A drum inner sleeve assembly assembly line
By designing an automated roller inner sleeve assembly production line, the problems of low efficiency and low pass rate of manual assembly were solved, achieving efficient and low-cost component assembly and testing, and improving the product's precision and sealing performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-04
- Publication Date
- 2026-04-07
AI Technical Summary
The existing production line for roller inner sleeve components uses a manual assembly mode, which results in low production efficiency, high cost, and low product qualification rate, making it difficult to meet high-precision installation requirements.
A roller inner sleeve assembly production line was designed, including a spring feeding assembly, an iron core assembly device, and a sealing ring assembly device. The automated production line enables precise assembly and testing of the components, ensuring the uniform orientation and sealing of the assembled products.
It improved production efficiency, reduced manufacturing costs, and significantly improved product qualification rate and assembly accuracy, ensuring tight connection and sealing of components.
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Figure CN115647799B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of washing machine accessory assembly, and particularly relates to a drum inner sleeve assembly assembly production line. BACKGROUND
[0002] The magnetic valve usually has the function of controlling the opening or closing of the valve, and the magnetic valve is installed in the washing machine to adjust the direction, flow, speed and other parameters of the water flow. The drum inner sleeve assembly is provided on the magnetic valve, and the drum inner sleeve assembly comprises accessories such as a shell, a spring, an iron core, a rubber core and a sealing ring. The iron core will move synchronously with the rubber core to control the opening or closing of the valve during the energization of the magnetic valve. The existing production line often adopts a manual assembly mode to assemble the drum inner sleeve assembly, and then manual detection is performed. This traditional production method not only has low production efficiency, but also has high manufacturing cost, and the product qualification rate is often not high. At the same time, since the installation steps of the drum inner sleeve assembly are many and the installation precision is high, many unqualified products often appear in the process of manual assembly, so much time is spent in the process of product detection. Therefore, a drum inner sleeve assembly assembly production line needs to be designed to overcome the above difficulties. SUMMARY
[0003] The present application is designed to overcome the problems in the prior art, and a drum inner sleeve assembly assembly production line is designed. The spring feeding assembly, the iron core assembly device and the sealing ring assembly device are arranged in the direction of product conveying, the accessories are automatically installed into the shell, the assembly efficiency is high and the production is sustainable, and the manufacturing cost is greatly reduced.
[0004] The purpose of the present application is achieved by the following technical scheme: a drum inner sleeve assembly assembly production line, comprising a rack, the rack is provided with a mounting bracket, the mounting bracket is provided with a conveying belt for conveying the drum inner sleeve, the beginning of the conveying belt is provided with a first feeding assembly, and a turning assembly for turning the drum inner sleeve is arranged between the first feeding assembly and the conveying belt; the end of the conveying belt is sequentially provided with a discharging assembly, a tray assembly and a transfer assembly, the tray assembly is provided with a material frame, a first sliding rail and a first motor, the material frame approaches the discharging assembly or the transfer assembly along the first sliding rail while the first motor is working; the rack is sequentially provided with a spring feeding assembly, an iron core assembly device and a sealing ring assembly device along the direction of product conveying, the iron core assembly device comprises an iron core feeding assembly and an iron core distributing assembly, the iron core feeding assembly comprises an iron core hopper for placing the combined product and a swing cylinder for driving the combined product into the iron core distributing assembly; the iron core distributing assembly comprises a turnover assembly, the turnover assembly makes the combined product enter the drum inner sleeve in the same direction while working; the sealing ring assembly device comprises a sealing ring clamping assembly and a sealing ring pressing assembly, the product approaches the discharging assembly along the conveying belt while the sealing ring pressing assembly is working.
[0005] As preferred, the spring feeding assembly comprises a feeding pipe, a spring stopper, a spring pusher, a moving strip and a mounting base; the mounting base is arranged on a rack, the mounting base is provided with a first cylinder and a second cylinder, the piston shaft of the first cylinder is connected with the moving strip, the piston shaft of the second cylinder is connected with the spring pusher, the extension directions of the first cylinder and the second cylinder are arranged perpendicularly to each other; the spring stopper is arranged on the mounting base and above the moving strip, the feeding pipe is arranged on the spring stopper, the spring stopper is provided with a guide through hole communicated with the feeding pipe; the spring pusher is arranged between the moving strip and the feeding pipe, the moving strip is provided with a receiving hole for receiving the spring; the mounting base is further provided with a third cylinder, the piston shaft of the third cylinder is provided with a spring push pin, the spring push pin pushes the spring into the inner sleeve of the roller on the conveying belt along the receiving hole when the third cylinder works; the rack is further provided with a vibrating tray for placing the spring, a guide pipeline connected between the vibrating tray and the feeding pipe is arranged.
[0006] The spring feeding assembly is arranged to send the spring in the vibrating tray into the inner sleeve of the roller in sequence; the spring pusher is arranged to limit the spring, so that only one spring falls into the receiving hole of the moving strip from the feeding pipe each time; the spring adjacent to the lowermost spring is separated by the spring pusher when the lowermost spring falls into the receiving hole, so that only one spring falls into the inner sleeve of the roller on the conveying belt each time.
[0007] As preferred, the iron core assembling device is arranged on the side of the spring feeding assembly, the iron core feeding assembly is arranged on the side of the conveying belt, and the iron core distributing assembly is arranged directly above the conveying belt; the iron core feeding assembly comprises a tray rack, an iron core hopper, a swing cylinder, a connecting block, a fan-shaped feeding piece and a swing arm, the tray rack is mounted on a rack, the tray rack is provided with the iron core hopper and the connecting block arranged side by side, a metal pipeline connected between the iron core hopper and the connecting block is arranged, and the metal pipeline is arranged at an inclined angle with the horizontal plane; the tray rack is provided with the swing cylinder hinged thereto, one end of the swing arm is hinged to the connecting block, and the other end of the swing arm is fixedly connected to the fan-shaped feeding piece; the piston shaft of the swing cylinder is hinged to the swing arm through a first pin shaft; when the piston shaft of the swing cylinder extends or retracts, the swing arm pushes the fan-shaped feeding piece to rotate relative to the iron core hopper; the end surface of the fan-shaped feeding piece facing the iron core hopper is provided with an annular groove for placing the assembled product; the iron core hopper is provided with an inclined part for stacking the assembled product; a filling part for preventing the assembled product from being stuck in the fan-shaped feeding piece is arranged between the iron core hopper and the fan-shaped feeding piece, and the filling part is arranged on the end surface of the iron core hopper facing the connecting block; the connecting block is provided with a first through hole, and the iron core distributing assembly comprises a receiving block, and a resin pipeline connected between the receiving block and the connecting block.
[0008] When the iron core feeding assembly is working, the assembly product will enter the metal pipe under the pushing of the swing cylinder, and then enter the iron core distributing assembly along the metal pipe. The assembly product includes the iron core and the rubber core, and the falling direction of the assembly product along the first through hole into the iron core distributing assembly is randomly disturbed. When the swing cylinder pushes the swing arm, the swing arm rotates relative to the connecting block. When the swing arm rotates, the fan-shaped feeding part is driven to rotate, and then the assembly product will roll along the inclined part into the annular groove, and then enter the metal pipe along the annular groove, and then enter the resin pipe along the first through hole in the connecting block.
[0009] As preferred, the iron core distributing assembly further comprises a turnover assembly, a support base, a fourth cylinder, a fifth cylinder, a first push block and a second push block; the support base is installed on the rack, the receiving block is installed on the support base, and the turnover assembly is arranged on the support base; the turnover assembly comprises a gear, a rack, a sixth cylinder and a rotating disc, the piston shaft of the sixth cylinder is connected with the rack, the rotating disc is installed on the receiving block through a bearing, an extension rod is arranged on the rotating disc, the gear is installed on the extension rod of the rotating disc and rotates synchronously with the rotating disc, the gear is meshed with the rack, a columnar through hole for the assembly product to pass through is arranged in the middle of the rotating disc, and the assembly product comprises an iron core and a rubber core; the fourth cylinder and the first push block are arranged above the rotating disc, the piston shaft of the fourth cylinder is connected with the first push block, and a second through hole for placing the assembly product is arranged on the first push block; a third through hole for receiving the assembly product is arranged at the position of the receiving block directly above the rotating disc, the second push block is arranged directly below the rotating disc, the second push block is connected with the piston shaft of the fifth cylinder, and a fourth through hole for receiving the assembly product is arranged on the second push block; a Hall sensor for detecting the positional relationship between the iron core and the rubber core is further arranged on the receiving block, and a detection through hole opposite to the Hall sensor is arranged on the side surface of the rotating disc; when the Hall sensor detects that the iron core is directly above the rubber core, the sixth cylinder pushes the rack to rotate the rotating disc by 180 degrees.
