A device for removing rust and oxide scale from oxygen-free copper rods and a method of using the same

By designing a device for removing rust and oxide scale from oxygen-free copper rods with alternating rotating mechanisms and grinding components for the detection body, the problem of detecting rust and oxide scale on oxygen-free copper rods was solved. This device enables simultaneous multi-position grinding and layered step grinding, thereby improving detection and removal efficiency.

CN115673974BActive Publication Date: 2025-11-07杭州富通集团有限公司 +1
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Patent Information

Application Number
CN202211345977.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-31
Publication Date
2025-11-07
Estimated Expiration
2042-10-31

AI Technical Summary

Technical Problem

In existing technologies, oxygen-free copper rods are prone to corrosion and oxide scale formation, which are difficult to detect manually, have low cleaning efficiency, and make it difficult to achieve simultaneous and reliable detection and polishing.

Method used

A device for removing rust and oxide scale from oxygen-free copper rods was designed. It employs a rotating mechanism and a grinding component that are alternately arranged and connected by an electric telescopic rod to achieve real-time detection and grinding. A re-detection unit is set up to ensure the reliability of grinding.

Benefits of technology

It enables simultaneous multi-position grinding and layered step grinding of oxygen-free copper rods, improving detection reliability and grinding efficiency, and ensuring the complete removal of rust and oxide scale.

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Patent Text Reader

Abstract

The application discloses an oxygen-free copper rod rust and oxide skin removing device and a use method thereof, which comprises a first base, a second support plate oppositely arranged on the first base, a second electric telescopic rod and a third electric telescopic rod arranged on the second support plate, wherein the end of the second electric telescopic rod is provided with a polishing part, the end of the third electric telescopic rod is provided with a second detection body, a support column oppositely arranged on the first base, a first electric telescopic rod arranged on the support column, a first detection body arranged on the end of the first electric telescopic rod, and the polishing part and the second detection body are arranged at intervals; a second base arranged in pairs on the two sides of the first base, a first support plate arranged on each second base, a plurality of rotating frames arranged longitudinally on the first support plate, a winding roller arranged on the rotating frame, the winding roller connected with the oxygen-free copper rod, the rotating frame connected with a first motor, and the winding roller connected with a second motor, and the device has the advantages of reliable synchronous detection and synchronous polishing rust and oxide skin removal.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of cable, in particular to a rust and oxide skin removing device for oxygen-free copper pole and a use method thereof. BACKGROUND

[0002] Currently, the oxygen-free copper pole for producing cable is prone to rust and oxide skin, it is difficult to detect the position of rust and oxide skin by manual, the removal efficiency is low, it is difficult to find and remove the rust and oxide skin in time, and it is difficult to realize synchronous and reliable detection and polishing of several oxygen-free copper poles, rust removal and oxide skin removal. SUMMARY

[0003] The present application proposes a rust and oxide skin removing device for oxygen-free copper pole and a use method thereof aiming at the above problems.

[0004] The technical scheme adopted by the present application is as follows:

[0005] A rust and oxide skin removing device for oxygen-free copper pole, comprising:

[0006] A first base is provided with oppositely arranged second support plates, the second support plates are provided with second and third electric telescopic rods, the end of the second electric telescopic rod is provided with a polishing part, the end of the third electric telescopic rod is provided with a second detection body, the first base is also provided with oppositely arranged support columns, the support columns are provided with first electric telescopic rods, the end of the first electric telescopic rod is provided with a first detection body, the first detection body comprises a pre-detection unit and a re-detection unit, the pre-detection unit is arranged at the front end of the oxygen-free copper pole conveying and polishing, the re-detection unit is arranged at the rear end of the oxygen-free copper pole conveying and polishing, and the polishing part and the second detection body are arranged at intervals;

[0007] A second base is arranged on both sides of the first base, each second base is provided with a first support plate, the first support plate is provided with a plurality of longitudinally arranged rotating frames, the rotating frames are provided with winding rollers, the winding rollers are connected with the oxygen-free copper pole, the rotating frames are connected with first motors, and the winding rollers are connected with second motors;

