A rectifier bridge detection device
By designing an automated rectifier bridge testing device, rapid and accurate testing of rectifier bridges was achieved, solving the problems of slow testing speed and poor accuracy in existing technologies, avoiding damage to rectifier bridges, and saving labor costs.
Patent Information
- Application Number
- CN202211268232.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-17
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2042-10-17
AI Technical Summary
Existing rectifier bridge testing methods are slow and inaccurate, and are prone to damaging the rectifier bridge.
A rectifier bridge testing device was designed, including a high-voltage testing device, an appearance testing device, and a material sorting device. The device performs pin power-on testing and appearance testing of the rectifier bridge through an automated production line. It utilizes a CCD testing component and a rotating device to achieve fast and accurate testing, and separates the test results into waste and qualified material collection devices.
It enables automated and rapid testing of rectifier bridges, improving testing speed and accuracy, saving labor costs, and avoiding damage during the testing process.
Smart Images

Figure CN115656749B_ABST
Abstract
Description
Technical Field
[0001] A rectifier bridge testing device, belonging to the technical field of rectifier bridge testing equipment. Background Technology
[0002] A rectifier bridge is essentially a rectifier diode encapsulated within a housing. There are full-bridge and half-bridge rectifiers. A full-bridge rectifier encapsulates four diodes connected in a bridge rectifier circuit. A half-bridge rectifier encapsulates half of the four diodes used in a bridge rectifier circuit; two half-bridges can be used to form a bridge rectifier circuit. After production, rectifier bridges undergo high-voltage testing to determine their quality. The testing method involves applying high voltage to the bridge's pins and measuring the voltage across its insulating housing. If voltage is detected on the housing, the rectifier bridge fails; if no voltage is detected, the high-voltage test is successful. Manual testing of rectifier bridges is slow, inaccurate, and prone to damage. Therefore, there is an urgent need for automated testing equipment to perform this function. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a rectifier bridge testing device that can automatically complete the testing of the rectifier bridge and avoid damage to the rectifier bridge during the testing process.
[0004] The technical solution adopted by the present invention to solve its technical problem is: the rectifier bridge testing device is characterized in that: it includes a high-voltage testing device, an appearance testing device and a material distribution device arranged in sequence, the outlet of the high-voltage testing device is connected to the inlet of the appearance testing device, the material distribution device includes a waste collection device and a rectifier bridge receiving device, the inlet of the waste collection device and the inlet of the rectifier bridge receiving device are respectively connected to the waste outlet and the qualified material outlet of the appearance testing device; The high-voltage detection device includes a detection conveying device and a detection component. The detection component is located on the upper side of the detection conveying device, and the bottom of the detection component is provided with an energizing part and a detection part.
[0005] Preferably, the high-pressure testing device includes a primary testing device and a secondary testing device arranged in sequence. The qualified material outlet of the primary testing device is connected to the feed inlet of the secondary testing device, and the discharge outlet of the secondary testing device is connected to the feed inlet of the appearance testing device.
[0006] Preferably, the appearance inspection device includes a rotating device and a CCD detection component. Several inspection stations are arranged around the side of the rotating device, and the CCD detection component is arranged on the side of the rotating device. The CCD detection component is aligned with each inspection station.
[0007] Preferably, the rotating device includes a turntable and a driving device. Several detection suction cups are installed on the side of the turntable to form the detection station. The driving device is connected to the turntable and drives it to rotate.
[0008] Preferably, the rotating device further includes a detection suction cup buffer spring and a detection rod. The detection rod is mounted on the turntable in a height-adjustable manner. A detection suction cup is installed on the top of each detection rod, and a detection suction cup buffer spring is provided between each detection suction cup and the turntable.
[0009] Preferably, the appearance inspection device further includes a rotary motor and a fixed frame. The turntable is rotatably mounted on the upper side of the fixed frame. The rotary motor is mounted on the fixed frame. A rotating shaft is rotatably mounted on the fixed frame. The output shaft of the rotary motor is connected to the rotating shaft. The inspection suction cups rotate one by one to be directly above the rotating shaft. The drive device is equipped with a turntable rotation assembly and a turntable lifting assembly.
[0010] Preferably, the appearance inspection device further includes a rotating shaft buffer spring. The rotating shaft is slidably mounted on the fixed frame. The rotating shaft is slidably connected to the output shaft of the rotary motor and maintains synchronous rotation. The upper end of the rotating shaft buffer spring is connected to the rotating shaft, and the lower end is connected to the fixed frame.
[0011] Preferably, the driving device includes a drive motor, a lifting transmission mechanism, and a rotation transmission mechanism. The output shaft of the drive motor is connected to both the power input end of the lifting transmission mechanism and the power input end of the rotation transmission mechanism. The output end of the lifting transmission mechanism is rotatably connected to the turntable, and the output end of the rotation transmission mechanism is connected to the turntable.
[0012] Preferably, it also includes a rectifier bridge input component and a test pusher, the test pusher being disposed between the outlet of the rectifier bridge input component and the inlet of the high-voltage detection device.
[0013] Preferably, the test push device includes a material distribution and conveying device and a rectifier bridge material distribution device. The material distribution and conveying device has several material distribution and positioning parts arranged side by side for accommodating the rectifier bridge. The rectifier bridge material distribution device is located on one side of the material distribution and conveying device and has a material distribution part.
[0014] Compared with the prior art, the beneficial effects of this invention are: The high-voltage detection unit of this rectifier bridge testing device can energize the pins of the rectifier bridge, and the detection unit can detect the presence of voltage at the insulating shell. After the detection is completed, the rectifier bridge enters the appearance inspection unit for appearance inspection. After inspection, the rectifier bridge enters the waste collection device and the rectifier bridge receiving device respectively, thus realizing automatic detection of the rectifier bridge. The detection speed is fast and accurate, and it saves labor costs and avoids damage to the rectifier bridge during the detection process. Attached Figure Description
[0015] Figure 1 This is a three-dimensional schematic diagram of the rectifier bridge testing device.
[0016] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle.
[0017] Figure 3 A three-dimensional schematic diagram of the rectifier bridge input component.
[0018] Figure 4 for Figure 3 A magnified view of a section at point B in the middle.
[0019] Figure 5 This is a bottom view of the rectifier bridge input component.
[0020] Figure 6 A three-dimensional schematic diagram for testing the push-in device.
[0021] Figure 7 for Figure 6 A magnified view of a section at point C.
[0022] Figure 8 for Figure 6 A magnified view of a section at point D.
[0023] Figure 9 This is a three-dimensional schematic diagram of a primary detection device.
[0024] Figure 10 for Figure 9 A magnified view of a section at point E in the middle.
[0025] Figure 11 for Figure 9 A magnified view of a section at point F.
[0026] Figure 12 This is a three-dimensional schematic diagram of a single detection component.
[0027] Figure 13 A three-dimensional schematic diagram of the installation of the power-on block and the detection block.
[0028] Figure 14This is a three-dimensional schematic diagram of the detection and transfer device.
[0029] Figure 15 This is a three-dimensional schematic diagram of the docking of the inspection tank and the transfer conveyor tank.
[0030] Figure 16 This is a three-dimensional schematic diagram of the steering mechanism.
[0031] Figure 17 This is a front sectional view of the rectifier bridge positioning plate and the support plate in action.
[0032] Figure 18 This is a three-dimensional schematic diagram of the feeding device.
[0033] Figure 19 This is a three-dimensional schematic diagram of the appearance inspection device.
[0034] Figure 20 for Figure 19 A magnified view of a section at point G.
[0035] Figure 21 This is a three-dimensional schematic diagram of the drive device.
[0036] Figure 22 for Figure 21 A magnified view of a section at point H.
[0037] Figure 23 This is a three-dimensional schematic diagram of a waste collection device.
[0038] Figure 24 This is a three-dimensional schematic diagram of the rectifier bridge receiving device.
[0039] Figure 25 for Figure 24 A magnified view of the area at point L.
[0040] Figure 26 This is a front view schematic diagram of the rectifier bridge receiving device.
