Chip packaging tube automatic sorting device

By designing an automatic sorting device, using the combination of the material tube placement part, push assembly, detection assembly and material separation assembly, the problem of low efficiency and accuracy of tube tube sorting in the prior art is solved, and efficient and accurate automation is achieved Sorting process.

CN115722459BActive Publication Date: 2025-02-18嘉兴九纵智能科技有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211447291.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-18
Publication Date
2025-02-18
Estimated Expiration
2042-11-18

AI Technical Summary

Technical Problem

In the prior art, the sorting of tube tubes mainly relies on manual labor, resulting in inaccurate sorting results and difficult to improve work efficiency.

Method used

A chip-packaged tube automatic sorting device is designed, including a material tube placement part, push assembly, rear side detection assembly, side detection assembly and material separation assembly, to realize the detection and sorting of tube tubes through an automated process.

Benefits of technology

It significantly improves the efficiency and accuracy of tube sorting, and has higher practical and economic value than manual sorting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115722459B_ABST
    Figure CN115722459B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of tube sorting, and in particular, to an automatic sorting device for chip packaging tubes. The device comprises a device body, a mounting platform is provided at the device body, a material tube placement part for placing the tubes is vertically provided at the mounting platform, and the material tube placement part forms a feeding section, a sorting section and a discharging section from top to bottom in sequence; a pushing component and a rear detection component are provided on one side of the material tube placement part along the width direction of the tube, and a side detection component, a material separation component and a material separation trough are provided on the other side, the pushing component is used to push the tubes at the discharging section to the detection area, and the detection area is covered within the detection range of the side detection component; the material separation component is used to separate the tubes in the detection area into corresponding material separation troughs. The device body in the present invention realizes an automated sorting process for tubes, which significantly improves the sorting efficiency and sorting accuracy compared to manual sorting; and has high practical value and economic value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of tube sorting, in particular to an automatic tube sorting device for chip packaging. Background Art

[0002] There are many chip packaging forms, the most common ones are tube packaging and tape and reel packaging. When choosing tube packaging, you need to choose a tube that meets the quality standards to ensure the smooth packaging of the chip.

[0003] When the tube has material mouth wear and other problems, it is easy to cause blockage and poor equipment operation, so it is necessary to inspect and sort the tube to screen out the tubes that do not meet the quality standards. The existing sorting method is generally manual sorting, which has inaccurate sorting results on the one hand, and on the other hand, it is difficult to significantly improve the work efficiency of manual sorting. Summary of the invention

[0004] In view of the problems existing in the prior art, the present invention provides an automatic sorting device for chip packaging tubes.

[0005] The invention discloses an automatic sorting device for chip packaging tubes, comprising a device body, a mounting platform is arranged at the device body, a material tube placement part for placing the tubes is vertically arranged at the mounting platform, and the material tube placement part forms a feeding section, a sorting section and a discharging section from top to bottom in sequence; a pushing component and a rear side detection component are arranged on one side of the material tube placement part along the width direction of the tube, and a side detection component, a material dividing component and a material dividing trough are arranged on the other side, the pushing component is used for pushing the tubes at the discharging section to the detection area, and the detection area is covered within the detection range of the side detection component; the material dividing component is used for dividing the tubes in the detection area into the corresponding material dividing trough.

[0006] During the use of the device body of the present invention, the staff can put the tubes one by one from the feeding section into the material tube placement part. After the tubes enter the feeding section, they fall into the sorting section in sequence due to their own gravity, forming a sequence from top to bottom; the position of the tubes at the bottom is the discharge section. While the tubes form a sequence in the sorting section, the rear detection component located on one side of the material tube placement part performs color detection on the tubes at the sorting section. Then, the pushing component on the same side as the rear detection component pushes the tubes at the discharge section to the detection area on the other side of the material tube placement part for side detection of the tubes. At this time, the side detection component detects both ends of the tube in the length direction to determine whether there are burrs, deformation and other undesirable phenomena. After the detection is completed, the material separation component separates the tubes located in the detection area into the corresponding material separation trough according to the detection results.

[0007] It can be understood that compared with the prior art, the device body in the present invention can realize the automatic sorting process for tubes through the mutually coordinated material tube placement part, pushing component, rear detection component, side detection component and material separation component, which significantly improves the sorting efficiency and sorting accuracy compared with manual sorting; it has high practical value and economic value.