[0008] The first detection body pre-detection unit pre-detects rust and oxide scale of the oxygen-free copper rod, a first motor drives a winding roller to rotate, thereby driving the oxygen-free copper rod to move axially, and a second motor drives a rotating frame to rotate, thereby driving the oxygen-free copper rod to rotate circumferentially; when the first detection body pre-detection unit pre-detects rust and oxide scale, a second electric telescopic rod drives a polishing component and a second detection body to extend to the corresponding oxygen-free copper rod, and the polishing is performed while detection is performed; a plurality of second detection bodies and polishing components are arranged alternately to achieve reliable polishing circumferentially; the first detection body re-detection unit re-inspects rust and oxide scale of the oxygen-free copper rod, and when the polishing is not clean, a controller records a point; after polishing of the whole oxygen-free copper rod is completed, the oxygen-free copper rod is wound reversely to the point for secondary polishing.

[0009] In one of the embodiments of the present application, the polishing component is provided with a V-shaped groove, and a plurality of polishing rollers are arranged on the side wall of the V-shaped groove, and the V-shaped groove is suitable for oxygen-free copper rods with different diameters.

[0010] In one of the embodiments of the present application, the first detection body comprises a pair of arc-shaped plates arranged in parallel, the arc-shaped plates form a cylindrical structure, a camera is arranged inside the arc-shaped plates, the camera collects images of the surface of the oxygen-free copper rod in real time, and transmits the image information to the controller, and the controller compares the image information with preset image information to determine rust and oxide scale.

[0011] In one of the embodiments of the present application, the rotating frames are arranged vertically and in parallel, the first detection bodies, the second detection bodies and the polishing components are arranged in parallel, the rotating frames, the first detection bodies, the second detection bodies and the polishing components are coaxial, and a plurality of oxygen-free copper rods are synchronously detected, polished, rotated and moved.

[0012] In one of the embodiments of the present application, a camera device is arranged on the second detection body, the camera device collects image information of the oxygen-free copper rod in real time, and transmits the image information to the controller, the controller processes the image information and compares the image information with preset image information to determine rust and oxide scale.

[0013] In one of the embodiments of the present application, a guide member is arranged on the rotating frame, which is used to make the moving direction of the oxygen-free copper rod horizontal and along the axis of the detection body.

[0014] In one of the embodiments of the present application, the controller comprises a central processing module, a first motor control module, a second motor control module, a first electric telescopic rod control module, a second electric telescopic rod control module, a camera control module, an image information processing module, an image information comparison module and a polishing component control module, and the first motor control module, the second motor control module, the first electric telescopic rod control module, the second electric telescopic rod control module, the camera control module, the image information processing module, the image information comparison module and the polishing component control module are connected to the central processing module.

[0015] In one embodiment of the present application, the first motor control module is connected to the first motor, the second motor control module is connected to the second motor, the first electric telescopic rod control module is connected to the first electric telescopic rod, the second electric telescopic rod control module is connected to the second electric telescopic rod, the camera control module is connected to the camera, and the polishing component control module is connected to the polishing component control module.

[0016] In one embodiment of the present application, the polishing component and the second detection body are adjacently spaced, and the second detection body is arranged in front of the polishing component.

[0017] A method for using an oxygen-free copper rod rust and oxide skin removing device, comprising the following steps:

[0018] Step 1: control the synchronous rotation of the second motor through the controller, the second motor drives the synchronous rotation of the winding roller, and the winding roller drives the synchronous axial movement of the oxygen-free copper rod.

[0019] Step 2: simultaneously, the first motor drives the synchronous rotation of the rotating frame, and the rotating frame drives the circumferential rotation of the oxygen-free copper rod.

