A centralized cutting fluid conveying and separation system and method separated from a machine tool
By designing a centralized cutting fluid delivery and separation system separated from the machine tool, using multi-stage filtration and magnet collection tanks, the problems of large land and low separation efficiency in the existing system are solved, and efficient cutting fluid recovery and improvement of parts processing quality are achieved.
Patent Information
- Application Number
- CN202211445521.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2042-11-18
AI Technical Summary
In the existing cutting fluid recovery system, the sedimentation tank covers a large area and requires secondary separation and treatment, which is time-consuming and labor-intensive, has low working efficiency, and cannot effectively remove fine iron powder, which affects the reflow of cutting fluid and the processing quality of parts.
A centralized cutting fluid delivery and separation system is designed to remove the machine tool, using multi-stage filtering components and magnet collection tanks, and multiple filtration and automatic cleaning are realized through gravity and motor-driven drive shafts to effectively remove metal chips and iron powder.
It improves the separation effect of impurities in the cutting fluid, reduces the need for floor space and secondary separation of the sedimentation tank, improves work efficiency, and reduces the volume of metal chips through the automatic cleaning function, making it easier to clean.
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Figure CN115648067B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting fluid recovery equipment, and in particular to a centralized cutting fluid conveying and separation system and method separated from a machine tool. Background Art
[0002] Cutting fluid is an industrial liquid used in the process of metal cutting and grinding to cool and lubricate tools and workpieces. Cutting fluid is scientifically compounded with a variety of super-functional additives, and has good cooling performance, lubrication performance, rust prevention performance, oil removal and cleaning function, anti-corrosion function, and easy dilution. It overcomes the problems of traditional soap-based emulsions that are easy to stink in summer, difficult to dilute in winter, and have poor anti-rust effect. It has no adverse effects on lathe paint and is suitable for cutting and grinding of ferrous metals. It is currently the most advanced grinding product. After the cutting work is completed, the discarded cutting fluid is mixed with a large amount of metal scraps. Due to the large amount of cutting fluid used, in order to save production costs, it is often necessary to recycle the used cutting fluid.
[0003] In the prior art, the precipitation and reuse of cutting fluid is mostly achieved through a sedimentation tank, but the sedimentation tank occupies a large area, and the waste chips at the bottom of the sedimentation tank need to be separated and processed for a second time, which is not only time-consuming and labor-intensive, but also has low work efficiency. In addition, when cast iron parts are machined, iron powder with extremely small particle size often mixes into the cutting fluid, and the existing cutting fluid circulation filtration system can only filter out the fine iron powder through a multi-stage filter box, so the iron powder that cannot be completely removed from the cutting fluid will block the pipeline of the cutting fluid reflux pump and affect the reliable reflux of the cutting fluid. On the other hand, the reuse of the recovered cutting fluid will seriously affect the processing quality of the parts. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a centralized cutting fluid conveying and separation system and method that is separated from the machine tool, which solves the problems that the sedimentation tank occupies a large area, the sedimentation waste needs to be separated and processed twice, which is time-consuming and labor-intensive, has low work efficiency, and the iron powder with extremely small particle size is difficult to remove, resulting in the recycled cutting fluid being reused, affecting the quality of part processing.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a centralized cutting fluid conveying and separation system separated from a machine tool, comprising a separation cylinder and a feeding assembly fixedly connected to the top of the separation cylinder and communicated with the interior thereof, and a support frame fixedly sleeved on the outer wall of the feeding assembly, the front and rear sides of the outer wall of the separation cylinder are respectively fixedly connected with a first collecting mechanism and a second collecting mechanism by bolts, and the outer wall of the separation cylinder is respectively provided with a lower collecting port, an upper collecting port and a long through hole from bottom to top, a cleaning port is provided at the bottom of the separation cylinder, a sealing cover plate is connected to the inside of the cleaning port by bolts, a conical block is fixedly connected to the top of the sealing cover plate, and the conical block A collecting groove is provided at the top, a magnet block is fixedly connected to the bottom of the collecting groove, a discharge pipe connected to the interior of the separation cylinder is fixedly connected to the outer wall of the separation cylinder, an upper filter assembly and a lower filter assembly are fixedly connected to the inner wall of the separation cylinder from top to bottom, and a second motor is fixedly connected to the top of the separation cylinder, the output end of the second motor rotates through the separation cylinder and is fixedly connected to a transmission shaft, the bottom end of the transmission shaft rotates through the upper filter assembly and the lower filter assembly and is fixedly connected to a cleaning brush, a driving arm is fixedly sleeved on the outer wall of the transmission shaft and located above the upper filter assembly, and a driving block is fixedly connected to the side of the bottom of the driving arm away from the transmission shaft.