[0041] In the diagram: 1. Frame; 2. Rectifier bridge input assembly; 3. Primary inspection device; 4. Test push-in device; 5. Conveying assembly; 6. Waste output trough; 7. Secondary inspection device; 8. Coding assembly; 9. Appearance inspection device; 10. Waste collection device; 11. Rectifier bridge receiving device; 12. Input trough; 13. Pushing device; 14. Rectifier bridge input frame; 15. Discharge bin; 16. Discharge bin ejection port; 17. Trough ejection plate; 18. Trough docking cylinder; 19. Trough docking push plate; 20. Trough pushing limit plate; 21. Trough push plate; 22. Trough pushing guide shaft; 23. Trough pushing spring; 24. Trough ejection frame; 25. Trough ejection cylinder; 26. Distributor frame; 27. Distributor mounting bracket. 28. Loading plate; 29. Material distribution push cylinder; 2901. Rectifier bridge pusher frame; 30. Pusher frame positioning slot; 3001. Rectifier bridge ejection plate; 31. Rectifier bridge pusher platform; 32. Rectifier bridge material distribution guide shaft; 33. Rectifier bridge material distribution guide sleeve; 34. Ejection plate limit plate; 35. Ejection plate limit screw; 36. Ejection plate limit nut; 37. Limit screw locking nut; 38. Material distribution translation motor; 39. Detection lifting upright plate; 40. Detection lifting base plate; 41. Detection lifting cylinder; 42. Detection mounting base; 43. Detection conveying device; 44. Primary detection assembly; 45. Transfer lifting base plate; 46. Transfer guide shaft; 47. Transfer guide sleeve; 48. Detection suction device; 49. Detection cover plate assembly; 49. Waste material trough. 50. Main body 50, 51. Inspection translation frame 51, 52. Cover fastening guide rail 52, 53. Cover fastening slide 53, 54. Inspection cover fastening cylinder 54, 55. Inspection cover plate 55, 56. Inspection conveyor frame 56, 5601. Inspection positioning slot 57, 58. Inspection frame 58, 5801. Inspection block 59. Pin shaft 59. Power-conducting block 60, 61. Power-conducting block buffer spring 62. Power-conducting block mounting rod 63. Power-conducting block mounting sleeve 64. Power-conducting block limit plate 65. Transfer lifting cylinder 65. Suction cup mounting plate 66. Inspection suction cup 67. Transfer conveyor trough 68. Inspection slot 6801. Inspection port 69. Steering track assembly 70. Cleaning cover fastening cylinder 71. Cleaning movable cover plate 72. Movable cover plate push plate 73. Support plate 7301. Pushing length 7302, Hole 7303, Positioning Port 7304, Support Part 7304, Positioning Table 74, Pressure Cover 75, Pressure Cover Pressing Spring 76, Pressing Cylinder 77, Pressing Frame 78, Rectifier Bridge Positioning Cylinder 79, Rectifier Bridge Positioning Plate 7901, Pushing Part 80, Pusher Mounting Frame 81, Pusher Motor 82, Crank 83, Translation Link 84, Lifting Link 85, Pusher Translation Frame 86, Pusher Lifting Frame 87, Pusher Translation Guide Rail 88, Pusher Frame Photoelectric Sensor 89, Rectifier Bridge Pusher Frame 8901, Pusher Rod 90, Pusher Frame Buffer Spring 91, Pusher Frame Connecting Shaft 92, Pusher Lifting Guide Rail 93, Pusher Detection Plate 94, Fixing Frame 95, Main Shaft 96, Turntable 97, Detection Suction Cup98. Detection rod; 99. Detection suction cup buffer spring; 100. Rotary motor; 101. Rotary shaft buffer spring; 102. Rotary shaft limit block; 103. Rotary shaft; 104. Gearbox; 105. Drive motor; 106. Cam; 107. Turntable lifting frame; 108. Turntable lifting guide rail; 109. Turntable lifting slide; 110. Output frame; 111. Moving cylinder; 112. Moving frame; 113. Output cylinder; 114. Output limit block; 115. Placement platform; 116. Output push block; 117. Rectifier bridge ejection cylinder; 118. Moving slide; 119. Moving guide rail. 20. Upper mounting plate 121. Push-out photoelectric sensor 122. Lower mounting plate 123. Detection plate 124. Discharge platform 125. Material trough storage bin 126. Material trough temporary storage bin 127. Material trough push plate 128. Push-out connector 129. Lifting cylinder 130. Lifting plate 131. Output cylinder 132. Air nozzle 133. Rectifier bridge discharge cylinder 134. Locking cylinder 135. Material blocking cylinder 136. Centering cylinder 137. Support finger 138. Rectifier bridge push block 139. Support cylinder 140. Transfer cylinder 141. Material trough push cylinder. Detailed Implementation
[0042] Figures 1-26 This is the preferred embodiment of the present invention, which is described below in conjunction with the accompanying drawings. Figures 1-26 The present invention will be further described below.
[0043] A rectifier bridge testing device includes a high-voltage testing device, an appearance testing device 9, and a material distribution device arranged sequentially. The outlet of the high-voltage testing device is connected to the inlet of the appearance testing device. The material distribution device includes a waste collection device 10 and a rectifier bridge receiving device 11. The inlet of the waste collection device 10 and the inlet of the rectifier bridge receiving device 11 are respectively connected to the waste outlet and the qualified material outlet of the appearance testing device 9. The high-voltage testing device includes a testing conveying device 42 and a testing component. The testing component is arranged on the upper side of the testing conveying device 42, and the bottom of the testing component is provided with an energized part and a testing part. The high-voltage detection unit of this rectifier bridge testing device can energize the pins of the rectifier bridge, and the detection unit can detect the insulation shell to determine whether voltage is present. After the detection is completed, the rectifier bridge enters the appearance inspection device 9 for appearance inspection. After the inspection, the rectifier bridge enters the waste collection device 10 and the rectifier bridge receiving device 11 respectively, thus realizing automatic detection of the rectifier bridge. The detection speed is fast and accurate, and it saves labor costs and avoids damage to the rectifier bridge during the detection process.
[0044] Specifically: such as Figures 1-2As shown: This rectifier bridge testing device also includes a frame 1 and a rectifier bridge input component 2, a test pusher 4, a conveying component 5, a pusher 13, and a coding component 8 mounted on the frame 1. The high-voltage testing component includes a primary testing device 3 and a secondary testing device 7. The rectifier bridge input component 2 is located on the left side of the frame 1, and the appearance testing device 9 is located on the right side of the frame 1. The waste collection device 10 and the rectifier bridge collection device 11 are both located on the frame 1 to the right of the appearance testing device 9. The primary testing device 3 and the secondary testing device 7 are both located on the frame 1 between the rectifier bridge input component 2 and the appearance testing device 3. The waste outlet of the primary testing device 3 is connected to a waste output trough 6, and the qualified material outlet of the secondary testing device 3 is connected to the inlet of the secondary testing device 7 through the conveying component 5.
[0045] The rectifier bridge input component 2 has an input slot 12 connected to its outlet. A test pusher 4 is located between the inlet of the input slot 12 and the primary detection device 3. A pusher 13 is located between the outlet of the input slot 12 and the test pusher 4.
[0046] The coding component 8 is set before the secondary inspection device 7 and the appearance inspection device 9. The coding component 8 can be made using existing laser coding equipment. The structure of the coding component 8 will not be described in detail here.
[0047] A wiping device can also be installed between the secondary detection device 7 and the coding component 8. The wiping device includes a negative pressure pipe, a grinding wheel, and a grinding motor. The grinding motor is connected to the grinding wheel and grinds the rectifier bridge through the grinding wheel. The negative pressure pipe is connected to a negative pressure extraction device, such as a vacuum pump. The air inlet of the negative pressure pipe is located on one side of the rectifier bridge grinding wheel to clean the rectifier bridge.
[0048] like Figures 3-5 As shown: The rectifier bridge input assembly 2 includes a rectifier bridge input frame 14, a discharge bin 15, a trough ejection device, a trough docking device, and a rectifier bridge push-in device. The rectifier bridge input frame 14 is mounted on the frame 1. The discharge bin 15 is located on the upper side of the rectifier bridge input frame 14, and a discharge bin ejection port 1501 is provided on one side of the bottom of the discharge bin 15. The trough ejection device is mounted on the rectifier bridge input frame 14, and the trough ejection device is directly opposite the discharge bin ejection port 1501. The rectifier bridge docking device is mounted on the rectifier bridge input frame 14, and the rectifier bridge docking device is located on one side of the discharge bin ejection port 1501. The rectifier bridge docking device and the input trough 12 are respectively located on both sides of the discharge bin ejection port 1501.
[0049] The discharge bin 15 includes two discharge troughs vertically mounted on the upper side of the rectifier bridge input frame 14. The openings of the two discharge troughs face inward and are positioned opposite each other, forming a receiving cavity between them. The openings of the discharge troughs face to one side, and the rectifier bridges are placed side by side inside the discharge troughs. The openings facilitate blowing or pushing the rectifier bridges out of the discharge troughs. A discharge trough support plate 17 is provided on one side of the rectifier bridge input frame 14. The discharge trough push plate 17 is located on one side of the discharge bin outlet 1501 of the discharge bin 15 and receives the discharge trough pushed out by the discharge trough pusher.
[0050] The trough ejection device includes a trough ejection plate 16 and a trough ejection cylinder 25. The trough ejection plate 16 is slidably mounted on the rectifier bridge input frame 14. A trough receiving groove for accommodating the trough is provided on the upper side of the trough ejection plate 16. The trough ejection cylinder 25 is mounted on the rectifier bridge input frame 14, and its piston rod is connected to the trough ejection plate 16, pushing it to move. In this embodiment, two trough ejection plates 16 are arranged side-by-side with a gap between them. The two trough ejection plates 16 are fixedly connected by a trough ejection frame 24. The trough ejection cylinder 25 is connected to the middle of the trough ejection frame 24, causing the two trough ejection plates 16 to move synchronously.
[0051] The material trough docking device includes a material trough docking cylinder 18 and a material trough push plate 21. The material trough docking cylinder 18 is mounted on the rectifier bridge input frame 14, and the material trough push plate 21 is mounted on the piston rod of the material trough docking cylinder 18. The material trough docking cylinder 18 pushes the material trough on the material trough support plate 17 to move through the material trough push plate 21, and docks the end of the material trough with the feed port of the input trough 12. The trough docking device also includes a trough pushing guide shaft 22 and a trough pushing spring 23. A trough docking push plate 19 is mounted on the piston rod of the trough docking cylinder 18. The trough pushing guide shaft 22 is slidably mounted on the trough docking push plate 19. One end of the trough pushing guide shaft 22 is fixedly connected to the trough push plate 21, and the other end is connected to the trough pushing limit plate 20. The trough pushing limit plate 20 and the trough push plate 21 are respectively set on both sides of the trough docking push plate 19. The trough pushing spring 23 is sleeved on the trough pushing guide shaft 22. One end of the trough pushing spring 23 is supported on the trough push plate 21, and the other end is supported on the trough docking push plate 19. Two trough pushing guide shafts 22 are arranged side by side, and each trough pushing guide shaft 22 is sleeved with a trough pushing spring 23, which can play a buffering role and also ensure reliable docking between the trough and the input trough 12.
[0052] like Figures 6-8As shown: The test push-in device 4 includes a material distribution and conveying device and a rectifier bridge material distribution device. The material distribution and conveying device has several material distribution and positioning sections arranged side-by-side to accommodate the rectifier bridge. The rectifier bridge material distribution device is located on one side of the material distribution and conveying device and has a material distribution section. The material distribution and conveying device can convey the rectifier bridge. The material distribution and conveying device has several material distribution and positioning sections that can position the rectifier bridge and accurately convey it, ensuring that the conveyed rectifier bridge is aligned with the primary detection device 3. The rectifier bridge material distribution device accurately pushes the rectifier bridge from the material distribution and positioning section into the primary detection device 3 through the material distribution section, achieving accurate pushing and distributing of the rectifier bridge.
