Hyperbolic three-tone tumbling ball mill
By designing a hyperbolic triple-tuning ball mill, the hyperbolic motion trajectory and a variety of adjustment methods are used to solve the problem of low efficiency of the existing ball mill, and a more efficient material cutting and crushing effect is achieved.
Patent Information
- Application Number
- CN202211350780.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-31
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2042-10-31
AI Technical Summary
Existing ball mills are inefficient in the process of falling, recoiling, crushing, grinding, etc., making it difficult to meet the production needs of new materials.
A hyperbolic triple-tuning ball mill is designed to increase the cutting rate and collision probability of materials through hyperbolic motion trajectory, and realize multiple adjustments of the grinding chamber through vacuum, gas, temperature adjustment and servo motor control.
The cutting rate and collision probability of the material are significantly improved, and ODS alloys, equilibrium phases, unequilibrium phases, composite materials and new materials can be produced more efficiently, and the crushing efficiency is improved through vacuum and gas adjustment.
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Figure CN115634751B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ball mills, in particular to a hyperbolic three-tone tumbling ball mill. Background Art
[0002] With the progress of society and the development of science and technology, various materials have become the basis of everything, including natural materials, synthetic materials, manufacturing materials, etc., which include material selection, refining, synthesis, and regeneration. Breakthrough creations have been made on the basis of the original manufacturing process, while increasing the extraction rate, usage, innovation and development to a new level.
[0003] The present invention is a physical and chemical ball milling equipment for producing new materials based on improving tumbling, heavy collision, crushing and grinding and regulating various gases, pressure differences and temperatures based on vacuum. It is a process equipment integrating mechanical crushing, mechanical alloying, material reduction, modification, pre-combination, micro-processing and micro-post-processing, and can produce ODS alloys, equilibrium phases, non-equilibrium phases, composite materials and new materials. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the present invention provides a hyperbola three-adjustment tumbling ball mill, which is a physical and chemical ball milling equipment that produces new materials based on tumbling, heavy collision, crushing, and grinding, and regulates a variety of gases, pressure differences, and temperatures based on vacuum. It is a process equipment that integrates mechanical crushing, mechanical alloying, material reduction, modification, pre-combination, micro-processing, and micro-post-processing, and can produce ODS alloys, equilibrium phases, non-equilibrium phases, composite materials, and new materials.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a hyperbolic three-adjustment tumbling ball mill, comprising a base and a grinding cylinder, wherein the upper wall of the base is provided with a mounting groove recessed in the upper surface of the base, and the inner side walls of the mounting groove are rotatably connected with a first support frame and a mounting plate from left to right, respectively, the first support frame is rotatably connected to the mounting groove through a first rotating rod, and the mounting plate is rotatably connected to the mounting groove through a second rotating rod, a supporting block is slidably connected to the upper wall of the first support frame, and a lifting assembly for lifting and lowering and a lifting assembly for lifting and lowering are provided between the supporting block and the first support frame. The guide structure for guiding when the machine moves, the upper wall of the support block is fixedly connected to the first bearing seat, the upper wall of the mounting plate is fixedly connected to the second support frame and the servo motor in sequence from left to right, the upper wall of the second support frame is fixedly connected to the second bearing seat, the grinding cylinder is rotatably connected between the first bearing seat and the second bearing seat, the grinding cylinder is composed of a cylinder cover and a cylinder body arranged up and down, a grinding cavity is arranged inside the grinding cylinder, and a transition layer and a wear-resistant layer are arranged on the inner side wall of the grinding cavity from outside to inside in sequence, the transition layer is titanium nitride, the wear-resistant layer is a boron nitride coating, and the grinding cylinder The side cross-section of the grinding chamber is a regular pentagon, the left end of the grinding cylinder and near the front wall is fixedly connected with a first rotating shaft, the right end of the grinding cylinder and near the right wall is fixedly connected with a second rotating shaft, the outer wall of the first rotating shaft passes through the first bearing seat and is rotatably connected thereto, the outer wall of the second rotating shaft passes through the second bearing seat and is rotatably connected thereto, the grinding cylinder is rotatably connected to the first bearing seat and the second bearing seat through the first rotating shaft and the second rotating shaft, a transmission structure for transmission is provided between the second rotating shaft and the outer wall of the servo motor extended shaft, the end of the first rotating shaft away from the grinding cylinder is rotatably connected with a movable joint, a rotating seal is provided between the movable joint and the first rotating shaft, the movable joint is fixedly connected to the left wall of the first support frame through a bracket, the end of the movable joint away from the first rotating shaft is fixedly connected to the first pipeline and the second pipeline through a three-way joint, the outer walls of the first pipeline and the second pipeline are fixedly connected with an electromagnetic valve, the end of the second pipeline away from the three-way joint is connected to multiple groups of gas sources through a diverter, the end of the first pipeline away from the three-way joint is fixedly connected to a dust removal box, and the side of the dust removal box away from the first pipeline is fixedly connected to a vacuum pump.