[0006] Preferably, the feeding assembly includes a feeding pipe, a feeding hopper fixedly connected to the top of the feeding pipe, and a first motor fixedly connected to one end of the feeding pipe, and the output shaft of the first motor rotates through the feeding pipe and is fixedly connected to an auger through a coupling.
[0007] Preferably, the first collecting mechanism and the second collecting mechanism are two components with exactly the same structure. The first collecting mechanism includes a collecting box and a collecting chamber respectively opened at the top and bottom of the collecting box, and a first discharge port. The side wall of the collecting box close to the separation cylinder is respectively provided with an upper feed port and a lower feed port from top to bottom. The internal thread of the first discharge port is connected with a sealing plug.
[0008] Preferably, a hexagonal disassembly hole for disassembly is provided at the bottom of the sealing plug, a cover plate is fixedly connected to the interior of the collecting chamber, and a compaction assembly is slidably connected to the interior of the collecting chamber and below the cover plate.
[0009] Preferably, the compacting assembly includes a pressing block and a lifting column fixedly connected to the top of the pressing block, and a sleeve slidably sleeved on the outer wall of the lifting column, the top end of the lifting column is fixedly connected to a limiting disk, and a spring is sleeved on the outer wall of the lifting column, a spring baffle is fixedly sleeved on the outer wall of the sleeve, and the top end of the sleeve is fixedly connected to a pressing arm, and the end of the pressing arm away from the pressing arm is fixedly connected to a protrusion.
[0010] Preferably, the limit plate slides through the cover plate and extends to the outside, and an air hole for exhaust is opened on the top of the limit plate, the holding arm slides through the long through hole and extends to the inside of the separation cylinder, and the protrusion is located directly below the driving block.
[0011] Preferably, the upper filter assembly includes a conical filter plate and a material storage plate fixedly mounted on the outer wall of the conical filter plate, and a material storage trough opened on the top of the material storage plate, a second discharge port connected to the interior of the material storage trough is opened on the side wall of the material storage plate, a sleeve is provided on the top of the conical filter plate, sweeping brushes are fixedly connected on both sides of the outer wall of the sleeve, a scraper is fixedly connected to the end of the sweeping brush away from the sleeve, the sleeve is fixedly mounted on the outer wall of the transmission shaft, and the scraper is slidably connected to the inside of the second discharge port.
[0012] Preferably, the upper filter assembly and the lower filter assembly are completely identical in structure except for the inner diameter of the filter holes on the surface, and the inner diameter of the filter holes on the surface of the lower filter assembly is smaller than the filter holes on the surface of the upper filter assembly.
[0013] The present invention also provides a method for conveying and separating a centralized cutting fluid conveying and separation system separated from a machine tool, the specific method comprising the following steps:
[0014] Step 1: conveying cutting fluid: first, convey the cutting fluid mixed with metal debris after use into the separation cylinder through the conveying component. During the conveying process of the cutting fluid, the cutting fluid falls on the top of the upper filter component away from the first collecting mechanism and the second collecting mechanism.
[0015] Step 2, multiple filtration: The mixture of cutting fluid and metal chips first falls to the top of the upper filter component under the action of gravity. The larger metal chips are filtered first, and the smaller metal chips and cutting fluid fall to the top of the lower filter component through the filter holes on the surface of the upper filter component. The filter holes on the surface of the lower filter component are smaller than the inner diameter of the filter holes on the surface of the upper filter component. The cutting fluid enters the bottom of the separation cylinder cavity through the filter holes on the surface of the lower filter component, and the small metal chips remain on the surface of the lower filter component.
[0016] Step 3: Collecting metal scraps: After the filtering operation is completed, the second motor is started to drive the transmission shaft to rotate, and the metal scraps enter the first collecting mechanism through the lower collecting port and the upper collecting port, and the metal scraps are compressed into a round cake shape.
[0017] Preferably, the second motor is in a standby state in step one, and the speed of the second motor when working is 30 r / min.
