An automated processing and assembly training system for box covers

Abstract

A training system for automated processing and assembly of box covers relates to the field of automated processing operation training. The training system for automated processing and assembly of box covers comprises a training workbench and an industrial control table. The training workbench is equipped with an industrial robot unit, a rotary feeding unit, an automatic hand change unit, a positioner unit, a double-well feeding unit, a conveying and sorting unit, an image acquisition and weighing unit and an assembly unit. The industrial robot unit comprises a multi-axis robot and a guide seat. The multi-axis robot is mounted on the guide seat. The multi-axis robot can reciprocate on the guide seat. The rotary feeding unit, the automatic hand change unit, the positioner unit, the double-well feeding unit, the conveying and sorting unit, the image acquisition and weighing unit and the assembly unit are distributed on both sides of the guide seat.

Description

Technical Field

[0001] The invention relates to the technical field of automated processing training, in particular to an automated processing and assembly training system for a box cover. Background Art

[0002] The automated processing and assembly of the box cover is to assemble the box cover to the box bottom by welding or snapping. The welding assembly of the box cover is suitable for the case where both the box bottom and the box cover are made of metal. Snapping is suitable for the case where the box cover is made of non-metallic materials, such as POM. The actual equipment used for production in the workshop is not conducive to the development of practical training and teaching, because the working environment in the workshop is complex, the production equipment occupies a large area, and other reasons, resulting in the processing equipment in the workshop is not conducive to the efficient conduct of practical training. At the same time, the actual production equipment in the workshop, the layout, and the relative position are not conducive to adjustment, nor are they conducive to the flexible development of practical training and teaching. Summary of the invention

[0003] The purpose of the present invention is to provide an automated processing and assembly training system for a box cover, so as to solve the problem of inconvenient box cover assembly training in the prior art.

[0004] The technical solution adopted by the present invention to solve the technical problem is:

[0005] A box cover automated processing and assembly training system comprises a training workbench and an industrial control table, wherein the training workbench is equipped with an industrial robot unit, a rotary feeding unit, an automatic hand change unit, a positioner unit, a double-well feeding unit, a conveying and sorting unit, an image acquisition and weighing unit and an assembly unit, wherein the industrial robot unit comprises a multi-axis robot and a guide seat, wherein the multi-axis robot is mounted on the guide seat and can reciprocate on the guide seat, and wherein the rotary feeding unit, the automatic hand change unit, the positioner unit, the double-well feeding unit, the conveying and sorting unit, the image acquisition and weighing unit and the assembly unit are distributed on both sides of the guide seat.

[0006] Furthermore, the guide seat is detachably connected to the training workbench, and the rotary feeding unit, the automatic hand change unit, the positioner unit, the double-well feeding unit, the conveying and sorting unit, the image acquisition and weighing unit and the assembly unit each include a connecting base plate, and each connecting base plate is detachably connected to the training workbench.

[0007] Furthermore, the table top of the training workbench includes a plurality of T-slots, and the connecting base plate and the guide seat are detachably connected to the training workbench by bolts matched with the T-slots.

[0008] Furthermore, the rotary feeding unit includes a feeding bracket, a rotating tray and a first stepper motor, the rotating tray is rotatably connected to the feeding bracket, the first stepper motor is mounted on the feeding bracket, the first stepper motor is transmission-connected to the rotating tray, the feeding bracket is equipped with an electric sensor, a plurality of box cover placement slots are arranged on the rotating tray around its rotation axis, each box cover placement slot is provided with a tray hole, during the rotation of the rotating tray, the hole position of the tray hole can be aligned with the electric sensor, and the electric sensor is used to feedback the status of the box cover placement slot.

[0009] Furthermore, the positioner unit includes two relatively arranged supports, a flipping platform is rotatably arranged between the two supports, the flipping platform is transmission connected to the electric rotating table, the electric rotating table is used to drive the flipping platform to rotate, a tooling seat is provided on the flipping platform, a tooling seat groove is provided on the tooling seat, a notch is provided on one side of the tooling seat groove, a block is provided on the opposite side of the notch, the block is connected to the first cylinder, and the first cylinder is used to drive the block to approach or move away from the notch.