[0008] Preferably, the inner front wall and the inner rear wall of the installation groove are both provided with waist-shaped holes penetrating inside and outside near the right end, and the front wall and the rear wall of the installation plate and the side away from the second rotating rod are fixedly connected with a third rotating rod, and the outer walls of the two groups of third rotating rods at one end away from the installation plate are respectively slidably connected to the inner walls of the two waist-shaped holes.
[0009] Preferably, the first rotating shaft is a hollow shaft, and the movable joint and the grinding chamber are connected through the hollow part of the first rotating shaft.
[0010] Preferably, a dust bag is provided inside the dust removal box, the inlet end of the vacuum pump is fixedly connected to the outlet end of the dust removal box, and the first pipe is fixedly connected to the inlet end of the dust removal box.
[0011] Preferably, the first rotating shaft and the second rotating shaft are coaxially arranged, and the center line of the grinding cylinder is arranged at an angle with the axis center lines of the first rotating shaft and the second rotating shaft.
[0012] Preferably, the transmission structure includes a transmission belt and two sets of pulleys, the two sets of pulleys are respectively fixedly connected to the outer wall of the servo motor extension shaft and the outer wall of the second rotating shaft, the two sets of pulleys correspond to each other up and down, and the transmission belt is sleeved on the outer walls of the two sets of pulleys.
[0013] Preferably, the guide structure includes two groups of guide holes and guide columns. The two groups of guide holes are distributed front to back and are both arranged on the inner wall of the first support frame and are connected to the upper wall of the first support frame. The two groups of guide columns are distributed front to back and are both fixedly connected to the lower wall of the supporting block. The outer walls of the two groups of guide columns are respectively slidably connected to the inner walls of the two groups of guide holes.
[0014] Preferably, the lifting assembly comprises two groups of electric telescopic rods, both groups of the electric telescopic rods are fixedly connected to the inner wall of the first support frame, and the extended shaft ends of the two groups of the electric telescopic rods are fixedly connected to the lower wall of the supporting block.
[0015] Preferably, an exhaust safety valve is threadedly connected to the outer wall of the movable joint.
[0016] (III) Beneficial effects
[0017] The present invention provides a hyperbolic three-adjustment tumbling ball mill. It has the following beneficial effects:
[0018] 1. Compared with the prior art, the hyperbolic three-adjustment tumbling ball mill drives the material in the grinding chamber to move along the inner wall of the grinding chamber by rotating the first rotating shaft and the second rotating shaft to form a first motion curve, and then forms a second motion curve of the material by setting the center of the grinding cylinder at an angle to the axis of the first rotating shaft and the second rotating shaft, which greatly improves the material cutting rate and collision probability.
[0019] 2. Compared with the prior art, the hyperbolic three-adjustment tumbling ball mill can evacuate the grinding chamber into a vacuum state through a vacuum pump, and can be connected to each group of gas sources through a second pipeline through a diverter, so that the grinding chamber can be adjusted to a vacuum state or a state of inflation of various gases.