[0018] Beneficial Effects
[0019] The present invention provides a centralized cutting fluid delivery and separation system and method separated from a machine tool. Compared with the prior art, it has the following beneficial effects:
[0020] 1. A centralized cutting fluid conveying and separation system and method separated from a machine tool. By setting two upper filter components and a lower filter component with different filtering degrees, larger metal chips are filtered first, and smaller metal chips and cutting fluid fall to the top of the lower filter component through the filter holes on the surface of the upper filter component. The filter holes on the surface of the lower filter component are smaller than the inner diameter of the filter holes on the surface of the upper filter component, and small metal chips remain on the surface of the lower filter component, so that impurities in the cutting fluid can be fully filtered and removed through multi-stage filtration, thereby improving the separation effect of impurities in the cutting fluid.
[0021] 2. A centralized cutting fluid conveying and separation system and method separated from a machine tool, wherein the second motor rotates to synchronously drive the driving arm and the sweeping brush to rotate, and the metal chips accumulated on the surface of the conical filter plate are swept into the storage tank, and the protrusion is pushed downward by the driving block, and the pressing block squeezes the metal chips and squeezes the metal chips into a cake shape by squeezing between the metal chips. The device utilizes the driving action of the second motor to synchronously drive two collecting mechanisms to achieve the purpose of automatically cleaning metal residues, and can reduce the volume of the collected metal chips, thereby facilitating the collection and cleaning of the metal by the staff, and the compressed metal chip blocks can be quickly taken out of the compressed metal blocks through the sealing plug, and the cleaning process is fast and convenient.
[0022] 3. A centralized cutting fluid conveying and separation system and method separated from a machine tool. The filtered cutting fluid is discharged through a discharge pipe. The cutting fluid that falls on the top of the conical block continuously impacts it, and the finer particles mixed inside are gradually impacted and slide into a collecting tank. Since a magnet block is provided inside the collecting tank, fine slag is adsorbed by it. After the cutting fluid is discharged, the sealing cover plate can be removed and the fine gold and iron slag can be cleaned, further improving the metal debris separation effect of the cutting fluid.
[0023] 4. A centralized cutting fluid conveying and separation system and method separated from a machine tool, wherein a lifting column can slide along a sleeve cavity, thereby preventing the lifting column and a metal block in the sleeve from being damaged by rigid collision after the metal chips in the collection cavity are full, thereby increasing the service life of the collection mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is an overall three-dimensional schematic diagram of the present invention;
[0025] Figure 2 It is a schematic diagram of the explosion three-dimensional structure of the present invention;
[0026] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the present invention;
[0027] Figure 4 This is a schematic diagram of the enlarged three-dimensional structure of part A of the present invention;
[0028] Figure 5 This is a schematic diagram of a first exploded three-dimensional structure of the first collecting mechanism of the present invention;
[0029] Figure 6 It is a schematic diagram of the second three-dimensional structure of the first collecting mechanism of the present invention;
[0030] Figure 7 This is a schematic diagram of the cross-sectional structure of the collection box of the present invention;
[0031] Figure 8 This is a schematic diagram of the exploded three-dimensional structure of the compaction assembly of the present invention;
[0032] Fig. 9 This is a schematic diagram of the three-dimensional structure of the bottom of the pressing arm of the present invention;
[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the upper filter assembly of the present invention.