[0010] Furthermore, the double-well feeding unit includes a feeding platform, a transfer mechanism and two well-type silos, the two well-type silos are distributed on both sides of the feeding platform, the transfer mechanism includes a clamping cylinder, a lifting drive cylinder and a rotating drive, the rotating drive is located on one side of the distribution path of the two well-type silos, the lifting drive cylinder is connected to the rotating end of the rotating drive, the clamping cylinder is arranged on the lifting end of the lifting drive cylinder, the clamping cylinder includes two horizontally arranged clamping jaws, the two horizontally arranged clamping jaws can grab the workpiece located on the feeding platform, and a pushing mechanism is arranged at the bottom of each of the well-type silos, and the pushing mechanism is used to push a workpiece located at the bottom of the well-type silo to the feeding platform;

[0011] The rotary driver is slidably arranged to adjust the distance between the clamping claw cylinder and the material taking platform.

[0012] Furthermore, the conveying and sorting unit comprises a belt conveyor, a first material pushing assembly and a second material pushing assembly, and the belt conveyor is arranged beside the transfer mechanism to receive the workpieces transferred by the transfer mechanism;

[0013] The first pushing assembly includes a first pushing cylinder, a first receiving rack and a first inductive proximity switch. The first pushing cylinder and the first receiving rack are distributed on both sides of the belt conveyor. The first pushing cylinder is used to push the metal workpiece on the belt conveyor to the first receiving rack. The first inductive proximity switch is used to detect the passing of the metal workpiece.

[0014] The second pushing assembly includes a second pushing cylinder, a second receiving rack and a first photoelectric proximity switch. The second pushing cylinder and the second receiving rack are distributed on both sides of the belt conveyor. The second pushing cylinder is used to push the non-metallic workpiece on the belt conveyor to the second receiving rack. The first photoelectric proximity switch is used to detect the passage of the non-metallic workpiece.

[0015] Furthermore, the image acquisition and weighing unit and assembly unit include a pallet, a top plate, an industrial camera and a fill light. The pallet is arranged on the top plate, a guide rod is fixedly connected to the pallet, a hole is provided on the top plate for inserting and slidingly connecting the guide rod, the guide rod passes downward through the top plate, a sensor rack is provided on the upper side of the bottom plate, a weighing sensor is provided on the sensor rack, the lower end of the guide rod is against the weighing sensor, light racks are provided on the left and right sides of the support frame, each light rack is provided with a fill light, and the industrial camera is arranged above the pallet for acquiring images of the workpiece.

[0016] Further, the assembly unit includes a protection box, a lifting seat, an assembly seat, a pressing mechanism and an assembly seat driving device, the lifting seat passes through and out of the bottom of the protection box, and a protection box door is slidably connected to the protection box;

[0017] The assembly seat is slidably connected to the lifting seat, so that the assembly seat can slide into or out of the protection box;

[0018] The assembly seat driving device is connected to the assembly seat and is used to drive the assembly seat to slide;

[0019] The pressing mechanism includes a pressing head and a pressing head driving device. The pressing head is used to press downward toward the assembly seat in the protection box, and the pressing head driving device is used to drive the lifting of the pressing head.

[0020] Furthermore, a CNC machining center is provided on one side of the training workbench.

[0021] Furthermore, the industrial control console is used to control the practical training work and is also used to input and / or update the program.

[0022] Furthermore, a touch screen is provided on the industrial control desk for human-computer interaction in practical training work.

[0023] The beneficial effect is that the present invention is conducive to enriching the practical training content of the box cover assembly work, and is conducive to the practical training of the entire automated production process of the box cover, such as the automated production process, automated sorting process, automated quality inspection, automated welding, automated buckling, and automated warehousing. It is convenient for action demonstration, control mode training, equipment operation demonstration, programming training, etc. in the automated training work. The present invention is conducive to improving the efficiency and effect of the automated processing training of the box cover processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional schematic diagram of an embodiment of the present invention;

[0025] Figure 2 It is a three-dimensional schematic diagram of the training workbench;

[0026] Figure 3 is a three-dimensional schematic diagram of an industrial robot unit;

[0027] Figure 4 It is a three-dimensional schematic diagram of a rotary feeding unit;

[0028] Figure 5 is a schematic diagram of a rotary feeding unit;

[0029] Figure 6 This is an exploded schematic diagram of the automatic hand-changing unit;

[0030] Figure 7 It is an exploded schematic diagram of the positioner unit;

[0031] Figure 8 It is a three-dimensional schematic diagram of a double-well feeding unit;

[0032] Fig. 9 It is a three-dimensional schematic diagram of a conveying and sorting unit;

