An automatic capping apparatus for relaying booster product production

Abstract

The application discloses a kind of automatic capping equipment for relay detonator product production, specifically related to the professional technical field of civilian blasting equipment production, including base, the top of the base is equipped with vibration disc, the side end of the vibration disc is provided with discharge port, and the top of the base is provided with sorting table at the side position where discharge port is located, the end outer side of the base is provided with feeding station bin, the rear side of the feeding station bin is provided with capping bin, the bottom side of the capping bin is provided with discharge rack, the outer side of the discharge rack is provided with control switch, and the two side ends of sorting table are both fixedly connected with cross frame along horizontal direction.The application can solve the problems of low production efficiency of manual capping in capping process, reduce the fixed staff of overall production line, and reduce dangerous operating post, etc.The design intention is to improve the automation level of the whole production line, to reduce the fixed staff and quantity of production line, reduce the labor intensity of workers and reduce dangerous operating post.

Description

TECHNICAL FIELD

[0001] The present application relates to the professional technical field of civilian explosive materials production, and more particularly, to an automatic cover pressing equipment for relay detonator production. BACKGROUND

[0002] The relay detonator is widely used in the mining, water facilities blasting construction and other basic industries, and has made great contribution to the economic construction. It is used for detonating ammonium oil explosive, reward explosive, on-site mixed emulsion explosive, on-site multi-hole granular ammonium oil explosive and other low-sensitivity industrial explosives, and is suitable for reliable detonation of various types of insensitive explosives under various weather conditions. The product is suitable for detonators, detonation tubes and detonation cords. The production process of the relay detonator has certain risks, and once an accident occurs, it may cause great loss of personnel and property. Therefore, how to ensure economic benefits and production safety has become the first problem that enterprises need to consider.

[0003] There are many risk factors in the production process of the relay detonator. One of the indispensable production process links is to seal the top of the relay detonator after pouring all the raw materials, and the current production process mainly uses manual cover pressing. The production process of manual cover pressing has the following disadvantages:

[0004] 1. Low production efficiency, 2 people per shift, 100 shots per hour per person, 1000 shots per shift according to 5 hours per shift;

[0005] 2. 2 people per shift, people in dangerous operation post, safety hazard.

[0006] In order to improve the production efficiency of the relay detonator, reduce the safety operation risk in the production process and reduce the overall fixed personnel of the production line, the present application designs an automatic cover pressing equipment suitable for the cover pressing process in the production process of the relay detonator. SUMMARY

[0007] The technical solution of the present application provides a solution significantly different from the prior art to solve the technical problem that the prior art solution is too single. In order to overcome the above-mentioned defects of the prior art, the embodiment of the present application provides an automatic cover pressing equipment for relay detonator production to solve the problems raised in the background art.

[0008] In order to achieve the above object, the present application provides the following technical scheme: An automatic capping equipment for relay detonator product production, comprising a base, a vibrating disc is installed at the top end of the base, a discharge port is arranged at one side end of the vibrating disc, a material arranging table is arranged at the top of the base at the side where the discharge port is located, a feeding station bin is arranged outside the end of the base, a capping bin is arranged at the rear side of the feeding station bin, a discharge rack is arranged at one side of the bottom of the capping bin, a control switch is arranged outside the discharge rack, horizontal frames are fixedly connected to both side ends of the material arranging table in the horizontal direction, a movable table is arranged inside the feeding station bin, a driving mechanism for driving the movable table to move horizontally is arranged between the feeding station bin and the capping bin, a material taking mechanism is arranged between the inside of the feeding station bin and the two outer side walls of the material arranging table, an installation plate is fixedly connected to the top inner wall of the capping bin, a plurality of first air cylinders are installed at the bottom of the installation plate, a lifting frame is fixedly connected to the output end of the first air cylinder, and a capping assembly is arranged at the bottom of the lifting frame.

[0009] As a further improvement of the technical scheme of the present application, the top of the movable table is provided with two rows of a plurality of processing stations arranged in alignment, the inside of the feeding station bin and the capping bin is communicated, and the inner side walls of the feeding station bin and the capping bin are both connected with support plates arranged in alignment.

[0010] As a further improvement of the technical scheme of the present application, the driving mechanism comprises two fixed plates fixedly connected to the outer walls of the ends of the feeding station bin, second servo motors are installed on the outer walls of the two fixed plates, the driving mechanism further comprises a movable seat arranged at the bottom of the movable table, the output end of the second servo motor penetrates a second transmission screw rod inside the movable seat in the horizontal direction, and one end of the second transmission screw rod extends to the end of the capping bin.