[0020] Step 3: the controller controls the first electric telescopic rod to extend to fold the first detection body, forming a cylindrical first detection body, and controls the synchronous and simultaneous real-time pre-detection of the oxygen-free copper rod surface by the first detection body pre-detection unit, and transmits the oxygen-free copper rod surface image information to the controller in real time, and the controller compares the image information with the preset image to determine the rust and oxide skin.

[0021] Step 4: when rust and oxide skin are detected, the controller controls the second electric telescopic rod and the third electric telescopic rod to extend to move the second detection body and the polishing component to the oxygen-free copper rod, and controls the polishing component to polish, and detects the polishing position and polishing state in real time through the second detection body, when local rust and oxide skin are found, the controller controls the second motor to stop circumferential rotation, and the rust and oxide skin position is linearly transported to the polishing component for polishing, when the whole circle rust and oxide skin, the ladder polishing is moved while rotating.

[0022] Step 5: simultaneous and synchronous re-detection is performed by the re-detection unit of the first detection body located behind the conveying line, when unpolished is found, the controller records the point, and after the whole oxygen-free copper rod is polished, it is reversely wound to the point for secondary polishing.

[0023] The beneficial effects of the present application are: by setting rotating mechanisms on both sides, setting a second detection body and polishing components in the middle, real-time detection and removal of rust and scale, wherein the polishing components and the second detection body are spaced apart, connected and controlled by the electric telescopic rod, and the proximity to the oxygen-free copper rod is controlled, when the second detection body detects the rust position, the polishing component behind it immediately moves to polish, cooperates with the rotating device to drive the oxygen-free copper rod to rotate, and realizes circumferential polishing. The polishing component is provided with a polishing roller and is in a V shape, which can adapt to the polishing of oxygen-free copper rods of different diameters, the device can realize synchronous polishing of multiple oxygen-free copper rods, synchronous polishing of multiple positions, and repeated polishing of the same position. A re-detection unit is also provided, which has high detection reliability, and when polishing is completed, if the polishing is not clean, the controller records the point, and after the whole oxygen-free copper rod is polished, it is rewound to the point for secondary polishing. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 The structure of the oxygen-free copper rod rust and scale removal device according to the present application is shown in the structure diagram;

[0025] Figure 2 The side structure of the oxygen-free copper rod rust and scale removal device in Figure 1 is shown in the structure diagram;

[0026] Figure 3 The front view of the oxygen-free copper rod rust and scale removal device in Figure 1 is shown;

[0027] Figure 4 The left view of the oxygen-free copper rod rust and scale removal device in Figure 1 is shown;

[0028] Figure 5 The top view of the oxygen-free copper rod rust and scale removal device in Figure 1 is shown;

[0029] Figure 6 The right view of the oxygen-free copper rod rust and scale removal device in Figure 1 is shown.

[0030] Among the above drawings, the following reference signs are included:

[0031] First motor 1; first support plate 2; rotating frame 3; winding roller 4; oxygen-free copper rod 5; support column 6; first electric telescopic rod 7; second electric telescopic rod 8; polishing component 9; polishing roller 10; first detection body 11; third electric telescopic rod 12; second detection body 13; support shaft 14; second support plate 15; guide 16; camera 17; V-shaped groove 18; second motor 19; first base 20; second base 21. DETAILED DESCRIPTION

[0032] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.

[0033] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms "inner", "outer" and the like are based on the positions or location relationships shown in the drawings, or the positions or location relationships in which the products of the present application are usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" and the like are only used to distinguish descriptions and cannot be understood as indicating or implying relative importance.

[0034] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "set", "connected" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0035] The present application will be described in detail below with reference to the drawings.

