An automatic processing production line for multiple types of aluminum profile edge clips

Abstract

The present invention discloses a variety of automatic processing production lines for aluminum profile edge clamping, including: a cutting part, an aluminum profile of a certain length at the front end is transported to a conveyor line through a truss, and the profile is cut into required sizes according to the tasks assigned by the system. At the same time, when discharging, a label is attached to one end, and then the discharged material is automatically dispatched to the next stage processing equipment through a scanner on the flow line. When it arrives at the next stage processing equipment, it is pushed to the corresponding equipment through power assistance. The equipment automatically selects the required mold for processing according to the received task. After the processing is completed, it is transferred to a transfer vehicle through a turntable and enters the next process. This effectively avoids the previous reliance on manual labor. In addition, the usual aluminum profile processing is simply processed through a machining center, and relatively standardized production cannot be carried out. The production capacity cannot be improved, which greatly limits the production capacity of customized doors, thereby effectively improving the processing efficiency during aluminum profile processing.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum profile production, and in particular to an automatic processing production line for multiple aluminum profile edge clamping. Background Art

[0002] Aluminum profiles refer to aluminum alloy profiles. However, in the construction industry, aluminum alloy doors and windows have outstanding performance compared to wooden decorative doors and windows and the ordinary hollow or solid steel doors and windows that are gradually being eliminated. Their wind pressure strength performance, air permeability performance, rainwater leakage performance, airborne sound insulation performance, thermal insulation performance and opening and closing performance all meet the national standards. Due to the characteristics of aluminum alloy materials, their processing and manufacturing, aluminum profile assembly and product installation can achieve high precision, providing important and necessary conditions for the energy-saving design and safety requirements of building envelope structures.

[0003] However, the production of thermal break aluminum doors and all-aluminum custom doors currently relies mainly on manual labor. In addition, conventional aluminum profile processing is simply processed through processing centers, which cannot achieve relatively standardized production and cannot increase production capacity. This greatly limits the production capacity of custom doors and greatly reduces customer satisfaction, making it impossible to meet market demand in a timely manner. To this end, we propose a multi-type aluminum profile edge automatic processing line. Summary of the Invention

[0004] The purpose of the present invention is to provide a variety of aluminum profile edge automatic processing production lines to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an automatic processing line for multiple aluminum profile edge clamping, comprising: a cutting piece 1, the cutting piece 1 being used for cutting the material to a fixed length for thermally insulated aluminum doors; a cutting piece 2 being provided on the outer side of the cutting piece 1, for cutting the material to a fixed length for all-aluminum customized doors;

[0006] A sorting piece is provided on the outside of the cutting piece 2 for sorting the raw materials after being cut by the cutting piece 1 and the cutting piece 2;

[0007] The discharge port of the sorting part is provided with a discharge part for sorting and placing the raw materials.

[0008] Preferably, the cutting piece includes a loading rack for loading the raw materials of the thermally-broken aluminum door, a conveyor belt for conveying the cut raw materials is fixedly installed on the loading rack, and a cutting table for cutting the raw materials of the thermally-broken aluminum door is slidably connected to the loading rack.

[0009] Preferably, a punching and labeling machine 1 for punching and labeling the cut raw materials is provided at the discharge port of the conveyor belt 1, and the punching and labeling machine 1 is equipped with five punching and labeling heads arranged in a linear array.

[0010] Preferably, the second cutting piece includes a second loading rack for loading all-aluminum customized door raw materials, a second conveyor belt for transporting the cut raw materials is fixedly installed on the second loading rack, and a second cutting table for cutting all-aluminum customized door raw materials is slidably connected to the second loading rack.

[0011] Preferably, a second punching and labeling machine for punching and labeling the cut raw materials is provided at the discharge port of the second conveyor belt, and the second punching and labeling machine is equipped with two punching and labeling heads arranged in a linear array.