[0011] As a further improvement of the technical scheme of the present application, the movable seat and the bottom of the movable table are fixedly connected through screws, second screw holes are arranged in the inside of the movable seat corresponding to the outside where the second transmission screw rod is located, the second screw holes and the second transmission screw rod are both provided with two, a fixed seat is fixedly connected to the end of the capping bin at the end of the second transmission screw rod, and a bearing seat is arranged at the inner side wall of the fixed seat corresponding to the end of the second transmission screw rod.

[0012] As a further improvement of the technical scheme of the present application, the material taking mechanism comprises two horizontal frames fixedly connected in parallel to the two side ends of the material arranging table, first transmission screw rods are connected to the top of each horizontal frame, a first servo motor is coaxially connected to one end of the first transmission screw rod extending to the side end of the feeding station bin, a material taking rack is connected to the top of the horizontal frame at the outside of the first transmission screw rod, a plurality of second air cylinders are installed at the top of the material taking rack, and a suction disc is arranged at the bottom of each second air cylinder.

[0013] As a further improvement of the technical scheme of the present application, the material taking frame comprises a movable frame connected to the top of the cross frame and located outside the first transmission screw rod, and a top plate is connected to the top end of the movable frame, and a plurality of mounting holes for mounting the second cylinder are arranged in the interior of the top plate.

[0014] As a further improvement of the technical scheme of the present application, the bottom end of the movable frame is provided with a T-shaped clamping block on the top of the cross frame, and a first threaded hole matched in structure is arranged in the interior of the movable frame and corresponds to the outside where the first transmission screw rod is located, and a T-shaped sliding groove is arranged on the top of the cross frame along the horizontal direction and corresponds to the outside of the T-shaped clamping block.

[0015] The present application has the following beneficial effects:

[0016] The present application can solve the problems of low production efficiency of manual capping, reduction of the number of personnel in the overall production line, existence of dangerous operation posts, etc. The design intention is to improve the automation level of the entire production line. In order to reduce the number of personnel and the amount of work, reduce dangerous operation posts, and after the equipment is installed and applied to the rectification of the production process, the original workers on this post are changed from two to no operation. At the same time, the yield per shift is verified to be increased from 1000 to 2500 per shift after the implementation of the design for a period of time. Therefore, the present application has practicality, safety and advancement, effectively improves production efficiency, is easy to operate, has a simple structure, is reasonable in design, fundamentally reduces unsafe factors, and further reduces the number of personnel in the workshop, reduces the labor intensity of workers, achieves the purpose of automation and reduction of personnel, and realizes automatic production of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The figure is a structural schematic diagram of the present application.

[0018] Figure 2 The figure is a side view of the present application.

[0019] Figure 3 The figure is a driving structure schematic diagram of the movable table in the present application.

[0020] Figure 4 The figure is a structure schematic diagram of the material taking frame in the present application.

[0021] Figure 5 The figure is a structure schematic diagram of the present application Figure 1 The figure is an enlarged view of part A of the present application.

[0022] Figure 6 The figure is a structure schematic diagram of the movable table in the present application.

[0023] The attached diagram is labeled as follows: 1. Base; 2. Vibratory feeder; 3. Discharge port; 4. Material handling table; 5. Horizontal frame; 6. First transmission screw; 7. First servo motor; 8. Picking rack; 9. Loading station bin; 10. Capping bin; 11. Discharge rack; 12. Control switch; 13. Movable table; 14. Second servo motor; 15. Mounting plate; 16. First cylinder; 17. Lifting frame; 18. Capping assembly; 19. Second transmission screw; 81. Movable frame; 82. T-shaped clamp; 83. First screw hole; 84. Top plate; 85. Mounting hole; 86. Second cylinder; 87. Suction cup; 51. T-shaped slide; 131. Movable seat; 132. Second screw hole; 133. Processing station. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0025] As attached Figures 1-6 An automatic capping device for producing relay detonators is shown, comprising a base 1, a vibratory feeder 2 mounted on the top of the base 1, a discharge port 3 on one side of the vibratory feeder 2, and a material handling table 4 located on the top of the base 1 at the side of the discharge port 3. A feeding station 9 is located on the outer side of the end of the base 1, and a capping chamber 10 is located behind the feeding station 9. A discharge rack 11 is located on one side of the bottom of the capping chamber 10, and a control switch 12 is located on the outer side of the discharge rack 11. Both ends of the material handling table 4 are horizontal. A horizontal frame 5 is fixedly connected in the direction. A movable platform 13 is set inside the loading station 9. A drive mechanism for driving the movable platform 13 to move horizontally is set between the loading station 9 and the capping station 10. A material picking mechanism is set between the inside of the loading station 9 and the two outer side walls of the material handling table 4. An installation plate 15 is fixedly connected to the top inner wall of the capping station 10. Several first cylinders 16 are installed at the bottom of the installation plate 15. A lifting frame 17 is fixedly connected to the output end of the first cylinders 16. A capping assembly 18 is set at the bottom of the lifting frame 17.