[0010] Since the falling direction of the assembly product into the receiving block is randomly disturbed, the iron core distributing assembly is required to uniformly arrange the direction of the assembly product, so that the falling direction of the assembly product into the drum sleeve is unique, and the rubber core needs to be directly above the iron core in the actual assembly process.
[0011] When the rubber core falls from above the iron core, the iron core of the combined product is in the columnar through hole, and the rubber core is in the opening position of the columnar through hole, so that the Hall sensor can only detect the signal of the iron core, and the turnover assembly will not drive the rotating disc to rotate; after the detection process is completed, the fifth cylinder controls the movement of the second push block, so that the fourth through hole on the second push block is opposite to the columnar through hole, so that the combined product falls into the inner sleeve of the roller along the fourth through hole. When the iron core falls from above the rubber core, the signal of the metal material detected by the Hall sensor during the detection process will change, because the Hall sensor cannot generate a signal when it encounters the rubber core when the rubber core is downward, and a signal will only be generated when the iron core is opposite to the Hall sensor. Therefore, when the combined product with the rubber core below the iron core is in the columnar through hole, the signal generation time of the Hall sensor will be different, and the turnover assembly will receive the signal and drive the rotating disc to rotate by 180 degrees, and then the fifth cylinder controls the movement of the second push block, so that the fourth through hole on the second push block is opposite to the columnar through hole, and then the combined product falls into the inner sleeve of the roller along the fourth through hole. Therefore, the iron core distribution assembly can unify the orientation of the combined product.
[0012] As preferred, the detection device and the defective product removing assembly are further arranged between the iron core assembling device and the sealing ring assembling device, the detection device comprises a first detection station for detecting the number of spring installations in the inner sleeve of the roller and a second detection station for detecting the orientation of the combined product, the first detection station comprises a fixed plate, a seventh cylinder, a detection mounting seat, a first proximity switch, a second proximity switch and a detection shaft; the fixed plate is arranged on the side of the installation support, the seventh cylinder is arranged on the fixed plate, and the detection mounting seat is mounted on the piston shaft of the seventh cylinder; a waist-shaped hole is arranged on the side wall of the detection mounting seat, and the first proximity switch is arranged on the waist-shaped hole; a second proximity switch is arranged on the other side wall of the detection mounting seat; a shaft sleeve is arranged on the bottom plate of the detection mounting seat, and the detection shaft is arranged in the shaft sleeve and can move up and down relative to the shaft sleeve; the second detection station is arranged adjacent to the first detection station and close to the defective product removing assembly, and comprises an eighth cylinder, a placing rack, a metal detection switch and a placing plate; the placing rack is arranged on the side of the installation support, the eighth cylinder is arranged on the placing rack, a placing plate is arranged on the piston shaft of the eighth cylinder, and the metal detection switch is arranged on the placing plate.
[0013] The first detection station is used for detecting whether the number of springs in the inner sleeve of the roller is accurate. When there is only one spring in the inner sleeve of the roller, the seventh cylinder pushes the detection mounting seat to move downward, and the detection shaft is synchronized to move close to the spring in the inner sleeve of the roller. When the spring contacts the detection shaft, the detection shaft moves upward and is close to the first proximity switch. At this time, the signal emitted by the first proximity switch is blocked by the detection shaft, and the first proximity switch feeds back the signal change to the control circuit. The second proximity switch is not blocked by the detection shaft at this time and does not generate an electrical signal. In this way, the product detection result is a qualified product. When multiple springs are placed in the inner sleeve of the roller, the detection shaft moves upward a greater distance after contacting the spring. At this time, the electrical signals emitted by the first proximity switch and the second proximity switch are simultaneously blocked by the detection shaft and feed back the signal change to the control circuit. In this way, the product detection result is an unqualified product.
[0014] The second detection station is used for detecting whether the combined product coming out of the iron core material distribution assembly is accurate. When detecting, the eighth cylinder works to control the metal detection switch to move downward and close to the combined product. When the iron core in the combined product is directly above the rubber core, the metal detection switch feeds back the detected signal to the control circuit. At this time, the detection result is an unqualified product. When the rubber core of the combined product is directly above the iron core, the metal detection switch cannot detect the signal. At this time, the detection result is a qualified product.
[0015] As a preferred, the unqualified product removing assembly comprises a fixed support, a first track, a first horizontal cylinder, a first sliding block, a first vertical cylinder, a second sliding block, a second track and a first clamping cylinder. The first track and the first horizontal cylinder are arranged on the fixed support. The piston shaft of the first horizontal cylinder is connected with the first sliding block. The first sliding block is arranged on the first track. The second track and the first vertical cylinder are arranged on the first sliding block. The second sliding block is arranged on the second track and connected with the piston shaft of the first vertical cylinder. The first clamping cylinder is arranged on the second sliding block. A pair of first clamping arms are arranged on the piston shaft of the first clamping cylinder. The first clamping arms are controlled to move close to or away from each other when the first clamping cylinder works.
[0016] When the first detection station and the second detection station detect unqualified products, the unqualified product removing assembly works to clamp the unqualified products from the conveying belt by the first clamping arms. In this way, the products transferred on the conveying belt are all qualified products. The unqualified product removing assembly comprises the first sliding block moving in the horizontal direction and the second sliding block moving in the vertical direction. The first clamping arms are arranged on the second sliding block. In this way, the first clamping arms can clamp the unqualified products in the horizontal and vertical directions, and the clamping range is more extensive.
[0017] As preferred, the sealing ring clamping assembly and the sealing ring pressing assembly are arranged adjacently, and the sealing ring pressing assembly is arranged close to the blanking assembly; the sealing ring clamping assembly comprises a first support, a second horizontal air cylinder, a second vertical air cylinder, a third sliding block, a fourth sliding block, a third track, a fourth track and a suction rod; the second horizontal air cylinder and the third track are installed on the first support, the third sliding block is installed on the third track and connected with the piston shaft of the second horizontal air cylinder; the third sliding block is provided with the fourth track and the second vertical air cylinder, the fourth sliding block is installed on the fourth track and connected with the piston shaft of the second vertical air cylinder, and the bottom plate of the fourth sliding block is provided with the suction rod for sucking the sealing ring; the sealing ring pressing assembly comprises a second support, a fifth sliding block, a fifth track, a third vertical air cylinder and a pressing member, the third vertical air cylinder and the fifth track are installed on the second support, the fifth sliding block is arranged on the fifth track and connected with the piston shaft of the third vertical air cylinder, and the bottom plate of the fifth sliding block is provided with the pressing member.
[0018] When the spring and the combined product are installed into the inner sleeve of the roller, the sealing ring is then assembled. The sealing ring is first sucked out from the assembly line by the sealing ring clamping assembly and placed at the opening of the inner sleeve of the roller, and then pressed onto the inner sleeve of the roller by the sealing ring pressing assembly. The sealing ring clamping assembly comprises a third sliding block moving in the horizontal direction and a fourth sliding block moving in the vertical direction, and the fourth sliding block is provided with a suction rod, so as to facilitate the transfer of the sealing ring in the horizontal and vertical directions. When the third vertical air cylinder works, the fifth sliding block is pushed to move along the fifth track, so that the pressing member on the fifth sliding block extrudes and contacts the sealing ring to enable the sealing ring to be installed onto the inner sleeve of the roller.