[0012] Preferably, the sorting part includes a feeding rack for loading the raw materials of the thermally-broken aluminum door and the all-aluminum customized door, a conveyor belt for conveying the raw materials of the thermally-broken aluminum door and the all-aluminum customized door is installed on the feeding rack, an appearance platform for inspecting the appearance of the raw materials of the thermally-broken aluminum door and the all-aluminum customized door is installed at the discharge port of the conveyor belt, a scrap cart is connected to the waste outlet of the appearance platform, a residual material cart is installed at the residual material outlet of the appearance platform, a feeding rack is connected to the qualified product discharge port of the appearance platform, and a sorting machine for inspecting and sorting the raw materials of the thermally-broken aluminum door and the all-aluminum customized door is installed on the feeding rack.

[0013] Preferably, the blanking parts include a sorting line installed at the discharge port of the sorting machine for transmitting the thermally-insulated aluminum door raw materials and the all-aluminum customized door raw materials, and a truss blanking machine for blanking the thermally-insulated aluminum door raw materials and the all-aluminum customized door raw materials is installed at the discharge port of the sorting line, and a ninety-degree saw for trimming the thermally-insulated aluminum door raw materials and the all-aluminum customized door raw materials is slidably connected to the truss blanking machine.

[0014] The present invention has at least the following beneficial effects:

[0015] In the present invention, aluminum profiles of a certain length are transported to the conveyor line through the front end through the truss, and the profiles are cut into the required sizes according to the tasks assigned by the system. At the same time, when discharging, a label is attached to one end, and then the discharged material is automatically dispatched to the next stage processing equipment through the scanner on the flow line. When it arrives at the next stage processing equipment, it is pushed to the corresponding equipment through power assistance. The equipment automatically selects the required mold for processing according to the received task. After the processing is completed, it is transferred to the transfer vehicle through the turntable and enters the next process. This effectively avoids the previous reliance on manual labor. In addition, the usual aluminum profile processing is simply processed by the machining center, and relatively standardized production cannot be carried out. The production capacity cannot be improved, which greatly limits the production capacity of customized doors, thereby effectively improving the processing efficiency of aluminum profile processing, and effectively saving labor costs, thereby effectively improving production benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 For the present invention Figure 1Schematic diagram of a part of the cutting part;

[0018] Figure 3 For the present invention Figure 1 Schematic diagram of the structure of the second part of the cutting piece;

[0019] Figure 4 For the present invention Figure 1 Schematic diagram of the structure of the sorting parts;

[0020] Figure 5 For the present invention Figure 1 Schematic diagram of the blanking part structure;

[0021] Figure 6 This is a partial schematic diagram of the subsequent assembly process of the present invention.

[0022] In the figure: 1-cutting piece 1; 2-cutting piece 2; 21-loading rack 2; 22-conveyor belt 2; 23-cutting table 2; 24-punching labeling machine 2; 3-sorting piece; 31-feeder rack 1; 32-conveyor belt 1; 33-appearance table; 34-scrap car; 35-residue car; 36-feeder rack 2; 37-sorting machine; 4-unloading piece; 41-sorting line; 42-truss unloading machine; 43-90-degree saw; 5-loading rack 1; 51-conveyor belt 1; 52-cutting table 1; 53-punching labeling machine 1. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-6 The present invention provides a technical solution: an automatic processing production line for multiple types of aluminum profile edge clamping, comprising: a cutting piece 1, which is used for cutting the fixed length of thermal insulation aluminum doors; a cutting piece 2 2 for cutting the fixed length of all-aluminum customized doors is provided on the outer side of the cutting piece 1;

[0025] The outer side of the cutting piece 2 is provided with a sorting piece 3 for sorting the raw materials after cutting by the cutting piece 1 and the cutting piece 2;

[0026] The discharge port of the sorting part 3 is provided with a blanking part 4 for classifying and placing raw materials. The front end is transported to the conveyor line with a certain length of aluminum profiles through the truss. According to the tasks assigned by the system, the profiles are cut into the required sizes. At the same time, when discharging, a label is affixed to one end, and then the discharged material is automatically dispatched to the next stage processing equipment through the scanner on the flow line. Before the next stage processing equipment, it is pushed to the corresponding equipment through power assistance. The equipment automatically selects the required mold processing according to the received task. After the processing is completed, it is transferred to the transfer vehicle through the turntable and enters the next process. This effectively avoids the previous reliance on manual labor. In addition, the usual aluminum profile processing is simply processed by the machining center, and relatively standardized production cannot be carried out. The production capacity cannot be improved, which greatly limits the production capacity of customized doors, thereby effectively improving the processing efficiency of aluminum profile processing, and effectively saving labor costs, thereby effectively improving production efficiency.