[0033] Fig.10 It is a three-dimensional schematic diagram of the image acquisition and weighing unit;

[0034] Fig.11 is a three-dimensional schematic diagram of an assembly unit;

[0035] In the figure: 1 training workbench, 11 T-slot, 2 industrial control table, 21 CNC machining center, 3 industrial robot unit, 31 multi-axis robot, 32 guide seat, 33 slide seat, 4 rotary feeding unit, 41 connecting bottom plate, 42 feeding bracket, 43 rotating pallet, 44 first stepper motor, 45 electric sensor, 46 pallet hole, 5 automatic hand change unit, 51 negative pressure suction cup manipulator, 52 simulated welding head, 53 first gripper manipulator, 54 second gripper manipulator, 6 positioner unit, 61 support, 62 flip platform, 63 tooling seat, 64 tooling seat groove, 65 notch, 66 block, 67 first cylinder, 68 electric rotary table, 7 double well feeding unit, 71 material taking platform, 72 well silo, 73 clamping claw cylinder, 74 lifting drive cylinder, 75 rotary drive, 76 third push cylinder, 77 push seat, 8 conveying and sorting unit, 81 belt conveyor, 82 first push cylinder, 83 first receiving rack, 84 first inductive proximity switch , 85 second pushing cylinder, 86 second receiving rack, 87 first photoelectric proximity switch, 9 image acquisition and weighing unit, 91 tray, 92 top plate, 93 industrial camera, 94 fill light, 95 guide rod, 96 sensor rack, 10 assembly unit 10, 101 protection box, 102 lifting seat, 103 assembly seat, 104 assembly seat drive device, 105 hole position, 106 pressing head drive device, 107 polyurethane block, 108 protection box door, 109 protection box door drive cylinder. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] like Figures 1 to 3As shown, a training system for automated processing and assembly of a box cover includes a training workbench 1 and an industrial control table 2. The training workbench 1 is equipped with an industrial robot unit 3, a rotary feeding unit 4, an automatic hand change unit 5, a positioner unit 6, a double-well feeding unit 7, a conveying and sorting unit 8, an image acquisition and weighing unit 9, and an assembly unit 10. The industrial robot unit 3 includes a multi-axis robot 31 and a guide seat 32. The multi-axis robot 31 is mounted on the guide seat 32. The multi-axis robot 31 can reciprocate on the guide seat 32 - the base of the multi-axis robot is connected to the slide seat 33, the slide seat 33 is slidably connected to the guide seat 32, and a nut member is connected to the bottom of the slide seat. The nut member is arranged inside the guide seat 32, and the nut member is matched with a screw member. The rotation of the screw member is driven by a motor, and then used to drive the reciprocating motion of the multi-axis robot. The rotary feeding unit 4, the automatic hand changing unit 5, the positioner unit 6, the double-well feeding unit 7, the conveying and sorting unit 8, the image acquisition and weighing unit 9, and the assembly unit 10 are distributed on both sides of the guide seat.

[0038] like Figures 1 to 11 As shown, the guide seat 32 is detachably connected to the training workbench 1, and the rotary feeding unit 4, the automatic hand-changing unit 5, the positioner unit 6, the double-well feeding unit 7, the conveying and sorting unit 8, the image acquisition and weighing unit 9 and the assembly unit 10 each include a connecting base plate 41, and each connecting base plate 41 is detachably connected to the training workbench. The table top of the training workbench 1 includes a plurality of T-slots 12, and the connecting base plate 41 and the guide seat are detachably connected to the training workbench through bolts that cooperate with the T-slots 12. It is convenient to flexibly adjust the positions of the rotary feeding unit 4, the automatic hand-changing unit 5, the positioner unit 6, the double-well feeding unit 7, the conveying and sorting unit 8, the image acquisition and weighing unit 9 and the assembly unit 10 on the training workbench 1, which is conducive to the flexible layout of the surface of the training workbench 1. It is conducive to the flexible selection of equipment functions.