[0053] The test push-in device 4 also includes a material distribution frame 26 and a material distribution mounting plate 27. The material distribution conveying device is mounted on the material distribution frame 26, and the material distribution positioning part of the material distribution conveying device is located on the upper side of the material distribution frame 26. The material distribution mounting plate 27 is vertically mounted on the material distribution frame 26, and the material distribution mounting plate 27 is located on one side of the output end of the material distribution conveying device. The rectifier bridge material distribution device is mounted on the material distribution mounting plate 27.
[0054] The material distribution and conveying device includes a material distribution translation device and a rectifier bridge pusher 29. The rectifier bridge pusher 29 is located on the upper side of the material distribution frame 26, and the material distribution translation device is located on the lower part of the material distribution frame 26. The lower part of the rectifier bridge pusher 29 passes through the material distribution frame 26 and is connected to the material distribution translation device. The rectifier bridge pusher 29 and the material distribution frame 26 are slidably connected.
[0055] The top of the rectifier bridge pusher 29 is horizontally arranged, and a number of material distribution positioning parts are arranged side by side and spaced apart along the moving direction of the material distribution translation device. In this embodiment, the material distribution positioning part is the pusher positioning groove 2901 arranged on the top of the rectifier bridge pusher 29.
[0056] The rectifier bridge material distribution device includes a material distribution pushing cylinder 28 and a rectifier bridge ejection plate 30. The material distribution pushing cylinder 28 is disposed on the upper side of the rectifier bridge pusher 29 and mounted on the material distribution mounting plate 27. The material distribution pushing cylinder 28 is connected to the rectifier bridge ejection plate 30 and pushes it to move in a direction perpendicular to the movement direction of the rectifier bridge pusher 29. The material distribution section is disposed on the lower side of the rectifier bridge ejection plate 30, and several material distribution sections are arranged at intervals along the rectifier bridge ejection plate 30. In this embodiment, the material distribution section corresponds one-to-one with the pusher frame positioning groove 2901, and when the rectifier bridge pusher 29 moves to directly below the rectifier bridge ejection plate 30, the material distribution section is directly opposite the corresponding pusher frame positioning groove 2901, and the bottom of the material distribution section extends into the corresponding pusher frame positioning groove 2901. The bottom of the rectifier bridge push plate 30 is provided with several downward protruding rectifier bridge push platforms 3001 to form a push section. The width of the rectifier bridge push platform 3001 is smaller than the width of the push frame positioning groove 2901.
[0057] A material distribution guide device is provided between the rectifier bridge ejector plate 30 and the material distribution mounting plate 27. The piston rod of the material distribution push cylinder 28 is connected to the middle of the rectifier bridge ejector plate 30. There are two material distribution guide devices on both sides of the material distribution push cylinder 28. Each material distribution guide device is connected to the corresponding end of the rectifier bridge ejector plate 30.
[0058] The material distribution guiding device includes a rectifier bridge material distribution guide shaft 31 and a rectifier bridge material distribution guide sleeve 32. The rectifier bridge material distribution guide shaft 31 is arranged parallel to the material distribution push cylinder 28, and the end of the rectifier bridge material distribution guide shaft 31 is fixedly connected to the corresponding end of the rectifier bridge push plate 30. The rectifier bridge material distribution guide sleeve 32 is slidably sleeved on the outside of the rectifier bridge material distribution guide shaft 31, and the rectifier bridge material distribution guide sleeve 32 is detachably connected to the material distribution mounting plate 27 to ensure the linear movement of the rectifier bridge push plate 30.
[0059] An ejector plate limiting device is also provided between the rectifier bridge ejector plate 30 and the material distribution mounting plate 27. The ejector plate limiting device includes an ejector plate limiting plate 33, an ejector plate limiting screw 34, and an ejector plate limiting nut 35. The two ends of the ejector plate limiting plate 33 are fixedly connected to the two rectifier bridge material distribution guide shafts 31 respectively. The ejector plate limiting plate 33 and the rectifier bridge ejector plate 30 are respectively set on both sides of the material distribution mounting plate 27. One end of the ejector plate limiting screw 34 is threadedly connected to the material distribution mounting plate 72, and the other end can slide through the ejector plate limiting plate 33 and can move relative to the ejector plate limiting plate 33. Two ejector plate limiting screws 34 are symmetrically arranged on both sides of the dispensing push cylinder 28. Each ejector plate limiting screw 34 is located between the rectifier bridge dispensing guide shaft 31 and the dispensing push cylinder 28 on the corresponding side. Each ejector plate limiting screw 34 is threaded with a limiting screw locking nut 36, which presses against the dispensing mounting plate 27 and locks the ejector plate limiting screw 34. Each ejector plate limiting screw 34 is threaded with two ejector plate limiting nuts 35, which are spaced apart and located on both sides of the ejector plate limiting plate 33. The two ejector plate limiting nuts 35 limit the movement of the ejector plate limiting plate 33, thereby limiting the movement of the rectifier bridge ejector plate 30.
[0060] like Figures 4-5As shown: The material distribution and translation device includes a material distribution and translation motor 37 and a material distribution and translation synchronous belt. A material distribution conveying guide rail is installed at the bottom of the material distribution frame 26. Material distribution conveying slides are slidably installed on the material distribution conveying guide rail. Two material distribution conveying slides are spaced apart along the material distribution conveying guide rail. The two ends of the rectifier bridge pusher frame 29 are connected to the two material distribution conveying slides respectively. Material distribution and translation synchronous belt pulleys are rotatably installed at both ends of the material distribution frame 26. The two ends of the material distribution and translation synchronous belt are respectively engaged with the two material distribution and translation synchronous belt pulleys. The material distribution and translation motor 37 is mounted on the material distribution frame 26, and the output shaft of the material distribution and translation motor 37 is connected to any one of the material distribution and translation synchronous belt pulleys. The rectifier bridge pusher frame 29 is fixedly connected to one side of the material distribution and translation synchronous belt.
[0061] like Figure 9 As shown: The primary detection device 3 includes a detection conveying device 42 and a primary detection component 43. The primary detection component 43 is located on the upper side of the detection conveying device 42 and is connected to a detection lifting device that drives its lifting and lowering. A detection section and an energizing section are arranged side-by-side at the bottom of the primary detection component 43. A detection positioning section is provided on the detection conveying device 42. The detection positioning section can position the rectifier bridge. The detection lifting device can lower the primary detection component 43, causing the energizing section and the detection section to contact the pins and insulating shell of the rectifier bridge respectively. It can also raise the primary detection component 43, separating it from the detection conveying device 42, thus enabling automatic detection of the rectifier bridge. This results in fast detection speed and more accurate detection.
[0062] The inspection conveying device 42 includes an inspection transfer device, an inspection reciprocating motion device, a waste output trough 6, and an inspection translation device. The primary inspection assembly 43, inspection transfer device, waste output trough 6, and conveying assembly 5 are arranged sequentially. The inspection reciprocating motion device is located between the inspection transfer device and the primary inspection assembly 43, and the inspection positioning part is located on top of the inspection reciprocating motion device. The waste output trough 6 is positioned higher than the conveying assembly 5. The inspection translation device is connected to the waste output trough 6 and moves the waste output trough 6 to the upper side of the conveying assembly 5, or moves it out from the upper side of the conveying assembly 5. Two waste output troughs 6 are arranged side-by-side, and both waste output troughs 6 are connected to the inspection translation device.
[0063] like Figures 9-10As shown: The waste output trough 6 includes a waste trough body 49, a detection cover plate 54, and a detection cover fastening device. The waste trough body 49 is an upward-opening trough. The detection cover plate 54 is positioned above the waste trough body 49. The detection cover fastening device is connected to the detection cover plate 54 and pushes the detection cover plate 54 to the top of the waste trough body 49, closing the top of the waste trough body 49. It can also push the detection cover plate 54 away from the upper side of the waste trough body 49 to facilitate the entry of unqualified rectifier bridges into the waste trough body 49. Several jet nozzles 132 are arranged side by side along the length of the detection cover plate 54. The jet nozzles 132 are inclined and gradually approach the rectifier bridge along the direction of movement of the rectifier bridge. Compressed air is sprayed from the jet nozzles 132 to blow the rectifier bridge along the waste trough body 49.
[0064] The detection and capping device includes a detection and capping cylinder 53, which is mounted on a detection translation device. The piston rod of the detection and capping cylinder 53 is connected to the detection cover plate 54 and drives it to move in a direction closer to or further away from the waste material trough body 49. A capping guide rail 51 is provided on the detection translation device. Two guide rails 51 are located on either side of the detection and capping cylinder 53. Each detection cover plate 54 has a capping slide 52 mounted at both ends of its bottom. Each capping slide 52 is slidably mounted on the corresponding side of the capping guide rail 51. The two detection cover plates 54 share two capping guide rails 51. The detection cover plate 54 and the capping cylinder 51 are combined to form a cover plate assembly 48.
[0065] The inspection translation device includes an inspection translation frame 50, an inspection mounting base 41, and an inspection translation cylinder (not shown in the figure). The inspection translation frame 50 is slidably mounted on the upper side of the inspection mounting base 41, which is mounted on the frame 1. The piston rod of the inspection translation cylinder is connected to the inspection translation frame 50 and pushes the inspection translation frame 50 to move towards or away from the inspection transfer device. The inspection translation cylinder is mounted on the inspection mounting base 41. The inspection cover-closing cylinder 53, the cover-closing guide rail 51, and the waste material trough body 49 are all mounted on the inspection translation frame 50. The inspection translation cylinder can be replaced with a translation linear module.