[0008] Preferably, the feeding section comprises a tube hopper which is wide at the top and narrow at the bottom, and the narrow section of the tube hopper forms a material tube passage which only allows a single tube to pass through at the same time; the lower end of the tube hopper is respectively connected with a first plate body and a second plate body which are perpendicular to the mounting platform on both sides along the length direction of the tube, and the first plate body and the second plate body are fixedly mounted on the mounting platform through a fixing seat; a sorting section which is connected to the material tube passage and is used for sorting the tube tube stacks, and a discharging section which is used for cooperating with the pushing assembly to discharge materials are sequentially formed between the first plate body and the second plate body from top to bottom; the side walls of the first plate body and the second plate body which face each other are provided with oppositely arranged limiting vertical plates, and the limiting vertical plates are vertically arranged between the upper and lower ends of the sorting section.

[0009] The present invention can better ensure the position stability of the tube when it is in the sorting section through the cooperation of the first plate, the second plate and the limiting vertical plate; thus, it can effectively avoid the situation that the tube is separated from the material tube placement part and affects the normal progress of the sorting process. In addition, the limiting vertical plate has no effect on the tube located at the material discharge section, so the tube at the material discharge section can move normally along its width direction, so that it can be pushed normally in cooperation with the pushing component.

[0010] Preferably, the pushing assembly includes a pushing assembly and a lifting assembly; the pushing assembly includes two pushing blocks arranged on the upper surface of the mounting platform and a cylinder guide assembly for driving the two pushing blocks to move, the two pushing blocks are symmetrically arranged on both sides close to the middle in the length direction of the tube, and the pushing blocks can move in a direction perpendicular to the length direction of the tube at the mounting platform; a placement groove extending in the length direction of the tube is formed on the upper part of the pushing block, and the placement grooves at the upper parts of the two pushing blocks cooperate to form a placement area for placing the tube, and when the pushing block drives the tube to move to the extreme position in the moving direction, the position of the tube forms a position to be lifted for cooperation with the lifting assembly.

[0011] The present invention can stably drive the tube to move through the push block, and the placement groove arranged at the push block can ensure that when the tube moves along the width direction of the tube following the push block, the length direction of the tube can remain stable and will not deviate relative to the original position.

[0012] Preferably, the cylinder guide rail assembly includes two sliding guide rails provided on the lower surface of the mounting platform and arranged along the moving direction of the push block, and a first slider provided on the sliding guide rails and slidably cooperated with the sliding guide rails, and also includes a pushing cylinder for driving the first slider to move; the piston rod of the pushing cylinder is connected to the first slider and the push block through a first connecting plate.

[0013] The present invention can control the movement of the first sliding block and the pushing block more stably through the piston rod by pushing the cylinder, so as to sort the tubes in cooperation with other components at the device body.

[0014] Preferably, the lifting assembly includes a lifting cylinder arranged on the lower surface of the mounting platform and located at the lower side of the position to be lifted, and a clamping cylinder arranged on the second plate body installed through the second connecting plate and located at the upper side of the position to be lifted, the two lifting cylinders are symmetrically arranged on both sides near the middle of the tube in the length direction of the position to be lifted; the piston rods of the two lifting cylinders move upward, and lifting blocks are connected to the piston rods of the lifting cylinders, and a notch for placing the tube is formed at the lifting block, and the notches of the two lifting blocks cooperate to form a placement area for placing the tube; the piston rod of the clamping cylinder moves downward, and a pressure plate is connected to the piston rod of the clamping cylinder; when the piston rod drives the tube to move upward to the limit position through the lifting block, the position of the tube is the detection area at this time.

[0015] The present invention can better ensure the positioning stability of the tube at the notch of the lifting block, that is, the detection area, through the lifting block and the pressure plate, so that when the side detection component is aligned with the tube located in the detection area, the tube can remain stable, thereby improving the accuracy of the side detection.

[0016] Preferably, the rear camera module includes a first mounting seat, and a rear detection camera arranged at the first mounting seat for color detection of the tube, and also includes a light source assembly for illuminating the tube at the material tube placement portion. The lighting range of the light source assembly and the shooting range of the rear detection camera can both cover the discharge section and the sorting section at the material tube placement portion.

[0017] The present invention can maintain sufficient brightness of the tubes at the sorting section and the discharging section through the light source assembly, thereby effectively avoiding the color detection errors of the rear detection camera caused by too low brightness; therefore, the light source assembly can preferably improve the detection accuracy of the rear detection assembly.

[0018] Preferably, the side detection component includes a left camera module and a right camera module respectively arranged at the left and right sides of the detection area; the left camera module and the right camera module are respectively used to detect the left and right ports of the tube in the detection area; the left camera module and the right camera module both include a camera assembly; the camera assembly includes a shooting lens, a lighting assembly and a first linear guide, the first linear guide is arranged at the mounting platform and arranged along the length direction of the tube; the first linear guide is provided with a second slider and a third slider that can slide along the first linear guide in sequence from far to near the detection area, the second slider is connected to the shooting lens, and the third slider is connected to the light source assembly; the shooting range of the shooting lens and the lighting range of the light source assembly both cover the detection area.