[0036] As Figures 1-6As shown, a rust and oxide skin removing device for oxygen-free copper rod includes: a first base 20, the first base 20 is provided with oppositely arranged second support plates 15, the second support plates 15 are provided with second electric telescopic rods 8 and third electric telescopic rods 12, wherein the second electric telescopic rods 8 are provided with polishing components 9 at the ends, the third electric telescopic rods 12 are provided with second detection bodies 13 at the ends, the first base 20 is also provided with oppositely arranged support columns 6, the support columns 6 are provided with first electric telescopic rods 7, the first electric telescopic rods 7 are provided with first detection bodies 11 at the ends, the first detection bodies 11 include a pre-detection unit and a re-detection unit, the pre-detection unit is arranged at the front end of the oxygen-free copper rod 5 conveying and polishing, the re-detection unit is arranged at the rear end of the oxygen-free copper rod 5 conveying and polishing, and the polishing components 9 and the second detection bodies 13 are arranged at intervals. A second base 21 is arranged in pairs on both sides of the first base 20, each second base 21 is provided with a first support plate 2, the first support plate 2 is provided with a plurality of longitudinally arranged rotating frames 3, the rotating frames 3 are provided with winding rollers, the winding rollers are connected with the oxygen-free copper rod 5, the rotating frames 3 are connected with a first motor 1, and the winding rollers are connected with a second motor 19. Wherein, the first detection body 11 pre-detects the rust and oxide skin of the oxygen-free copper rod 5, the first motor 1 drives the winding roller to rotate, thereby driving the oxygen-free copper rod 5 to move axially, at the same time, the second motor 19 drives the rotating frame 3 to rotate, thereby driving the oxygen-free copper rod 5 to rotate circumferentially, when the pre-detection unit detects the rust and oxide skin, the second electric telescopic rod 8 drives the polishing component 9 and the second detection body 13 to extend to the corresponding oxygen-free copper rod 5, and the rust and oxide skin are polished while being detected, a plurality of second detection bodies 13 and polishing components 9 are arranged at intervals to realize reliable circumferential polishing, when the re-detection unit of the first detection body 11 re-detects that the rust and oxide skin of the oxygen-free copper rod 5 are not polished clean, the controller records the point, after the whole oxygen-free copper rod 5 is polished, it is wound reversely to the point for secondary polishing. By arranging the rotating mechanism on both sides and the second detection body and the polishing component in the middle, the rust and oxide skin are detected and removed in real time, wherein the polishing component and the second detection body are arranged at intervals, connected by the electric telescopic rod and controlled to approach the copper rod, when the pre-detection unit detects the rust position, the polishing component behind it immediately moves to polish, cooperates with the rotating device to drive the copper rod to rotate, and realizes circumferential polishing. The polishing component is provided with a polishing roller 10 and is in a V shape, which can adapt to the polishing of copper rods with different diameters, the device can realize the synchronization of multiple copper rods, the synchronization of multiple positions, and the repeated polishing of the same position. The re-detection unit is also arranged, the detection reliability is high, after polishing is completed, if the polishing is not clean, the controller records the point, after the whole oxygen-free copper rod 5 is polished, it is wound reversely to the point for secondary polishing.