[0019] As preferred, the unloading assembly comprises a third support, a second sliding rail, a second motor, a first sliding platform, a fourth vertical cylinder, a sixth rail, a second sliding platform and a plurality of uniformly distributed second clamping cylinders; the third support is provided with the second sliding rail, the end of the second sliding rail is provided with the second motor, the first sliding platform is arranged on the second sliding rail, and the first sliding platform moves along the second sliding rail while the second motor works; the first sliding platform is provided with the sixth rail and the fourth vertical cylinder, the sixth rail is provided with the second sliding platform, and the second sliding platform is connected with the piston shaft of the fourth vertical cylinder; the bottom of the second sliding platform is provided with a plurality of second clamping cylinders arranged side by side, and each second clamping cylinder is provided with a second clamping arm; the tray assembly is arranged between the unloading assembly and the transfer assembly, and the tray assembly comprises a first sliding rail, a first motor, a placing platform and a limiting cylinder; the first sliding rail is mounted on the rack, the end of the first sliding rail is provided with the first motor, the placing platform is mounted on the first sliding rail, and the placing platform moves along the first sliding rail while the first motor works; the edge of the placing platform is provided with the limiting cylinder, and the piston shaft of the limiting cylinder is provided with a limiting block; the sidewall of the placing platform is provided with a blocking block for limiting the material frame.
[0020] The unloading assembly comprises a first sliding platform moving in a horizontal direction and a second sliding platform moving in a vertical direction, the second sliding platform is provided with a plurality of uniformly distributed second clamping cylinders, so that the product can be transferred from the conveying belt to the material frame of the tray assembly in the horizontal direction and the vertical direction; the first sliding rail is arranged between the unloading assembly and the transfer assembly, the placing platform moves along the first sliding rail while the first motor works, the placing platform is provided with the limiting cylinder, and the limiting block is pushed close to the material frame while the limiting cylinder works, and the tray assembly is arranged to facilitate the movement of the material frame between the unloading assembly and the transfer assembly.
[0021] As preferred, the transfer assembly comprises a fourth support, a third sliding rail, a third motor, a moving platform and a pair of first lifting cylinders, the third sliding rail is mounted on the fourth support, the third motor is mounted at the end of the third sliding rail, the moving platform is mounted on the third sliding rail, and the moving platform moves along the third sliding rail while the third motor works; two first lifting cylinders are respectively arranged on the left and right sides of the moving platform; the transfer assembly is provided with an upper feeding line and a lower feeding line on the side surface, one of the first lifting cylinders is close to the upper feeding line, and the other first lifting cylinder is close to the lower feeding line; the piston shaft of each first lifting cylinder is provided with a lifting platform, the bottom of the lifting platform is provided with a pair of third clamping cylinders, and the piston shaft of each third clamping cylinder is provided with a third clamping arm.
[0022] The transfer assembly comprises a moving platform along the horizontal direction and a lifting platform moving along the vertical direction, and the lifting platform is provided with a third clamping arm, so as to facilitate the transfer of the material frame in the horizontal direction and the vertical direction. The moving platform is provided with two lifting platforms, one of which is close to the feeding line, and the other is close to the discharging line. The moving platform controls the two lifting platforms to move along the third slide rail at the same time. In the initial state, the first empty material frame is placed on the tray assembly, and the tray assembly drives the first empty material frame to be close to the discharging assembly. The discharging assembly places the product on the first empty material frame, and then the tray assembly transports the first full product material frame to the lower side of one of the lifting platforms. Then the two lifting platforms move downward at the same time, one of the lifting platforms clamps the second empty material frame, and the other lifting platform clamps the first full product material frame. Then the moving platform controls the two lifting platforms to move synchronously, and finally the two lifting platforms control the third clamping arm to move downward at the same time. One of the lifting platforms places the second empty material frame on the tray assembly, and the other lifting platform places the first full product material frame on the discharging line. Thus, the transfer assembly can transfer two material frames at the same time, greatly improving the product transfer efficiency.
[0023] As a preferred, the primary feeding assembly comprises a conveying line for conveying the inner sleeve of the roller and a feeding chamber arranged at the beginning of the conveying line. The turning assembly is arranged at the end of the conveying line, and the turning assembly comprises a support frame, a second lifting cylinder, a placing top plate, a rotating cylinder, a swing piece, a third horizontal cylinder and a fourth clamping cylinder. The second lifting cylinder is installed on the support frame, and the piston shaft of the second lifting cylinder is provided with the placing top plate. The placing top plate is provided with the rotating cylinder, and the rotating cylinder is connected with the swing piece. The side surface of the swing piece is provided with the third horizontal cylinder fixedly connected therewith. The piston shaft of the third horizontal cylinder is provided with a connecting plate, and the connecting plate is provided with the fourth clamping cylinder. The fourth clamping cylinder is provided with a fourth clamping arm.
[0024] The feeding chamber is used for placing the inner sleeve of the roller to be assembled. The inner sleeve of the roller is transported along the conveying line, and then the body of the inner sleeve of the roller is turned by 180 degrees through the turning assembly, and then the inner sleeve of the roller is further moved to the next process along the conveying belt. The turning assembly comprises a placing top plate moving along the vertical direction and a connecting plate moving along the horizontal direction, and the connecting plate is provided with a fourth clamping arm, so as to facilitate clamping the product in the horizontal direction and the vertical direction, and then turning the product by 180 degrees through the rotating cylinder.
[0025] Compared with the prior art, the present application has the following beneficial effects: the spring loading assembly, the iron core assembling device and the sealing ring assembling device are arranged in sequence in the conveying direction of the conveying belt, the spring is assembled into the inner sleeve of the roller through the spring loading assembly; the iron core assembling device comprises an iron core loading assembly and an iron core distributing assembly, the combined product is conveyed to the iron core distributing assembly through the iron core loading assembly, and then the orientation of the combined product is unified through the iron core distributing assembly. The spring loading assembly can make a single spring accurately fall into the corresponding inner sleeve of the roller each time during operation, and then the combined product is placed into the inner sleeve of the roller through the iron core distributing assembly, and the iron core just abuts against the spring when the combined product falls into the inner sleeve of the roller. The iron core assembling device and the spring loading assembly are arranged side by side in front and back, so that the combined product can be assembled immediately after the spring installation is completed, the assembly connection is close, and the assembly precision of the combined product is high. After the combined product is installed, the sealing ring is installed through the sealing ring assembling device, the sealing ring clamping assembly places the sealing ring on the inner sleeve of the roller first, and then the sealing ring pressing assembly is pressed tightly, so that the assembly success rate of the sealing ring and the inner sleeve of the roller assembly is higher, the sealing performance of the product is better, and other impurities are avoided from falling into the inner sleeve of the roller. Then the assembled product is transferred away through the discharging assembly and the transfer assembly. As can be seen, the assembly process of the product can continue, the degree of automation is high, the connection of each part of the product is close, the assembly precision is high, the qualified rate of the product is greatly improved, and the assembly efficiency of the product is improved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a perspective view of the present application;
[0027] Figure 2 is a perspective view of the mutual assembly of the loading assembly, the turning assembly and the spring loading assembly;
[0028] Figure 3 is a perspective view of the spring loading assembly;
[0029] Figure 4 is a perspective view of the turning assembly;
[0030] Figure 5 is a perspective view of the iron core loading assembly;
[0031] Figure 6 is an internal structure view of the iron core loading assembly;
[0032] Figure 7 is a perspective view of the iron core distributing assembly;
[0033] Figure 8 is an exploded view of the iron core distributing assembly;
[0034] Figure 9A perspective view of the mutual assembly of the detection device and the defective product removing assembly;
[0035] Figure 10 A perspective view of the first detection station;
[0036] Figure 11 A perspective view of the second detection station;
[0037] Figure 12 A perspective view of the sealing ring assembling device;
[0038] Figure 13 A Figure 12 A partial enlarged view of the middle A position;
[0039] Figure 14 A perspective view of the blanking assembly;
[0040] Figure 15 A perspective view of the tray placing assembly;
[0041] Figure 16 A perspective view of the transfer assembly.
