Anchor mining machine assembly equipment, anchor mining machine assembly line and operation method thereof
By integrating movable devices and remote control systems on the assembly line of the anchor machine, the flow-through production of the anchor machine is achieved, and the problems of low efficiency and poor quality consistency in the existing assembly mode are solved, adapting to the rapid production needs of multiple models of anchor machine, reducing costs and labor intensity.
Patent Information
- Application Number
- CN202211679940.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-26
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2042-12-26
AI Technical Summary
The existing anchor machine assembly model has problems such as low production efficiency, poor quality consistency, long production cycle and high site and skills requirements, which are difficult to meet market demand.
The integrated drive, hydraulic system and remote control device are adopted to realize the flow-through production of the anchor machine, and combine the support device and the movable prompt device to quickly adjust the production area and model adaptation.
It improves the efficiency and quality consistency of the assembly of anchor excavator, reduces labor intensity and assembly line construction costs, and adapts to the rapid production needs of different models of anchor excavator.
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Figure CN115781283B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of underground anchor miner assembly, and in particular to an anchor miner assembly device, an anchor miner assembly line and an operating method thereof. Background Art
[0002] As the country develops, the demand for underground mineral resources is increasing, leading to a rapid increase in demand for various types of underground construction equipment, such as anchor miners. Among them, anchor miners are construction equipment used to open underground passages.
[0003] At present, due to the high requirements and multiple models of bolter miners, an independent bench-type production model is usually adopted to assemble bolter miners.
[0004] However, due to the low production efficiency of this production model, the long production cycle of a single product, the excessive production space occupied, the high requirements for assembly skills of personnel, and the poor quality consistency, how to significantly improve the production efficiency and quality consistency of the assembly of anchor digging machine products to meet the market demand for anchor digging machine products has become a problem that technical personnel in this field urgently need to solve. Summary of the Invention
[0005] (1) Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides an anchor miner assembly device, an anchor miner assembly line and an operating method thereof, which solve the technical problem of relatively low assembly efficiency in the prior art.
[0007] (2) Technical solution
[0008] In order to achieve the above objectives, the main technical solutions adopted by the present invention include:
[0009] In a first aspect, an embodiment of the present invention provides an assembly device for an anchor miner, comprising: a movable device, a connecting device for connecting an anchor miner in an assembled state being fixedly provided on one side of the movable device; a driving device, the driving device being provided on the movable device and being used to provide driving force for the anchor miner during movement; and a remote control device, the remote control device being used to control the operation and stop of the driving device.
[0010] Therefore, the embodiment of the present application integrates multiple devices such as a driving device on a movable device, and can control the driving device through a remote control device to provide driving force for the anchor digger during movement, thereby realizing the streamlined production of the anchor digger. In combination with the product characteristics of the anchor digger, self-propelled anchor digger assembly equipment is used to drive the anchor digger to flow on the assembly line. There is no need to invest a large amount of money in the construction of a fixed assembly line. At the same time, the production area can be quickly adjusted and the number of assembly line stations can be increased or decreased according to changes in product demand, thereby achieving low-cost and high-efficiency production.
[0011] In addition, the remote control device can facilitate operators to obtain a better observation field of view when moving the anchor miner assembly equipment and performing assembly line streamline operations, avoiding safety issues such as collisions.
[0012] In one possible embodiment, the driving device includes: a hydraulic oil tank, which is fixedly mounted on the movable device; and a hydraulic pump station, which is fixedly mounted on the movable device and connected to the hydraulic oil tank and a travel motor of the anchor miner via hydraulic pipelines. The hydraulic pump station is configured to provide driving force for the anchor miner during movement by drawing hydraulic oil from the hydraulic oil tank.
[0013] Therefore, with the help of the above technical solution, the operator only needs to focus on controlling the hydraulic pump station, thereby reducing the operating pressure of the operator when the anchor drill is moving and improving the safety of the operation.