[0066] like Figure 9 , 11 As shown: The detection reciprocating moving device includes a detection reciprocating moving cylinder (not shown in the figure) and a detection conveyor frame 55. The detection conveyor frame 55 is slidably mounted on the detection mounting base 41. The detection reciprocating moving cylinder is connected to the detection conveyor frame 55 and drives it to reciprocate between the primary detection component 43 and the detection transfer device.
[0067] The detection positioning section includes a detection positioning plate 56 disposed on the upper side of the detection conveyor 55. Several detection positioning plates 56 are arranged side by side along the direction of movement perpendicular to the detection conveyor 55. Each detection positioning plate 56 has a detection positioning groove 5601 on its top for accommodating the rectifier bridge, thus forming the detection positioning section.
[0068] like Figure 12 As shown: The detection lifting device includes a detection lifting frame and a detection lifting cylinder 40. The detection lifting frame includes a detection lifting upright plate 38 and a detection lifting base plate 39. The detection lifting base plate 39 is horizontally arranged below the detection mounting seat 41. There are two detection lifting upright plates 38 symmetrically arranged on both sides of the detection lifting base plate 39. The bottom of each detection lifting upright plate 38 is fixedly connected to the detection lifting base plate 39, and the top of the detection lifting upright plate 38 is fixedly connected to the primary detection component 43. The detection lifting cylinder 40 is vertically arranged. The piston rod of the detection lifting cylinder 40 is fixedly connected to the middle of the detection lifting base plate 39, and drives the primary detection component 43 to rise and fall through the detection lifting base plate 39 and the detection lifting upright plate 38.
[0069] The detection lifting cylinder 40 is located on the upper side of the detection lifting base plate 39. The detection lifting cylinder 40 can be installed on the detection mounting base 41. The detection lifting cylinder 40 can be replaced by a detection linear module.
[0070] like Figure 13 As shown: The primary testing assembly 43 includes a testing frame 57 and testing blocks 58 and energizing blocks 59 mounted on the bottom of the testing frame 57, forming a testing section and an energizing section. Several testing blocks 58 are arranged side-by-side along the testing frame 57, and each energizing block 59 corresponds to one testing block 58. The energizing blocks 59 and testing blocks 58 are arranged sequentially along the conveying direction of the rectifier bridge. Testing positioning plates 56 also correspond one-to-one with the testing blocks 58. When the testing positioning plates 56 move directly below the testing frame 57, both the energizing blocks 59 and testing blocks 58 are directly aligned with their corresponding positioning plates 56. A pin 5801 is provided in the lower center of the testing block 58. The pin 5801 is vertically positioned. When testing the rectifier bridge, the pin 5801 extends into the through-hole of the rectifier bridge, ensuring that the energizing blocks 59 and testing blocks 58 are respectively aligned with the pins and insulating shell of the rectifier bridge.
[0071] A detection buffer device is provided between each detection block 58 and the detection frame 57, and an energizing buffer device is provided between each energized block 59 and the detection frame 57. The energizing buffer device and the detection buffer device have the same structure. In this embodiment, the structure of the energizing buffer device is used as an example to describe the structure of the energizing buffer device and the detection buffer device.
[0072] The energizing buffer device includes an energizing block mounting rod 61 and an energizing block buffer spring 60. Both the energizing block mounting rod 61 and the energizing block buffer spring 60 are located on the lower side of the detection frame 57. The bottom of the energizing block mounting rod 61 is fixedly connected to the corresponding energizing block 59, and the top of the energizing block mounting rod 61 slidably through the detection frame 57 and is fixedly connected to the energizing block limiting plate 63. The energizing block buffer spring 60 is sleeved on the energizing block mounting rod 61, and its two ends are supported on the detection frame 57 and the energizing block 59, respectively. The energizing block buffer spring 60 is in a compressed state. When the energizing block 59 contacts the pins of the rectifier bridge, the energizing block buffer spring 60 can prevent a rigid collision between the energizing block 59 and the rectifier bridge, and can also provide a certain preload between the energizing block 59 and the pins of the rectifier bridge, ensuring reliable contact between the energizing block 59 and the pins of the rectifier bridge.
[0073] The testing frame 57 is provided with a power block mounting sleeve 62. The upper end of the power block mounting rod 61 can slide through the power block mounting sleeve 62 and connect to the power block limiting plate 63. The power block limiting plate 63 can prevent the power block mounting rod 61 from detaching from the testing frame 57 under the action of the power block buffer spring 60.
[0074] Two power block mounting rods 61 are arranged side by side on the upper side of each power block 59. The top of the two power block mounting rods 61 is connected to the same power block limiting plate 63. Power block buffer springs 60 are sleeved on the outside of the two power block mounting rods 61 to ensure reliable contact between the power block 59 and the pins of the rectifier bridge.
[0075] like Figure 14 As shown: The detection transfer device includes a transfer lifting device and a detection suction device 47. The transfer lifting device is connected to the detection suction device 47 and drives it to rise and fall. The detection suction device 47 is located on the upper side of the detection reciprocating moving device.
[0076] The transfer lifting device includes a transfer lifting base plate 44, a transfer guide shaft 45, a transfer guide sleeve 46, and a transfer lifting cylinder 64. The transfer lifting base plate 44 is located below the detection mounting base 41. The transfer guide shaft 45 is vertically arranged on both sides of the transfer lifting base plate 44, with its bottom fixedly connected to the transfer lifting base plate 44 and its top fixedly connected to the detection and suction device 47. The transfer lifting cylinder 64 is vertically arranged, with its piston rod connected to the middle of the transfer lifting base plate 44, and drives the detection and suction device 47 to rise and fall through the transfer lifting base plate 44 and the transfer guide shaft 45. Each transfer guide shaft 45 is slidably fitted with a transfer guide sleeve 46, which is mounted on the frame 1. The transfer lifting cylinder 64 is located between the transfer lifting base plate 44 and the detection mounting base 41, and can be installed at the bottom of the detection mounting base 41. The transfer lifting cylinder 44 can also be a transfer linear module.
[0077] The detection suction device 47 includes a suction cup mounting plate 65 and detection suction cups 66. The suction cup mounting plate 65 is horizontally arranged, and both ends of the suction cup mounting plate 65 are connected to a transfer lifting device. Specifically, both ends of the suction cup mounting plate 65 are fixedly connected to the corresponding transfer guide shaft 45. The detection suction cups 66 are installed at the bottom of the suction cup mounting plate 65, and several detection suction cups 66 are arranged side-by-side along the suction cup mounting plate 65. In this embodiment, the detection suction cups 66 correspond one-to-one with the detection positioning plates 56. When the detection positioning plates 56 move to the underside of the suction cup mounting plate 65, the detection suction cups 66 and the corresponding detection positioning plates 56 are positioned facing each other.
[0078] The detection suction cups 66 are arranged in pairs, with two detection suction cups 66 corresponding to each detection positioning part. A suction guide rod is provided between the two detection suction cups 66. The bottom of the suction guide rod is set lower than the bottom of the detection suction cup 66. The suction cup guide rod is used to extend into the through hole of the rectifier bridge to ensure that the detection suction cup 66 is aligned with the insulating shell of the rectifier bridge.
[0079] like Figure 15 As shown: The secondary inspection device 7 includes a secondary inspection component and an inspection groove 68. The inspection groove 68 is located on the upper side of the secondary inspection component, and its outlet is connected to the inlet of the appearance inspection device 9. The secondary inspection component has the same structure as the primary inspection component 43, and its structure will not be described again here. The secondary inspection component is slidably mounted on the frame 1, and is connected to a secondary inspection cylinder that drives its lifting and lowering.
[0080] The conveying assembly 5 includes a pushing device 13 and a steering track assembly 69. The steering track assembly 69 has an input channel and an output channel. The input channel is located on one side of the output channel, and its output end is connected to the input end of the output channel. An input guide is located on one side of the input channel. The pushing device has a pushing part that extends into the input channel. The output end of the output channel is connected to the inlet of the detection slot 68. The steering track assembly 69 has an input channel and an output channel. The input channel is located on one side of the output channel. The pushing part of the pushing device is located in the input channel and pushes the rectifier bridge on the input channel to move into the output channel. The rectifier bridge in the output channel can be conveyed by compressed air or can rotate synchronously with the corresponding conveyor line, thus realizing the switching of rectifier bridge conveying between different conveyor lines. This facilitates the conveying of rectifier bridges from the conveyor line to the detection line. The input guide can guide the rectifier bridge entering the input channel, facilitating accurate delivery of the rectifier bridge from the output channel and providing conditions for automatic detection of the rectifier bridge.
[0081] A transfer conveyor trough 67 is also provided between the steering track assembly 69 and the primary detection device 3. The inlet of the transfer conveyor trough 67 is connected to the qualified material outlet of the primary detection device 3. In this embodiment, the transfer conveyor trough 67 and the detection trough 68 are arranged parallel to each other, and the detection trough 68 is located inside the transfer conveyor trough 67. The input channel and the output channel of the steering track assembly 69 are arranged perpendicularly. The input channel is arranged perpendicularly to the transfer conveyor trough 67. The input end of the input channel is located on the side of the discharge port of the transfer conveyor trough 67, and the input guide is located on the side of the input channel away from the transfer conveyor trough 67 to ensure the accurate positioning of the rectifier bridge conveyed into the input channel.
[0082] The opening of the transfer conveyor 67 faces away from the steering track assembly 69. When the rectifier bridge is conveyed within the transfer conveyor 67, its pins pass through the opening and extend out. Several air nozzles 132 are installed on the upper side of the transfer conveyor 67. The air nozzles 132 are inclined downwards along the conveying direction of the rectifier bridge. The air nozzles 132 blow compressed air, which in turn causes the rectifier bridge to be conveyed within the transfer conveyor 67.
[0083] The opening of the detection trough 68 faces the side closest to the steering track assembly 69, meaning the opening of the detection trough 68 faces the same direction as the opening of the transfer conveyor trough 67. This allows the rectifier bridge to be directly transferred from the transfer conveyor trough 67 to the detection trough 68 without rotating when switching conveyor lines. Several air nozzles 132 are also installed on the upper side of the detection trough 68. The air nozzles 132 are angled downwards along the conveying direction of the rectifier bridge, blowing compressed air to transport the rectifier bridge within the detection trough 68.