[0042] Marked in the figure: 1, rack; 2, mounting bracket; 3, conveying belt; 4, spring feeding assembly; 41, blanking tube; 42, spring stop block; 43, spring top block; 44, moving bar; 45, mounting base; 46, first air cylinder; 47, second air cylinder; 48, guide through hole; 49, receiving hole; 410, third air cylinder; 411, spring ejector pin; 412, vibrating tray; 413, guide pipeline; 5, iron core assembling device; 51, iron core feeding assembly; 501, iron core hopper; 502, swing air cylinder; 503, tray rack; 504, connecting block; 505, sector feeding piece; 506, swing arm; 507, metal pipeline; 508, first pin shaft; 509, annular groove; 510, inclined part; 511, filling part; 512, first through hole; 52, iron core distributing assembly; 521, turnover assembly; 551, gear; 552, rack; 553, sixth air cylinder; 554, rotating disc; 555, extension rod; 556, columnar through hole; 557, detection through hole; 522, receiving block; 523, support base; 524, fourth air cylinder; 525, fifth air cylinder; 526, first push block; 527, second push block; 528, second through hole; 529, third through hole; 530, fourth through hole; 531, Hall sensor; 532, resin pipeline; 6, transfer assembly; 61, fourth support; 62, third sliding rail; 63, third motor; 64, moving platform; 65, first lifting air cylinder; 66, lifting platform; 67, third clamping air cylinder; 68, third clamping arm; 7, swing tray assembly; 71, material frame; 72, first sliding rail; 73, first motor; 74, placing platform; 75, limiting air cylinder; 76, limiting block; 77, blocking block; 8, detection device; 81, first detection station; 811, fixed plate; 812, seventh air cylinder; 813, detection mounting seat; 814, first proximity switch; 815, second proximity switch; 816, detection shaft; 817, waist-shaped hole; 818, shaft sleeve; 82, second detection station; 821, eighth air cylinder; 822, placing rack; 823, metal detection switch; 824, placing plate; 9, sealing ring assembling device; 91, sealing ring clamping assembly; 901, first support; 902, second horizontal air cylinder; 903, second vertical air cylinder; 904, third sliding block; 905, fourth sliding block; 906, third rail; 907, fourth rail; 908, suction rod; 92, sealing ring pressing assembly; 921, second support; 922, fifth sliding block; 923, fifth rail; 924, third vertical air cylinder; 925, pressing piece; 10, first-stage feeding assembly; 101, conveying assembly line; 102, discharging chamber; 11, turning assembly; 111, support frame; 112, second lifting air cylinder; 113, placing top plate; 114, revolving air cylinder; 115, swing piece; 116, third horizontal air cylinder; 117, fourth clamping air cylinder; 118, connecting plate; 119, fourth clamping arm; 12, discharging assembly; 121, third support;122. Second slide rail; 123. Second motor; 124. First sliding platform; 125. Fourth vertical cylinder; 126. Sixth track; 127. Second sliding platform; 128. Second clamping cylinder; 129. Second clamping arm; 13. Defective product rejection assembly; 131. Fixed bracket; 132. First track; 133. First horizontal cylinder; 134. First slider; 135. First vertical cylinder; 136. Second slider; 137. Second track; 138. First clamping cylinder; 139. First clamping arm; 14. Loading assembly line; 15. Unloading assembly line. Detailed Implementation
[0043] The present invention will be further described below with reference to the embodiments illustrated in the accompanying drawings:
[0044] like Figures 1 to 16 As shown, this embodiment discloses a roller inner sleeve assembly production line, including a frame 1, a mounting bracket 2 on the frame 1, and a conveyor belt 3 for conveying the roller inner sleeve on the mounting bracket 2. A primary feeding component 10 is provided at the beginning of the conveyor belt 3, and a steering component 11 for turning the roller inner sleeve is provided between the primary feeding component 10 and the conveyor belt 3. At the end of the conveyor belt 3, a discharge component 12, a tray assembly 7, and a transfer component 6 are sequentially provided. The tray assembly 7 is provided with a material frame 71, a first slide rail 72, and a first motor 73. While the first motor 73 is working, the material frame 71 moves along the first slide rail 72 towards the discharge component 12 or the transfer component 6. The frame 1 moves along the conveyor belt... The product transfer direction is sequentially provided with a spring feeding assembly 4, an iron core assembly device 5, and a sealing ring assembly device 9. The iron core assembly device 5 includes an iron core feeding assembly 51 and an iron core distributing assembly 52. The iron core feeding assembly 51 includes an iron core hopper 501 for placing the assembled products and a swing cylinder 502 for driving the assembled products into the iron core distributing assembly 52. The iron core distributing assembly 52 includes a flipping assembly 521, which, while working, causes the assembled products to enter the inner sleeve of the roller in the same direction. The sealing ring assembly device 9 includes a sealing ring clamping assembly 91 and a sealing ring pressing assembly 92, which, while working, causes the products to move along the conveyor belt 3 towards the unloading assembly 12.
[0045] The spring loading assembly 4 comprises a blanking tube 41, a spring stopper 42, a spring pushing block 43, a moving bar 44 and a mounting base 45; the mounting base 45 is arranged on the frame 1, the mounting base 45 is provided with a first air cylinder 46 and a second air cylinder 47, the piston shaft of the first air cylinder 46 is connected with the moving bar 44, the piston shaft of the second air cylinder 47 is connected with the spring pushing block 43, the extension directions of the first air cylinder 46 and the second air cylinder 47 are arranged perpendicularly to each other; the spring stopper 42 is arranged on the mounting base 45 and above the moving bar 44, the blanking tube 41 is arranged on the spring stopper 42, the spring stopper 42 is provided with a guide through hole 48 which is communicated with the blanking tube 41; the spring pushing block 43 is arranged between the moving bar 44 and the blanking tube 41, the moving bar 44 is provided with a receiving hole 49 for receiving the spring; the mounting base 45 is further provided with a third air cylinder 410, the piston shaft of the third air cylinder 410 is provided with a spring pushing pin 411, the spring pushing pin 411 pushes the spring into the inner sleeve of the roller on the conveying belt 3 along the receiving hole 49 when the third air cylinder 410 works; the frame 1 is further provided with a vibrating tray 412 for placing the spring, a guide pipe 413 is arranged between the vibrating tray 412 and the blanking tube 41.
[0046] The iron core assembling device 5 is arranged on the side of the spring feeding assembly 4, the iron core feeding assembly 51 is arranged on the side of the conveying belt 3, and the iron core distributing assembly 52 is arranged directly above the conveying belt 3; the iron core feeding assembly 51 comprises a tray rack 503, an iron core hopper 501, a swing cylinder 502, a connecting block 504, a fan-shaped feeding piece 505 and a swing arm 506, the tray rack 503 is installed on the rack 1, the iron core hopper 501 and the connecting block 504 are arranged side by side on the tray rack 503, a metal pipe 507 connecting the iron core hopper 501 and the connecting block 504 is arranged between the iron core hopper 501 and the connecting block 504, and the metal pipe 507 is arranged at an inclined angle with the horizontal plane; the swing cylinder 502 is hinged to the tray rack 503, one end of the swing arm 506 is hinged to the connecting block 504, the other end of the swing arm 506 is fixedly connected to the fan-shaped feeding piece 505, the piston shaft of the swing cylinder 502 is hinged to the swing arm 506 through a first pin shaft 508, and the cylinder body of the swing cylinder 502 is hinged to the tray rack 503; when the piston shaft of the swing cylinder 502 is extended or retracted, the swing arm 506 pushes the fan-shaped feeding piece 505 to rotate relative to the iron core hopper 501, the end surface of the fan-shaped feeding piece 505 towards the iron core hopper 501 is provided with an annular groove 509 for placing the assembled product, and the iron core hopper 501 is provided with an inclined part 510 for stacking the assembled product; a filling part 511 is arranged between the iron core hopper 501 and the fan-shaped feeding piece 505 to prevent the assembled product from being stuck in the fan-shaped feeding piece 505, and the filling part 511 is arranged on the end surface of the iron core hopper 501 towards the connecting block 504; the connecting block 504 is provided with a first through hole 512, the iron core distributing assembly 52 comprises a receiving block 522, and a resin pipeline 532 connecting the receiving block 522 and the connecting block 504 is arranged between the receiving block 522 and the connecting block 504.The iron core subassembly 52 further comprises a turnover assembly 521, a support base 523, a fourth cylinder 524, a fifth cylinder 525, a first push block 526 and a second push block 527; the support base 523 is installed on the rack 1, the receiving block 522 is installed on the support base 523, and the turnover assembly 521 is arranged on the support base 523; the turnover assembly 521 comprises a gear 551, a rack 552, a sixth cylinder 553 and a rotating disc 554, the piston shaft of the sixth cylinder 553 is connected with the rack 552, the rotating disc 554 is installed on the receiving block 522 through a bearing, the rotating disc 554 is provided with an extension rod 555, the gear 551 is installed on the extension rod 555 of the rotating disc 554 and rotates synchronously with the rotating disc 554, the gear 551 and the rack 552 are in meshing connection with each other, the middle of the rotating disc 554 is provided with a columnar through hole 556 for the combined product to pass through, the combined product comprises an iron core and a rubber core; the rotating disc 554 is provided with the fourth cylinder 524 and the first push block 526 above, the piston shaft of the fourth cylinder 524 is connected with the first push block 526, and the first push block 526 is provided with a second through hole 528 for placing the combined product; the receiving block 522 is provided with a third through hole 529 for receiving the combined product at a position directly above the rotating disc 554, the rotating disc 554 is provided with the second push block 527 directly below, the second push block 527 is connected with the piston shaft of the fifth cylinder 525, and the second push block 527 is provided with a fourth through hole 530 for receiving the combined product; the receiving block 522 is further provided with a Hall sensor 531 for detecting the positional relationship between the iron core and the rubber core, and the side surface of the rotating disc 554 is provided with a detection through hole 557 opposite to the Hall sensor 531; when the Hall sensor 531 detects that the iron core is directly above the rubber core, the sixth cylinder 553 pushes the rack 552 to rotate the rotating disc 554 by 180 degrees.