[0019] The left camera module and the right camera module located on the left and right sides of the detection area in the present invention can better detect the two side ports in the length direction of the tube to determine whether there are burrs, deformations and other undesirable phenomena that affect the quality of the tube; thereby ensuring that defective products can be detected in time, thereby avoiding subsequent losses caused by the influx of defective products into use.

[0020] Preferably, the material distribution component includes a transmission component, a sliding part, a clamping component and a servo motor, the transmission component includes a vertically arranged mounting plate and a second linear guide rail arranged at the mounting plate and along the width direction of the tube, the mounting plate is fixed to the device body through a second mounting seat, and a sliding part slidably matched with the second linear guide rail is provided at the second linear guide rail; a servo motor for driving the sliding part to slide is provided at the mounting plate; and a clamping component for clamping and dividing the tube in the detection area is provided on the side of the sliding part far from the second linear guide rail.

[0021] The present invention can better improve the movement stability of the clamping assembly through the provision of the second linear guide rail, thereby ensuring smooth and stable sorting work.

[0022] Preferably, the second linear guide includes a first guide rail and a second guide rail respectively arranged on the upper and lower sides of the mounting plate; a transmission belt in the same direction as the guide rail arrangement is provided between the first guide rail and the second guide rail, a servo motor is provided on the side of the mounting plate far from the transmission belt, and a driving wheel is connected to the output end of the servo motor, and the driving wheel cooperates with the transmission belt transmission; the sliding part includes a first sliding block group and a second sliding block group respectively arranged at the first guide rail and the second guide rail, and also includes a sliding plate provided at the outer wall of the side of the first sliding block group and the second sliding block group far from the transmission belt; a transmission plate connected to the transmission belt transmission is provided on the side of the sliding plate near the transmission belt.

[0023] The present invention can realize the power transmission between the driving wheel and the sliding plate more smoothly through the transmission belt and the transmission plate, thereby ensuring that the sliding part can slide stably along the second linear guide rail. In addition, the servo motor is used as the power source of the sliding part, so that the sliding part can be better controlled; and then the movement of the clamping assembly is controlled by the sliding part to meet the needs of the sorting work.

[0024] Preferably, the clamping assembly includes a slide cylinder and a pneumatic clamp, the slide cylinder is arranged on the outer wall of the sliding plate on one side far from the transmission belt, and the slide of the slide cylinder moves in the up and down direction; the slide of the slide cylinder is connected to an L-shaped plate through a third connecting plate, and the L-shaped plate includes a horizontally arranged transverse plate and a vertically arranged vertical plate; the transverse plate is fixedly connected to the slide; the vertical plate is parallel to the tube at the detection area, and two pneumatic clamps arranged in the vertical direction are provided on the outer wall of the vertical plate, and the two pneumatic clamps are respectively arranged on both sides in the length direction of the vertical plate, and the clamping openings of the two pneumatic clamps are both arranged at the lower part of the pneumatic clamps; when the clamping assembly moves to the detection area with the sliding part, the clamping openings of the two pneumatic clamps are respectively located on both sides in the length direction of the tube at the detection area and cooperate to form a clamping part for clamping the tube.

[0025] The present invention can stably control the up and down movement of the L-shaped plate and the pneumatic clamping jaws arranged at the L-shaped plate through the slide cylinder, and at the same time, the sliding part can drive the pneumatic clamping jaws to move along the second linear guide rail, so that the clamping mouth of the pneumatic clamping jaws can maintain a better contact position with the tube tube, thereby ensuring the stability of the tube tube during the clamping process. Furthermore, the tube tube can maintain a stable contact with the pneumatic clamping jaws, which can better prevent the tube from escaping from the pneumatic clamping jaws and causing sorting errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the device body in Example 1;

[0027] Figure 2 This is a schematic structural diagram of the device body in Embodiment 1 from another perspective;

[0028] Figure 3 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0029] Figure 4 for Figure 1 Structural schematic diagram of the middle material pipe placement part;

[0030] Figure 5 for Figure 2 The schematic diagram of the structure of the push component;

[0031] Figure 6 for Figure 3 Schematic diagram of the structure of the lifting cylinder and the lifting block;

[0032] Figure 7 for Figure 3 Schematic diagram of the structure of the middle pressing cylinder and the pressing plate;

[0033] Figure 8 for Figure 2 Schematic diagram of the structure of the middle and rear camera module;

[0034] Fig. 9 is a schematic structural diagram of the camera assembly in Example 1;

[0035] Fig.10 for Figure 1 Structural schematic diagram of the middle material distribution component;

[0036] Fig.11 for Fig.10 The structural diagram of the transmission assembly;

[0037] Fig.12 for Fig.10 A schematic diagram of the structure of the middle sliding part;

[0038] Fig.13 for Fig.10 Schematic diagram of the structure of the clamping component. DETAILED DESCRIPTION

[0039] In order to further understand the content of the present invention, the present invention is described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments are only for explaining the present invention and are not intended to limit it.