[0034] In the figure: 1, separation cylinder; 2, feeding assembly; 21, feeding pipe; 22, feeding hopper; 23, first motor; 24, auger; 3, support frame; 4, first collecting mechanism; 41, collecting box; 42, collecting chamber; 43, first discharge port; 44, upper feed port; 45, lower feed port; 46, sealing plug; 47, hexagonal disassembly hole; 48, cover plate; 49, compacting assembly; 491, pressing block; 492, lifting column; 493, sleeve; 494, limit plate; 495, spring; 496, spring baffle; 497, pressing Holding arm; 498, protrusion; 5, second collecting mechanism; 6, lower collecting port; 7, upper collecting port; 8, long through hole; 9, sealing cover plate; 10, conical block; 11, collecting trough; 12, discharge pipe; 13, upper filter assembly; 131, conical filter plate; 132, storage plate; 133, storage trough; 134, second discharge port; 135, sleeve; 136, sweeping brush; 137, scraper; 14, lower filter assembly; 15, second motor; 16, transmission shaft; 17, cleaning brush; 18, drive arm; 19, drive block. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] The present invention provides four technical solutions:
[0037] like Figure 1-4The first embodiment is shown: a centralized cutting fluid conveying and separation system separated from a machine tool, comprising a separation cylinder 1 and a feeding assembly 2 fixedly connected to the top of the separation cylinder 1 and connected to the interior thereof, and a support frame 3 fixedly sleeved on the outer wall of the feeding assembly 2, the front and rear sides of the outer wall of the separation cylinder 1 are respectively fixedly connected with a first collecting mechanism 4 and a second collecting mechanism 5 by bolts, and the outer wall of the separation cylinder 1 is provided with a lower collecting port 6, an upper collecting port 7 and a long through hole 8 from bottom to top, a cleaning port is provided at the bottom of the separation cylinder 1, a sealing cover plate 9 is connected to the inside of the cleaning port by bolts, a conical block 10 is fixedly connected to the top of the sealing cover plate 9, a collecting tank 11 is provided at the top of the conical block 10, a magnet block is fixedly connected to the bottom of the collecting tank 11, a discharge pipe 12 connected to the interior thereof is fixedly connected to the outer wall of the separation cylinder 1, and the inner wall of the separation cylinder 1 is provided with a plurality of holes 8 from top to bottom. An upper filter assembly 13 and a lower filter assembly 14 are fixedly connected to the bottom, and a second motor 15 is fixedly connected to the top of the separation cylinder 1, the output end of the second motor 15 rotates through the separation cylinder 1 and is fixedly connected to a transmission shaft 16, the bottom end of the transmission shaft 16 rotates through the upper filter assembly 13 and the lower filter assembly 14 and is fixedly connected to a cleaning brush 17, a driving arm 18 is fixedly sleeved on the outer wall of the transmission shaft 16 and located above the upper filter assembly 13, and a driving block 19 is fixedly connected to the side of the bottom of the driving arm 18 away from the transmission shaft 16. Except for the inner diameter of the filter holes on the surface, the upper filter assembly 13 and the lower filter assembly 14 are exactly the same in other structures. The inner diameter of the filter holes on the surface of the lower filter assembly 14 is smaller than the filter holes on the surface of the upper filter assembly 13. The second motor 15 is in a waiting state in step one, and the speed of the second motor 15 is 30r / min when it is working.
[0038] The feeding assembly 2 includes a feeding pipe 21, a feeding hopper 22 fixedly connected to the top of the feeding pipe 21, and a first motor 23 fixedly connected to one end of the feeding pipe 21. The output shaft of the first motor 23 rotates through the feeding pipe 21 and is fixedly connected to an auger 24 through a coupling.
[0039] By setting up two upper filter components 13 and lower filter components 14 with different filtering degrees, larger metal chips are filtered first, and smaller metal chips and cutting fluid fall to the top of the lower filter component 14 through the filter holes on the surface of the upper filter component 13. The filter holes on the surface of the lower filter component 14 are smaller than the inner diameter of the filter holes on the surface of the upper filter component 13, and small metal chips remain on the surface of the lower filter component 14, so that impurities in the cutting fluid can be fully filtered out through multi-stage filtration, thereby improving the separation effect of impurities in the cutting fluid.
[0040] The filtered cutting fluid is discharged through the discharge pipe 12, and the cutting fluid falling on the top of the conical block 10 continuously impacts it, and the finer particles mixed inside are gradually impacted and slide into the collecting tank 11. Since a magnet block is arranged inside the collecting tank 11, the fine slag is adsorbed by it, and the sealing cover plate 9 can be disassembled after the cutting fluid is discharged to clean the fine gold and iron slag, thereby further improving the metal debris separation effect of the cutting fluid.
[0041] like Figure 4-7 A second embodiment is shown, and its main difference from the first embodiment is that the first collecting mechanism 4 and the second collecting mechanism 5 are two components with exactly the same structure. The first collecting mechanism 4 includes a collecting box 41 and a collecting chamber 42 and a first discharge port 43 respectively opened at the top and bottom of the collecting box 41. An upper feed port 44 and a lower feed port 45 are respectively opened on the side wall of the collecting box 41 close to the separation cylinder 1 from top to bottom. A sealing plug 46 is connected to the internal thread of the first discharge port 43, and a hexagonal disassembly hole 47 for disassembly is opened at the bottom of the sealing plug 46. A cover plate 48 is fixedly connected to the interior of the collecting chamber 42, and a compaction assembly 49 is slidably connected to the interior of the collecting chamber 42 and below the cover plate 48.