[0084] The detection slot 68 has a detection port 6801 in the middle. When the rectifier bridge is tested, since the pins of the rectifier bridge extend out of the detection slot 68, the secondary detection component directly powers the pins of the rectifier bridge that have moved to the detection port 6801. Then, the insulating shell of the rectifier bridge is tested through the detection port 6801, so that the rectifier bridge can be tested directly on the detection line.
[0085] A cleaning movable cover plate 71 is provided on the upper side of the output end of the detection tank 68. The cleaning movable cover plate 71 is located on the upper side of the output end of the detection tank 68 and closes the upper side of the detection tank 68. A cleaning cover-closing cylinder 70 is connected to the cleaning movable cover plate 71. The cleaning cover-closing cylinder 70 is located on the bottom side of the detection tank 68 and is connected to the cleaning movable cover plate 71 through a movable cover plate push plate 72.
[0086] like Figures 16-17As shown: The steering track assembly 69 includes a support plate 73 and a cover 74. The support plate 73 is horizontally arranged, and a protruding mounting part is provided on one side of the support plate 73. The cover 74 is located on the upper side of the support plate 73, and the cover 74 is connected to the mounting part, forming a vertical input channel and an output channel between the support plate 73 and the cover 74.
[0087] The input guide includes a positioning platform 7304 disposed on the upper side of the tray 73. The positioning platform 7304 protrudes upward from the tray 73 and is disposed along the input channel, on the side of the input channel away from the transfer conveyor 67. The mounting part and the positioning platform 7304 are disposed on opposite sides of the input channel. One side of the pressure cover 74 is supported on the positioning platform 7304, and the other side is connected to the mounting part. When the rectifier bridge in the transfer conveyor 67 enters the input channel, the side of the positioning platform 7304 can position the rectifier bridge, ensuring that the rectifier bridges in the input channel are neatly arranged.
[0088] The conveying assembly 5 also includes a cover clamping spring 75, which is disposed on the upper side of the cover 74. The upper end of the mounting part is bent towards the cover 74, and a clamping part is formed on the top of the mounting part. The cover clamping spring 75 is disposed between the clamping part and the cover 74. The cover clamping spring 75 is in a compressed state. The top of the cover clamping spring 75 is connected to the clamping part, and the bottom is connected to the cover 74, and pushes the cover 74 to clamp the positioning table 7304. Several cover clamping springs 75 are arranged side by side. Due to the presence of the cover clamping spring 75, a flexible connection can be achieved between the cover 74 and the support plate 73, allowing the cover 74 to move vertically to avoid damage to the rectifier bridge.
[0089] Furthermore, to ensure more stable lifting and lowering of the pressure cap 74, a guide post is provided between the support plate 73 and the pressure cap 74. The bottom of the guide post is fixedly connected to the support plate 73, and the top of the guide post is slidably connected to the pressure cap 74.
[0090] The pallet 73 is also provided with a pusher elongated hole 7301, which is directly opposite to the input channel. There are two pusher elongated holes 7301 arranged side by side and spaced apart, so that the pushing part of the pusher device 13 can pass through the pusher elongated hole 7301 and extend into the input channel to drive the rectifier bridge in the input channel to move.
[0091] The conveying assembly 5 also includes a positioning device and a pressing device disposed at the output end of the input channel. The positioning device is disposed directly opposite to the input end of the output channel. The positioning device is mounted on the tray 73, and the pressing device is mounted on the pressure cover 74. The bottom of the pressing device is provided with a pressing part, and the pressure cover 74 is provided with a through hole for the pressing part to pass through. The pressing part is disposed directly below the positioning device.
[0092] The positioning device includes a positioning port 7302 and a rectifier bridge positioning plate 79. The top of the support plate 73 is recessed to form the positioning port 7302, which is located at the output end of the input channel. A vertical support portion 7303 is formed on the side of the positioning port 7302 away from the output channel. The rectifier bridge positioning plate 79 is slidably mounted on the upper side of the support plate 73. The rectifier bridge positioning plate 79 and the support portion 7303 are located on opposite sides of the positioning port 7302. The support portion 7303, the rectifier bridge positioning plate 79, and the positioning port 7302 together form an upward-opening groove. A vertical pushing portion 7901 is provided at the end of the rectifier bridge positioning plate 79 near the positioning port 7302, and the pushing portion 7901 is directly opposite the support portion 7303. The input end of the output channel is directly opposite the positioning port 7302, and the input port of the output channel is located between the support portion 7303 and the pushing portion 7901.
[0093] When the rectifier bridge in the input channel moves to the upper side of the positioning port 7302, the pressing device pushes the rectifier bridge downwards, causing the entire insulating shell of the rectifier bridge to enter the positioning port 7302 and be positioned between the support part 7303 and the pushing part 7901, thus achieving the positioning of the rectifier bridge. The pressing device actuates and pushes the rectifier bridge into the positioning port 7302 to ensure reliable positioning.
[0094] To ensure that the rectifier bridge can smoothly enter the positioning port 7302 and avoid the rectifier bridge getting stuck between the support part 7303 and the pushing part 7901 due to tilting, in this embodiment, the rectifier bridge positioning plate 79 is connected to a rectifier bridge positioning cylinder 78 that drives it to move along the support plate 73. The rectifier bridge positioning cylinder 78 is installed on the support plate 73, and the piston rod of the rectifier bridge positioning cylinder 78 is connected to the rectifier bridge positioning plate 79 and pushes the rectifier bridge positioning plate 79 to move in the direction of approaching or moving away from the support part 7303. When the rectifier bridge enters the positioning port 7302, the rectifier bridge positioning cylinder 78 drives the rectifier bridge positioning plate 79 to move away from the support part 7303, thereby increasing the distance between the pushing part 7901 and the support part 7303, so that the rectifier bridge can smoothly enter the positioning port 7302. After the rectifier bridge enters the positioning port 7302, the rectifier bridge positioning cylinder 78 pushes the rectifier bridge positioning plate 79 to move closer to the support part 7303, so that the pushing part 7901 and the support part 7301 cooperate to position the rectifier bridge.
[0095] The pressing device includes a pressing cylinder 76 and a pressing frame 77. The pressing cylinder 76 is vertically mounted on the mounting part. The pressing frame 76 is located between the pressing cylinder 77 and the pressure cover 74. The piston rod of the pressing cylinder 76 is connected to the pressing frame 77 and pushes the pressing frame 77 to rise and fall. The pressing part is located at the bottom of the pressing frame 77. Several pressing parts are arranged side by side and spaced apart along the pressing frame 77.
[0096] An air nozzle 132 is installed on the pressure cover 13 between the pushing device 13 and the positioning port 7302. The air nozzle 132 is inclined downward along the pushing direction of the pushing device 13 to assist the rectifier bridge in conveying, so that the rectifier bridge pushed by the pushing device 13 enters the positioning port 7302.
[0097] The output channel is flush with the positioning port 7302 to ensure that the rectifier bridge can smoothly enter the output channel from the positioning port 7302. An air nozzle 132 is provided on the upper or lower side of the output channel. The air nozzle 132 is inclined and gradually approaches the output channel along the conveying direction of the rectifier bridge to facilitate the conveying of the rectifier bridge.
[0098] like Figure 18 As shown, the pushing device 13 includes a pushing power unit and a rectifier bridge pushing device disposed on the lower side of the pallet 73. The rectifier bridge pushing device is equipped with a rectifier bridge pushing section, and the pushing power unit is connected to the rectifier bridge pushing device. The pushing power unit drives the rectifier bridge pushing device to move, and the rectifier bridge pushing section pushes the rectifier bridge on the pallet 73 to move. This enables the rectifier bridge to be transferred between different equipment or production lines, and allows the rectifier bridge to make right-angle turns during the conveying process, making the rectifier bridge conveying more flexible and providing conditions for the automatic detection of the rectifier bridge.
[0099] The feeding device 13 also includes a feeding mounting frame 80 and a feeding section detection device. The feeding mounting frame 80 is spaced apart on the lower side of the support plate 73 and is fixedly connected to the support plate 73 by mounting columns. The feeding power unit is mounted on the feeding mounting frame 80, and the rectifier bridge pushing device is located between the support plate 73 and the feeding mounting frame 80. The feeding power unit is connected to the rectifier bridge pushing device. The top of the rectifier bridge pushing device is provided with a rectifier bridge pushing section. The upper part of the rectifier bridge pushing section passes upward through the feeding elongated hole 7301 and extends upward to push the rectifier bridge in the input channel. The feeding section detection device is located between the feeding power unit and the feeding mounting frame 80. The feeding detection device detects the position of the rectifier bridge pushing section by detecting the feeding power unit.
[0100] The rectifier bridge pushing device includes a rectifier bridge pusher frame 89 and a pusher rod 8901. The rectifier bridge pusher frame 89 is disposed between the support plate 73 and the pusher mounting frame 80. The top of the pusher mounting frame 80 is provided with a clearance opening. The bottom of the rectifier bridge pusher frame 89 is bent downwards. The bottom of the rectifier bridge pusher frame 89 slidably passes through the clearance opening and connects to the pusher power device, and moves with the pusher power device. The pusher rod 8901 is vertically disposed on the top of the rectifier bridge pusher frame 89, forming the rectifier bridge pushing part. The bottom of the pusher rod 8901 is fixedly connected to the rectifier bridge pusher frame 89, and the top of the pusher rod 8901 slidably passes upwards through the pusher elongated hole 7301. Two pushers 8901 are arranged side by side with a gap between them, and the pusher elongated hole 7301 corresponds one-to-one with the pusher rod 8901.