[0014] In a possible embodiment, the driving device further includes: a plurality of hydraulic pipe reels, the plurality of hydraulic pipe reels are arranged on the movable device, and each of the plurality of hydraulic pipe reels is used to retract and release the hydraulic pipeline between the hydraulic pump station and the travel motor.
[0015] Therefore, the embodiment of the present application can quickly connect hydraulic pipelines of different specifications according to the needs of different types of anchor miners' travel motors, and deliver the high-pressure hydraulic oil provided by the hydraulic pump station to the anchor miner's travel motor to realize the movement of the anchor miner.
[0016] In a possible embodiment, a plurality of charging interfaces are provided on the movable device, and each of the plurality of charging interfaces is used to charge the movable prompting device; wherein the movable prompting device is used to prompt the assembly status of the anchor miner at the corresponding assembly station.
[0017] Therefore, the embodiment of the present application sets up multiple charging interfaces so that multiple movable prompt devices can be placed on the movable device for placement or charging, so that they can be quickly arranged according to the number of assembly line workstations, and the movable prompt devices can indicate the completion status of assembly operations at each assembly line workstation, which is convenient for assembly line managers.
[0018] In a possible embodiment, the bolter miner assembly equipment further includes: a rechargeable battery, which is provided on the movable device and is used to supply power to the driving device and the plurality of charging interfaces.
[0019] Therefore, the embodiment of the present application can provide sufficient electrical energy for the hydraulic pump station through the rechargeable battery, and the anchor drill can be moved without an external power supply, avoiding the safety hazard caused by the external power cord dragging along the ground.
[0020] In a possible embodiment, an anti-collision device is fixedly provided on the movable device, and the anti-collision device and the connecting device are located on the same side of the movable device.
[0021] Therefore, the embodiment of the present application can avoid the problem of collision between the anchor miner assembly equipment and the anchor miner chassis due to operator misoperation during the movement of the anchor miner chassis by providing an anti-collision device.
[0022] In a second aspect, an embodiment of the present invention provides an anchor miner assembly line, comprising the anchor miner assembly equipment of the first aspect; further comprising: a plurality of assembly stations, each of the plurality of assembly stations being used to perform an assembly process of a corresponding anchor miner, and each assembly station being equipped with a movable prompting device; wherein the movable prompting device is used to prompt the assembly status of the anchor miner at the corresponding assembly station.
[0023] In one possible embodiment, the bolter miner assembly line further includes: a support device, the support device is laid on the ground of the bolter miner assembly site, and the bolter miner assembly equipment and the bolter miner are both located above the support device.
[0024] Therefore, the embodiment of the present application avoids the problem of damage to the factory floor during the movement of the crawler chassis of the anchor digging machine product by setting a support device, quickly meets the movement of different models of anchor digging machines on the line support, and meets the streamlined production of anchor digging machines under different assembly station settings.
[0025] In a possible embodiment, the supporting device includes a plurality of metal plates.
[0026] In a possible embodiment, the movable prompting device includes a first signal light for indicating that the assembly process of the corresponding assembly station is not completed and a second signal light for indicating that the assembly process of the corresponding assembly station is completed.
[0027] In a third aspect, an embodiment of the present invention provides an operating method for an anchor miner assembly line, wherein the anchor miner assembly line is the anchor miner assembly line according to the second aspect; the operating method comprises: step S1, after the assembly site of the anchor miner is configured, controlling the anchor miner assembly equipment to move to a first assembly station via a remote control device, and performing a first assembly process at the first assembly station; wherein the first assembly process comprises assembling a traveling mechanism of the anchor miner, and the traveling mechanism comprises a traveling motor; step S2, connecting a driving device of the anchor miner assembly equipment to the traveling motor; step S3, controlling a first movable prompting device corresponding to the first assembly station to emit a first prompting signal; wherein the first prompting signal is used to prompt the first assembly process Completed; Step S4, controlling the bolter miner assembly equipment through the remote control device to drive the bolter miner to move to the next assembly station, and disconnecting the driving device of the bolter miner assembly equipment from the travel motor; Step S5, after the next assembly process of the next assembly station is completed, connecting the driving device of the bolter miner assembly equipment to the travel motor, and controlling the next movable prompting device corresponding to the next assembly station to send a second prompting signal; wherein the second prompting signal is used to prompt that the next assembly process has been completed; Step S6, repeating Steps S4 to S5 until the last assembly process of the last assembly station is completed, then stopping the cycle, and disconnecting the driving device of the bolter miner assembly equipment from the travel motor.
