Magnet attaching machine

By integrating feeding, assembly, and testing components, the magnet bonding machine solves the problems of large space occupation and low efficiency of traditional magnet bonding PSA equipment, realizes automated polarity differentiation and mis- or missing assembly detection, and reduces the defect rate.

CN115781206BActive Publication Date: 2026-04-10DONGGUAN YITAI INTELLIGENT MFG TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-20
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional magnet bonding PSA processing involves large equipment space requirements, cumbersome operation, high production costs, and a lack of polarity differentiation and error/missing component detection, resulting in low efficiency and high defect rate.

Method used

An integrated magnet bonding machine was designed, comprising a feeding component, a magnet assembly component, a magnet bonding PSA component, and a detection component. It utilizes a servo motor, a polarity-separated motor, and an ultrasonic detector to achieve automated feeding, polarity differentiation, and detection of mis- or missing components.

Benefits of technology

It reduces the space occupied by equipment, lowers production costs, improves production efficiency, and reduces the defect rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115781206B_ABST
    Figure CN115781206B_ABST
Patent Text Reader

Abstract

The application discloses a magnet attaching machine, which comprises a rack, a feeding assembly, a pulley set, a feeding belt, a roller, a servo motor, a magnet positioning block, a magnet assembling assembly, a magnet PSA attaching assembly, a linear guide rail, a second mounting seat, a second negative pressure detection table, a second magnetic pole separating motor, a second magnet PSA taking head, a magnet feeding groove, a magnet pressing block, a magnetic pole separating push rod, a detection assembly, a pressure maintaining cylinder, a detection piece, a magnetic switch, a probe, a detection magnet and a positioning pin. Compared with the existing magnet PSA attaching process, the magnet attaching machine realizes the concentration of the processing process, reduces the space occupied by the equipment and saves the production cost through the combination of the feeding assembly, the magnet PSA attaching assembly and the magnet assembling assembly. The first magnetic pole separating motor and the second magnetic pole separating motor are used for automatically distinguishing the polarity of the magnet, thereby improving the production efficiency. The detection assembly is used for effectively detecting whether the raw material is incorrectly or missed loaded, thereby reducing the defective product rate.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of magnet processing, in particular to a magnet laminating machine. BACKGROUND

[0002] In the traditional magnet PSA laminating process, multiple sets of equipment are required for PSA lamination and magnet assembly, which is cumbersome to operate and occupies a large space, requiring a high demand for installation space and increasing production costs. In the traditional magnet PSA laminating process, workers need to spend a lot of time on the step of distinguishing the polarity of the magnet, resulting in low work efficiency. In the traditional magnet PSA laminating process, due to the lack of error and missing detection, there is a high possibility of producing defective products. SUMMARY

[0003] The purpose of the present application is to provide a magnet laminating machine to solve the problems raised in the background.

[0004] To achieve the above purpose, the present application provides the following technical scheme: a magnet laminating machine, comprising a rack, a feeding assembly, a magnet assembly assembly, a magnet PSA laminating assembly and a detection assembly, the top end of the rack is provided with a feeding assembly, the feeding assembly comprises a pulley set, a feeding belt, a roller, a servo motor and a magnet positioning block, the top end of the rack is provided with a pulley set, the pulley set is installed on the feeding belt, one end of the feeding belt is provided with a magnet positioning block, one side of the feeding belt is provided with a recycling box, the inside of the feeding belt is provided with a servo motor, one side of the servo motor is provided with a roller, and the roller is arranged in the inside of the feeding belt.

[0005] Preferably, the top end of the feeding assembly is provided with a magnet PSA laminating assembly, the magnet PSA laminating assembly comprises a linear guide rail, a second mounting seat, a second negative pressure detection table, a second magnetic pole dividing motor, a second magnet head, a magnetic slot, a magnetic pressing block, a magnetic pushing rod and an ultrasonic detector, the top end of the feeding belt is provided with a linear guide rail, and the linear guide rail is fixedly connected to the top end of the rack, the linear guide rail is provided with a magnetic pressing block on one side, and the magnetic pressing block is installed on the top end of the rack, the magnetic pressing block is provided with a magnetic slot on one side, the magnetic slot is provided with a magnetic pushing rod on one side, and the bottom end of the linear guide rail is provided with an ultrasonic detector, and the ultrasonic detector is installed on the top end of the feeding belt.