[0101] The material pushing power unit includes a material pushing lifting assembly, a material pushing translation assembly, and a power unit. Both the material pushing lifting assembly and the material pushing translation assembly are mounted on the material pushing mounting frame 80 and are connected to the rectifier bridge material pushing frame 89. The power unit is connected to both the material pushing lifting assembly and the material pushing translation assembly. Specifically, the material pushing translation assembly is mounted on the material pushing mounting frame 80, the material pushing lifting assembly is mounted on the material pushing translation assembly, and the material pushing mounting frame 80 is mounted on the material pushing lifting assembly.
[0102] The power unit includes a pusher motor 81 and a pusher transmission mechanism. The pusher motor 81 is mounted on the pusher mounting frame 80. The output shaft of the pusher motor 81 is connected to both the pusher lifting assembly and the pusher translation assembly through the pusher transmission mechanism.
[0103] The material pushing and translating assembly includes a material pushing and translating frame 85 and a material pushing and translating guide rail 87. The material pushing and translating guide rail 87 is horizontally mounted on the material pushing mounting frame 80. Two material pushing and translating guide rails 87 are arranged side by side and spaced apart. Each material pushing and translating guide rail 87 is slidably mounted with a material pushing and translating slide. The material pushing and translating frame 85 is connected to two translation slides at the same time.
[0104] The material pushing and lifting assembly includes a material pushing and lifting frame 86 and a material pushing and lifting guide rail 92. The material pushing and lifting guide rail 92 is vertically mounted on the material pushing and translating assembly. Specifically, the material pushing and lifting guide rail 92 is vertically mounted on the material pushing and translating frame 85. A material pushing and lifting slide is slidably mounted on the material pushing and lifting guide rail 92, and the material pushing and lifting frame 86 is mounted on the material pushing and lifting slide.
[0105] The feeding transmission mechanism includes a crank 82, a translation link 83, and a lifting link 84. One end of the crank 82 is connected to the output shaft of the feeding motor 81, and the crank 82 rotates synchronously with the output shaft of the feeding motor 81. The middle part of the translation link 83 is hinged to the feeding translation frame 85, and one end of the translation link 83 is hinged to the other end of the crank 82. The lifting link 84 is located between the translation lifting frame 86 and the translation link 83. One end of the lifting link 84 is hinged to the other end of the translation link 83, and the other end of the lifting link 84 is hinged to the feeding lifting frame 86. When the pusher motor 81 pushes the pusher translation frame 85 to the right via the crank 82 and the translation linkage 83, the translation linkage 83 cooperates with the lifting linkage 84 to push the pusher lifting frame 84 upward, and causes the upper end of the push rod 8901 to extend upward beyond the support plate 73, thereby pushing the rectifier bridge to move along the input channel; when the pusher motor 81 drives the pusher translation frame 85 to the left via the crank 82 and the translation linkage 83, the translation linkage 83 and the lifting linkage 84 drive the pusher lifting frame 86 downward, and cause the top end of the push rod 8901 to move to the lower side of the support plate 73, so as to avoid mutual obstruction between the push rod 8901 and the rectifier bridge.
[0106] Preferably, the distance between the hinge axis of the translation link 83 and the hinge axis of the pusher translation frame 85 and the hinge axis of the translation link 83 and the crankshaft 82 is greater than the distance between the hinge axis of the translation link 83 and the pusher translation frame 85 and the hinge axis of the translation link 83 and the lifting link 84. Simultaneously, the hinge axis of the translation link 83 and the pusher translation frame 85 is located below the output shaft of the pusher motor 81 to provide a quick-return characteristic when the pusher translation frame 85 moves to the left.
[0107] A feeding buffer device is provided between the rectifier bridge driving device and the feeding power device. The feeding buffer device includes a feeding frame connecting shaft 91 and a feeding frame buffer spring 90. The bottom of the feeding frame connecting shaft 91 is fixedly connected to the feeding power device, and the top of the feeding frame connecting shaft 91 is slidably connected to the rectifier bridge driving device. A support wheel (not shown in the figure) is rotatably mounted on the bottom of the rectifier bridge driving device. The top of the support wheel is supported on the feeding mounting frame 80. The feeding frame buffer spring 90 is sleeved on the feeding frame connecting shaft 91. The feeding frame buffer spring 90 is in a compressed state. The bottom of the feeding frame buffer spring 90 is supported on the feeding power device, and the top is supported on the rectifier bridge driving device, so that the support wheel presses against the feeding mounting frame 80. Two feeding frame connecting shafts 91 are arranged side by side and spaced apart. A feeding frame buffer spring 90 is sleeved on the outside of each feeding frame connecting shaft 91. The support wheel is located between the two feeding frame connecting shafts 91.
[0108] Specifically, the bottom of the pusher frame connecting shaft 91 is fixedly connected to the pusher lifting frame 86, the top of the pusher frame connecting shaft 91 is slidably connected to the rectifier bridge pusher frame 89, the support wheel is rotatably mounted on the rectifier bridge pusher frame 89, and the top of the pusher frame buffer spring 90 is supported on the rectifier bridge pusher frame 89.
[0109] The detection device includes a push detection plate 93 installed on the push power device and a push frame photoelectric sensor 88 installed at the bottom of the push mounting frame 80. Specifically, the push detection plate 93 is vertically installed on the push lifting frame 86, and the push frame photoelectric sensor 88 is located on the right side of the push mounting frame 80, with the push frame photoelectric sensor 88 located on one side of the push detection plate 93.
[0110] like Figures 19-20As shown: The appearance inspection device 9 includes a CCD inspection component and a rotating device. Several inspection stations are arranged around the side of the rotating device. The CCD inspection component is mounted on the frame 1, and multiple sets of CCD inspection components are arranged around the rotating device to realize the inspection of the appearance of the rectifier bridge in various directions. Rectifier bridge pushing cylinders or robotic arms are arranged between the output port of the inspection tank 68 and the rotating device, between the rotating device and the waste collection device 9, and between the rotating device and the rectifier bridge receiving device 11, so as to realize the transfer of the rectifier bridge from the inspection tank 68 to the inspection station of the rotating device, or from the inspection station to the waste collection device 9 and the rectifier bridge receiving device 11.
[0111] The appearance inspection device also includes a rotary motor 100 and a fixed frame 94. The rotating device is located on the upper side of the fixed frame 94, and the inspection stations are spaced apart on the upper side of the fixed frame 94. The fixed frame 94 is disc-shaped, and the rotary motor 100 is installed on the lower side of the fixed frame 94. A rotating shaft 103 is rotatably mounted on the fixed frame 94. The rotary motor 100 is connected to the rotating shaft 103 and drives it to rotate. Several rotary motors 100 are spaced apart around the fixed frame 94. Each inspection station of the rotating device is connected to the rotating shaft 103 and rotates with the rotating shaft 103 to adjust the angle of the rectifier bridge at the inspection station, thereby realizing the appearance inspection of the rectifier bridge in various directions.
[0112] Each rotating shaft 13 has a blind hole at its lower part. The rotating shaft 103 is slidably sleeved on the output shaft of the corresponding rotating motor 100. The inner wall of the rotating shaft 103 is connected to the output shaft of the rotating motor 100 by a flat key or spline, so that the rotating shaft 103 rotates synchronously with the rotating motor 100. A rotating shaft limiting block 102 is provided at the bottom of the rotating shaft 13. The rotating shaft limiting block 102 is located on the lower side of the fixed frame 94. A rotating shaft buffer spring 101 is sleeved on the rotating shaft 103. The lower end of the rotating shaft buffer spring 101 is supported on the fixed frame 94, and the upper end is rotatably connected to the rotating shaft 103 and supported on the rotating shaft 103.
[0113] The rotating device includes a turntable 96 and a drive device. Several detection suction cups 97 are rotatably mounted on the side of the turntable 96 to form several detection stations. The turntable 96 is rotatably mounted on the upper side of the fixed frame 94. The turntable 96 is connected to the drive device through a main shaft 95. The drive device is located on the lower side of the fixed frame 94. The main shaft 95 is rotatably connected to the fixed frame 94 and can be raised and lowered relative to the fixed frame 94.
[0114] A detection rod 98 is rotatably mounted on the turntable 96. Each detection rod 98 has a detection suction cup 97 mounted on its top. The detection rods 98 and the turntable 96 can be raised and lowered relative to each other. The bottom diameter of the detection rod 98 is larger than the top diameter, and a limiting plate is formed at the bottom of the detection plate 98. The limiting plate is located on the lower side of the turntable 96. Each detection rod 98 is fitted with a detection suction cup buffer spring 99. The bottom of the detection suction cup buffer spring 99 is supported on the turntable 96, and the top is rotatably connected to the detection suction cup 97 and supported on the detection suction cup 97.
[0115] The limiting plate and the top of the rotating shaft 103 are spaced apart. When the limiting plate and the rotating shaft 103 are directly opposite each other, the rotating device drives the turntable 96 to descend, so that the limiting plate presses against the corresponding rotating shaft 103, and the limiting plate rotates with the rotating shaft 103.
[0116] like Figures 21-22 As shown: The drive device includes a drive motor 105, a lifting transmission mechanism and a rotation transmission mechanism. The output shaft of the drive motor 105 is connected to the power input end of both the lifting transmission mechanism and the rotation transmission mechanism. The output end of the lifting transmission mechanism is rotatably connected to the turntable 96. The output end of the rotation transmission mechanism is connected to the turntable 96 and drives the turntable 96 to rotate.
[0117] The lifting transmission mechanism includes a cam 106 and a turntable lifting frame 107. The cam 106 is rotatably mounted on the frame 1. The drive motor 105 is connected to the cam 106. A vertical turntable lifting guide rail 108 is mounted on the frame 1. A turntable lifting slide 109 is slidably mounted on the turntable lifting guide rail 108. The turntable lifting frame 107 is mounted on the turntable lifting slide 109, and the turntable lifting frame 107 is slidably connected to the cam 106 and rises and falls with the sliding of the cam 106.