[0037] In this embodiment, the first base 20 plays a role in supporting the polishing component 9 and the detection component. The first base 20 is provided with oppositely arranged second support plates 15. The second support plates 15 are used to support the second electric telescopic rods 8 and the third electric telescopic rods 12 arranged in a matrix. A plurality of second electric telescopic rods 8 and third electric telescopic rods 12 are arranged in rows and columns. The second support plates 15 are provided with the second electric telescopic rods 8 and the third electric telescopic rods 12. The second electric telescopic rods 8 are used to drive the polishing component 9 to approach and move away from the oxygen-free copper rod 5. The third electric telescopic rods 12 are used to drive the detection component to approach and move away from the oxygen-free copper rod 5, so as to detect and polish the oxygen-free copper rod 5. The end of the second electric telescopic rod 8 on one side is provided with the polishing component 9. The polishing component 9 is used to polish the rusted and oxidized part of the oxygen-free copper rod 5. The polishing component 9 is driven by an internal polishing motor to rotate the polishing rollers 10. The polishing rollers 10 are meshed with each other. The motor is connected with one of the polishing rollers 10. The polishing component 9 is provided with a V-shaped groove 18. A plurality of polishing rollers 10 are arranged on the side wall of the V-shaped groove 18. The V-shaped groove 18 is suitable for oxygen-free copper rods 5 with different diameters. The polishing component 9 can polish oxygen-free copper rods 5 with different diameters. The end of the third electric telescopic rod 12 is provided with a second detection body 13. The second detection body 13 is used to detect the rust and oxide scale on the surface of the oxygen-free copper rod 5 in real time during the polishing process, and transmit the real-time information to the controller. The controller compares and processes the image. The color and size of the preset oxide scale or rust image can be recognized and compared. The size can be set to a threshold value. When the size exceeds the threshold value, the polishing is performed. The first base 20 is also provided with oppositely arranged support columns 6. The support columns 6 are used to support the first electric telescopic rod 7. The support columns 6 are provided with the first electric telescopic rod 7. The first electric telescopic rod 7 is used to drive the first detection body 11 to approach and move away from the oxygen-free copper rod 5. The end of the first electric telescopic rod 7 is provided with the first detection body 11. The pre-detection unit of the first detection body 11 is arranged in front of the polishing end of the oxygen-free copper rod 5 conveying line, and is used for pre-detection. The re-detection unit is arranged behind the polishing end of the oxygen-free copper rod 5 conveying line, and is used for re-detection. When the pre-detection unit detects rust and oxide scale, the controller immediately controls the second electric telescopic rod 8 to drive the polishing component 9 to approach the oxygen-free copper rod 5. At the same time, the controller controls the third electric telescopic rod 12 to control the second detection body 13 to approach the oxygen-free copper rod 5, and the second detection body 13 is arranged between the polishing components 9. The polishing effect is detected in real time after polishing, and the next polishing or repeated polishing is continued. Or, rough polishing is performed first, and then fine polishing is performed. After rough polishing, the polishing effect is detected in real time by the adjacent second detection body 13. After passing the test, fine polishing is performed by the next polishing component 9. In this way, layered step polishing is realized. The layered step polishing is detected in real time. The entire device realizes pre-detection, layered step polishing, real-time detection between polishing, and re-detection. When the oxygen-free copper rod 5 fails the test, the controller records the point. After the entire oxygen-free copper rod 5 is polished, the oxygen-free copper rod 5 is rewound to the point for secondary polishing, so as to ensure the reliability of the polishing.Wherein the point is recorded by the camera shooting, through the transmission distance is roughly recorded not polished clean part, reverse winding, real-time detection of the unit is accurately positioned not polished clean position, and then polished again.

[0038] The first detection body 11 includes a pair of arc-shaped plates, which form a cylindrical structure, and can surround the oxygen-free copper rod 5 in all directions to ensure comprehensive detection. The two halves are combined to realize all-around detection after combination, and separated during detection. The arc-shaped plates are provided with an electric telescopic rod for automatic separation and combination. A camera 17 is arranged inside the arc-shaped plate to collect images of the surface of the oxygen-free copper rod 5 in real time and transmit the image information to a controller. The controller compares the image information with preset image information to determine rust and oxide scale. Image acquisition and comparison and information processing can adopt existing image processing and image recognition technologies. The polishing components 9 and the second detection body 13 are arranged at intervals. The polishing components 9 and the second detection body 13 are arranged at intervals to realize real-time detection while polishing. N polishing components 9 and N detection components are provided. Each polishing component 9 polishes one Nth of the circumference, and each detection component detects one Nth of the circumference, thereby realizing polishing of the entire circumference or setting coarse polishing, fine polishing and precision polishing on the N polishing parts respectively for layered polishing. The second detection body 13 is provided with a camera device that collects image information of the oxygen-free copper rod 5 in real time and transmits the image information to a controller. The controller processes the image information and compares it with preset image information to determine rust and oxide scale. The polishing components 9 and the second detection body 13 are arranged adjacent to each other, and the second detection body 13 is arranged in front of the polishing components 9. The controller includes a central processing module, a first motor 1 control module, a second motor 19 control module, a first electric telescopic rod 7 control module, a second electric telescopic rod 8 control module, a camera 17 control module, an image information processing module, an image information comparison module, and a polishing component 9 control module. The first motor 1 control module, the second motor 19 control module, the first electric telescopic rod 7 control module, the second electric telescopic rod 8 control module, the camera 17 control module, the image information processing module, the image information comparison module, and the polishing component 9 control module are connected to the central processing module. The first motor 1 control module is connected to the first motor 1, the second motor 19 control module is connected to the second motor 19, the first electric telescopic rod 7 control module is connected to the first electric telescopic rod 7, the second electric telescopic rod 8 control module is connected to the second electric telescopic rod 8, the camera 17 control module is connected to the camera 17, and the polishing component 9 control module is connected to the polishing component 9 control module. The central processing module controls the work of each module, and each module controls the work of the corresponding components.