[0006] Preferably, the linear guide rail is symmetrically provided with a second mounting seat, the top end of the second mounting seat is provided with a second negative pressure detection table, the bottom end of the second mounting seat is provided with a second magnetic pole dividing motor, the output end of the second magnetic pole dividing motor is provided with a second magnet head, and the second magnet head is arranged on one side of the magnetic pressing block.

[0007] Preferably, the straight linear guide is symmetrically provided with a detection assembly, the detection assembly comprising a pressure maintaining cylinder, a detection piece, a magnetic switch, a probe, a detection magnet and a positioning pin, the pressure maintaining cylinder is symmetrically fixed on the straight linear guide, the output end of the pressure maintaining cylinder is provided with the detection piece, the detection piece is provided with the magnetic switch, the bottom end of the magnetic switch is provided with the probe.

[0008] Preferably, the bottom end of the probe is provided with the detection magnet, and the probe is provided with the positioning pin on one side.

[0009] Preferably, one side of the magnet PSA assembly is provided with a magnet assembly assembly, the magnet assembly assembly comprising a transverse guide rail, a first mounting seat, a first negative pressure detection table, a first split magnetic pole motor, a first magnet PSA head, a longitudinal guide rail and a product slide, one side of the magnet PSA assembly is provided with the transverse guide rail, and the transverse guide rail is fixedly connected to the top end of the rack, the bottom end of the transverse guide rail is provided with the longitudinal guide rail, and the longitudinal guide rail is arranged on one side of the feeding assembly, and the longitudinal guide rail is provided with the product slide.

[0010] Preferably, the first mounting seat is slidably connected to the transverse guide rail, the top end of the first mounting seat is provided with the first negative pressure detection table, the bottom end of the first mounting seat is provided with the first split magnetic pole motor, and the output end of the first split magnetic pole motor is provided with the first magnet PSA head.

[0011] Compared with the prior art, the present application has the following advantages: compared with the existing magnet PSA processing, the combination of the feeding assembly, the magnet PSA assembly and the magnet assembly assembly realizes the concentration of the processing process, reduces the space occupied by the equipment and saves the production cost; the first split magnetic pole motor and the second split magnetic pole motor are used to automatically distinguish the polarity of the magnet, thereby improving the production efficiency; the detection assembly can effectively detect whether there is a wrong or missing material, thereby reducing the rate of defective products. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present application;

[0013] Figure 2 It is Figure 1 It is a structure enlarged view of the A area;

[0014] Figure 3 It is a schematic diagram of the magnet assembly assembly of the present application;

[0015] Figure 4 It is a schematic diagram of the magnet PSA assembly of the present application;

[0016] Figure 5 It is a schematic diagram of the detection assembly of the present application;

[0017] Figure 6The side view and sectional structure schematic diagram of the detection assembly of the application;

[0018] Figure 7 For Figure 6 The structure enlarged view of the middle B area;

[0019] In the figure: 1, rack; 2, feeding assembly; 21, pulley set; 22, feeding belt; 23, roller; 24, servo motor; 25, magnet positioning block; 26, recycling box; 3, magnet assembling assembly; 31, horizontal guide rail; 32, first mounting seat; 33, first negative pressure detection table; 34, first magnetic pole dividing motor; 35, first magnet taking and pasting head; 36, vertical guide rail; 37, product sliding seat; 4, magnet PSA pasting assembly; 41, linear guide rail; 42, second mounting seat; 43, second negative pressure detection table; 44, second magnetic pole dividing motor; 45, second magnet taking and pasting head; 46, upper magnet groove; 47, magnet pressing block; 48, magnetic pole dividing push rod; 49, ultrasonic detector; 5, detection assembly; 51, pressure maintaining cylinder; 52, detection piece; 53, magnetic switch; 54, probe; 55, detection magnet; 56, positioning pin. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the application.