[0039] like Figure 1 , Figure 4 and Figure 5 As shown, the rotary feeding unit 4 includes a feeding bracket 42, a rotating tray 43 and a first stepper motor 44. The rotating tray 43 is rotatably connected to the feeding bracket 42, the first stepper motor 44 is mounted on the feeding bracket 42, the first stepper motor 44 is transmission-connected to the rotating tray 43, and the feeding bracket 42 is equipped with an electric sensor 45 for detecting the position of the rotating tray 43, and the electric sensor 45 and the first stepper motor 44 are electrically connected to the industrial control table 2. The rotating tray 43 is provided with a plurality of box cover placement slots around its rotation axis, and each box cover placement slot is provided with a tray hole 46. During the rotation of the rotating tray 43, the hole position of the tray hole 46 can be aligned with the electric sensor 45. When the tray hole 46 is blocked by the placed box cover, it means that a box cover is placed on the box cover placement slot, and then the condition of the box cover placement slot is fed back.

[0040] like Figure 1 , Figure 6 and Figure 7 As shown, the positioner unit 6 includes two supports 61 arranged opposite to each other. A flipping platform 62 is rotatably arranged between the two supports 61, and the flipping platform 62 is transmission-connected to an electric rotating platform 68, and the electric rotating platform 68 is used to drive the flipping platform 62 to rotate. A tooling seat 63 is provided on the flipping platform 62, and a tooling seat groove 64 is provided on the tooling seat 63. A notch 65 is provided on one side of the tooling seat groove 64, and a stopper 66 is provided on the opposite side of the notch 65. The stopper 66 is connected to a first cylinder 67, and the first cylinder 67 is used to drive the stopper 66 to approach or move away from the notch 65. The positioner unit 6 is used to cooperate with the industrial robot unit 3 to demonstrate the automatic welding path. The automatic hand-changing unit 5 is equipped with a simulated welding head 52, and a welding trajectory planning unit 13 is provided on the training workbench 1. The welding trajectory planning unit 13 is used to plan the action path of the simulated welding head during the welding path demonstration process.

[0041] like Figure 1 , Figure 6 and Figure 7 As shown, the welding path demonstration training working mode of the present invention is: the workpiece model is carried by the tooling seat 63, the workpiece model is placed in the work seat groove 64, and is pressed by the stopper 66 under the action of the first cylinder 67. The positioner unit 6 in the present invention is conducive to the effect of quickly fixing the workpiece model. The welding path is planned by the welding trajectory planning unit 13, and the industrial robot unit 3 replaces the simulated welding head 52 carried by the automatic hand change unit 5 → the industrial robot unit 3 and the positioner unit cooperate to perform the simulation demonstration of the welding path.

[0042] like Figure 1 and Figure 8As shown, the double-well feeding unit 7 includes a material taking platform 71, a transfer mechanism and two well-type silos 72. The two well-type silos 72 are distributed on both sides of the material taking platform 71, and the transfer mechanism includes a clamping cylinder 73, a lifting drive cylinder 74 and a rotary drive 75. The rotary drive 75 is located on one side of the distribution path of the two well-type silos 72, the lifting drive cylinder 74 is connected to the rotating end of the rotary drive 75, the clamping cylinder 73 is arranged on the lifting end of the lifting drive cylinder 74, and the clamping cylinder 73 includes two horizontally arranged clamping claws. The two horizontally arranged clamping claws can grab the workpieces located on the material taking platform 71, and a pushing mechanism is arranged at the bottom of each well-type silo 72, and the pushing mechanism is used to push a workpiece located at the bottom of the well-type silo 72 to the material taking platform 71. The rotary drive 75 is slidably arranged to adjust the distance between the clamping cylinder 73 and the material taking platform 71. A third material pushing cylinder 76 and a material pushing seat 77 connected to the working shaft of the third material pushing cylinder 76 are provided as a material pushing mechanism. A material pushing seat groove is provided on the material pushing seat 77. The material pushing seat groove is used to place the box cover. After the box cover is placed in the material pushing groove, its upper half is exposed, which is convenient for the clamping cylinder to take. When the material pushing seat 77 is pushed out from the bottom of the well-type silo, the box cover on the material pushing seat is pushed out together, and then the box cover is pushed to the position of the material taking platform 71, which is convenient for the subsequent taking work of the transfer mechanism.

[0043] like Figure 1 and Figure 8 As shown, the double-well feeding unit 7 is conducive to the storage and dispersion of box covers of different materials, and is further conducive to the demonstration and training of the automated control process of the double-well feeding. The action process of the double-well feeding unit is controlled by the industrial control console, and the control program of the double-well feeding unit can be written, entered, and updated at the location of the industrial control console, which is convenient for the automated practical training and teaching. One well-type silo 72 of the double-well feeding unit 7 is used to stack box covers made of metal materials, and the other well-type silo is used to stack box covers made of non-metallic materials. This facilitates the training, practice, operation, and programming of the double-well feeding method of the present invention.