[0020] 3. Compared with the existing technology, the hyperbolic three-adjustment tumbling ball mill can quickly adjust the temperature of the grinding chamber by introducing low-temperature gas through the second pipeline. The tumbling speed can be adjusted at any time according to different material requirements. The inclination angle of the grinding cylinder can be adjusted through the lifting component to achieve the three-adjustment effects of temperature adjustment, speed adjustment and angle adjustment.
[0021] 4. Compared with the prior art, the hyperbolic three-adjustment tumbling ball mill has a dust removal box between the first pipeline and the vacuum pump, which can effectively collect dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the local structure of the grinding cylinder of the present invention;
[0023] Figure 2 It is a sectional view of the partial structure of the grinding cylinder side of the present invention;
[0024] Figure 3 For the present invention Figure 2 A partial enlarged view of the middle A;
[0025] Figure 4 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 5 It is a partial side cross-sectional view of the connection structure of the first support frame and the supporting block of the present invention;
[0027] Figure 6 It is a schematic diagram of the base structure of the present invention.
[0028] Among them, 1. base; 2. first rotating rod; 3. first supporting frame; 4. supporting block; 5. first bearing seat; 6. second rotating rod; 7. second supporting frame; 8. mounting plate; 9. second bearing seat; 10. servo motor; 11. pulley; 12. transmission belt; 13. waist-shaped hole; 14. third rotating rod; 15. movable joint; 16. exhaust safety valve; 17. three-way joint; 18. first pipeline; 19. second pipeline; 20. solenoid valve; 21. dust removal box; 22. vacuum pump; 23. cylinder cover; 24. cylinder; 25. transition layer; 26. wear-resistant layer; 27. guide hole; 28. guide column; 29. electric telescopic rod; 30. mounting groove; 31. first rotating shaft; 32. second rotating shaft. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Example:
[0031] like Figures 1 to 6As shown, the embodiment of the present invention provides a hyperbolic three-adjustment tumbling ball mill, including a base 1 and a grinding cylinder. The upper wall of the base 1 is provided with a mounting groove 30 recessed in the upper surface of the base 1. The inner side walls of the mounting groove 30 are rotatably connected with a first support frame 3 and a mounting plate 8 from left to right. The first support frame 3 is rotatably connected to the mounting groove 30 through a first rotating rod 2, and the mounting plate 8 is rotatably connected to the mounting groove 30 through a second rotating rod 6. A supporting block 4 is slidably connected to the upper wall of the first support frame 3. A lifting assembly for lifting is provided between the supporting block 4 and the first support frame 3. The lifting assembly includes two groups of electric telescopic rods 29, and the two groups of electric telescopic rods 29 are fixedly connected to the inner side wall of the first support frame 3. The extended shaft ends of the two groups of electric telescopic rods 29 are fixedly connected to the lower wall of the supporting block 4. The extension and retraction of the electric telescopic rods 29 can drive the grinding cylinder angle to change, thereby adapting to different material processing requirements.
[0032] A guide structure for guiding during lifting movement is provided between the support block 4 and the first support frame 3, and the guide structure includes two groups of guide holes 27 and guide posts 28. The two groups of guide holes 27 are distributed front and back and are both arranged on the inner wall of the first support frame 3 and are connected with the upper wall of the first support frame 3. The two groups of guide posts 28 are distributed front and back and are fixedly connected to the lower wall of the support block 4. The outer walls of the two groups of guide posts 28 are respectively slidably connected with the inner walls of the two groups of guide holes 27. Through the guide posts 28 and the guide holes 27, the support block 4 is relatively stable during movement.