[0026] As attached Figure 1 Appendix Figure 3 and attached Figure 6 As shown, the top of the movable platform 13 is provided with several processing stations 133 arranged in two rows. The loading station 9 and the capping station 10 are internally connected, and the inner walls of the loading station 9 and the capping station 10 are connected with support plates arranged at the same height.

[0027] As attached Figures 1-3 and attached Figure 6As shown, the driving mechanism includes two fixed plates fixedly connected to the outer wall of the end of the feeding station bin 9, the outer wall of the two fixed plates is provided with a second servo motor 14, the driving mechanism further includes a movable seat 131 arranged at the bottom of the movable table 13, the output end of the second servo motor 14 is arranged in the second transmission screw 19 arranged in the movable seat 131 in the horizontal direction, one end of the second transmission screw 19 extends to the end of the cover bin 10, the movable seat 131 and the bottom of the movable table 13 are fixedly connected by screws, and the inside of the movable seat 131 is provided with a second screw hole 132 corresponding to the outside where the second transmission screw 19 is arranged, the second screw hole 132 and the second transmission screw 19 are both provided with two, and the end of the cover bin 10 is fixedly connected with a fixed seat at the end of the second transmission screw 19, and the inner side wall of the fixed seat is provided with a bearing seat corresponding to the position of the end of the second transmission screw 19.

[0028] As shown in the accompanying Figures 1-2 and the accompanying Figures 4-5 As shown, the material taking mechanism includes two cross frames 5 parallel and fixedly connected to the two side ends of the sorting table 4, the top of each of the two cross frames 5 is connected with a first transmission screw 6, one end of the first transmission screw 6 extends to the side end of the feeding station bin 9 and is coaxially connected with a first servo motor 7, the top of the cross frame 5 is connected with a material taking frame 8 outside the first transmission screw 6, the top of the material taking frame 8 is provided with a plurality of second air cylinders 86, the bottom of each second air cylinder 86 is provided with a suction disc 87, the material taking frame 8 includes a movable frame 81 connected to the top of the cross frame 5 and located outside the first transmission screw 6, the top end of the movable frame 81 is connected with a top plate 84, the inside of the top plate 84 is provided with a plurality of mounting holes 85 for mounting the second air cylinders 86, the bottom end of the movable frame 81 is provided with a T-shaped clamping block 82 on the top of the cross frame 5, and the inside of the movable frame 81 is provided with a first screw hole 83 matched in structure corresponding to the outside where the first transmission screw 6 is arranged, and the top of the cross frame 5 is provided with a T-shaped sliding groove 51 corresponding to the outside of the T-shaped clamping block 82 in the horizontal direction.

[0029] Working principle: the present application designs an automatic cover pressing equipment for relay detonator product production, and the specific structure is shown in the accompanying Figures 1-4As shown, when the device is in the original position, click the automatic switching button on the control switch 12 to switch the system to the automatic state, press the start button, and the device is in the automatic operation state, pour the incoming material into the designated bin, complete the feeding and judge the front and back of the sealing cover through the vibrating disc 2, the front of the sealing cover enters the feeding waiting area, and the back is rejected, the system completes the automatic material sorting and enters the material sorting table 4, starts the material taking mechanism to drive the material taking frame 8 to move above the material sorting table 4, then controls the second cylinder 86 to drive the suction cup 87 to move to the sealing cover, and realizes the adsorption of the suction cup 87 to the sealing cover through external vacuum operation, after the adsorption is completed, the piston rod of the second cylinder 86 is retracted to drive the sealing cover to rise, and then the reverse rotation of the first servo motor 7 on the material taking mechanism drives the material taking frame 8 to move to the inside of the feeding station bin 9, and finally the sealing cover is placed on the processing station 133 on the movable table 13, then the second servo motor 14 on the driving mechanism is controlled to run to drive the movable table 13 to move to the inside of the cover pressing bin 10 for cover pressing processing, the present application can solve the problems of low production efficiency of manual cover pressing, reduce the fixed personnel of the overall production line, and exist dangerous operation post, the design intention is to improve the automation level of the whole production line, in order to reduce the fixed personnel and quantity of the production line, reduce the labor intensity of workers, reduce dangerous operation post, after the equipment is installed and applied to the rectification production process, the original workers on this post are changed from two to no operation, and the yield per shift is verified after the implementation of the design for a period of time, which can be increased from 1000 to 2500 per shift, thereby making the scheme practical, safe and advanced, effectively improving the production efficiency, easy to operate, simple structure, reasonable design, fundamentally reducing the unsafe factors, and further realizing the reduction of the fixed personnel of the workshop, the reduction of the labor intensity of the workers and the purpose of automation and reduction of personnel, and realizing the automatic production of the production line.