[0040] Example 1

[0041] Combination Figure 1-13 The present embodiment provides an automatic sorting device for chip packaging tubes, including a device body 100, a mounting platform 110 is provided at the device body 100, a material tube placement portion 120 for placing the tubes is vertically provided at the mounting platform 110, and the material tube placement portion 120 forms a feeding section, a sorting section and a discharging section from top to bottom in sequence; the material tube placement portion 120 is provided with a pushing component and a rear side detection component on one side along the width direction of the tube, and a side detection component, a material dividing component 150 and a material dividing trough 160 on the other side, the pushing component is used to push the tubes at the discharging section to the detection area, and the detection area is covered within the detection range of the side detection component; the material dividing component 150 is used to divide the tubes in the detection area into the corresponding material dividing trough 160.

[0042] Specifically, during the use of the device body 100 in this embodiment, the staff can put the tubes one by one into the tube placement part 120 from the feeding section. After the tubes enter from the feeding section, they fall into the sorting section in sequence due to their own gravity to form a sequence from top to bottom; the position of the tube at the bottom is the discharging section.

[0043] When the tubes are arranged in sequence in the sorting section, the rear detection assembly on one side of the tube placement section 120 detects the color of the tubes in the sorting section. Then, the pushing assembly on the same side as the rear detection assembly pushes the tubes in the discharging section to the detection area on the other side of the tube placement section 120 for side detection of the tubes. At this time, the side detection assembly detects both ends of the tubes in the length direction to determine whether there are burrs, deformations and other undesirable phenomena. After the detection is completed, the material separation assembly 150 separates the tubes in the detection area into the corresponding material separation trough 160 according to the detection results.

[0044] It can be understood that compared with the prior art, the device body 100 in this embodiment can realize the automatic sorting process for tubes through the mutually coordinated material tube placement part 120, the pushing component, the rear detection component, the side detection component and the material separation component 150; compared with manual sorting, the sorting efficiency and sorting accuracy are significantly improved; and it has high practical value and economic value.

[0045] In this embodiment, combined with Figure 4 The feeding section includes a tube hopper 121 which is wide at the top and narrow at the bottom. The narrow section of the tube hopper 121 forms a material tube passage that only allows a single tube to pass through at the same time; the lower end of the tube hopper 121 is connected to a first plate 122 and a second plate 123 which are perpendicular to the mounting platform 110 on both sides along the length direction of the tube, and the first plate 122 and the second plate 123 are fixedly mounted on the mounting platform 110 through a fixing seat 124; a sorting section which is connected to the material tube passage and is used to sort the tube stacks and a discharging section which is used to cooperate with the pushing component to discharge the material are formed in sequence from top to bottom between the first plate 122 and the second plate 123; the side walls of the first plate 122 and the second plate 123 facing each other are provided with oppositely arranged limiting vertical plates 125, and the limiting vertical plates 125 are arranged between the upper and lower ends of the sorting section in the vertical direction.

[0046] Specifically, the tube hopper 121, which is wide at the top and narrow at the bottom, allows the sorting personnel to more conveniently place the tubes to be sorted into the feeding section; and because the tube hopper 121 adopts a structure that is wide at the top and narrow at the bottom, after the tubes enter the tube hopper 121, they naturally fall due to gravity and enter the sorting section through the material tube passage. In addition, the first plate 122 and the second plate 123 can better limit the two ends of the tube in the length direction; at the same time, the limiting vertical plates 125 provided at the first plate 122 and the second plate 123 can better limit the two sides of the tube in the width direction. Therefore, the first plate 122, the second plate 123 and the limiting vertical plates 125 can better ensure the position stability of the tubes when they are in the sorting section; thereby effectively avoiding the situation where the tubes are separated from the material tube placement part 120 and affect the normal sorting process. In addition, the limiting vertical plate 125 has no effect on the tube located at the discharge section, so the tube at the discharge section can move normally along its width direction, so that it can be pushed normally in cooperation with the pushing component.

[0047] Furthermore, combined with Figure 2 and Figure 5 In this embodiment, the pushing assembly includes a pushing assembly 210 and a lifting assembly; the pushing assembly 210 includes two pushing blocks 215 arranged on the upper surface of the mounting platform 110 and a cylinder guide assembly for driving the two pushing blocks 215 to move, the two pushing blocks 215 are symmetrically arranged on both sides close to the middle in the length direction of the tube, and the pushing blocks 215 move along the width direction of the tube at the mounting platform 110; a placement groove 2151 extending along the length direction of the tube is formed on the upper part of the pushing block 215, and the placement grooves 2151 at the upper parts of the two pushing blocks 215 cooperate to form a first placement area for placing the tube, and when the pushing block 215 drives the tube to move to the limit position along the moving direction, the position of the tube forms a waiting lifting position for cooperating with the lifting assembly.