[0039] In this embodiment, the second base 21 is used to support the rotating structure, and the second base 21 is arranged in pairs on both sides of the first base 20. Each second base 21 is provided with a first support plate 2, and the first support plate 2 is provided with a plurality of rotating frames 3 arranged longitudinally. The rotating frame 3 is used to realize the circumferential rotation of the oxygen-free copper rod 5, thereby realizing the circumferential polishing of the oxygen-free copper rod 5. The rotating frame 3 is provided with a winding roller, and the winding roller realizes the axial movement of the oxygen-free copper rod 5, thereby realizing the axial polishing of the oxygen-free copper rod 5. The winding roller is connected with the oxygen-free copper rod 5, and the copper rod winding realizes the axial movement of the oxygen-free copper rod 5. The rotating frame 3 and the winding roller cooperate to realize the axial and circumferential double movement of the oxygen-free copper rod 5. The rotating frame 3 is connected with the first motor 1, and the copper rod first motor 1 drives the rotating frame 3 to rotate. The winding roller is connected with the second motor 19, and the copper rod second motor 19 drives the winding roller to rotate. The rotating frames 3 are vertically and horizontally arranged in parallel. The first detection body 11, the second detection body 13 and the polishing component 9 are arranged in parallel. The rotating frame 3, the first detection body 11, the second detection body 13 and the polishing component 9 are coaxial. A plurality of oxygen-free copper rods 5 are synchronously detected, polished, rotated and moved.

[0040] In this embodiment, the first detection body 11 pre-detects the rust and oxide scale of the oxygen-free copper rod 5. The first motor 1 drives the winding roller to rotate, thereby driving the oxygen-free copper rod 5 to move axially. At the same time, the second motor 19 drives the rotating frame 3 to rotate, thereby driving the oxygen-free copper rod 5 to rotate circumferentially. When the pre-detection unit detects rust and oxide scale, the second electric telescopic rod 8 drives the polishing component 9 and the second detection body 13 to extend to the corresponding oxygen-free copper rod 5. The detection and polishing are performed simultaneously. A plurality of second detection bodies 13 and polishing components 9 are arranged alternately to realize reliable circumferential polishing. The first detection body 11 re-detects the rust and oxide scale of the oxygen-free copper rod 5. When the polishing is not clean, the controller records the point. After the whole oxygen-free copper rod 5 is polished, it is rewound to the point for secondary polishing.

[0041] A method for using a cable oxygen-free copper rod 5 rust and oxide scale removal system, comprising the following steps:

[0042] Step 1: Control a plurality of second motors 19 to rotate synchronously by a controller. The second motor 19 drives the winding roller to rotate synchronously, and the winding roller drives the oxygen-free copper rod 5 to move axially synchronously.

[0043] Step 2: At the same time, a plurality of first motors 1 drive the rotating frame 3 to rotate synchronously, and the rotating frame 3 drives the oxygen-free copper rod 5 to rotate circumferentially.

[0044] Step 3: The controller controls the first electric telescopic rod 7 to extend to fold the first detection body 11 to form a cylindrical first detection body 11, controls the pre-detection unit of the first detection body 11 to detect the surface of the oxygen-free copper rod 5 at the same time, and transmits the image information of the surface of the oxygen-free copper rod 5 to the controller in real time. The controller compares the image information with the preset image to determine the rust and scale.