[0033] The upper wall of the support block 4 is fixedly connected with the first bearing seat 5, the upper wall of the mounting plate 8 is fixedly connected with the second support frame 7 and the servo motor 10 in sequence from left to right, the upper wall of the second support frame 7 is fixedly connected with the second bearing seat 9, the grinding cylinder is rotatably connected between the first bearing seat 5 and the second bearing seat 9, the grinding cylinder is composed of a cylinder cover 23 and a cylinder body 24 arranged up and down, a grinding chamber is arranged inside the grinding cylinder, and a transition layer 25 and a wear-resistant layer 26 are arranged in sequence from outside to inside on the inner wall of the grinding chamber, the transition layer 25 is titanium nitride, and the wear-resistant layer 26 is a boron nitride coating, and the transition layer 25 made of titanium nitride can significantly reduce the internal stress of the wear-resistant layer 26, thereby improving the bonding force between the wear-resistant layer 26 and the inner wall of the grinding cylinder;
[0034] The grinding chamber of the grinding cylinder has a regular pentagonal cross section when viewed from the side. The regular pentagonal shape of the grinding cylinder increases the drop angle of the material during rolling.
[0035] The left end of the grinding cylinder and near the front wall is fixedly connected with a first rotating shaft 31, and the right end of the grinding cylinder and near the right wall is fixedly connected with a second rotating shaft 32. The outer wall of the first rotating shaft 31 passes through the first bearing seat 5 and is rotatably connected thereto. The outer wall of the second rotating shaft 32 passes through the second bearing seat 9 and is rotatably connected thereto. The grinding cylinder is rotatably connected to the first bearing seat 5 and the second bearing seat 9 through the first rotating shaft 31 and the second rotating shaft 32. A transmission structure for transmission is arranged between the second rotating shaft 32 and the outer wall of the shaft extending from the servo motor 10. The transmission structure includes a transmission belt 12 and two sets of pulleys 11. The two sets of belts The pulleys 11 are respectively fixedly connected to the outer wall of the shaft extending from the servo motor 10 and the outer wall of the second rotating shaft 32. The two sets of pulleys 11 correspond to each other up and down. The transmission belt 12 is sleeved on the outer walls of the two sets of pulleys 11. The first rotating shaft 31 and the second rotating shaft 32 are coaxially arranged. The center line of the grinding cylinder is set at an angle with the axis lines of the first rotating shaft 31 and the second rotating shaft 32. The grinding speed can be easily adjusted by adjusting the rotation speed of the servo motor 10 through a common controller on the market. The center line of the grinding cylinder is set at an angle with the axis lines of the first rotating shaft 31 and the second rotating shaft 32, which can improve the material cutting rate and collision probability.
[0036] The end of the first rotating shaft 31 away from the grinding cylinder is rotatably connected with a movable joint 15, a rotating seal is arranged between the movable joint 15 and the first rotating shaft 31, the movable joint 15 is fixedly connected to the left wall of the first supporting frame 3 through a bracket, the outer wall of the movable joint 15 is threadedly connected with an exhaust safety valve 16, the exhaust safety valve 16 can automatically exhaust when the internal pressure is too high to ensure safety, the first rotating shaft 31 is a hollow shaft, the movable joint 15 and the grinding chamber are connected through the hollow part of the first rotating shaft 31, and the dust generated by grinding inside the grinding cylinder and when vacuum suction or gas introduction is required, all pass through the hollow part of the first rotating shaft 31;
[0037] The end of the movable joint 15 away from the first rotating shaft 31 is fixedly connected to the first pipe 18 and the second pipe 19 through the three-way joint 17. The outer walls of the first pipe 18 and the second pipe 19 are fixedly connected to the solenoid valve 20. The end of the second pipe 19 away from the three-way joint 17 is connected to multiple groups of gas sources through a diverter. The end of the first pipe 18 away from the three-way joint 17 is fixedly connected to the dust removal box 21. The side of the dust removal box 21 away from the first pipe 18 is fixedly connected to a vacuum pump 22. A dust removal bag is arranged inside the dust removal box 21. The inlet end of the vacuum pump 22 is fixedly connected to the outlet end of the dust removal box 21. The first pipe 18 is fixedly connected to the inlet end of the dust removal box 21. The dust removal bag is a belt commonly used in the market and made of non-woven fabric for collecting and intercepting dust, which can be used to treat dust.