[0047] The detection device 8 and the defective product removing assembly 13 are further arranged between the iron core assembling device 5 and the sealing ring assembling device 9. The detection device 8 comprises a first detection station 81 for detecting the number of springs installed in the inner sleeve of the roller and a second detection station 82 for the product assembly direction. The first detection station 81 comprises a fixed plate 811, a seventh cylinder 812, a detection mounting seat 813, a first proximity switch 814, a second proximity switch 815 and a detection shaft 816. The fixed plate 811 is arranged on the side of the mounting bracket 2. The seventh cylinder 812 is arranged on the fixed plate 811. The detection mounting seat 813 is mounted on the piston shaft of the seventh cylinder 812. A waist-shaped hole 817 is arranged on the side wall of the detection mounting seat 813. The first proximity switch 814 is arranged on the waist-shaped hole 817. The second proximity switch 815 is arranged on the other side wall of the detection mounting seat 813. A shaft sleeve 818 is arranged on the bottom plate of the detection mounting seat 813. The detection shaft 816 is arranged in the shaft sleeve 818 and can move up and down relative to the shaft sleeve 818. The second detection station 82 is arranged adjacent to the first detection station 81 and close to the defective product removing assembly 13. The second detection station 82 comprises an eighth cylinder 821, a placing rack 822, a metal detection switch 823 and a placing plate 824. The placing rack 822 is arranged on the side of the mounting bracket 2. The eighth cylinder 821 is arranged on the placing rack 822. The piston shaft of the eighth cylinder 821 is provided with the placing plate 824. The metal detection switch 823 is arranged on the placing plate 824. The defective product removing assembly 13 comprises a fixed bracket 131, a first rail 132, a first horizontal cylinder 133, a first sliding block 134, a first vertical cylinder 135, a second sliding block 136, a second rail 137 and a first clamping cylinder 138. The first rail 132 and the first horizontal cylinder 133 are arranged on the fixed bracket 131. The piston shaft of the first horizontal cylinder 133 is connected with the first sliding block 134. The first sliding block 134 is mounted on the first rail 132. The second rail 137 and the first vertical cylinder 135 are arranged on the first sliding block 134. The second sliding block 136 is arranged on the second rail 137 and connected with the piston shaft of the first vertical cylinder 135. The first clamping cylinder 138 is arranged on the second sliding block 136. A pair of first clamping arms 139 are arranged on the piston shaft of the first clamping cylinder 138. The first clamping arms 139 are controlled to move close to or away from each other when the first clamping cylinder 138 works.
[0048] The sealing ring clamping assembly 91 and the sealing ring pressing assembly 92 are arranged adjacently, and the sealing ring pressing assembly 92 is arranged close to the blanking assembly 12; the sealing ring clamping assembly 91 comprises a first support 901, a second horizontal air cylinder 902, a second vertical air cylinder 903, a third sliding block 904, a fourth sliding block 905, a third track 906, a fourth track 907 and a suction rod 908; the second horizontal air cylinder 902 and the third track 906 are installed on the first support 901, the third sliding block 904 is installed on the third track 906 and connected with the piston shaft of the second horizontal air cylinder 902; the third sliding block 904 is provided with the fourth track 907 and the second vertical air cylinder 903, the fourth sliding block 905 is installed on the fourth track 907 and connected with the piston shaft of the second vertical air cylinder 903, and the bottom plate of the fourth sliding block 905 is provided with the suction rod 908 for sucking the sealing ring; the sealing ring pressing assembly 92 comprises a second support 921, a fifth sliding block 922, a fifth track 923, a third vertical air cylinder 924 and a pressing part 925; the third vertical air cylinder 924 and the fifth track 923 are installed on the second support 921, the fifth sliding block 922 is arranged on the fifth track 923 and connected with the piston shaft of the third vertical air cylinder 924, and the bottom plate of the fifth sliding block 922 is provided with the pressing part 925.
[0049] The blanking assembly 12 comprises a third support 121, a second sliding rail 122, a second motor 123, a first sliding platform 124, a fourth vertical air cylinder 125, a sixth rail 126, a second sliding platform 127 and a plurality of uniformly distributed second clamping air cylinders 128; the third support 121 is provided with the second sliding rail 122, and the second sliding rail 122 is provided with the second motor 123 at the end; the first sliding platform 124 is arranged on the second sliding rail 122, and the second motor 123 drives the first sliding platform 124 to move along the second sliding rail 122 when the second motor 123 works; the first sliding platform 124 is provided with the sixth rail 126 and the fourth vertical air cylinder 125, the sixth rail 126 is provided with the second sliding platform 127, and the second sliding platform 127 is connected with the piston shaft of the fourth vertical air cylinder 125; the bottom of the second sliding platform 127 is provided with a plurality of second clamping air cylinders 128 arranged side by side, and each second clamping air cylinder 128 is provided with a second clamping arm 129; the tray assembly 7 is arranged between the blanking assembly 12 and the transfer assembly 6, and the tray assembly 7 comprises a first sliding rail 72, a first motor 73, a placing platform 74 and a limiting air cylinder 75; the first sliding rail 72 is mounted on the rack 1, and the first motor 73 is arranged at the end of the first sliding rail 72; the placing platform 74 is mounted on the first sliding rail 72, and the first motor 73 drives the placing platform 74 to move along the first sliding rail 72 when the first motor 73 works; the edge of the placing platform 74 is provided with the limiting air cylinder 75, and the piston shaft of the limiting air cylinder 75 is provided with a limiting block 76; the sidewall of the placing platform 74 is provided with a blocking block 77 for limiting the material frame 71. The transfer assembly 6 comprises a fourth support 61, a third sliding rail 62, a third motor 63, a moving platform 64 and a pair of first lifting air cylinders 65; the third sliding rail 62 is mounted on the fourth support 61, the third motor 63 is mounted at the end of the third sliding rail 62, the moving platform 64 is mounted on the third sliding rail 62, and the third motor 63 drives the moving platform 64 to move along the third sliding rail 62 when the third motor 63 works; two first lifting air cylinders 65 are arranged on the left and right sides of the moving platform 64 respectively; the transfer assembly 6 is provided with an upper feeding line 14 and a lower feeding line 15 on the side, one of the first lifting air cylinders 65 is close to the upper feeding line 14, and the other first lifting air cylinder 65 is close to the lower feeding line 15; the piston shaft of each first lifting air cylinder 65 is provided with a lifting platform 66, and the bottom of the lifting platform 66 is provided with a pair of third clamping air cylinders 67; the piston shaft of each third clamping air cylinder 67 is provided with a third clamping arm 68.