[0044] like Figure 1 and Fig. 9 As shown, the conveying and sorting unit 8 comprises a belt conveyor 81, a first material pushing assembly and a second material pushing assembly. The belt conveyor 81 is arranged beside the transfer mechanism to receive the workpieces transferred by the transfer mechanism.

[0045] like Figure 1 , Figure 8 and Fig. 9As shown, the transfer mechanism can be used to transfer the box cover pushed onto the material picking platform 71 to the belt conveyor 81. The principle of the transfer is: pick up the box cover on the material picking platform 71 through the gripper cylinder 73 → adjust the height through the lifting drive cylinder 74, adjust the direction through the rotating drive 75, and adjust the distance from the belt conveyor 81 through the sliding of the rotating drive 75, and then transfer the box cover to the belt conveyor 81 through the combination of these actions.

[0046] like Figure 1 and Fig. 9 As shown, the first pushing assembly includes a first pushing cylinder 82, a first receiving rack 83 and a first inductive proximity switch 84. The first pushing cylinder 82 and the first receiving rack 83 are distributed on both sides of the belt conveyor 81. The first pushing cylinder 82 is used to push the metal workpiece on the belt conveyor 81 to the first receiving rack 83, and the first inductive proximity switch 84 is used to detect the passage of the metal workpiece. The second pushing assembly includes a second pushing cylinder 85, a second receiving rack 86 and a first photoelectric proximity switch 87. The second pushing cylinder 85 and the second receiving rack 86 are distributed on both sides of the belt conveyor 81. The second pushing cylinder 85 is used to push the non-metal workpiece on the belt conveyor 81 to the second receiving rack 86, and the first photoelectric proximity switch 87 is used to detect the passage of the non-metal workpiece.

[0047] like Figure 1 and Fig. 9 As shown, when a metal part passes on the belt conveyor 81, the first inductive proximity switch 84 will give a feedback signal, and only when metal passes, the first inductive proximity switch 84 will have a signal change reaction. After the first inductive proximity switch 84 detects that a metal box cover passes on the belt conveyor 81, the first push cylinder 82 pushes the metal box cover to the first receiving rack 83. The non-metal box cover will continue to be conveyed by the belt conveyor 81 to the bottom of the first photoelectric proximity switch 87. After the first photoelectric switch detects the box cover, the second push cylinder 85 pushes the box cover to the second receiving rack 86.

[0048] like Figure 1 , Figure 8 , Fig. 9 As shown, the present invention can realize the practical training demonstration of discharging, transferring and sorting the box cover by the cooperation between the industrial control table 2, the double-well feeding unit 7 and the conveying and sorting unit 8. At the same time, the industrial control table 2 is used for the automatic electric control of the double-well feeding unit 7 and the conveying and sorting unit 8, and is also used for programming, program writing or updating of the action process program of the feeding unit 7 and the conveying and sorting unit 8, and further for the practical training demonstration of the automatic work.

[0049] like Figure 1 and Fig.10As shown, the image acquisition and weighing unit 9 and the assembly unit 10 include a tray 91, a top plate 92, an industrial camera 93 and a fill light 94. The tray 91 is arranged on the top plate 92, and a guide rod 95 is fixedly connected to the tray 91. The top plate 92 is provided with a hole for inserting and slidingly connecting the guide rod 95. The guide rod 95 passes through the top plate 92 downward. A sensor frame 96 is provided on the upper side of the bottom plate, and a weighing sensor 97 is provided on the sensor frame 96. The lower end of the guide rod 95 abuts against the weighing sensor 97. A certain gap is provided between the bottom of the tray 91 and the upper side of the top plate 92. Light racks are provided on the left and right sides of the support frame 61, and each light rack is provided with a fill light 94. The industrial camera 93 is arranged above the tray 91 for collecting workpiece images. The image acquisition and weighing unit 9 cooperates with the industrial control console 2 to perform quality inspection on the box cover. The quality of the workpiece is detected by the weighing sensor 97, the image information of the box cover is collected by the industrial camera 93, and the quality inspection and analysis work is performed through the logical operation of the industrial control console 2. This facilitates the practical training of the two types of quality inspection work, namely, weighing and image. The industrial control console 2 can be used for editing, inputting and updating the quality inspection program.