[0042] like Figure 8-9 A third embodiment is shown, which mainly differs from the second embodiment in that the compacting assembly 49 includes a pressing block 491 and a lifting column 492 fixedly connected to the top of the pressing block 491, and a sleeve 493 slidably sleeved on the outer wall of the lifting column 492, the top of the lifting column 492 is fixedly connected to a limiting disk 494, and a spring 495 is sleeved on the outer wall of the lifting column 492, a spring baffle 496 is fixedly sleeved on the outer wall of the sleeve 493, and a holding arm 497 is fixedly connected to the top of the sleeve 493, and a protrusion 498 is fixedly connected to the end of the holding arm 497 away from the holding arm 497, the limiting disk 494 slides through the cover plate 48 and extends to the outside, and an air hole for exhaust is opened on the top of the limiting disk 494, the holding arm 497 slides through the long through hole 8 and extends to the inside of the separation cylinder 1, and the protrusion 498 is located directly below the driving block 19.
[0043] The second motor 15 rotates to synchronously drive the driving arm 18 and the sweeping brush 136 to rotate, and the metal chips accumulated on the surface of the conical filter plate 131 are swept into the storage trough 133. The protrusion is pushed downward by the driving block 19, and the pressing block 491 squeezes the metal chips and squeezes the metal chips into a cake shape by squeezing the metal chips. The device uses the driving action of the second motor 15 to synchronously drive the two collecting mechanisms to work, thereby achieving the purpose of automatically cleaning metal residues and reducing the volume of the collected metal chips, thereby facilitating the collection and cleaning of the metal by the staff. The compressed metal chip blocks can be quickly taken out of the compressed metal blocks through the sealing plug 46, and the cleaning process is fast and convenient.
[0044] The lifting column 492 can slide along the cavity of the sleeve 493, so as to avoid damage caused by rigid collision between the lifting column 492 and the metal block in the sleeve 493 after the metal chips in the collection cavity 42 are full, thereby improving the service life of the collection mechanism.
[0045] like Fig.10 A fourth embodiment is shown, which mainly differs from the third embodiment in that the upper filter assembly 13 includes a conical filter plate 131 and a material storage plate 132 fixedly mounted on the outer wall of the conical filter plate 131, and a material storage trough 133 opened on the top of the material storage plate 132, a second discharge port 134 connected to the interior of the material storage trough 133 is opened on the side wall of the material storage plate 132, a sleeve 135 is provided on the top of the conical filter plate 131, and sweeping brushes 136 are fixedly connected on both sides of the outer wall of the sleeve 135, and a scraper 137 is fixedly connected to the end of the sweeping brush 136 away from the sleeve 135, the sleeve 135 is fixedly mounted on the outer wall of the transmission shaft 16, and the scraper 137 is slidably connected to the inside of the second discharge port 134.
[0046] The embodiment of the present invention further provides a method for conveying and separating a centralized cutting fluid conveying and separating system separated from a machine tool, and the specific method comprises the following steps:
[0047] Step 1, conveying cutting fluid: first, convey the cutting fluid mixed with metal debris after use into the separation cylinder 1 through the conveying component 2. During the conveying process of the cutting fluid, the cutting fluid falls on the top of the upper filter component 13 away from the first collecting mechanism 4 and the second collecting mechanism 5. The waste cutting fluid enters the conveying pipe 21 through the feeding hopper 22. The first motor 23 drives the auger 24 to rotate to convey the waste cutting fluid and metal cutting waste into the separation cylinder 1 together.
[0048] Step 2, multiple filtration: The mixture of cutting fluid and metal chips first falls to the top of the upper filter component 13 under the action of gravity, and the larger volume of metal chips is filtered first. The smaller volume of metal chips and cutting fluid fall to the top of the lower filter component 14 through the filter holes on the surface of the upper filter component 13. The filter holes on the surface of the lower filter component 14 are smaller than the inner diameter of the filter holes on the surface of the upper filter component 13. The cutting fluid enters the bottom of the separation cylinder 1 cavity through the filter holes on the surface of the lower filter component 14, and the small volume of metal chips remains on the surface of the lower filter component 14.
