second branch rail (42), wherein the first main rail contact switch (401), the second main rail contact switch (402), the first branch rail contact switch (407), and the second branch rail contact switch (408) are all connected to the control box (32). Electrically connected, the first main rail contact switch (401) corresponds to the first branch rail contact switch (407), the second main rail contact switch (402) corresponds to the second branch rail contact switch (408), a first trigger cam (405) and a second trigger cam (406) are sleeved on the outer side of the mounting shaft (403), the first trigger cam (405) corresponds to the first main rail contact switch (401), the second trigger cam (406) corresponds to the second main rail contact switch (402), and the outer end of the mounting shaft (403) is connected to a locking nut (404) by a thread; The elastic telescopic rod (7) includes a fixed tube (703), one end of the fixed tube (703) is sealed and the other end is open, the sealed end of the fixed tube (703) is hinged to the shift paddle (8), the open end of the fixed tube (703) is provided with a guide ring (702), a connecting rod (701) is slidably provided inside the guide ring (702), the outer end of the connecting rod (701) is connected to the shift electric telescopic rod (6), the inner end of the connecting rod (701) extends into the interior of the fixed tube (703) and is connected to a slider (707), the fixed tube A through slot (708) is provided through the outer wall of (703), the through slot (708) extending along the axial direction of the fixed tube (703), the slider (707) is connected to the trigger rod (11), the trigger rod (11) passes through the through slot (708) and is located between the upper contact switch (12) and the lower contact switch (10), a second spring (709) is provided between the slider (707) and the sealing end of the fixed tube (703), and a first spring (704) is provided between the slider (707) and the guide ring (702); The outer wall of the fixed tube (703) is provided with a slide groove (705), the slide groove (705) extends along the axial direction of the fixed tube (703), the outer side of the slider (707) is connected to a limit block (706), and the limit block (706) is clearance-matched with the slide groove (705); The telescopic end of the shift electric telescopic rod (6) is provided with a sleeve (601), the connecting rod (701) is plugged into the sleeve (601), and the outer wall of the sleeve (601) is provided with a positioning threaded hole (602) for screwing a bolt to lock and fix the connecting rod (701) inside the sleeve (601); the sealing end of the fixed tube (703) is provided with a connecting ear plate (710), and the connecting ear plate (710) is hinged to the shift paddle (8); The shift paddle (8) is in a right-angled triangle structure, the right-angled end of the shift paddle (8) is rotatably connected to the gearbox of the vehicle head body (1), the groove (801) is provided at the upper acute-angled end of the shift paddle (8), and the lower acute-angled end of the shift paddle (8) is hinged to the connecting ear plate (710); The parking upper rocker arm (18) is rotatably connected to the outside of the vehicle head body (1); a parking transmission shaft (19) is provided on the front surface of the parking upper rocker arm (18); the parking transmission shaft (19) contacts a cam structure (20) on the outside of a manual parking rod (21) of the vehicle head body (1); a tension spring (22) is connected between the parking lower rocker arm (17) and the outside of the vehicle head body (1) for pulling the parking lower rocker arm (17) along the extension direction of the vehicle head parking push rod (15); A bearing is provided on the outside of the parking transmission shaft (19), and the bearing contacts a cam structure (20) on the outside of a manual parking lever (21) of the vehicle head body (1); The low-speed drive assembly (16) includes a drive bracket (1601), the drive bracket (1601) is connected to the outside of the vehicle body (1), a reduction motor (1602) is provided on the outside of the drive bracket (1601), the reduction motor (1602) is electrically connected to the controller, the output end of the reduction motor (1602) is connected to a one-way clutch (1604) via a coupling (1603), and the housing of the one-way clutch (1604) is connected to the gearbox input shaft of the vehicle body (1).
2. The intelligent control system for rail conveyors according to claim 1, characterized in that: A bearing frame (2301) is provided on the side of the bearing plate (23) close to the width centerline of the carriage (2), and a mounting flange (2302) is provided on the surface of the bearing frame (2301) for connecting to the bottom surface of the carriage (2); The walking assembly (24) includes a walking spindle (2401) and a positioning wheel (2403), wherein the walking spindle (2401) is rotatably mounted on the bottom of the bearing plate (23), and the walking spindle (2401) is located below the bearing frame (2301). The outer side of the end of the walking spindle (2401) close to the width center line of the carriage (2) is connected to a first walking wheel (2402), and the first walking wheel (2402) cooperates with the teeth on the bottom surface of the track. The positioning wheel (2403) is rotatably arranged inside the bearing frame (2301), and the positioning wheel (2403) contacts the flat surface of the track surface. A second running wheel (2404) is rotatably provided on one side of the first running wheel (2402), and the second running wheel (2404) cooperates with the teeth on the bottom surface of the track. Two positioning wheels (2403) are provided and are respectively located above the first running wheel (2402) and the second running wheel (2404).
3. The intelligent control system for rail conveyors according to claim 1, characterized in that: The speed measuring component includes a grating (26) and a Hall element (27), and the grating (26) and the Hall element (27) are both electrically connected to the controller. The grating (26) is a disc-shaped structure. The grating (26) is arranged on the outside of the walking spindle (2401) and rotates synchronously with the walking spindle (2401). The Hall element (27) is fixedly arranged on the outside of the supporting plate (23). The detection end of the Hall element (27) corresponds to the outer circle of the grating (26) and is used to cooperate with the grating (26) to detect the rotation speed of the walking spindle (2401).