[0118] The rotary transmission device includes a gearbox 104, which is mounted on the frame 1. The main shaft 95 slidably passes through the gearbox 104 and is rotatably connected to the lifting transmission mechanism. A horizontal drive shaft is rotatably mounted on the gearbox 104, and the drive shaft is connected to the output shaft of the drive motor 105 via a synchronous belt. The main shaft 95 can rotate synchronously with the drive shaft via a worm gear mechanism or a gear transmission mechanism, and can be raised and lowered relative to it.
[0119] In this embodiment, a gear transmission mechanism is adopted, which includes a meshing active bevel gear and a passive bevel gear. The active bevel gear is mounted on the transmission shaft, and the passive bevel gear is mounted on the main shaft 95. The passive bevel gear and the main shaft 95 are connected by a spline, so that the main shaft 95 and the passive bevel gear can slide relative to each other and maintain relative rotation. The passive bevel gear is located in the gearbox 104 and is positioned in the vertical direction by the gearbox 104.
[0120] like Figure 23 As shown: The waste collection device 10 includes a placement platform 115, a waste collection and conveying device, a waste collection moving device, and a waste ejection device. The waste ejection device and the waste collection and conveying device are located on both sides of the placement platform 115. Several conveying channels are arranged side by side on the waste collection and conveying device. The waste collection moving device is connected to the waste collection and conveying device, and each conveying channel is aligned with the placement platform 115. The rectifier bridge is conveyed to the placement platform 115. The waste ejection device pushes the rectifier bridge on the placement platform 115 into the conveying channel of the waste collection and conveying device. The waste collection moving device drives the waste collection and conveying device to move, so that each conveying channel of the waste collection and conveying device is aligned with the placement platform 115, thereby separating and conveying the unqualified rectifier bridge. Each conveying channel is connected to a material trough, thereby classifying and collecting the unqualified rectifier bridge.
[0121] The waste collection device 10 also includes an output frame 110, with a placement platform 115 mounted on top of the output frame 110. The top of the placement platform 115 is horizontally positioned, and one side of the top of the placement platform 115 protrudes upward to form a placement platform positioning section for positioning the rectifier bridge. A waste ejection device and a waste collection and conveying device are respectively positioned on opposite sides of the placement platform 115, facing each other. The placement platform positioning section is positioned along the rectifier's pushing direction. A waste collection moving device is located below the waste collection and conveying device, mounted on the output frame 110, and connected to the waste collection and conveying device, driving its lifting and lowering.
[0122] The waste collection and conveying device includes conveying cylinders 113, and a conveying channel is formed in each conveying cylinder 113. In order to ensure that the rectifier bridge is conveyed in the conveying channel, air nozzles 132 can be provided on the upper side of the upper conveying cylinder 113 and the lower side of the lower conveying cylinder 113. The air outlet of the air nozzle 13 is inclined and gradually approaches the conveying cylinder 113 along the pushing direction of the rectifier bridge. The rectifier bridge in the conveying cylinder 113 is moved by compressed air.
[0123] The waste collection mobile device includes a mobile cylinder 111 and a mobile frame 112. The mobile frame 112 is vertically mounted on one side of the conveyor frame 111. The conveyor cylinder 113 is mounted on the upper side of the mobile frame 112 and moves up and down synchronously with it. The mobile cylinder 111 is vertically arranged on the lower side of the mobile frame 112 and is mounted on the output frame 110. The piston rod of the mobile cylinder 111 is connected to the mobile frame 112 and pushes it up and down.
[0124] A vertical moving guide rail 119 is installed on the output frame 110, and a moving slide 118 is installed on the moving frame 112. The moving slide 118 is slidably installed on the moving guide rail 119.
[0125] The waste collection device 10 also includes an output limiting block 114. One end of the output limiting block 114 is disposed on the upper side of the placement platform positioning part and is fixedly connected to the top of the placement platform positioning part. The other end of the output limiting block 114 is spaced apart from the top of the placement platform 115, and a limiting channel is formed between the other end of the output limiting block 114 and the top of the placement platform 115. The output limiting block 114 is disposed at the output end of the placement platform 115, which can ensure that the rectifier bridge smoothly enters the corresponding conveying cylinder 113.
[0126] The waste ejection device includes a rectifier bridge ejection cylinder 117 and an output pusher block 116. The rectifier bridge ejection cylinder 117 is located on the lower side of the placement platform 115 and is horizontally positioned. The output pusher block 116 is located on the side of the placement platform 115 away from the conveyor cylinder 113. The piston rod of the rectifier bridge ejection cylinder 117 is connected to the output pusher block 116 and drives the output pusher block 116 to move towards or away from the conveyor cylinder 113. The top of the output pusher block 116 is provided with an outwardly protruding ejection part, which is located on the upper side of the placement platform 115.
[0127] A blowing channel is provided on the top of the output pusher 116. An air inlet is provided on the side of the output pusher 116 away from the placement platform 115. The air inlet is connected to the input port of the blowing channel. The output port of the blowing channel is directly opposite the upper center of the placement platform 115, so as to blow the rectifier bridge on the placement platform 115 into the corresponding conveying cylinder 113.
[0128] The rectifier bridge output device also includes a limiting device, which is mounted on the output frame 110 and located on one side of the movable frame 112. The limiting device includes two ejection photoelectric sensors 121 arranged side-by-side and spaced apart along the moving direction of the movable frame 112. A detection plate 123 is mounted on the movable frame 112, located between the two ejection photoelectric sensors 121. An upper mounting plate 120 and a lower mounting plate 122 are mounted on the output frame 110. The upper mounting plate 120 is spaced apart above the lower mounting plate 122. The detection plate 123 is located between the upper mounting plate 120 and the lower mounting plate 122. The ejection photoelectric sensors 121 are respectively mounted on the upper mounting plate 120 and the lower mounting plate 122.
[0129] like Figures 24-26As shown: The rectifier bridge receiving device 11 includes a rectifier bridge conveying device and a trough alignment device. The trough alignment device is located at the output end of the rectifier bridge conveying device, and has an alignment section that faces the trough conveying device. The alignment section ensures that the trough and the output end of the rectifier bridge conveying device are aligned. The rectifier bridge conveying device transports the rectifier bridge into the trough, thus automatically feeding the rectifier bridge into the trough, increasing the speed at which the rectifier bridge is placed into the trough, and preventing the rectifier bridge from colliding with the end of the trough and causing damage.
[0130] The rectifier bridge receiving device 11 also includes a discharge platform 124 and a material trough temporary storage bin 126, a material trough transfer device, a material trough storage bin 125, a material trough lifting device, and a material trough docking device installed on the discharge platform 124. The material trough temporary storage bin 126 and the material trough storage bin 125 are installed side by side on the upper side of the discharge platform 124. An opening is provided between the bottoms of the material trough temporary storage bin 126 and the material trough storage bin 125 to facilitate the movement of the material trough from the bottom of the material trough temporary storage bin 126 to the bottom of the material trough storage bin 125. The material trough transfer device is located on the lower side of the material trough temporary storage bin 126 and the material trough storage bin 125, and the material trough transfer device reciprocates between the material trough temporary storage bin 126 and the material trough transfer bin 125.
[0131] The material storage bin 126 includes two parallel and spaced-apart storage slots, which face each other and form a material trough storage bin 126 between them. The two ends of each material trough are slidably disposed within the storage slots, and the material troughs are stacked from bottom to top within the material trough storage bin 126. The material storage bin 125 includes two parallel and spaced-apart storage slots, which face each other and form a material trough storage bin 125 between them. The two ends of each material trough are slidably disposed within the storage slots, and the material troughs are stacked from bottom to top within the material trough storage bin 125.
[0132] Both sides of the material trough transfer device are equipped with material trough lifting devices, which are installed directly below the material trough storage bin 125. The lifting device includes a lifting cylinder 129 and a lifting plate 130. The lifting cylinder 129 is vertically installed at the bottom of the discharge platform 124, and the lifting plate 130 is located on the upper side of the discharge platform 124. The piston rod of the lifting cylinder 129 can slide through the discharge platform 124 and connect with the lifting plate 130, thereby driving the lifting plate 130 to rise and fall. The lifting plate 130 is positioned directly opposite the material trough storage bin 125.
[0133] The trough docking device is located directly below the trough temporary storage bin 126 and is mounted on the discharge platform 124. This device drives the trough at the bottom of the trough temporary storage bin 126 towards the rectifier bridge conveyor, causing the end of the trough at the bottom of the trough temporary storage bin 126 to extend beyond the opening and align with the input end of the rectifier bridge conveyor. A trough alignment device is installed on the upper side of the discharge platform 124, positioned between the output end of the rectifier bridge conveyor and the trough temporary storage bin 126. This device aligns the trough at the bottom of the trough temporary storage bin 126 with the output end of the rectifier bridge conveyor, ensuring that the trough at the bottom of the trough temporary storage bin 126 is directly opposite the output end of the rectifier bridge conveyor.
[0134] The material conveying device includes an output cylinder 131 and air nozzles 132. One end of the output cylinder 131 is mounted on the discharge platform 124. The output end of the output cylinder 131 is directly opposite the bottom of the material storage bin 126, and the material storage bin 126 has an opening on the side near the output cylinder 131 to facilitate the rectifier bridge inside the output cylinder 131 entering the material trough at the bottom of the material storage bin 126. A clearance groove is provided on one side of the output cylinder 131. Several air nozzles 132 are arranged at intervals along the output cylinder 131. The air nozzles 132 are inclined and gradually approach the output cylinder 131 along the conveying direction of the rectifier bridge. The compressed air ejected by the air nozzles 132 blows the rectifier bridge to move inside the output cylinder 131, thereby realizing the conveying of the rectifier bridge.
[0135] The rectifier bridge receiving device also includes a material pushing device, a material blocking device, and a locking device. The material pushing device is located at the input end of the output cylinder 131, and the material blocking device and the locking device are both located on the lower side of the output end of the output cylinder 131, so as to block and lock the rectifier bridge when replacing the empty material trough.