[0049] Step 3: Collecting metal scraps: After the filtering operation is completed, the second motor 15 is started to drive the transmission shaft 16 to rotate, and the metal scraps enter the first collecting mechanism 4 through the lower collecting port 6 and the upper collecting port 7. The metal scraps are compressed into a round cake shape. When the second motor 15 rotates, the driving arm 18 and the sweeping brush 136 are synchronously driven to rotate, and the metal scraps accumulated on the surface of the conical filter plate 131 are swept into the storage trough 133. 137 pushes the metal scraps accumulated in the storage trough 133 to move and enter the lower collecting port 6 and the upper collecting port 7 through the second discharge port 134, and then enter the upper feed port 44 and the lower feed port 45. The protrusion 498 is pushed downward by the driving block 19. As the metal scraps in the collection chamber 42 increase, And it reaches the bottom of the pressing block 491, the pressing block 491 squeezes the metal chips and uses the squeezing between the metal chips to squeeze the metal chips into a cake shape, and the sealing plug 46 is unscrewed every thirty minutes to clean the metal chip blocks inside the collection box 41. The lifting column 492 can slide along the cavity of the sleeve 493, which can avoid the rigid collision and damage of the lifting column 492 and the sleeve 493 after the metal chips in the collection chamber 42 are full. The filtered cutting fluid is discharged through the discharge pipe 12, and the cutting fluid that falls on the top of the conical block 10 continuously impacts it, and the finer mixed inside it is gradually impacted and slides into the collection tank 11. Since a magnet block is arranged inside the collection tank 11, the fine slag is adsorbed by it, and the sealing cover plate 9 can be removed after the cutting fluid is discharged to clean the fine gold and iron slag.
[0050] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0051] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A centralized cutting fluid conveying and separation system separated from a machine tool, comprising a separation cylinder (1), a material conveying assembly (2) fixedly connected to the top of the separation cylinder (1) and communicating with the interior thereof, and a support frame (3) fixedly sleeved on the outer wall of the material conveying assembly (2), Features: The first collecting mechanism (4) and the second collecting mechanism (5) are respectively fixedly connected to the outer wall of the separation cylinder (1) by bolts at the front and rear sides thereof, and the outer wall of the separation cylinder (1) is respectively provided with a lower collecting port (6), an upper collecting port (7) and a long through hole (8) from bottom to top, a cleaning port is provided at the bottom of the separation cylinder (1), a sealing cover plate (9) is connected to the inside of the cleaning port by bolts, a conical block (10) is fixedly connected to the top of the sealing cover plate (9), a collecting groove (11) is provided at the top of the conical block (10), a magnet block is fixedly connected to the bottom of the collecting groove (11), and a discharge pipe (12) connected to the inside of the separation cylinder (1) is fixedly connected to the outer wall of the separation cylinder (1). The inner wall of the separation cylinder (1) is fixedly connected with an upper filter assembly (13) and a lower filter assembly (14) from top to bottom, and the top of the separation cylinder (1) is fixedly connected with a second motor (15); the output end of the second motor (15) rotates through the separation cylinder (1) and is fixedly connected with a transmission shaft (16); the bottom end of the transmission shaft (16) rotates through the upper filter assembly (13) and the lower filter assembly (14) and is fixedly connected with a cleaning brush (17); a driving arm (18) is fixedly sleeved on the outer wall of the transmission shaft (16) and located above the upper filter assembly (13); a driving block (19) is fixedly connected to the bottom of the driving arm (18) on a side away from the transmission shaft (16); The first collecting mechanism (4) and the second collecting mechanism (5) are two components with completely identical structures. The first collecting mechanism (4) comprises a collecting box (41), a collecting chamber (42) respectively opened at the top and the bottom of the collecting box (41), and a first discharge port (43). An upper feed port (44) and a lower feed port (45) are respectively opened on the side wall of the collecting box (41) close to the separation cylinder (1) from top to bottom. The first discharge port (43) is internally threadedly connected to a sealing plug (46). The bottom of the sealing plug (46) is provided with a hexagonal disassembly hole (47) for disassembly, the interior of the collecting chamber (42) is fixedly connected to a cover plate (48), and a compacting assembly (49) is slidably connected to the interior of the collecting chamber (42) and below the cover plate (48); The compacting assembly (49) comprises a pressing block (491), a lifting column (492) fixedly connected to the top of the pressing block (491), and a sleeve (493) slidably sleeved on the outer wall of the lifting column (492); the top end of the lifting column (492) is fixedly connected to a limiting disk (494), and a spring (495) is sleeved on the outer wall of the lifting column (492); a spring baffle (496) is fixedly sleeved on the outer wall of the sleeve (493), and the top end of the sleeve (493) is fixedly connected to a holding arm (497), and one end of the holding arm (497) away from the holding arm (497) is fixedly connected to a protrusion (498).