[0028] In one possible embodiment, an anchor miner assembly line includes a support device; and a configuration process of an assembly site for the anchor miner includes: laying the support device based on a process plan for the anchor miner; and after the support device is laid, configuring a movable prompt device for each assembly station.
[0029] In order to make the above-mentioned objectives, features and advantages to be achieved by the embodiments of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments of the present application. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0031] Figure 1A A schematic front view of an anchor miner assembly device provided in an embodiment of the present application is shown;
[0032] Figure 1B A left side schematic diagram of an anchor miner assembly device provided in an embodiment of the present application is shown;
[0033] Figure 1C A schematic top view of an anchor miner assembly device provided in an embodiment of the present application is shown;
[0034] Figure 2 A schematic side view of an anchor miner assembly line provided by an embodiment of the present application is shown;
[0035] Figure 3 A flow chart of an operating method of an anchor miner assembly line provided by an embodiment of the present application is shown.
[0036] [Description of Reference Numerals]
[0037] 100: bolter miner assembly equipment;
[0038] 101: movable device;
[0039] 102: driving device;
[0040] 1021: Hydraulic oil tank;
[0041] 1022: Hydraulic pump station;
[0042] 103: Remote control device;
[0043] 104: Various electrical (hydraulic) pipelines;
[0044] 105: Hydraulic hose reel;
[0045] 106: connecting device;
[0046] 107: anti-collision device;
[0047] 108: rechargeable battery;
[0048] 109: Movable reminder device in non-working state;
[0049] 200: assembly station;
[0050] 300: supporting device;
[0051] 400: movable prompting device in working state;
[0052] 401: First signal light;
[0053] 402: Second signal light. DETAILED DESCRIPTION
[0054] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0055] Underground mineral resources are formed underground by various factors. When collecting underground mineral resources, it is necessary to open an underground passage along the direction of the underground mineral resources for personnel and mining equipment to pass through. The underground passage can be opened by an anchor drill, so the demand for anchor drills is increasing.
[0056] Currently, the existing assembly methods for crawler products similar to anchor miners mainly include the following three methods:
[0057] The first assembly method is to assemble products based on a plate chain assembly line (for example, the excavator assembly equipment and excavator assembly production line disclosed in the patent document with application number 201911363610.7), and the main body of the plate chain assembly line can be in the form of a double plate chain or a single plate chain, and the driving device and the tensioning device are generally designed in the pits at the front and back ends of the assembly line, and the plate chain circulates on the ground and below the ground. In addition, the product to be assembled is supported on the plate chain by the product's own tracks (wheels), and the product to be assembled is moved to the next work station together with the plate chain line in a continuous (or intermittent) manner until the final assembly is completed. In addition, the operator can stand on the plate chain line (or on one side of the plate chain line) to perform assembly operations. At a specific work station, a jacking device is used to lift the product car to expand the working space under the product car to facilitate personnel operations.
[0058] However, this first assembly method requires significant investment in plate chain lines and jacking devices. Furthermore, anchor miners are typically stationary products designed to meet the requirements of underground operations in different regions and geological conditions. Their size and weight vary, making it impossible to adjust the capacity of the plate chain lines and jacking devices like excavators. This can easily lead to situations where some anchor miners cannot be put into operation even after the assembly line is established. Furthermore, this fixed assembly line cannot quickly adjust the production area and production capacity of anchor miners.