[0021] Please refer to Figures 1-7The application provides a magnet attaching machine, which comprises a rack 1, a feeding assembly 2, a magnet assembling assembly 3, a magnet PSA attaching assembly 4 and a detection assembly 5. The feeding assembly 2 is arranged at the top end of the rack 1 and comprises a pulley set 21, a feeding belt 22, a roller 23, a servo motor 24 and a magnet positioning block 25. The pulley set 21 is arranged at the top end of the rack 1, the feeding belt 22 is arranged on the pulley set 21, one end of the feeding belt 22 is provided with the magnet positioning block 25, one side of the feeding belt 22 is provided with a recycling box 26, the inside of the feeding belt 22 is provided with the servo motor 24, one side of the servo motor 24 is provided with the roller 23, and the roller 23 is arranged in the inside of the feeding belt 22. The magnet PSA attaching assembly 4 is arranged at the top end of the feeding assembly 2 and comprises a linear guide rail 41, a second mounting seat 42, a second negative pressure detection table 43, a second magnetic pole dividing motor 44, a second magnet head 45, a magnetic groove 46, a magnetic pressing block 47, a magnetic pole dividing push rod 48 and an ultrasonic detector 49. The linear guide rail 41 is arranged at the top end of the feeding belt 22 and is fixedly connected to the top end of the rack 1. The magnetic pressing blocks 47 are symmetrically arranged at one side of the linear guide rail 41 and are arranged at the top end of the rack 1. The magnetic groove 46 is arranged at one side of the magnetic pressing block 47. The magnetic pole dividing push rod 48 is arranged at one side of the magnetic groove 46. The ultrasonic detector 49 is arranged at the bottom end of the linear guide rail 41 and is arranged at the top end of the feeding belt 22. The second mounting seat 42 is symmetrically arranged on the linear guide rail 41. The second negative pressure detection table 43 is arranged at the top end of the second mounting seat 42. The second magnetic pole dividing motor 44 is arranged at the bottom end of the second mounting seat 42. The second magnet head 45 is arranged at the output end of the second magnetic pole dividing motor 44 and is arranged at one side of the magnetic pressing block 47. The detection assembly 5 is symmetrically arranged on the linear guide rail 41 and comprises a pressure maintaining cylinder 51, a detection piece 52, a magnetic switch 53, a probe 54, a detection magnet 55 and a positioning pin 56. The pressure maintaining cylinder 51 is fixedly arranged on the linear guide rail 41. The detection piece 52 is arranged at the output end of the pressure maintaining cylinder 51. The magnetic switch 53 is arranged on the detection piece 52. The probe 54 is arranged at the bottom end of the magnetic switch 53. The detection magnet 55 is arranged at the bottom end of the probe 54. The positioning pin 56 is arranged at one side of the probe 54. The magnet assembling assembly 3 is arranged at one side of the magnet PSA attaching assembly 4 and comprises a horizontal guide rail 31, a first mounting seat 32, a first negative pressure detection table 33, a first magnetic pole dividing motor 34, a first magnet head 35, a vertical guide rail 36 and a product sliding seat 37. The horizontal guide rail 31 is arranged at one side of the magnet PSA attaching assembly 4 and is fixedly connected to the top end of the rack 1. The vertical guide rail 36 is arranged at the bottom end of the horizontal guide rail 31 and is arranged at one side of the feeding assembly 2. The product sliding seat 37 is arranged on the vertical guide rail 36.A first mounting base 32 is slidably connected to the transverse guide rail 31, a first negative pressure detection table 33 is arranged at the top end of the first mounting base 32, a first sub-magnetic pole motor 34 is arranged at the bottom end of the first mounting base 32, and a first magnetic head 35 is arranged at the output end of the first sub-magnetic pole motor 34.

[0022] Working principle: when the PSA of the magnet is attached by using the application, the feeding assembly 2 on the rack 1 is used for feeding, the servo motor 24 drives the roller 23 to drive the feeding belt 22 to move, the feeding belt 22 conveys the PSA, the magnet PSA assembly 4 is used for providing the magnet, the magnetic block 47 presses the magnet in the upper magnetic groove 46, the sub-magnetic push rod 48 separates the magnet below and pushes out the upper magnetic groove 46, then the second sub-magnetic pole motor 44 drives the second magnetic head 45 to distinguish the polarity and take the magnet, the second mounting base 42 drives the second sub-magnetic pole motor 44 to move along the linear guide rail 41, then the magnet is placed above the feeding belt 22, so that the magnet is attached to the PSA, at this time, if the ultrasonic detector 49 detects that the PSA is not attached to the magnet, the magnet is recycled by the recycling box 26, the magnet after attachment moves to the position of the magnet positioning block 25 and is fixed, then the magnet assembly assembly 3 assembles the magnet on the plastic material on the product slide 37, the first sub-magnetic pole motor 34 drives the first magnetic head 35 to distinguish the polarity and take the magnet, then the first mounting base 32 drives the first sub-magnetic pole motor 34 to move along the transverse guide rail 31, the magnet is placed above the longitudinal guide rail 36, so that the magnet falls on the product slide 37, then the product slide 37 moves along the longitudinal guide rail 36, and whether the product slide 37 is incorrectly assembled or omitted is detected by the detection assembly 5, when the product slide 37 moves to below the detection piece 52, the holding cylinder 51 is started, the holding cylinder 51 drives the magnetic switch 53 and the probe 54 to be pressed through the detection piece 52, the five probes 54 correspond to five magnet mounting positions on the plastic material, if the installation is correct, the magnet on the plastic material and the detection magnet 55 form a magnetic field, and the corresponding magnetic switch 53 receives a signal, otherwise the magnetic switch 53 cannot receive a magnetic field signal, wherein the pulley set 21 is used for installing the feeding belt 22, the first negative pressure detection table 33 and the second negative pressure detection table 43 are used for detecting the negative pressure of the first sub-magnetic pole motor 34 and the second sub-magnetic pole motor 44, the first sub-magnetic pole motor 34 and the second sub-magnetic pole motor 44 are respectively a pair of motors for taking and attaching magnets with different polarities, and the positioning pin 56 is used for installing the probe 54.