[0050] like Figure 1 and Fig.10 As shown, the assembly unit 10 includes a protection box 101, a lifting seat 102, an assembly seat 103, a pressing mechanism and an assembly seat driving device 104. The lifting seat 102 passes through and out of the bottom of the protection box 101, and a protection box door 108 is slidably connected to the protection box 101. The assembly seat 103 is slidably connected to the lifting seat 102, and is used for the assembly seat 103 to slide in or out of the protection box 101. The assembly seat driving device 104 is connected to the assembly seat 103, and is used to drive the assembly seat 103 to slide. A cylinder is used as the assembly seat driving device, and the working shaft of the cylinder is connected to the assembly seat 103 (in order not to cause confusion, it needs to be specially explained that Figure 1 and Fig. 9 The figure shows a state in which the working axis of the cylinder exists between the lifting seat 102 and is not assembled in place. In this state, the protective box door 108 can fall to the bottom. However, after being assembled in place, the protective box door 108 needs to be lifted above the working axis of the cylinder in the following state: when the assembly seat is located outside the protective box door).

[0051] like Figure 1 and Fig.10As shown, the pressing mechanism includes a pressing head and a pressing head driving device 106. The pressing head is used to press downward toward the assembly seat 103 in the protection box 101, and the pressing head driving device 106 is used to drive the lifting of the pressing head. A cylinder is used as the pressing head driving device, and a polyurethane block 107 is connected to the working axis of the cylinder for shock absorption. The pressing head is connected to the polyurethane block, and a hole 105 for passing the working axis of the cylinder is provided on the upper side of the protection box 101. The pressing head and the polyurethane block are located in the protection box.

[0052] like Figure 1 , Figure 6 and Fig.10 As shown, by combining the assembly unit 10 and the industrial robot unit 3, the training work of snap-fit ​​assembly of the box cover and the box bottom can be realized. The action process of the training work is: the industrial robot 3 replaces the manipulator with the first gripper manipulator 53 at the automatic hand change unit 5 → the industrial robot 3 places the box bottom on the assembly seat 103 → the industrial robot unit 3 replaces the manipulator with the negative pressure suction cup manipulator 51 at the automatic hand change unit → the industrial robot unit picks up a box cover and places it above the box bottom → the assembly seat moves to the protective box 101 → the pressing head presses the box cover to complete the snap-fit ​​operation → after the assembly is completed, the assembly seat moves out of the protective box → the industrial robot unit 3 replaces the manipulator with the second gripper manipulator → the industrial robot unit transfers the assembled workpiece. During the training work, the industrial control console 2 is used for the control, program entry, writing, and updating of the industrial robot unit 3 and the assembly unit 10. This facilitates the complete training work. A finished product material warehouse is provided on the training workbench 1, and the finished product material warehouse is used to carry the processed finished products. The machining center is used for practical training on the machining of box covers and box bottoms.

[0053] The present invention is conducive to enriching the practical training content of the box cover assembly work, and is conducive to the practical training of the entire automated production process of the box cover, such as the automated production process, automated sorting process, automated quality inspection, automated welding, automated buckling, and automated warehousing. It is convenient for action demonstration, control mode training, equipment operation demonstration, programming training, etc. in the automated training work. The present invention is conducive to improving the efficiency and effect of the automated processing training of the box cover processing.