[0038] The inner front wall and the inner rear wall of the mounting groove 30 and near the right end are both provided with waist-shaped holes 13 that penetrate inside and outside, and the front wall and the rear wall of the mounting plate 8 and the side away from the second rotating rod 6 are both fixedly connected with the third rotating rod 14, and the outer walls of the ends of the two groups of third rotating rods 14 away from the mounting plate 8 are respectively slidably connected with the inner walls of the two waist-shaped holes 13.
[0039] Working principle: The electric telescopic rod 29 extends and retracts, which can drive the grinding cylinder angle to change, so as to adapt to different material processing requirements. The guide column 28 and the guide hole 27 make the electric telescopic rod 29 drive the support block 4 to move more stably. The inner wall of the grinding chamber is provided with a transition layer 25 and a wear-resistant layer 26 from the outside to the inside. The transition layer 25 is titanium nitride, and the wear-resistant layer 26 is a boron nitride coating. The transition layer 25 made of titanium nitride can significantly reduce the internal stress of the wear-resistant layer 26, thereby improving the bonding force between the wear-resistant layer 26 and the inner wall of the grinding cylinder. The side view cross section of the grinding chamber of the grinding cylinder is a regular pentagon. The regular pentagon setting of the grinding cylinder increases The material drop angle during rolling can be easily adjusted by adjusting the rotation speed of the servo motor 10 through a common controller on the market. The center line of the grinding cylinder is set at an angle to the axis lines of the first rotating shaft 31 and the second rotating shaft 32, which can improve the material cutting rate and collision probability. The first rotating shaft 31 is a hollow shaft, and the movable joint 15 and the grinding chamber are connected through the hollow part of the first rotating shaft 31. The dust generated by grinding inside the grinding cylinder and when vacuum suction or gas introduction is required, they all pass through the hollow part of the first rotating shaft 31. The dust removal bag is a common belt made of non-woven fabric on the market for collecting and intercepting dust, which can be used to treat dust.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hyperbolic three-adjustment tumbling ball mill, comprising a base (1) and a grinding cylinder, wherein the upper wall of the base (1) is provided with a mounting groove (30) recessed in the upper surface of the base (1), characterized in that: The inner side wall of the installation groove (30) is rotatably connected to the first support frame (3) and the installation plate (8) from left to right, the first support frame (3) is rotatably connected to the installation groove (30) through the first rotating rod (2), and the installation plate (8) is rotatably connected to the installation groove (30) through the second rotating rod (6), the upper wall of the first support frame (3) is slidably connected to the support block (4), a lifting assembly for lifting and a guide structure for guiding during lifting movement are arranged between the support block (4) and the first support frame (3), the upper wall of the support block (4) is fixedly connected to the first bearing seat (5), and the upper wall of the installation plate (8) is fixedly connected to the second support frame (7) from left to right. , a servo motor (10), the upper wall of the second support frame (7) is fixedly connected to a second bearing seat (9), the grinding cylinder is rotatably connected between the first bearing seat (5) and the second bearing seat (9), the grinding cylinder is composed of a cylinder cover (23) and a cylinder body (24) arranged in an upper and lower manner, a grinding chamber is arranged inside the grinding cylinder, and a transition layer (25) and a wear-resistant layer (26) are arranged on the inner side wall of the grinding chamber from the outside to the inside in sequence, the transition layer (25) is titanium nitride, and the wear-resistant layer (26) is a boron nitride coating, the side view cross section of the grinding chamber of the grinding cylinder is a regular pentagon, the left end of the grinding cylinder and close to the front wall is fixedly connected to a first rotating shaft (31), the right end of the grinding cylinder and close to the front wall is fixedly connected to a first rotating shaft (31), and the right end of the grinding cylinder and close to the front wall is fixedly connected to a first rotating shaft (31). A second rotating shaft (32) is fixedly connected near the right wall, the outer wall of the first rotating shaft (31) passes through the first