[0048] It can be understood that during the use of the device body 100 in this embodiment, the tube at the discharge section naturally falls to the first placement area of ​​the two push blocks 215 due to gravity. When the two push blocks 215 move along the width direction of the tube under the drive of the cylinder guide assembly, the tube moves out of the discharge section to the position to be lifted along with the push blocks 215. In this embodiment, the push blocks 215 can stably drive the tube to move, and the placement slot 2151 provided at the push blocks 215 can ensure that when the tube moves along the width direction of the tube following the push blocks 215, the length direction of the tube can remain stable and will not deviate relative to the original position.

[0049] In this embodiment, combined with Figure 1 and Figure 5 The cylinder guide rail assembly includes two sliding guide rails 212 disposed on the lower surface of the mounting platform 110 and arranged along the moving direction of the push block 215, and a first slider 213 disposed on the sliding guide rails 212 and slidingly matched with the sliding guide rails 212, and also includes a pushing cylinder 211 for driving the first slider 213 to move; the piston rod of the pushing cylinder 211 is connected to the first slider 213 and the push block 215 through a first connecting plate 214.

[0050] Specifically, by pushing the air cylinder 211, the movement of the first slider 213 and the push block 215 can be controlled more stably through the piston rod, so as to cooperate with other components at the device body 100 to sort the tubes.

[0051] In this embodiment, the Figure 1 , Figure 3 , Figure 4 , Figure 6 and Figure 7 The lifting assembly includes a lifting cylinder 310 disposed on the lower surface of the mounting platform 110 and located at the lower side of the position to be lifted, and a pressing cylinder 320 disposed on the second plate body 123 through the second connecting plate 410 and located at the upper side of the position to be lifted. The two lifting cylinders 310 are symmetrically disposed on both sides of the tube near the middle in the length direction of the tube at the position to be lifted; the piston rods of the two lifting cylinders 310 move in the up-and-down direction, and the piston rods of the lifting cylinders 310 are connected with a lifting block 610, and the lifting block 610 is formed with a notch 611 for placing the tube, and the notches 611 of the two lifting blocks 610 cooperate to form a placement area for placing the tube; the piston rod of the pressing cylinder 320 moves downward, and the piston rod of the pressing cylinder 320 is connected with a pressure plate 710; when the piston rod drives the tube to move upward to the limit position through the lifting block 610, the position of the tube is the detection area.

[0052] Specifically, during the sorting process, when the aforementioned sliding assembly drives the tube to the position to be lifted, the lifting cylinder 310 located at the lower side of the lifting position drives the lifting block 610 to move upward through the piston rod; the lifting block 610 lifts the tube upward and the notch 611 at the lifting block 610 can better position the tube, thereby effectively preventing the tube from falling or deviating when the lifting block 610 moves upward. While the tube lifting block 610 moves upward, the pressing cylinder 320 drives the pressure plate 710 to move downward through the piston rod to press the tube against the lifting block 610.

[0053] It can be understood that the lifting block 610 and the pressure plate 710 can better ensure the positioning stability of the tube at the notch 611 of the lifting block 610, that is, the detection area, so that when the side detection component is aligned with the tube at the detection area, the tube can remain stable, thereby improving the accuracy of the side detection.

[0054] Furthermore, combined with Figure 8 The aforementioned rear side detection component includes a rear side camera module 220, which includes a first mounting seat 221, and a rear side detection camera 222 arranged at the first mounting seat 221 for color detection of the tube tube, and also includes a light source component 223 for lighting the tube tube at the material tube placement portion 120. The lighting range of the light source component 223 and the shooting range of the rear side detection camera 222 can both cover the discharge section and the sorting section at the material tube placement portion 120.

[0055] In this embodiment, the light source assembly 223 can maintain sufficient brightness of the tubes at the sorting section and the discharging section, thereby effectively avoiding the situation where the color detection of the rear detection camera 222 is wrong due to too low brightness; therefore, the light source assembly 223 can better improve the detection accuracy of the rear detection assembly. In addition, the shooting range of the rear detection camera 222 can cover the discharging section and the sorting section and leave a lens margin, so when there is a slight deviation in the relative position of the rear detection camera 222 and the tube placement part 120, the rear detection camera 222 can still complete the color detection work normally, and has better working stability.