[0027] The cutting part 1 includes a loading rack 5 for loading the raw materials of the thermal break aluminum door. A conveyor belt 51 for conveying the cut raw materials is fixedly installed on the loading rack 5. A cutting table 52 for cutting the raw materials of the thermal break aluminum door is slidably connected to the loading rack 5. The parameters of the cutting table 52 are set by an external control system. After the setting is completed, the raw materials of the thermal break aluminum door conveyed by the loading rack 5 are cut to a fixed length, which ensures the uniform length of the raw materials, thereby ensuring the accuracy and uniformity of the production line of the automatic processing line for the edge of the aluminum profile.

[0028] A punching and labeling machine 53 for punching and labeling the cut raw materials is provided at the discharge port of the conveyor belt 51. Five punching and labeling heads arranged in a linear array are installed on the punching and labeling machine 53. The cut thermal break aluminum door raw materials are punched by the punching and labeling machine 53, and labels are affixed after the punching is completed. This facilitates rapid sorting by subsequent sorting equipment. The five punching and labeling heads are provided on the punching and labeling machine 53, which makes the punching and labeling efficiency of the thermal break aluminum door better.

[0029] Example 2:

[0030] like Figure 3 As shown, in the second embodiment, other structures remain unchanged, and the cutting part 2 includes a loading rack 21 for loading all-aluminum customized door raw materials, and a conveyor belt 22 for conveying the cut raw materials is fixedly installed on the loading rack 21, and a cutting table 23 for cutting all-aluminum customized door raw materials is slidably connected to the loading rack 21, wherein the cutting table 23 is also set with parameters through an external control system. After the setting is completed, the all-aluminum customized door raw materials conveyed by the loading rack 21 are cut to a fixed length, which ensures the uniform length of the raw materials, thereby ensuring the accuracy and uniformity of the aluminum profile card edge automatic processing production line during production.

[0031] A punching and labeling machine 24 for punching and labeling the cut raw materials is provided at the discharge port of the conveyor belt 22. Two punching and labeling heads arranged in a linear array are installed on the punching and labeling machine 24. The cut all-aluminum custom door raw materials are punched by the punching and labeling machine 24. After the punching is completed, labels are affixed. This facilitates rapid sorting by subsequent sorting equipment. Two punching and labeling heads are provided on the punching and labeling machine 24. In this way, the materials of the all-aluminum custom doors are reasonably distributed, thereby ensuring production efficiency while reducing cost investment, thereby maximizing the production efficiency of the automatic processing production line for aluminum profile edge carding.

[0032] The sorting part 3 includes a feeding rack 31 for feeding the raw materials of the thermal break aluminum door and the all-aluminum customized door, a conveyor belt 32 for conveying the raw materials of the thermal break aluminum door and the all-aluminum customized door is installed on the feeding rack 31, an appearance table 33 for inspecting the appearance of the raw materials of the thermal break aluminum door and the all-aluminum customized door is installed at the discharge port of the conveyor belt 32, a waste vehicle 34 is connected to the waste outlet of the appearance table 33, a waste vehicle 35 is installed at the residual material outlet of the appearance table 33, a feeding rack 2 36 is connected to the qualified product discharge port of the appearance table 33, and a sorting machine 37 for inspecting and sorting the raw materials of the thermal break aluminum door and the all-aluminum customized door is installed on the feeding rack 2 36. The labels on the door raw materials and the all-aluminum customized door raw materials are quickly classified, which reduces the previous labor cost investment and effectively improves production efficiency. The appearance table 33 is used to enable the scanner to effectively conduct a full inspection of the thermally broken aluminum door raw materials and the all-aluminum customized door raw materials. In this way, the waste can be collected by the waste cart 34 through the waste outlet, and the excess raw materials are exported through the residual material outlet to the residual material cart 35, and then the inspected finished products are sent to the feed rack 2 36 to the sorting machine 37 for sorting through the qualified product outlet. In this way, the raw materials can be effectively separated into multiple categories, thereby greatly ensuring the stability of the automatic processing production line for multiple aluminum profile card edges during use.