[0045] Step 4: When the rust and scale are detected, the controller controls the second electric telescopic rod 8 and the third electric telescopic rod 12 to extend to move the second detection body 13 and the polishing part 9 to the oxygen-free copper rod 5, and controls the polishing part 9 to polish, and detects the polishing position and state in real time through the second detection body 13. When local rust and scale are found, the controller controls the second motor 19 to stop rotating to linearly transport the rust and scale to the polishing part 9 for polishing. When the whole rust and scale is found, the polishing is performed by moving the ladder while rotating.

[0046] Step 5: The re-detection unit of the first detection body 11 located behind the conveying line is used for re-detection. When it is found that the polishing is not clean, the controller records the point, and after the whole oxygen-free copper rod 5 is polished, it is rewound to the point for secondary polishing.

[0047] Working principle and technical effect:

[0048] By setting the rotating mechanism on both sides, the second detection body and the polishing part in the middle, the rust and scale are detected and removed in real time. The polishing part and the second detection body are arranged alternately, connected by the electric telescopic rod and controlled to approach the oxygen-free copper rod 5. When the second detection body detects the rust position, the polishing part behind it immediately moves to polish. The rotating device drives the oxygen-free copper rod 5 to rotate to realize the circumferential polishing. The polishing part is provided with a polishing roller 10 and is in a V shape, which can adapt to the polishing of copper rods of different diameters. The device can realize the synchronization of multiple oxygen-free copper rods 5, the synchronization of multiple positions, and the repeated polishing of the same position. The re-detection unit is also provided, which has high detection reliability. After polishing, if the polishing is not clean, the controller records the point, and after the whole oxygen-free copper rod 5 is polished, it is rewound to the point for secondary polishing.

Claims

1. An apparatus for removing rust and scale from an oxygen-free copper rod, characterized by comprising: The utility model relates to a kind of copper rod polishing device, including: First base, second support plate is provided on the first base, second support plate is provided with second electric telescopic rod and third electric telescopic rod, wherein second electric telescopic rod end is provided with polishing component, third electric telescopic rod end is provided with second detection body, first base is also provided with oppositely arranged support column, support column is provided with first electric telescopic rod, first electric telescopic rod end is provided with first detection body, first detection body includes pre-detection unit and complex detection unit, pre-detection unit is arranged in oxygen-free copper pole conveying polishing front end, complex detection unit is arranged in oxygen-free copper pole conveying polishing rear end, polishing component and second detection body are spaced apart; Second base, the second base is arranged in pairs on both sides of the first base, and a first support plate is arranged on each second base. The first support plate is provided with a plurality of rotating frames arranged longitudinally. The rotating frame is provided with a winding roller connected to the oxygen-free copper rod. The rotating frame is connected to a first motor. The winding roller is connected to a second motor. Wherein, the first detection body pre-detection unit pre-detects the rust and scale of the oxygen-free copper rod. The first motor drives the winding roller to rotate, thereby driving the oxygen-free copper rod to move axially. At the same time, the second motor drives the rotating frame to rotate, thereby driving the oxygen-free copper rod to rotate circumferentially. When the first detection body pre-detection unit detects rust and scale, the second electric telescopic rod drives the polishing component and the second detection body to extend to the corresponding oxygen-free copper rod. The second detection body and the polishing component are arranged alternately to achieve reliable polishing in the circumferential direction. The first detection body complex detection unit rechecks the rust and scale of the oxygen-free copper rod. If the oxygen-free copper rod is not polished cleanly, the controller records the position. After the entire oxygen-free copper rod is polished, it is rewound to the position for secondary polishing.

2. The oxygen-free copper rod derusting and descaling device according to claim 1, characterized in that, The polishing component is provided with a V-shaped groove. A plurality of polishing rollers are arranged on the side wall of the V-shaped groove. The V-shaped groove is suitable for oxygen-free copper rods of different diameters.