[0136] The material feeding device includes a rectifier bridge discharge cylinder 133 and a rectifier bridge push-out block 138. The rectifier bridge discharge cylinder 133 is installed at the input end of the output cylinder 131, and the rectifier bridge push-out block 138 is installed on the piston rod of the rectifier bridge discharge cylinder 133. The rectifier bridge discharge cylinder 133 pushes the rectifier bridge push-out block 138 to move towards or away from the output cylinder 131. A rectifier bridge input platform is provided at the input end of the output cylinder 131. The rectifier bridge is placed on the rectifier bridge input platform, and the rectifier bridge discharge cylinder 133 drives the rectifier bridge push-out block 138 to move, pushing the rectifier bridge into the output cylinder 131.
[0137] The trough centering device includes a centering cylinder 136 and a centering plate. The centering plate is located above the output end of the output cylinder 131, and the centering cylinder 136 is vertically positioned above the centering plate. The centering cylinder 136 is mounted on the trough temporary storage chamber 126. The piston rod of the centering cylinder 136 is connected to the centering plate and drives the centering plate to rise and fall. Centering fingers are provided on both sides of the centering plate. The centering fingers are located on the lower side of the centering plate and form a centering section between the two pairs of centering fingers. The lower part of the inner wall of each pair of centering fingers is inclined from bottom to top, so that the width of the outer side of the centering section gradually narrows from the outside to the inside. When the centering cylinder 136 pushes the centering plate downward, the centering section gradually centers and positions the two sides of the trough.
[0138] The material trough transfer device includes a material trough push plate 127 and a transfer cylinder 140. The material trough push plate 127 is slidably mounted on the discharge platform 124. A collection positioning groove is provided on the top of the material trough push plate 127. The width of the collection positioning groove is greater than the width of the material trough, and the depth of the collection positioning groove is equal to or less than the thickness of the material trough. The piston rod of the transfer cylinder 140 is fixedly connected to both material trough push plates 127 through the push-out connector 128 and pushes them to move synchronously.
[0139] Material trough support assemblies are provided at both ends of the material trough storage bin 125. Each material trough support assembly includes support fingers 137 provided on both sides of the material trough storage bin 125. The bottom sides of the material trough storage bin 125 are provided with mounting ports. The support fingers 137 are installed in the mounting ports. The bottom of the support fingers 137 is rotatably connected to the material trough storage bin 125. The top of the support fingers 137 is a horizontal support part. The bottom of the support fingers 137 is an inlet part that gradually slopes outward from top to bottom. A finger return spring (not shown in the figure) is provided between the support fingers 137 and the material trough storage bin 125. When the finger return spring is in a compressed state, it pushes the support fingers 137 to move, so that the upper part of the finger support fingers 137 extends into the material trough storage bin 125.
[0140] When the trough lifting device pushes the trough filled with rectifier bridges upward, the trough pushes the inner end of the support finger 137 upward through the inlet to avoid obstructing the lifting of the trough. When the trough is lifted to the upper side of the support finger 137, the support finger 137 is reset under the action of the finger reset spring and supports the bottom of the trough, thus realizing the stacking of the troughs.
[0141] The trough docking device includes a trough support device and a trough pushing device. The trough support device is positioned opposite the rectifier bridge conveyor device. The trough pushing device is connected to the trough support device and pushes the trough support device to move closer to or away from the rectifier bridge conveyor device. The trough support device supports the trough, and the trough pushing device pushes the trough to move closer to or away from the conveyor cylinder 8, thus achieving docking between the trough and the output cylinder 131, ensuring that the rectifier bridge in the output cylinder 131 smoothly enters the trough.
[0142] The material trough support device includes a rectifier bridge discharge cylinder 139, which is installed on the discharge platform 124. Two material trough support plates are installed on the rectifier bridge discharge cylinder 139. The two material trough support plates are arranged side by side with a gap between them. The upper gap between the two material trough support plates is greater than the lower gap, and a support part is formed in the middle of the two material trough support plates. The rectifier bridge discharge cylinder 139 is connected to the two material trough support plates and pushes the two material trough support plates to rise and fall, so as to support the material trough.
[0143] The trough pushing device includes a trough pushing cylinder 141. The piston rod of the trough pushing cylinder 141 is connected to the supporting cylinder 139 and pushes it to move towards or away from the output cylinder 131.
[0144] The material blocking device includes a material blocking cylinder 135 and a material blocking block. The material blocking cylinder 135 is vertically installed on the lower side of the output cylinder 131, and the material blocking block is installed on the piston rod of the material blocking cylinder 135. The bottom of the output cylinder 131 is provided with a through hole for the material blocking block to extend into. The material blocking cylinder 135 drives the material blocking block to move and extends the material blocking block into the output cylinder 131 to block the rectifier bridge in the output cylinder 131.
[0145] The locking device includes a locking cylinder 134 and a locking pin. The locking cylinder 134 is installed on the lower side of the output cylinder 131, and the locking pin is installed on the piston rod of the locking cylinder 134. The bottom of the output cylinder 131 is also provided with a through hole for the locking pin to extend into. The locking cylinder 134 pushes the locking pin into the output cylinder 131 and into the through hole of the rectifier bridge, thereby realizing the locking of the rectifier bridge.
[0146] The working process of this rectifier bridge testing device is as follows: The rectifier bridge input component 2 transports the rectifier bridges in the material trough one by one into the input trough 12. The pushing device 13 pushes the rectifier bridges in the input trough 12 one by one into the test pushing device 4. The test pushing device 4 pushes the rectifier bridges into the primary testing device 3. The primary rectifier bridge testing device 3 tests the rectifier bridges. The unqualified rectifier bridges enter the waste output trough 6 after testing. The qualified rectifier bridges enter the testing trough 68 through the conveying group 5 and undergo secondary testing through the secondary testing device 7. After testing, the rectifier bridges are wiped and marked in sequence and then enter the appearance testing device 9 for appearance testing. The qualified rectifier bridges enter the rectifier bridge collection device 11, and the unqualified rectifier bridges enter the waste collection device 10.
[0147] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.
Claims
1. A rectifier bridge testing device, characterized in that: It includes a high-pressure detection device, an appearance inspection device (9) and a material distribution device arranged in sequence. The outlet of the high-pressure detection device is connected to the inlet of the appearance inspection device. The material distribution device includes a waste collection device (10) and a rectifier bridge receiving device (11). The inlet of the waste collection device (10) and the inlet of the rectifier bridge receiving device (11) are respectively connected to the waste outlet and the qualified material outlet of the appearance inspection device (9). The high-voltage detection device includes a detection conveying device (42) and a detection component. The detection component is located on the upper side of the detection conveying device (42), and the bottom of the detection component is provided with an energized part and a detection part. The appearance inspection device (9) includes a rotating device and a CCD detection component. Several inspection stations are arranged around the side of the rotating device. The CCD detection component is arranged on the side of the rotating device. The CCD detection component is aligned with each inspection station. The appearance inspection device (9) also includes a rotary motor (100) and a fixed frame (94). The turntable (96) is rotatably arranged on the upper side of the fixed frame (94). The rotary motor (100) is mounted on the fixed frame (94). The fixed frame (94) is rotatably mounted with a rotating shaft (103). The output shaft of the rotary motor (100) is connected to the rotating shaft (103). The inspection suction cups (97) rotate one by one to the top of the rotating shaft (103). The drive device is equipped with a turntable rotation component and a turntable lifting component.
2. The rectifier bridge testing device according to claim 1, characterized in that: The high-pressure testing device includes a primary testing device (3) and a secondary testing device (7) arranged in sequence. The qualified material outlet of the primary testing device (3) is connected to the feed inlet of the secondary testing device (7), and the discharge outlet of the secondary testing device (7) is connected to the feed inlet of the appearance testing device (9).
3. The rectifier bridge testing device according to claim 1, characterized in that: The rotating device includes a turntable (96) and a driving device. Several detection suction cups (97) are installed on the side of the turntable (96) to form the detection station. The driving device is connected to the turntable (96) and drives it to rotate.
4. The rectifier bridge testing device according to claim 3, characterized in that: The rotating device also includes a detection suction cup buffer spring (99) and a detection rod (98). The detection rod (98) is mounted on the turntable (96) in a height-adjustable manner. A detection suction cup (97) is installed on the top of each detection rod (98). A detection suction cup buffer spring (99) is provided between each detection suction cup (97) and the turntable (96).
5. The rectifier bridge testing device according to claim 1, characterized in that: The appearance inspection device (9) also includes a rotating shaft buffer spring (101). The rotating shaft (103) is slidably mounted on the fixed frame (94). The rotating shaft (103) is slidably connected to the output shaft of the rotating motor (100) and keeps rotating synchronously. The upper end of the rotating shaft buffer spring (101) is connected to the rotating shaft (103), and the lower end is connected to the fixed frame.
6. The rectifier bridge testing device according to claim 1, characterized in that: The drive device includes a drive motor (105), a lifting transmission mechanism and a rotation transmission mechanism. The output shaft of the drive motor (105) is connected to the power input end of both the lifting transmission mechanism and the rotation transmission mechanism. The output end of the lifting transmission mechanism is rotatably connected to the turntable (96), and the output end of the rotation transmission mechanism is connected to the turntable (96).
7. The rectifier bridge testing device according to claim 1, characterized in that: It also includes a rectifier bridge input component (2) and a test pusher (4), which is located between the outlet of the rectifier bridge input component (2) and the inlet of the high-pressure detection device.
8. The rectifier bridge testing device according to claim 7, characterized in that: The test push device (4) includes a material distribution and conveying device and a rectifier bridge material distribution device. The material distribution and conveying device is provided with several material distribution and positioning parts for accommodating the rectifier bridge. The rectifier bridge material distribution device is located on one side of the material distribution and conveying device and is provided with a material distribution part.
Citation Information
Patent Citations
Rectifier bridge appearance detection device
CN112264315A
Electrical property test and appearance detection all-in-one machine for molded diode
CN209097594U