[0050] The first level feeding assembly 10 comprises a conveying pipeline 101 for conveying the inner sleeve of the roller and a feeding chamber 102 arranged at the beginning of the conveying pipeline 101, and the turning assembly 11 is arranged at the end of the conveying pipeline 101, wherein the turning assembly 11 comprises a support frame 111, a second lifting cylinder 112, a placing top plate 113, a rotating cylinder 114, a swing piece 115, a third horizontal cylinder 116 and a fourth clamping cylinder 117; the second lifting cylinder 112 is mounted on the support frame 111, and a piston shaft of the second lifting cylinder 112 is provided with the placing top plate 113, the placing top plate 113 is provided with the rotating cylinder 114, and the rotating cylinder 114 is connected with the swing piece 115; a side surface of the swing piece 115 is provided with the third horizontal cylinder 116 fixedly connected therewith, a piston shaft of the third horizontal cylinder 116 is provided with a connecting plate 118, the connecting plate 118 is provided with the fourth clamping cylinder 117, and the fourth clamping cylinder 117 is provided with a fourth clamping arm 119.
[0051] The specific operation process of the embodiment is as follows: first, the inner sleeve of the roller is transferred from the conveying pipeline 101 of the first level feeding assembly 10 to the turning assembly 11, the inner sleeve of the roller is placed on the conveying belt 3 after being turned by 180 degrees by the turning assembly 11, and then a spring is installed into the inner sleeve of the roller in sequence by the spring feeding assembly 4; the working principle of the spring feeding assembly 4 is as follows: the spring first falls along the feeding pipe 41 into the guide through hole 48 of the spring stopper 42, at this time, the receiving hole 49 on the moving strip 44 is opposite to the guide through hole 48, so that the spring automatically falls into the receiving hole 49 under the action of gravity; then the second cylinder 47 works to push the spring top block 43 into the guide through hole 48 to stop the spring adjacent to the lowermost spring, so that all the springs in the feeding pipe 41 cannot continue to fall; then the first cylinder 46 works to push the moving strip 44 so that the spring in the receiving hole 49 is directly below the spring ejector pin 411, and then the third cylinder 410 works to control the spring ejector pin 411 to move downward, so that the spring is placed into the inner sleeve of the roller. After that, the receiving hole 49 on the moving strip 44 returns to the position directly below the guide through hole 48, and the above steps are repeated, so that the spring can be continuously installed into the inner sleeve of the roller.
[0052] After the spring is installed, the assembly product is installed through the iron core distributing assembly 52 into the drum inner sleeve and above the spring. The assembly product is first moved by the spring feeding assembly 4 into the receiving block 522 of the iron core distributing assembly 52; the swing cylinder 502 drives the swing arm 506 to rotate back and forth, and the swing arm 506 rotates while the fan-shaped feeding piece 503 rotates relative to the iron core hopper 501, so that the assembly product will roll along the inclined part 510 into the annular groove 509, and then along the annular groove 509 into the connecting block 504, and then along the connecting block 504 into the resin pipeline 532. Then the iron core distributing assembly 52 starts to work, and the orientation of the assembly product is unified by the turnover assembly 521. When the rubber core is above the iron core and falls down, the iron core of the assembly product will be in the cylindrical through hole 556, and the rubber core will be in the opening position in the cylindrical through hole 556, so that the Hall sensor 531 can only detect the signal of the iron core, and then the turnover assembly 521 will not drive the rotating disc 554 to rotate; during the detection of the assembly product, the second push block 527 will abut against the bottom of the cylindrical through hole 556, so that the assembly product in the receiving block 522 will not move downward; after the detection process is completed, the fifth cylinder 525 controls the movement of the second push block 527, so that the fourth through hole 530 on the second push block 527 is opposite to the cylindrical through hole 556, so that the assembly product will fall down along the fourth through hole 530 into the drum inner sleeve. When the iron core is above the rubber core and falls down, the signal of the metal material detected by the Hall sensor 531 during the detection process will change, because the Hall sensor 531 cannot generate a signal when it encounters the rubber core when the rubber core is downward, and a signal will be generated only when the iron core is opposite to the Hall sensor. Therefore, when the assembly product with the rubber core below the iron core is in the cylindrical through hole 556, the signal generated by the Hall sensor 531 will be different in time, and then the turnover assembly 521 will receive the signal and drive the rotating disc 554 to rotate 180 degrees, and then the fifth cylinder 525 controls the movement of the second push block 527, so that the fourth through hole 530 on the second push block 527 is opposite to the cylindrical through hole 556, and then the assembly product will fall down along the fourth through hole 530 into the drum inner sleeve. When the turnover assembly 521 works, the sixth cylinder 533 pushes the rack 552 to move, and the rack 552 drives the gear 551 to mesh and rotate, and the gear 551 rotates while driving the rotating disc 554 to rotate. Therefore, the orientation of the assembly product can be unified through the iron core distributing assembly 52.
[0053] Then the number of springs in the inner sleeve assembly is detected by the first detection station 81 in the detection assembly 52, and then the installation direction of the assembled product is detected by the second detection station 82. The working principle of the first detection station 81 is as follows: when there is only one spring in the inner sleeve, the seventh cylinder 812 pushes the detection seat to move down, and the detection shaft 816 is synchronized to move close to the spring in the inner sleeve. When the spring contacts the detection shaft 816, the detection shaft 816 moves up and approaches the first proximity switch 814. At this time, the electrical signal emitted by the first proximity switch 814 is blocked by the detection shaft 816, so that the electrical signal generated by the first proximity switch 814 changes and is fed back to the control circuit. The second proximity switch 815 is not blocked by the detection shaft 816 at this time and the electrical signal does not change, so that the product detection result is a qualified product; when multiple springs are placed in the inner sleeve, the detection shaft 816 moves upward a greater distance after contacting the spring. At this time, the electrical signals generated by the first proximity switch 814 and the second proximity switch 815 are blocked by the detection shaft 816 at the same time, so that the first proximity switch 814 and the second proximity switch 815 feed back the changed electrical signals to the control circuit, so that the product detection result is unqualified. The working principle of the second detection station 82 is as follows: the eighth cylinder 821 works to control the metal detection switch 823 to move down and approach the assembled product. When the iron core in the assembled product is directly above the rubber core, the metal detection switch 823 will feed back the detected signal to the control circuit, and at this time the detection result is unqualified; when the rubber core of the assembled product is directly above the iron core, the metal detection switch 823 cannot detect the signal, and at this time the detection result is qualified. After detecting the unqualified product, the unqualified product is removed by the defective product removing assembly 13.
[0054] After the product detection process is completed, the sealing ring assembly begins. First, the sealing ring is placed in the opening of the inner sleeve by the sealing ring clamping assembly 91, and then the sealing ring is pressed tightly by the sealing ring pressing assembly 92. The sealing ring clamping assembly 91 moves the sealing ring in the horizontal direction by the third sliding block 904, and moves the sealing ring by the fourth sliding block 905, so as to facilitate the movement of the sealing ring in the horizontal and vertical directions.
[0055] Then the product is clamped by the blanking assembly 12 to the material frame 71 of the tray assembly 7, transported by the tray assembly 7 to the transfer assembly 6, and then transported by the transfer assembly 6 to the blanking assembly 15; the second slide rail 122 is arranged on the blanking assembly 12, a screw rod is arranged in the second slide rail 122, the screw rod is connected with the second motor 123, the first sliding platform 124 is arranged on the second slide rail 122, a threaded sleeve that is engaged with the screw rod is arranged on the first sliding platform 124, and the first sliding platform 124 moves along the second slide rail 122 while the screw rod rotates driven by the second motor 123. Similarly, the third motor 63 drives the moving platform 64 to move along the third slide rail 62 by the same principle as above, and the first motor 73 drives the placing platform 74 to move along the first slide rail 72 by the same principle as above.