2. A centralized cutting fluid delivery and separation system separated from a machine tool according to claim 1, Features: The material conveying assembly (2) comprises a material conveying pipe (21), a feeding hopper (22) fixedly connected to the top of the material conveying pipe (21), and a first motor (23) fixedly connected to one end of the material conveying pipe (21), wherein the output shaft of the first motor (23) rotates through the material conveying pipe (21) and is fixedly connected to an auger (24) via a coupling.
3. A centralized cutting fluid delivery and separation system separated from a machine tool according to claim 1, Features: The limiting plate (494) slides through the cover plate (48) and extends to the outside, and an air hole for exhaust is opened on the top of the limiting plate (494). The holding arm (497) slides through the long through hole (8) and extends to the inside of the separation cylinder (1), and the protrusion (498) is located directly below the driving block (19).
4. A centralized cutting fluid delivery and separation system separated from a machine tool according to claim 1, Features: The upper filter assembly (13) comprises a conical filter plate (131), a material storage plate (132) fixedly sleeved on the outer wall of the conical filter plate (131), and a material storage trough (133) opened on the top of the material storage plate (132); a second material discharge port (134) connected to the inside of the material storage trough (133) is opened on the side wall of the material storage plate (132); a sleeve (135) is arranged on the top of the conical filter plate (131); both sides of the outer wall of the sleeve (135) are fixedly connected to material sweeping brushes (136); one end of the material sweeping brush (136) away from the sleeve (135) is fixedly connected to a scraper (137); the sleeve (135) is fixedly sleeved on the outer wall of the transmission shaft (16); and the scraper (137) is slidably connected to the inside of the second material discharge port (134).
5. A centralized cutting fluid delivery and separation system separated from a machine tool according to claim 1, Features: The upper filter assembly (13) and the lower filter assembly (14) are completely identical in structure except for the inner diameter of the filter holes on the surface, and the inner diameter of the filter holes on the surface of the lower filter assembly (14) is smaller than the filter holes on the surface of the upper filter assembly (13).
6. The conveying and separation method of the centralized cutting fluid conveying and separation system separated from the machine tool according to any one of claims 1 to 5, Features: The method comprises the following steps: Step 1: conveying cutting fluid: first, conveying the used cutting fluid mixed with metal debris into the separation cylinder (1) through the conveying component (2). During the conveying process of the cutting fluid, the cutting fluid falls on the top of the upper filter component (13) at a position away from the first collecting mechanism (4) and the second collecting mechanism (5); Step 2, multiple filtration: the mixture of cutting fluid and metal chips first falls to the top of the upper filter component (13) under the action of gravity, and the metal chips with a larger volume are filtered first. The metal chips with a smaller volume and the cutting fluid fall to the top of the lower filter component (14) through the filter holes on the surface of the upper filter component (13). The filter holes on the surface of the lower filter component (14) are smaller than the inner diameter of the filter holes on the surface of the upper filter component (13). The cutting fluid enters the bottom of the separation cylinder (1) cavity through the filter holes on the surface of the lower filter component (14), and the small volume of metal chips remains on the surface of the lower filter component (14); Step 3: Collecting metal waste: After the filtering operation is completed, the second motor (15) is started to drive the transmission shaft (16) to rotate, and the metal waste enters the first collecting mechanism (4) through the lower collecting port (6) and the upper collecting port (7), and the metal waste is compressed into a round cake shape.
7. The method for conveying and separating a centralized cutting fluid conveying and separating system separated from a machine tool according to claim 6, Features: The second motor (15) is in a standby state in step one, and the second motor (15) has a rotation speed of 30 r / min when in operation.
Citation Information
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