[0033] The blanking parts 4 include a sorting line 41 installed at the discharge port of the sorting machine 37 for transmitting the raw materials of the thermally-insulated aluminum door and the all-aluminum customized door. A truss blanking machine 42 for blanking the raw materials of the thermally-insulated aluminum door and the all-aluminum customized door is installed at the discharge port of the sorting line 41. A ninety-degree saw 43 for trimming the raw materials of the thermally-insulated aluminum door and the all-aluminum customized door is slidably connected to the truss blanking machine 42. The sorted raw materials are trimmed at right angles by the ninety-degree saw 43, thereby effectively avoiding the phenomenon of burrs on the raw materials. After trimming is completed, they are classified and placed by the truss blanking machine 42. After placement, the staff will assemble them through the assembly station. After assembly, they are turned over and fastened by the screw fastening platform. In this way, the frames of the thermally-insulated aluminum door and the all-aluminum customized door can be effectively fixed, thereby facilitating the next step of the process.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A multi-type aluminum profile edge automatic processing production line, including: Cutting piece one (1), characterized in that: the cutting piece one (1) is used for cutting the fixed length of the thermally-insulated aluminum door; the outer side of the cutting piece one (1) is provided with a cutting piece two (2) for cutting the fixed length of the all-aluminum customized door; The outer side of the second cutting piece (2) is provided with a sorting piece (3) for sorting the raw materials after being cut by the first cutting piece (1) and the second cutting piece (2); A discharge port of the sorting part (3) is provided with a discharge part (4) for sorting and placing raw materials; The sorting part (3) includes a feeding rack (31) for feeding the raw materials of the broken bridge aluminum door and the all-aluminum customized door, a conveyor belt (32) for conveying the raw materials of the broken bridge aluminum door and the all-aluminum customized door is installed on the feeding rack (31), an appearance table (33) for inspecting the appearance of the raw materials of the broken bridge aluminum door and the all-aluminum customized door is installed at the discharge port of the conveyor belt (32), a waste material outlet of the appearance table (33) is connected to a waste material vehicle (34), a residual material vehicle (35) is installed at the residual material outlet of the appearance table (33), a qualified product discharge port of the appearance table (33) is connected to a feeding rack (36), and a sorting machine (37) for inspecting and sorting the raw materials of the broken bridge aluminum door and the all-aluminum customized door is installed on the feeding rack (36); The blanking part (4) includes a sorting line (41) installed at the discharge port of the sorting machine (37) for transmitting the broken bridge aluminum door raw materials and the all-aluminum custom door raw materials, a truss blanking machine (42) for blanking the broken bridge aluminum door raw materials and the all-aluminum custom door raw materials is installed at the discharge port of the sorting line (41), and a ninety-degree saw (43) for trimming the broken bridge aluminum door raw materials and the all-aluminum custom door raw materials is slidably connected to the truss blanking machine (42); The cutting member (1) comprises a loading rack (5) for loading raw materials for thermally broken aluminum doors, a conveyor belt (51) for conveying the cut raw materials is fixedly mounted on the loading rack (5), and a cutting table (52) for cutting the raw materials for thermally broken aluminum doors is slidably connected to the loading rack (5); A punching and labeling machine (53) for punching and labeling the cut raw materials is provided at the discharge port of the conveyor belt (51), and the punching and labeling machine (53) is equipped with five punching and labeling heads arranged in a linear array; The second cutting piece (2) includes a second loading rack (21) for loading all-aluminum customized door raw materials, a second conveyor belt (22) for conveying the cut raw materials is fixedly installed on the second loading rack (21), and a second cutting table (23) for cutting the all-aluminum customized door raw materials is slidably connected to the second loading rack (21).

2. The automatic processing line for multiple aluminum profile edge clamping according to claim 1, characterized in that: A second punching and labeling machine (24) for punching and labeling the cut raw materials is provided at the discharge port of the second conveyor belt (22). The second punching and labeling machine (24) is equipped with two punching and labeling heads arranged in a linear array.

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