[0056] The transfer assembly 6 comprises the moving platform 64 that moves along the horizontal direction and the lifting platform 66 that moves along the vertical direction, and the third clamping arm 68 is arranged on the lifting platform 66, so as to facilitate the transfer of the material frame 71 in the horizontal direction and the vertical direction. Two lifting platforms 66 are arranged on the moving platform 64, one of which is close to the feeding assembly 14, and the other is close to the blanking assembly 15, and the moving platform 64 controls the two lifting platforms 66 to move along the third slide rail 62 at the same time. In the initial state, the first empty material frame 71 is placed on the tray assembly 7, and the tray assembly 7 drives the first empty material frame 71 to be close to the blanking assembly 12; the blanking assembly 12 places the product on the first empty material frame 71, and then the tray assembly 7 transports the first material frame 71 full of products to the position directly below one of the lifting platforms 66, and then the two lifting platforms 66 move downward at the same time, one of the lifting platforms 66 clamps the second empty material frame 71, and the other clamps the first material frame 71 full of products, and then the moving platform 64 controls the two lifting platforms 66 to move synchronously, and finally the two lifting platforms 66 control the third clamping arm 68 to move downward at the same time; one of the lifting platforms 66 places the second empty material frame 71 on the tray assembly 7, and the other places the first material frame 71 full of products on the blanking assembly 15, so that the transfer assembly 6 can transfer two material frames 71 at the same time, greatly improving the product transfer efficiency.
[0057] The specific embodiments described herein merely exemplify the spirit of the present application. Those skilled in the art to which the present application pertains can make various modifications or supplements to the described specific embodiments or replace them with similar ways, without departing from the spirit of the present application or exceeding the scope defined by the appended claims.
Claims
1. A roller inner sleeve assembly production line, comprising a frame (1), wherein a mounting bracket (2) is provided on the frame (1), and a conveyor belt (3) for conveying the roller inner sleeve is provided on the mounting bracket (2), characterized in that, The conveyor belt (3) is provided with a primary feeding assembly (10) at the beginning, and a steering assembly (11) for turning the inner sleeve of the roller is provided between the primary feeding assembly (10) and the conveyor belt (3); the conveyor belt (3) is provided with a feeding assembly (12), a tray assembly (7) and a transfer assembly (6) in sequence at the end; the tray assembly (7) is provided with a material frame (71), a first slide rail (72) and a first motor (73); while the first motor (73) is working, the material frame (71) moves along the first slide rail (72) to approach the feeding assembly (12) or the transfer assembly (6); the frame (1) is provided with a spring feeding assembly (4) and an iron core assembly device (5) in sequence along the direction of product transfer of the conveyor belt (3). The iron core assembly device (5) includes an iron core feeding assembly (51) and an iron core distributing assembly (52). The iron core feeding assembly (51) includes an iron core hopper (501) for placing the assembled products and a swing cylinder (502) for driving the assembled products into the iron core distributing assembly (52). The iron core assembly device (5) is located on the side of the spring feeding assembly (4), the iron core feeding assembly (51) is located on the side of the conveyor belt (3), and the iron core distributing assembly (52) is located directly above the conveyor belt (3). The iron core feeding assembly (51) includes a tray frame (503), an iron core hopper (501), a swing cylinder (502), a connecting block (504), and a fan. The machine includes a feeder (505) and a swing arm (506). The feeder frame (503) is mounted on the machine frame (1). The feeder frame (503) has iron core hoppers (501) and connecting blocks (504) arranged side by side. A metal pipe (507) is provided between the iron core hoppers (501) and connecting blocks (504) to connect the two. The metal pipe (507) is inclined at an angle to the horizontal plane. The feeder frame (503) is equipped with a swing cylinder (502) hinged to it. One end of the swing arm (506) is hinged to the connecting block (504), and the other end of the swing arm (506) is fixedly connected to the fan-shaped feeder (505). The piston shaft of the swing cylinder (502) is connected by a first pin. A pivot (508) is hinged to a swing arm (506); when the piston shaft of the swing cylinder (502) extends or retracts, the swing arm (506) pushes the fan-shaped feeding component (505) to rotate relative to the iron core hopper (501). The end face of the fan-shaped feeding component (505) facing the iron core hopper (501) is provided with an annular groove (509) for placing the assembled products. The iron core hopper (501) is provided with an inclined part (510) for stacking the assembled products. A filling part (511) is provided between the iron core hopper (501) and the fan-shaped feeding component (505) to prevent the assembled products from getting stuck on the fan-shaped feeding component (505). The filling part (511) is provided on the end face of the iron core hopper (501) facing the connecting block (504).The connecting block (504) is provided with a first through hole (512), and the iron core distributing assembly (52) includes a receiving block (522). A resin pipe (532) connecting the receiving block (522) and the connecting block (504) is provided between the two. The iron core distributing assembly (52) also includes a flipping assembly (521), a support base (523), a fourth cylinder (524), a fifth cylinder (525), a first push block (526), and a second push block (527). The support base (523) is mounted on the frame (1), the receiving block (522) is mounted on the support base (523), and the flipping assembly (521) is disposed on the support base (523). The flipping assembly (521) includes a gear (551), a rack (552), a sixth cylinder (553), and a rotating disk (554). The piston shaft of the sixth cylinder (553) is connected to the rack (552). The rotating disk (554) is mounted on the receiving block (522) via bearings. An extension rod (555) is provided on the rotating disk (554). The gear (551) is mounted on the extension rod (555) of the rotating disk (554) and rotates synchronously with the rotating disk (554). The gear (551) meshes with the rack (552). A columnar through hole (556) is provided in the middle of the rotating disk (554) for the assembly product to pass through. The product includes an iron core and a rubber core; a fourth cylinder (524) and a first push block (526) are provided above the rotating disk (554), the piston shaft of the fourth cylinder (524) is connected to the first push block (526), and the first push block (526) is provided with a second through hole (528) for placing the assembled product; the receiving block (522) is located directly above the rotating disk (554) and is provided with a third through hole (529) for receiving the assembled product; a second push block (527) is provided directly below the rotating disk (554), the second push block (527) is connected to the piston shaft of the fifth cylinder (525), and the second push block (527) is provided with a function for receiving the assembled product. The product has a fourth through hole (530); the receiving block (522) is also provided with a Hall sensor (531) for detecting the positional relationship between the iron core and the rubber core, and the side of the rotating disk (554) is provided with a detection through hole (557) facing the Hall sensor (531); when the Hall sensor (531) detects that the iron core is directly above the rubber core, the sixth cylinder (553) pushes the rack (552) to rotate the rotating disk (554) 180 degrees; the sealing ring assembly device (9) includes a sealing ring clamping assembly (91) and a sealing ring pressing assembly (92), and while the sealing ring pressing assembly (92) is working, the product moves along the conveyor belt (3) towards the unloading assembly (12).
2. The roller inner sleeve assembly production line according to claim 1, characterized in that, The spring feeding assembly (4) includes a discharge pipe (41), a spring stop (42), a spring top block (43), a moving bar (44), and a mounting base (45). The mounting base (45) is mounted on the frame (1), and a first cylinder (46) and a second cylinder (47) are mounted on the mounting base (45). The piston shaft of the first cylinder (46) is connected to the moving bar (44), and the piston shaft of the second cylinder (47) is connected to the spring top block (43). The extension and retraction directions of the first cylinder (46) and the second cylinder (47) are perpendicular to each other. The spring stop (42) is mounted on the mounting base (45) and is located above the moving bar (44). The discharge pipe (41) is mounted on the spring stop (42). The block (42) is provided with a guide through hole (48) communicating with the drop pipe (41); the spring top block (43) is set between the moving bar (44) and the drop pipe (41), and the moving bar (44) is provided with a receiving hole (49) for receiving the spring; the mounting base (45) is also provided with a third cylinder (410), and the piston shaft of the third cylinder (410) is provided with a spring pin (411). When the third cylinder (410) is working, the spring pin (411) pushes the spring along the receiving hole (49) into the inner sleeve of the roller on the conveyor belt (3); the frame (1) is also provided with a vibrating material plate (412) for the spring, and a guide pipe (413) connecting the vibrating material plate (412) and the drop pipe (41) is provided.