[0023] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the patent document.

Claims

1. A magnet taping machine comprising a frame (1), characterized in that: The top end of the rack (1) is provided with a feeding assembly (2), the feeding assembly (2) comprises a pulley block (21), the top end of the rack (1) is provided with the pulley block (21), the pulley block (21) is provided with a feeding belt (22), one end of the feeding belt (22) is provided with a magnet positioning block (25), one side of the feeding belt (22) is provided with a recycling box (26), the inside of the feeding belt (22) is provided with a servo motor (24), one side of the servo motor (24) is provided with a roller (23), and the roller (23) is arranged in the inside of the feeding belt (22), the top end of the feeding assembly (2) is provided with a magnet PSA assembly (4), the magnet PSA assembly (4) comprises a linear guide rail (41), the top end of the feeding belt (22) is provided with the linear guide rail (41), and the linear guide rail (41) is fixedly connected to the top end of the rack (1), one side of the linear guide rail (41) is provided with a magnetic pressing block (47) in a symmetrical manner, and the magnetic pressing block (47) is arranged on the top end of the rack (1), one side of the magnetic pressing block (47) is provided with an upper magnetic groove (46), one side of the upper magnetic groove (46) is provided with a magnetic separation push rod (48), the bottom end of the linear guide rail (41) is provided with an ultrasonic detector (49), and the ultrasonic detector (49) is arranged on the top end of the feeding belt (22), the linear guide rail (41) is provided with a second mounting seat (42) in a symmetrical sliding manner, the top end of the second mounting seat (42) is provided with a second negative pressure detection table (43), the bottom end of the second mounting seat (42) is provided with a second magnetic pole separation motor (44), the output end of the second magnetic pole separation motor (44) is provided with a second magnet head (45), and the second magnet head (45) is arranged on one side of the magnetic pressing block (47), the linear guide rail (41) is provided with a detection assembly (5) in a symmetrical manner, the detection assembly (5) comprises a pressure maintaining cylinder (51), the pressure maintaining cylinder (51) is fixedly arranged on the linear guide rail (41) in a symmetrical manner, the output end of the pressure maintaining cylinder (51) is provided with a detection piece (52), and the detection piece (52) is provided with a magnetic switch (53) in a distributed manner, the bottom end of the magnetic switch (53) is provided with a probe (54).

2. The magnet applicator of claim 1, wherein: The bottom end of the probe (54) is provided with a detection magnet (55), one side of the probe (54) is provided with a positioning pin (56).

3. The magnet applicator of claim 1, wherein: One side of the magnet PSA assembly (4) is provided with a magnet assembly assembly (3), the magnet assembly assembly (3) comprises a transverse guide rail (31), one side of the magnet PSA assembly (4) is provided with the transverse guide rail (31), and the transverse guide rail (31) is fixedly connected to the top end of the rack (1), the bottom end of the transverse guide rail (31) is provided with a longitudinal guide rail (36), and the longitudinal guide rail (36) is arranged on one side of the feeding assembly (2), and the longitudinal guide rail (36) is provided with a product sliding seat (37).

4. The magnet applicator of claim 3, wherein: The transverse guide rail (31) is provided with a first mounting seat (32) in a sliding connection manner, the top end of the first mounting seat (32) is provided with a first negative pressure detection table (33), the bottom end of the first mounting seat (32) is provided with a first magnetic pole separation motor (34), and the output end of the first magnetic pole separation motor (34) is provided with a first magnet head (35).

Citation Information

Patent Citations

  • Magnet polarity detection equipment

    CN112354879A

  • Automatic assembling machine

    CN112563015A