[0056] In addition, combined Figure 1 and Fig. 9 The side detection assembly includes a left camera module 140 and a right camera module 130 respectively arranged at the left and right sides of the detection area; the left camera module 140 and the right camera module 130 are respectively used to detect the left and right ports of the tube in the detection area; the left camera module 140 and the right camera module 130 both include a camera assembly 900; the camera assembly 900 includes a shooting lens 910, a lighting assembly 920 and a first linear guide rail 930, the first linear guide rail 930 is arranged at the mounting platform 110 and arranged along the length direction of the tube; the first linear guide rail 930 is provided with a second slider 940 and a third slider 950 that can slide along the first linear guide rail 930 in sequence from far to near the detection area, the second slider 940 is connected to the shooting lens 910, and the third slider 950 is connected to the light source assembly 223; the shooting range of the shooting lens 910 and the lighting range of the light source assembly 223 both cover the detection area.

[0057] Specifically, when the side detection component is used in this embodiment, the positions of the light source component 223 and the shooting lens 910 are first adjusted by the second slider 940 and the third slider 950 to ensure a better detection effect; after the adjustment is completed, the left camera module 140 and the right camera module 130 located on the left and right sides of the detection area can better detect the two side ports in the length direction of the tube to determine whether there are burrs, deformations and other undesirable phenomena that affect the quality of the tube; thereby ensuring that defective products can be detected in time, thereby avoiding subsequent losses caused by the influx of defective products into use.

[0058] Combination Fig.10 In this embodiment, the material distribution component 150 includes a transmission component 151, a sliding part 152, a clamping component 153 and a servo motor 154. The transmission component 151 includes a vertically arranged mounting plate 1511 and a second linear guide rail arranged at the mounting plate 1511 and arranged along the width direction of the tube. The mounting plate 1511 is fixed to the device body 100 through a second mounting seat 1512. The second linear guide rail is provided with a sliding part 152 that slidably cooperates with the sliding part 152; the mounting plate 1511 is provided with a servo motor 154 for driving the sliding part 152 to slide; the sliding part 152 is provided with a clamping component 153 on the side far from the second linear guide rail for clamping and distributing the tube in the detection area.

[0059] Specifically, in the use of the material separation component 150 in this embodiment, the driving component can drive the gripping component 153 to move along the second linear guide rail through the sliding portion 152, so that the gripping component 153 can move back and forth between the detection area and the material separation trough 160 for sorting. The second linear guide rail can be provided to preferably improve the movement stability of the gripping component 153, thereby ensuring the smooth and stable sorting work.

[0060] Combination Fig.11 and Fig.12 The aforementioned second linear guide includes a first guide rail 1513 and a second guide rail 1514 respectively arranged on the upper and lower sides of the mounting plate 1511; a transmission belt 1515 with the same arrangement direction of the guide rails is provided between the first guide rail 1513 and the second guide rail 1514, and a servo motor 154 is provided on the side of the mounting plate 1511 far from the transmission belt 1515, and a driving wheel 1516 is connected to the output end of the servo motor 154, and the driving wheel 1516 cooperates with the transmission belt 1515 in transmission; the sliding part 152 includes a first sliding block group 1521 and a second sliding block group 1522 respectively arranged at the first guide rail 1513 and the second guide rail 1514, and also includes a sliding plate 1523 arranged at the outer wall of one side of the first sliding block group 1521 and the second sliding block group 1522 far from the transmission belt 1515; a transmission plate 1524 is provided on the side of the sliding plate 1523 near the transmission belt 1515 and is transmission-connected to the transmission belt 1515.

[0061] It can be understood that in this embodiment, the power transmission between the driving wheel 1516 and the sliding plate 1523 can be realized relatively smoothly through the transmission belt 1515 and the transmission plate 1524, thereby ensuring that the sliding part 152 can slide stably along the second linear guide rail. In addition, the servo motor 154 is used as the power source of the sliding part 152, so that the sliding part 152 can be better controlled; and then the movement of the gripping assembly 153 is controlled by the sliding part 152 to meet the needs of the sorting work.

[0062] Further, combined with Fig.13 The aforementioned gripping assembly 153 includes a slide cylinder 1531 and a pneumatic clamp 1532. The slide cylinder 1531 is arranged on the outer wall of the sliding plate 1523 far from the transmission belt 1515. The slide of the slide cylinder 1531 moves in the up and down direction. The slide of the slide cylinder 1531 is connected to an L-shaped plate 1534 through a third connecting plate 1533. The L-shaped plate 1534 includes a horizontally arranged horizontal plate and a vertically arranged vertical plate. The horizontal plate is fixedly connected to the slide; the vertical plate is parallel to the tube at the detection area. Two pneumatic clamps 1532 arranged in the vertical direction are provided on the outer wall of the vertical plate, and the two pneumatic clamps 1532 are respectively arranged on both sides of the length direction of the vertical plate, and the clamping openings of the two pneumatic clamps 1532 are both arranged at the lower part of the pneumatic clamps 1532; when the clamping assembly 153 moves to the detection area with the sliding part 152, the clamping openings of the two pneumatic clamps 1532 are respectively located on both sides of the length direction of the tube at the detection area and cooperate to form a clamping position for clamping the tube.