Claims

1. A box cover automated processing and assembly training system, characterized in that: It includes a training workbench and an industrial control table. The training workbench is equipped with an industrial robot unit, a rotary feeding unit, an automatic hand-changing unit, a positioner unit, a double-well feeding unit, a conveying and sorting unit, an image acquisition and weighing unit, and an assembly unit. The industrial robot unit includes a multi-axis robot and a guide seat. The multi-axis robot is mounted on the guide seat. The multi-axis robot can reciprocate on the guide seat. The rotary feeding unit, the automatic hand-changing unit, the positioner unit, the double-well feeding unit, the conveying and sorting unit, the image acquisition and weighing unit, and the assembly unit are distributed on both sides of the guide seat. The rotary feeding unit comprises a feeding bracket, a rotating tray and a first stepper motor, the rotating tray is rotatably connected to the feeding bracket, the first stepper motor is mounted on the feeding bracket, the first stepper motor is transmission-connected to the rotating tray, the feeding bracket is equipped with an electric sensor, a plurality of box cover placement slots are arranged on the rotating tray around its rotation axis, each box cover placement slot is provided with a tray hole, during the rotation of the rotating tray, the hole position of the tray hole can be aligned with the electric sensor, and the electric sensor is used to feedback the state of the box cover placement slot; The positioner unit includes two supports arranged opposite to each other, a flipping platform is rotatably arranged between the two supports, the flipping platform is transmission-connected to an electric rotating table, the electric rotating table is used to drive the flipping platform to rotate, a tooling seat is arranged on the flipping platform, a tooling seat groove is arranged on the tooling seat, a notch is arranged on one side of the tooling seat groove, a stopper is arranged on the opposite side of the notch, the stopper is connected to a first cylinder, and the first cylinder is used to drive the stopper to approach or move away from the notch; The double-well feeding unit includes a feeding platform, a transfer mechanism and two well-type silos, the two well-type silos are distributed on both sides of the feeding platform, the transfer mechanism includes a clamping cylinder, a lifting drive cylinder and a rotating drive, the rotating drive is located on one side of the distribution path of the two well-type silos, the lifting drive cylinder is connected to the rotating end of the rotating drive, the clamping cylinder is arranged on the lifting end of the lifting drive cylinder, the clamping cylinder includes two horizontally arranged clamping jaws, the two horizontally arranged clamping jaws can grab the workpieces located on the feeding platform, and a pushing mechanism is arranged at the bottom of each of the well-type silos, and the pushing mechanism is used to push a workpiece located at the bottom of the well-type silo to the feeding platform; The rotary driver is slidingly arranged to adjust the distance between the clamping claw cylinder and the material taking platform; The conveying and sorting unit comprises a belt conveyor, a first material pushing assembly and a second material pushing assembly, wherein the belt conveyor is arranged beside the transfer mechanism to receive the workpieces transferred by the transfer mechanism; The first pushing assembly includes a first pushing cylinder, a first receiving rack and a first inductive proximity switch. The first pushing cylinder and the first receiving rack are distributed on both sides of the belt conveyor. The first pushing cylinder is used to push the metal workpiece on the belt conveyor to the first receiving rack. The first inductive proximity switch is used to detect the passing of the metal workpiece. The second pushing assembly includes a second pushing cylinder, a second receiving rack and a first photoelectric proximity switch. The second pushing cylinder and the second receiving rack are distributed on both sides of the belt conveyor. The second pushing cylinder is used to push the non-metallic workpiece on the belt conveyor to the second receiving rack. The first photoelectric proximity switch is used to detect the passing of the non-metallic workpiece. The image acquisition and weighing unit and the assembly unit include a tray, a top plate, an industrial camera and a fill light. The tray is arranged on the top plate, a guide rod is fixedly connected to the tray, a hole for inserting and slidingly connecting the guide rod is arranged on the top plate, the guide rod passes through the top plate downward, a sensor frame is arranged on the upper side of the bottom plate, a weighing sensor is arranged on the sensor frame, the lower end of the guide rod abuts against the weighing sensor, light frames are arranged on the left and right sides of the support frame, each light frame is provided with a fill light, and the industrial camera is arranged above the tray for acquiring images of the workpiece; The assembly unit includes a protection box, a lifting seat, an assembly seat, a pressing mechanism and an assembly seat driving device, the lifting seat passes through and out of the bottom of the protection box, and a protection box door is slidably connected to the protection box; The assembly seat is slidably connected to the lifting seat, so that the assembly seat can slide into or out of the protection box; The assembly seat driving device is connected to the assembly seat and is used to drive the assembly seat to slide; The pressing mechanism includes a pressing head and a pressing head driving device. The pressing head is used to press downward toward the assembly seat in the protection box, and the pressing head driving device is used to drive the lifting of the pressing head.

2. The automatic processing and assembly training system for box covers according to claim 1 is characterized in that: The guide seat is detachably connected to the training workbench, and the rotary feeding unit, the automatic hand change unit, the positioner unit, the double-well feeding unit, the conveying and sorting unit, the image acquisition and weighing unit and the assembly unit each include a connecting base plate, and each connecting base plate is detachably connected to the training workbench.

3. The automatic processing and assembly training system for box covers according to claim 2 is characterized in that: The table top of the training workbench includes a plurality of T-slots, and the connecting base plate and the guide seat are detachably connected to the training workbench through bolts matched with the T-slots.

4. The automated processing and assembly training system for box covers according to claim 1 is characterized in that: A numerical control machining center is arranged on one side of the training workbench.

Images