3. The roller inner sleeve assembly production line according to claim 1, characterized in that, A detection device (8) and a defective product rejection assembly (13) are also provided between the iron core assembly device (5) and the sealing ring assembly device (9). The detection device (8) includes a first detection station (81) for detecting the number of springs installed in the inner sleeve of the roller and a second detection station (82) for detecting the orientation of the assembled product. The first detection station (81) includes a fixed plate (811), a seventh cylinder (812), a detection mounting base (813), a first proximity switch (814), a second proximity switch (815), and a detection shaft (816). The fixed plate (811) is set on the side of the mounting bracket (2), the seventh cylinder (812) is set on the fixed plate (811), and the detection mounting base (813) is installed on the piston shaft of the seventh cylinder (812). The side wall of the detection mounting base (813) is provided with a waist-shaped hole (817), and the first proximity switch (814) is set with a waist-shaped hole (817). On the waist-shaped hole (817); on the other side wall of the detection mounting base (813), a second proximity switch (815) is provided; on the bottom plate of the detection mounting base (813), a bushing (818) is provided, and the detection shaft (816) is located inside the bushing (818) and can move up and down relative to the bushing (818); the second detection station (82) is arranged adjacent to the first detection station (81) and close to the defective product rejection component (13). The second detection station (82) includes an eighth cylinder (821), a placement rack (822), a metal detection switch (823), and a placement plate (824); the placement rack (822) is located on the side of the mounting bracket (2), the eighth cylinder (821) is located on the placement rack (822), the piston shaft of the eighth cylinder (821) is provided with a placement plate (824), and the placement plate (824) is provided with a metal detection switch (823).
4. The roller inner sleeve assembly production line according to claim 3, characterized in that, The defective product rejection assembly (13) includes a fixed bracket (131), a first track (132), a first horizontal cylinder (133), a first slider (134), a first vertical cylinder (135), a second slider (136), a second track (137), and a first clamping cylinder (138). The first track (132) and the first horizontal cylinder (133) are mounted on the fixed bracket (131). The piston shaft of the first horizontal cylinder (133) is connected to the first slider (134), and the first slider (134) is mounted on the first track. On the track (132); the first slider (134) is provided with a second track (137) and a first vertical cylinder (135), the second slider (136) is set on the second track (137) and connected to the piston shaft of the first vertical cylinder (135); the second slider (136) is provided with a first clamping cylinder (138), the piston shaft of the first clamping cylinder (138) is provided with a pair of first clamping arms (139), and the first clamping cylinder (138) controls the first clamping arms (139) to move closer or further away from each other while working.
5. The roller inner sleeve assembly production line according to claim 1, characterized in that, The sealing ring clamping assembly (91) and the sealing ring pressing assembly (92) are arranged adjacent to each other, with the sealing ring pressing assembly (92) located close to the unloading assembly (12). The sealing ring clamping assembly (91) includes a first bracket (901), a second horizontal cylinder (902), a second vertical cylinder (903), a third slider (904), a fourth slider (905), a third track (906), a fourth track (907), and a suction rod (908). The second horizontal cylinder (902) and the third track (906) are mounted on the first bracket (901), and the third slider (904) is mounted on the third track (906) and connected to the piston shaft of the second horizontal cylinder (902). The third slider (904) is provided with the fourth track (907) and the second vertical cylinder (908). A vertical cylinder (903) is provided. The fourth slider (905) is mounted on the fourth track (907) and connected to the piston shaft of the second vertical cylinder (903). The bottom plate of the fourth slider (905) is provided with a suction rod (908) for absorbing the sealing ring. The sealing ring pressing assembly (92) includes a second bracket (921), a fifth slider (922), a fifth track (923), a third vertical cylinder (924), and a pressing member (925). The third vertical cylinder (924) and the fifth track (923) are mounted on the second bracket (921). The fifth slider (922) is set on the fifth track (923) and connected to the piston shaft of the third vertical cylinder (924). The bottom plate of the fifth slider (922) is provided with a pressing member (925).
6. The roller inner sleeve assembly production line according to claim 1, characterized in that, The feeding assembly (12) includes a third bracket (121), a second slide rail (122), a second motor (123), a first sliding platform (124), a fourth vertical cylinder (125), a sixth track (126), a second sliding platform (127), and several evenly distributed second clamping cylinders (128); the third bracket (121) is provided with a second slide rail (122), and a second motor (123) is provided at the end of the second slide rail (122). The first sliding platform (124) is set on the second slide rail (122), and the second motor (123) drives the first sliding platform (124) to move along the second slide rail (122) while the second motor (123) is working; the first sliding platform (124) is provided with a sixth track (126) and a fourth vertical cylinder (125), and the sixth track (126) is provided with a second sliding platform (127). The second sliding platform (127) is connected to the piston shaft of the fourth vertical cylinder (125); the second sliding platform (127) is connected to the piston shaft of the fourth vertical cylinder (125); the second sliding platform (127) is connected to the piston shaft of the fourth vertical cylinder (125); the second sliding platform (127) is connected to the piston shaft of the fourth vertical cylinder (125); the second sliding platform (127) is connected to the piston shaft of the fourth vertical cylinder (125). The bottom of the platform (127) is provided with several second clamping cylinders (128) arranged side by side, and each second clamping cylinder (128) is provided with a second clamping arm (129); the tray assembly (7) is arranged between the unloading assembly (12) and the transfer assembly (6), and the tray assembly (7) includes a first slide rail (72), a first motor (73), a placement platform (74) and a limiting cylinder (75); the first slide rail (72) is mounted on the frame (1), and the end of the first slide rail (72) is provided with a first motor (73), and the placement platform (74) is mounted on the first slide rail (72). When the first motor (73) is working, it drives the placement platform (74) to move along the first slide rail (72); the edge of the placement platform (74) is provided with a limiting cylinder (75), and the piston shaft of the limiting cylinder (75) is provided with a limiting block (76); the side wall of the placement platform (74) is provided with a blocking block (77) for limiting the material frame (71).
7. The roller inner sleeve assembly production line according to claim 6, characterized in that, The transfer assembly (6) includes a fourth bracket (61), a third slide rail (62), a third motor (63), a moving platform (64), and a pair of first lifting cylinders (65). The third slide rail (62) is mounted on the fourth bracket (61), the third motor (63) is mounted on the end of the third slide rail (62), and the moving platform (64) is mounted on the third slide rail (62). When the third motor (63) is working, it drives the moving platform (64) to move along the third slide rail (62). The two first lifting cylinders (65) respectively move... The left and right sides of the platform (64); the side of the transfer component (6) is provided with a loading line (14) and a unloading line (15), one of the first lifting cylinders (65) is close to the loading line (14), and the other first lifting cylinder (65) is close to the unloading line (15); a lifting platform (66) is provided on the piston shaft of each first lifting cylinder (65), and a pair of third clamping cylinders (67) are provided at the bottom of the lifting platform (66), and a third clamping arm (68) is provided on the piston shaft of each third clamping cylinder (67).
8. The roller inner sleeve assembly production line according to claim 1, characterized in that, The primary feeding assembly (10) includes a conveyor line (101) for conveying the inner sleeve of the roller and a discharge chamber (102) located at the beginning of the conveyor line (101). The steering assembly (11) is located at the end of the conveyor line (101). The steering assembly (11) includes a support frame (111), a second lifting cylinder (112), a top plate (113), a rotary cylinder (114), a swinging component (115), a third horizontal cylinder (116), and a fourth clamping cylinder (117). The second lifting cylinder (112) is mounted on the support frame (111). 1) The piston shaft of the second lifting cylinder (112) is provided with a placement top plate (113), the placement top plate (113) is provided with a rotary cylinder (114), the rotary cylinder (114) is connected to the rocker (115); the side of the rocker (115) is provided with a third horizontal cylinder (116) fixedly connected thereto, the piston shaft of the third horizontal cylinder (116) is provided with a connecting plate (118), the connecting plate (118) is provided with a fourth clamping cylinder (117), and the fourth clamping cylinder (117) is provided with a fourth clamping arm (119).
Citation Information
Patent Citations
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