[0059] The second assembly method is to assemble products based on a floor drag chain and a trolley (for example, the load-bearing trolley, assembly conveying equipment, and underground mine car assembly line and its operation method disclosed in the patent document of application number 202210465879.1), and the main body of the assembly line can be in the form of a floor drag chain, and the driving device and tensioning device are generally designed in the pits at the front and back ends of the assembly line, and the floor drag chain circulates on the ground and below the ground. In addition, the floor drag chain cooperates with the trolley as a device for conveying the frame. By conveying the frame at a uniform speed or a variable speed, the frame is assembled and taken off the line at each workstation, thereby completing standardized production and solving the problem of low production efficiency.
[0060] However, this second assembly method still requires significant investment in underground drag chains, among other things. Furthermore, bolt miners are typically stationary products designed to meet the requirements of underground operations in different regions and geological conditions. Their size and weight vary, requiring multiple configurations of trolleys to accommodate the assembly and transportation needs of different bolt miner models. Furthermore, the switching and storage of trolleys reduces on-site operational efficiency and increases costs. Furthermore, this approach still cannot rapidly adjust bolt miner production areas and production capacity.
[0061] The third assembly method is to assemble the anchor miner using the traditional bench-type assembly mode. However, it has problems such as low production efficiency, high labor intensity, large amount of parts handling work, and poor quality consistency.
[0062] In order to meet the needs of streamlined production of anchor miners, improve overall operating efficiency, reduce the labor intensity of operators, improve the consistency of assembly quality, achieve rapid adjustment of production areas and production capacity, and reduce the cost of assembly line construction, the embodiments of the present application provide an anchor miner assembly device, an anchor miner assembly line, and an operating method thereof. By integrating multiple devices such as a drive device on a movable device, and by controlling the drive device through a remote control device to provide driving force for the anchor miner during movement, streamlined production of the anchor miner can be achieved.
[0063] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Instead, these embodiments are provided to enable a clearer and more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
[0064] See Figures 1A to 1C The anchor miner assembly equipment (100) includes a movable device (101), a driving device (102) for providing driving force for the anchor miner during movement, and a remote control device (103) for controlling the operation and stop of the driving device (102). The driving device (102) can be arranged above the movable device (101), and the remote control device (103) can be connected to the driving device (102) for communication.
[0065] It should be understood that the bolter miner assembly equipment (100) may also be referred to as a driving trolley or the like.
[0066] It should also be understood that the specific devices of the movable device (101), the specific devices of the driving device (102) and the specific devices of the remote control device (103) can all be set according to actual needs, and the embodiments of the present application are not limited to this.
[0067] Optionally, the movable device (101) can be a driving chassis or a forklift, etc., as long as the movable device (101) is a support body for various components such as the driving device (102) on the anchor miner assembly equipment (100), and can realize the forward, steering, reverse and braking functions of the anchor miner assembly equipment (100), and can ensure that the anchor miner assembly equipment (100) can be moved between various workstations of the anchor miner assembly line in the factory building according to actual needs.
[0068] Optionally, continue with Figures 1A to 1C The driving device (102) may include a hydraulic oil tank (1021) and a hydraulic pump station (1022). The hydraulic oil tank (1021) may be fixed on the movable device (101) and connected to the hydraulic pump station (1022) through various electrical (hydraulic) pipelines (104), so that the hydraulic oil tank (1021) can play the role of conveying, recovering, storing, cooling and filtering hydraulic oil; the hydraulic pump station (1022) may be fixed on the movable device (101), and can absorb hydraulic oil from the hydraulic oil tank (1021), convert electrical energy into hydraulic energy, and transmit the hydraulic energy to the travel motor of the anchor miner chassis through the hydraulic pipeline wound by the hydraulic pipe reel (105), so as to drive the anchor miner as a whole to move forward one assembly station on the assembly line until it is offline.
[0069] Optionally, the remote control device (103) may be a remote controller, or a control terminal, etc.
[0070] In addition, when the anchor miner assembly equipment (100) is in a non-operating state, the remote control device (103) can be placed on the movable device (101); and when the anchor miner assembly equipment (100) is moved or the anchor miner is moved, the operator can hold the remote control device (103) and operate the remote control device (103) to control the movable device (101) and the driving device (102) to complete the corresponding operation according to the movement of the anchor miner assembly equipment (100) or the movement of the anchor miner.