[0063] Specifically, the present embodiment can stably control the up and down movement of the L-shaped plate 1534 and the pneumatic clamp 1532 provided at the L-shaped plate 1534 through the slide cylinder 1531, and at the same time the sliding part 152 can drive the pneumatic clamp 1532 to move along the second linear guide rail, so that the clamping opening of the pneumatic clamp 1532 can maintain a better contact position with the tube, thereby ensuring the stability of the tube during the clamping process. Furthermore, the tube can maintain a stable contact with the pneumatic clamp 1532, which can better prevent the tube from being separated from the pneumatic clamp 1532 and causing sorting errors.

[0064] It is easy to understand that those skilled in the art can combine, split, reorganize, etc. the embodiments of the present application to obtain other embodiments based on one or several embodiments provided in the present application, and these embodiments do not exceed the protection scope of the present application.

[0065] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

Claims

1. Chip packaging tube automatic sorting device, characterized by: The device comprises a device body (100), wherein a mounting platform (110) is provided at the device body (100), and a material tube placement portion (120) for placing tubes is vertically provided at the mounting platform (110), wherein the material tube placement portion (120) sequentially forms a feeding section, a sorting section, and a discharging section from top to bottom; a pushing component and a rear detection component are provided on one side of the material tube placement portion (120) along the width direction of the tube, and a side detection component, a material distribution component (150), and a material distribution trough (160) are provided on the other side; the pushing component is used to push the tubes at the discharging section to the detection area, and the detection area is covered within the detection range of the side detection component; and the material distribution component (150) is used to distribute the tubes in the detection area into the corresponding material distribution trough (160); The rear side detection component comprises a rear side camera module (220), the rear side camera module (220) comprises a first mounting seat (221), and a rear side detection camera (222) arranged at the first mounting seat (221) for detecting the color of the tube, and also comprises a light source component (223) for illuminating the tube at the material tube placement portion (120), the illumination range of the light source component (223) and the shooting range of the rear side detection camera (222) both covering the material discharge section and the sorting section at the material tube placement portion (120); The side detection component comprises a left camera module (140) and a right camera module (130) respectively arranged at the left and right sides of the detection area; the left camera module (140) and the right camera module (130) are respectively used to detect the left and right side ports of the tube in the detection area; the left camera module (140) and the right camera module (130) both comprise a camera component (900); the camera component (900) comprises a shooting lens (910), a lighting component (920) and a first linear guide rail (930), the first linear guide rail (930) is arranged at the installation platform (110) and arranged along the length direction of the tube; a second slider (940) and a third slider (950) which are slidably matched with the first linear guide rail (930) are arranged at the first linear guide rail (930) from far to near the detection area, the second slider (940) is connected to the shooting lens (910), and the third slider (950) is connected to the light source assembly (223); the shooting range of the shooting lens (910) and the lighting range of the light source assembly (223) both cover the detection area; The material distribution component (150) comprises a transmission component (151), a sliding part (152), a clamping component (153) and a servo motor (154); the transmission component (151) comprises a vertically arranged mounting plate (1511) and a second linear guide rail provided at the mounting plate (1511) and arranged along the width direction of the tube; the mounting plate (1511) is fixed to the device body (100) via a second mounting seat (1512); the second linear guide rail is provided with a sliding part (152) slidably matched therewith; the mounting plate (1511) is provided with a servo motor (154) for driving the sliding part (152) to slide; and a clamping component (153) for clamping and distributing the tube in the detection area is provided on a side of the sliding part (152) away from the second linear guide rail; The second linear guide rail comprises a first guide rail (1513) and a second guide rail (1514) which are respectively arranged on the upper and lower sides of the mounting plate (1511); a transmission belt (1515) which is arranged in the same direction as the guide rails is arranged between the first guide rail (1513) and the second guide rail (1514); a servo motor (154) is arranged on a side of the mounting plate (1511) away from the transmission belt (1515); an output end of the servo motor (154) is connected to a driving wheel (1516); and the driving wheel (1516) and the transmission belt (1515) are connected to each other. The sliding portion (152) comprises a first sliding block group (1521) and a second sliding block group (1522) respectively arranged at the first guide rail (1513) and the second guide rail (1514), and also comprises a sliding plate (1523) arranged at the outer wall of the first sliding block group (1521) and the second sliding block group (1522) on a side away from the transmission belt (1515); a transmission plate (1524) is provided on a side of the sliding plate (1523) close to the transmission belt (1515) and is transmission-connected to the transmission belt (1515).