4. The intelligent control system for rail conveyors according to claim 1, characterized in that: The brake assembly (25) includes a fixed shaft (2501), a bearing shaft (2502) and a large sprocket (2504), wherein the fixed shaft (2501) and the bearing shaft (2502) are fixedly connected to the side of the bearing plate (23) away from the width center line of the carriage (2), the large sprocket (2504) is connected to the end of the walking main shaft (2401) away from the first walking wheel (2402), the end of the bearing shaft (2502) is connected to a brake drum body (2509) through a first connecting flange (2503), a brake shoe assembly (2508) is provided on the side of the brake drum body (2509) close to the bearing plate (23), a brake drive shaft (2510) of the brake shoe assembly (2508) passes through the brake drum body (2509) in a direction away from the bearing plate (23) and is connected to a brake rocker arm (2512); a small sprocket (2505) is rotatably provided on the outer side of the bearing shaft (2502), The small sprocket (2505) and the large sprocket (2504) are meshedly connected with a chain (2526); the side of the small sprocket (2505) away from the bearing plate (23) is connected to a brake housing (2507) through a second connecting flange (2506); the brake housing (2507) is connected to the brake drum body (2509), and the brake shoe assembly (2508) is located inside the brake housing (2507); the end of the bearing shaft (2502) is connected to a brake bracket (2511), the brake bracket (2511) extends to the side of the brake drum body (2509), and the end of the brake bracket (2511) away from the bearing shaft (2502) is hinged with a brake electric telescopic rod (2513), the brake electric telescopic rod (2513) is electrically connected to the controller, and the output end of the brake electric telescopic rod (2513) is rotationally connected to the brake rocker arm (2512).
5. The intelligent control system for rail conveyor according to claim 4, characterized in that: One end of the brake rocker arm (2512) is provided with a plug hole (2517) that is plugged into the brake drive shaft (2510), and the other end of the brake rocker arm (2512) is provided with a connecting threaded hole (2515). The output end of the brake electric telescopic rod (2513) is provided with a connecting through hole (2514) running through it, and a connecting bolt (2516) is provided inside the connecting through hole (2514) that is threadedly connected to the connecting threaded hole (2515). A rotating block (2524) is provided at the bottom end of the braking electric telescopic rod (2513), and a mounting through-hole (2525) is provided inside the rotating block (2524); a U-shaped frame (2522) is provided at the end of the braking bracket (2511) away from the fixed axis (2501), and a fixing pin (2523) is provided on the outside of the U-shaped frame (2522), and the fixing pin (2523) passes through the mounting through-hole (2525); A bearing block (2520) is provided at the end of the brake bracket (2511) away from the fixed shaft (2501), and an adjustment through hole (2521) is provided on the surface of the bearing block (2520). A connecting stud (2519) is provided on the bottom surface of the U-shaped frame (2522), and the connecting stud (2519) passes through the adjustment through hole (2521). The outer side of the connecting stud (2519) is connected to an adjusting nut (2518) by a thread, and there are two adjusting nuts (2518) respectively located above and below the bearing block (2520).
6. The intelligent control system for rail conveyor according to claim 1, characterized in that: The structure of the second rotary drive member is the same as that of the first rotary drive member, and the second rotary drive member and the first rotary drive member are symmetrically distributed about the width center line of the fixed seat (28), the first rotary drive member includes a first drive groove (3601) penetrating the outside of the first lifting tube (36) and a first drive column (4101) arranged outside the first bearing column (41), the first drive column (4101) extends into the first drive groove (3601), the upper part of the first drive groove (3601) is a vertical part extending along the axial direction of the first bearing tube, and an inclined part is connected below the vertical part, and the inclined part extends obliquely from the outer circumference of the first lifting tube (36) to the center of the fixed seat (28); The first top supporting assembly (34) and the second top supporting assembly (35) have the same structure. The first top supporting assembly (34) includes a track-changing electric telescopic rod (3401) and a lifting ring (3402). The lifting ring (3402) is slidably arranged on the outside of the first bearing column (41). The lifting ring (3402) is located below the first lifting tube (36) and abuts against the first lifting tube (36). The track-changing electric telescopic rod (3401) is arranged on one side of the first bearing column (41). The track-changing electric telescopic rod (3401) is arranged on the side of the first bearing column (41). 01) is electrically connected to the control box (32), the output end of the track-changing electric telescopic rod (3401) is connected to the lifting ring (3402), a guide plate (3403) is provided at the bottom of the lifting ring (3402), a limiting groove (3404) is provided on the outside of the guide plate (3403), the limiting groove (3404) extends axially along the first bearing column (41), a limiting column (4102) is provided on the outside of the first bearing column (41), and the limiting column (4102) extends into the inside of the limiting groove (3404); Wherein, reinforcing ribs (44) are connected between the bottoms of the first bearing column (41) and the second bearing column (43) and the fixing seat (28).
7. The intelligent control system for rail conveyor according to claim 6, characterized in that: The first connecting guide rail (31) and the second connecting guide rail (30) are both arc-shaped structures, and are symmetrically distributed with respect to the width center line of the fixing seat (28); the ends of the main guide rail (29), the first branch guide rail (40) and the second branch guide rail (42) close to the center of the fixing seat (28) are all provided with slots (38), and the slots (38) are sunken grooves; both ends of the first connecting guide rail (31) and the second connecting guide rail (30) are provided with plug blocks (39), and the plug blocks (39) are plugged into and matched with the slots (38).
Citation Information
Patent Citations
Self-propelled single-track mountainous area conveyor
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Control system of mountain monorail transport vehicle
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