[0071] It should be noted that, in addition to the movable device (101), the driving device (102) and the remote control device (103), the anchor miner assembly equipment (100) may also include other devices, and the embodiments of the present application are not limited thereto.
[0072] Optionally, continue with Figures 1A to 1CThe anchor miner assembly equipment (100) may further include a plurality of hydraulic hose reels (105), which may be fixed to the movable device (101) and disposed near a side connected to the anchor miner. Hydraulic lines may be drawn from the plurality of hydraulic hose reels (105) and connected to the anchor miner's travel motor as required by the anchor miner's travel motor. High-pressure hydraulic oil provided by the hydraulic pump station (1022) may be delivered to the anchor miner's travel motor to achieve movement of the anchor miner. The hydraulic hose reel (105) may be used to retract and extend the hydraulic line between the hydraulic pump station (1022) and the anchor miner's travel motor.
[0073] It should also be understood that the specific number of hydraulic hose reels (105) and the size of the hydraulic hose reels (105) can be set according to actual needs, and the embodiments of the present application are not limited thereto.
[0074] For example, the bolter miner assembly equipment (100) may also include six hydraulic hose reels (105).
[0075] Optionally, continue with Figures 1A to 1C The movable device (101) can be fixedly provided with a connecting device (106), and the connecting device (106) can be provided on a side connected to the anchor miner, so that one end of the connecting device (106) is fixed to the movable device (101), and the other end of the connecting device (106) can be fixed to the anchor miner before the anchor miner is assembled. When the anchor miner moves on the assembly line, the anchor miner drags the anchor miner assembly device (100) forward through the connecting device (106), and the operator only needs to focus on controlling the driving device (102), thereby reducing the operating pressure of the operator when the anchor miner moves.
[0076] That is, the anchor miner assembly device (100) and the anchor miner can be connected via the connecting device (106), and during the movement of the anchor miner, the anchor miner assembly device (100) is driven to cancel the brake, and the anchor miner drags the anchor miner assembly device (100) to move forward together, thereby reducing the operating pressure of the operator when the anchor miner moves.
[0077] It should also be understood that the specific device of the connecting device (106) can also be set according to actual needs, and the embodiments of the present application are not limited to this.
[0078] For example, the connecting device (106) can be a chain, or a hook, etc.
[0079] Optionally, continue with Figures 1A to 1CThe movable device (101) may also be fixedly provided with an anti-collision device (107), and the anti-collision device (107) may also be provided on a side connected to the anchor miner (i.e., provided at the front end of the movable device (101)), thereby preventing the anchor miner assembly device (100) from colliding abnormally with the anchor miner chassis during the movement of the anchor miner chassis.
[0080] It should also be understood that the specific device of the anti-collision device (107) can also be set according to actual needs, and the embodiments of the present application are not limited to this.
[0081] For example, the anti-collision device (107) can be an anti-collision column made of rubber material.
[0082] Optionally, continue with Figures 1A to 1C The anchor miner assembly equipment (100) may further include a rechargeable battery (108), and the rechargeable battery (108) may be fixedly arranged on the movable device (101), and the rechargeable battery (108) may provide electric energy to the movable device (101), the hydraulic pump station (1022), and the charging interface (109) through various electrical (hydraulic) pipelines (104), and when the electric energy is insufficient, the rechargeable battery (108) may be connected to an external power source through various electrical (hydraulic) pipelines (104) for charging, thereby ensuring the normal operation of the assembly line.
[0083] It should also be understood that the number of batteries and battery parameters of the rechargeable battery (108) can also be set according to actual needs, and the embodiments of the present application are not limited to this.
[0084] Optionally, the movable device (101) may also be provided with a plurality of charging interfaces (not shown) for charging the movable prompting device, and the charging interfaces may be provided above the movable device (101), and the movable device (101) may also include a placement space for the movable prompting device (109) above (for example, see Figures 1A to 1C shown, etc.).