bearing seat (5) and is rotatably connected thereto, the outer wall of the second rotating shaft (32) passes through the second bearing seat (9) and is rotatably connected thereto, the grinding cylinder is rotatably connected to the first bearing seat (5) and the second bearing seat (9) through the first rotating shaft (31) and the second rotating shaft (32), a transmission structure for transmission is provided between the second rotating shaft (32) and the outer wall of the shaft extending from the servo motor (10), a movable joint (15) is rotatably connected to the end of the first rotating shaft (31) away from the grinding cylinder, a rotating seal is provided between the movable joint (15) and the first rotating shaft (31), The movable joint (15) is fixedly connected to the left wall of the first support frame (3) through a bracket; one end of the movable joint (15) away from the first rotating shaft (31) is fixedly connected to a first pipeline (18) and a second pipeline (19) through a three-way joint (17); the outer walls of the first pipeline (18) and the second pipeline (19) are fixedly connected to a solenoid valve (20); one end of the second pipeline (19) away from the three-way joint (17) is connected to a plurality of gas sources through a flow divider; one end of the first pipeline (18) away from the three-way joint (17) is fixedly connected to a dust removal box (21); and a side of the dust removal box (21) away from the first pipeline (18) is fixedly connected to a vacuum pump (22); The inner front wall and the inner rear wall of the installation groove (30) are both provided with waist-shaped holes (13) penetrating inside and outside and close to the right end; the front wall and the rear wall of the installation plate (8) and the side away from the second rotating rod (6) are both fixedly connected with third rotating rods (14); the outer walls of the ends of the two groups of the third rotating rods (14) away from the installation plate (8) are respectively slidably connected with the inner walls of the two waist-shaped holes (13); The first rotating shaft (31) is a hollow shaft, and the movable joint (15) and the grinding chamber are connected through the hollow part of the first rotating shaft (31); The first rotating shaft (31) and the second rotating shaft (32) are coaxially arranged, and the center line of the grinding cylinder and the axis lines of the first rotating shaft (31) and the second rotating shaft (32) are arranged at an angle.
2. The hyperbolic three-tone tumbling ball mill according to claim 1 is characterized in that: A dust removal bag is arranged inside the dust removal box (21), the inlet end of the vacuum pump (22) is fixedly connected to the outlet end of the dust removal box (21), and the first pipe (18) is fixedly connected to the inlet end of the dust removal box (21).
3. The hyperbolic three-tuning tumbling ball mill according to claim 2 is characterized in that: The transmission structure comprises a transmission belt (12) and two groups of pulleys (11). The two groups of pulleys (11) are respectively fixedly connected to the outer wall of the extended shaft of the servo motor (10) and the outer wall of the second rotating shaft (32). The two groups of pulleys (11) correspond to each other up and down, and the transmission belt (12) is sleeved on the outer walls of the two groups of pulleys (11).
4. The hyperbolic three-tuning tumbling ball mill according to claim 3 is characterized in that: The guide structure comprises two groups of guide holes (27) and guide columns (28); the two groups of guide holes (27) are arranged in a front-to-back manner on the inner wall of the first support frame (3) and are connected to the upper wall of the first support frame (3); the two groups of guide columns (28) are arranged in a front-to-back manner on the lower wall of the supporting block (4); and the outer walls of the two groups of guide columns (28) are slidably connected to the inner walls of the two groups of guide holes (27) respectively.
5. The hyperbolic three-tone tumbling ball mill according to claim 4 is characterized in that: The lifting assembly comprises two groups of electric telescopic rods (29), the two groups of electric telescopic rods (29) are fixedly connected to the inner wall of the first support frame (3), and the extended shaft ends of the two groups of electric telescopic rods (29) are fixedly connected to the lower wall of the supporting block (4).
6. The hyperbolic three-tone tumbling ball mill according to claim 5, characterized in that: An exhaust safety valve (16) is threadedly connected to the outer wall of the movable joint (15).
Citation Information
Patent Citations
Ceramic ball grinding device and using method thereof
CN112570097A
Synthetic machine that grinds of metal powder deoxidation
CN205236077U