3. The apparatus for rust and scale removal of oxygen-free copper rod according to claim 1, wherein The first detection body includes a pair of arc-shaped plates arranged in pairs. The arc-shaped plates form a cylindrical structure. A camera is arranged inside the arc-shaped plate. The camera collects images of the surface of the oxygen-free copper rod in real time and transmits the image information to the controller. The controller compares the image information with the preset image information to determine the rust and scale.

4. The oxygen-free copper rod derusting and descaling device according to claim 1, characterized in that, The rotating frames are arranged vertically and side by side in parallel. The first detection body, the second detection body, and the polishing component are arranged side by side in parallel. The rotating frames, the first detection body, the second detection body, and the polishing component are coaxial. A plurality of oxygen-free copper rods are detected, polished, rotated, and moved synchronously.

5. The apparatus for rust and scale removal of oxygen-free copper rods according to claim 1, wherein A camera device is arranged on the second detection body. The camera device collects image information of the oxygen-free copper rod in real time and transmits the image information to the controller. The controller processes the image information and compares it with the preset image information to determine the rust and scale.

6. The oxygen-free copper rod derusting and descaling device according to claim 1, characterized in that, A guide is arranged on the rotating frame to make the oxygen-free copper rod move horizontally and along the axis of the detection body.

7. The apparatus for rust and scale removal of oxygen-free copper rods according to claim 3, wherein The controller comprises a central processing module, a first motor control module, a second motor control module, a first electric telescopic rod control module, a second electric telescopic rod control module, a camera control module, an image information processing module, an image information comparison module and a polishing component control module.

8. The apparatus for rust and scale removal of oxygen-free copper rods according to claim 7, wherein The first motor control module is connected with the first motor, the second motor control module is connected with the second motor, the first electric telescopic rod control module is connected with the first electric telescopic rod, the second electric telescopic rod control module is connected with the second electric telescopic rod, the camera control module is connected with the camera, and the polishing component control module is connected with the polishing component.

9. The apparatus for rust and scale removal of oxygen-free copper rods according to claim 1, wherein The polishing component and the second detection body are adjacently and spacedly arranged, and the second detection body is arranged in front of the polishing component.

10. A method of using the apparatus for removing rust and scale from oxygen-free copper rod as claimed in any one of claims 1 to 9, characterized in that, The method comprises the following steps: Step 1: the controller controls a plurality of second motors to rotate synchronously, the second motors drive the winding rollers to rotate synchronously, and the winding rollers drive the oxygen-free copper rods to move axially synchronously; Step 2: meanwhile, a plurality of first motors drive the rotating frames to rotate synchronously, and the rotating frames drive the oxygen-free copper rods to rotate circumferentially; Step 3: the controller controls the first electric telescopic rod to extend to fold the first detection body, forming a cylindrical first detection body, and controls a plurality of first detection body pre-detection units to simultaneously and synchronously pre-detect the surface of the oxygen-free copper rod in real time, and the image information of the surface of the oxygen-free copper rod is transmitted to the controller in real time, the controller compares the image information with a preset image to determine rust and oxide scale; Step 4: when rust and oxide scale are detected, the controller controls the second electric telescopic rod and the third electric telescopic rod to extend to move the second detection body and the polishing component to the oxygen-free copper rod, and controls the polishing component to polish, and the second detection body detects the polishing position and polishing state in real time, when local rust and oxide scale are found, the controller controls the second motor to stop circumferential rotation, and the rust and oxide scale position is linearly conveyed to the polishing component for polishing, when the whole circle rust and oxide scale, the polishing component is moved while rotating, and the polishing component is stepped polished; Step 5: a first detection body re-detection unit located behind the conveying line simultaneously and synchronously re-detects, and when unpolished is found, the controller records the point, and after the whole oxygen-free copper rod is polished, the oxygen-free copper rod is reversely wound to the point for secondary polishing.

Citation Information

Patent Citations

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