[0030] Finally, it should be pointed out that: first, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0031] Secondly: the present application discloses the structure involved in the embodiment of the present application, other structures can refer to the usual design, and the same embodiment and different embodiments of the present application can be combined with each other under the condition of no conflict;

[0032] Finally: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. An automatic capping device for the production of relay detonators, comprising a base (1), characterized in that: A vibratory feeder (2) is installed at the top of the base (1). A discharge port (3) is provided on one side of the vibratory feeder (2). A material handling table (4) is provided on the top of the base (1) at the side where the discharge port (3) is located. A loading station (9) is provided on the outer side of the end of the base (1). A capping station (10) is provided on the rear side of the loading station (9). A discharge rack (11) is provided on one side of the bottom of the capping station (10). A control switch (12) is provided on the outer side of the discharge rack (11). A horizontal frame (5) is fixedly connected to both sides of the material handling table (4) in the horizontal direction. The loading station (9) is equipped with a movable platform (13), and a drive mechanism for driving the movable platform (13) to move horizontally is provided between the loading station (9) and the capping station (10). A material picking mechanism is provided between the interior of the loading station (9) and the two outer side walls of the material handling table (4). A mounting plate (15) is fixedly connected to the top inner wall of the capping station (10). Several first cylinders (16) are installed at the bottom of the mounting plate (15). A lifting frame (17) is fixedly connected to the output end of the first cylinders (16). A capping assembly (18) is provided at the bottom of the lifting frame (17). The drive mechanism includes two fixed plates fixedly connected to the outer wall of the end of the loading station (9). The outer walls of the two fixed plates are equipped with a second servo motor (14). The drive mechanism also includes a movable seat (131) set at the bottom of the movable table (13). The output end of the second servo motor (14) passes through the movable seat (131) in the horizontal direction and is a second transmission screw (19). One end of the second transmission screw (19) extends to the end head of the capping chamber (10). The material handling mechanism includes two horizontal frames (5) that are parallel and fixedly connected to both sides of the material handling table (4). The top of each horizontal frame (5) is connected to a first transmission screw (6). One end of the first transmission screw (6) extends to the side end of the loading station (9) and is coaxially connected to a first servo motor (7). The top of the horizontal frame (5) is connected to a material handling frame (8) outside the first transmission screw (6). The top of the material handling frame (8) is equipped with several second cylinders (86), and each second cylinder (86) is provided with a suction cup (87) at its bottom. The material handling rack (8) includes a movable frame (81) connected to the top of the cross frame (5) and located outside the first transmission screw (6). The top of the movable frame (81) is connected to a top plate (84), and the interior of the top plate (84) is provided with a plurality of mounting holes (85) for mounting the second cylinder (86).

2. An automatic capping device for producing relay detonators according to claim 1, characterized in that: The top of the active platform (13) is provided with two rows of equally arranged processing stations (133). The loading station (9) is internally connected to the capping station (10), and the inner walls of the loading station (9) and the capping station (10) are connected with support plates of equal height.

3. An automatic capping device for producing relay detonators according to claim 1, characterized in that: The movable seat (131) and the bottom of the movable platform (13) are fixedly connected by screws. The interior of the movable seat (131) is provided with a second screw hole (132) corresponding to the exterior of the second transmission screw (19). There are two of each of the second screw hole (132) and the second transmission screw (19). The end of the pressure chamber (10) is fixedly connected to a fixed seat at the end of the second transmission screw (19). The inner side wall of the fixed seat is provided with a bearing seat at the end of the second transmission screw (19).

4. An automatic capping device for producing relay detonators according to claim 1, characterized in that: The bottom end of the movable frame (81) is provided with a T-shaped locking block (82) at the top of the cross frame (5), and the interior of the movable frame (81) is provided with a first screw hole (83) that matches the structure of the first transmission screw (6) on the outside. The top of the cross frame (5) is provided with a T-shaped sliding groove (51) along the horizontal direction on the outside of the T-shaped locking block (82).

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