2. The chip packaging tube automatic sorting device according to claim 1 is characterized by: The feeding section comprises a tube hopper (121) which is wide at the top and narrow at the bottom. The narrow section of the tube hopper (121) forms a material tube passage which allows only a single tube to pass through at the same time. A first plate (122) and a second plate (123) which are perpendicular to the mounting platform (110) are respectively connected to the lower end of the tube hopper (121) on both sides along the length direction of the tube. The first plate (122) and the second plate (123) are fixedly mounted on the mounting platform (110) via a fixing seat (124). A sorting section which is connected to the material tube passage and is used for stacking and sorting the tubes, and a discharging section which is used for discharging in cooperation with a pushing component are sequentially formed between the first plate (122) and the second plate (123) from top to bottom. The side walls of the first plate (122) and the second plate (123) which face each other are provided with oppositely arranged limiting vertical plates (125). The limiting vertical plates (125) are arranged between the upper and lower ends of the sorting section in the vertical direction.

3. The chip packaging tube automatic sorting device according to claim 2 is characterized in that: The pushing assembly comprises a pushing assembly (210) and a lifting assembly; the pushing assembly (210) comprises two pushing blocks (215) arranged on the upper surface of the mounting platform (110) and a cylinder guide rail assembly for driving the two pushing blocks (215) to move; the two pushing blocks (215) are symmetrically arranged on both sides close to the middle in the length direction of the tube; the pushing blocks (215) move along the width direction of the tube at the mounting platform (110); a placement through groove (2151) extending along the length direction of the tube is formed on the upper part of the pushing block (215); the placement through grooves (2151) at the upper parts of the two pushing blocks (215) cooperate to form a placement area for placing the tube; when the pushing block (215) drives the tube to move to the limit position in the moving direction, the position of the tube forms a waiting position for lifting for cooperating with the lifting assembly.

4. The chip packaging tube automatic sorting device according to claim 3 is characterized in that: The cylinder guide rail assembly comprises two sliding guide rails (212) disposed on the lower surface of the mounting platform (110) and arranged along the moving direction of the push block (215), and a first sliding block (213) disposed on the sliding guide rails (212) and slidably engaged with the sliding guide rails (212), and also comprises a pushing cylinder (211) for driving the first sliding block (213) to move; a piston rod of the pushing cylinder (211) is connected to the first sliding block (213) and the push block (215) via a first connecting plate (214).

5. The chip packaging tube automatic sorting device according to claim 3 is characterized by: The lifting assembly comprises a lifting cylinder (310) arranged on the lower surface of the mounting platform (110) and located at the lower side of the position to be lifted, and a pressing cylinder (320) arranged on the second plate body (123) through the second connecting plate (410) and located at the upper side of the position to be lifted, the two lifting cylinders (310) being symmetrically arranged on both sides of the tube near the middle in the length direction of the position to be lifted; the piston rods of the two lifting cylinders (310) move in an upward direction, and the piston rods of the lifting cylinders (310) are connected to a lifting cylinder. A lifting block (610) is formed with a notch (611) for placing a tube, and the notches (611) of the two lifting blocks (610) cooperate to form a placement area for placing the tube; the piston rod of the clamping cylinder (320) moves downward, and a pressure plate (710) is connected to the piston rod of the clamping cylinder (320); when the piston rod drives the tube to move upward to the limit position through the lifting block (610), the position of the tube at this time is the detection area.

6. The chip packaging tube automatic sorting device according to claim 1 is characterized by: The gripping assembly (153) comprises a slide cylinder (1531) and a pneumatic clamp (1532). The slide cylinder (1531) is arranged on the outer wall of the sliding plate (1523) away from the transmission belt (1515). The slide of the slide cylinder (1531) moves in the up and down direction. The slide of the slide cylinder (1531) is connected to an L-shaped plate (1534) through a third connecting plate (1533). The L-shaped plate (1534) comprises a horizontally arranged horizontal plate and a vertically arranged vertical plate. The horizontal plate is fixedly connected to the slide. The vertical plate is connected to the tube at the detection area. The tubes are parallel to each other, and two pneumatic clamps (1532) are arranged in the vertical direction on the outer wall of the vertical plate. The two pneumatic clamps (1532) are arranged on both sides of the length direction of the vertical plate, and the clamping openings of the two pneumatic clamps (1532) are arranged at the lower part of the pneumatic clamps (1532); when the clamping assembly (153) moves to the detection area with the sliding part (152), the clamping openings of the two pneumatic clamps (1532) are respectively located on both sides of the length direction of the tube at the detection area and cooperate to form a clamping position for clamping the tube.

Citation Information

Patent Citations

  • Small-diameter wire / rod / pipe ultrasonic detection system without end blind areas

    CN111659626A

  • Battery detection equipment

    CN112871695A