[0085] In addition, the movable prompting device (109) may represent a movable prompting device in a non-working state, and the embodiments of the present application are not limited to this.
[0086] For example, see Figures 1A to 1C When there is no production or process planning adjustment, the redundant movable prompting devices (109) can be placed or charged on the movable device (101).
[0087] It should also be understood that the specific number of charging interfaces and their interface types can be set according to actual needs, and the embodiments of the present application are not limited to this.
[0088] For example, the mobile device (101) may be provided with five charging ports.
[0089] It should be noted that the specific device of the movable prompting device (109) can be found in Figure 2 The relevant description will not be described in detail here.
[0090] Therefore, based on the above structure, the anchor miner assembly equipment can be configured according to the displacement of the chassis travel motor in the anchor miner series products and the safe moving speed requirements of the anchor miner products. The anchor miner assembly equipment provides power to drive the anchor miner products that have been assembled with travel motors and tracks to move to the next work station in sequence until all assembly operations are completed and the products are taken off the production line, thereby realizing the streamlined production of anchor miners.
[0091] It should also be understood that although Figures 1A to 1C The specific structure of the anchor miner assembly equipment is shown, but those skilled in the art should understand that the anchor miner assembly equipment can be modified according to actual needs, and the modified solution also falls within the scope of protection of this application.
[0092] And, continue to see Figure 2 , Figure 2 FIG. 1 shows a side view of an assembly line for an anchor miner provided by an embodiment of the present application. Figure 2 As shown, the anchor miner assembly line includes an anchor miner assembly device (100), a plurality of assembly stations (200), a support device (300), and a movable prompting device (400). The support device (300) can be laid on the ground of the anchor miner assembly site, and the anchor miner assembly device (100) and the anchor miner can both be located above the support device. Each assembly station (200) can also be equipped with a movable prompting device (300) for prompting the assembly status of the anchor miner at the corresponding assembly station.
[0093] It should be understood that the specific devices of the anchor miner assembly equipment (100), the specific devices of the assembly station (200), the specific devices of the support device (300) and the specific devices of the movable prompting device (400) can all be set according to actual needs, and the embodiments of the present application are not limited thereto.
[0094] Optionally, the specific structure of the anchor miner assembly equipment (100) can be found in Figures 1A to 1C The relevant description will not be repeated here.
[0095] Optionally, each of the multiple assembly stations (200) may correspond to an assembly process of the anchor miner, and the specific assembly process corresponding to each assembly station (200) may also be set according to actual needs, and the embodiments of the present application are not limited thereto.
[0096] It should also be understood that the number of assembly stations can also be set according to actual needs, and the embodiments of the present application are not limited to this.
[0097] For example, Figure 2 As shown, the bolter miner assembly line includes four assembly stations.
[0098] Optionally, according to the width of the anchor miner product and the division of the anchor miner assembly line stations, the support device (300) can be composed of multiple metal plates laid on the ground, which can be freely combined into linear supports of different lengths and widths, thereby avoiding damage to the factory floor during the movement of the crawler chassis of the anchor miner product, meeting the requirements of different models of anchor miners moving on the linear supports, and meeting the requirements of streamlined production of anchor miners under different assembly station settings.
[0099] It should also be understood that the specific material and size of the metal plate can also be set according to actual needs, and the embodiments of the present application are not limited to this.
[0100] For example, the metal plate may be a steel plate.
[0101] Optionally, the movable prompting device (400) may be a rechargeable signal column, and the rechargeable signal column may include a first signal light (401), a second signal light (402) and a button (not shown), and the luminous color of the first signal light (401) and the luminous color of the second signal light (402) are different, so that the luminous color of the first signal light (401) can be used to prompt that the assembly process of the corresponding assembly station is being performed, and the luminous color of the second signal light (402) can also be used to prompt that the assembly process of the corresponding assembly station has been completed, and at the same time point, only one of the first signal light (401) and the second signal light (402) is illuminated.
[0102] It should be understood that the specific color of the light emitted by the first signal light (401) and the specific color of the light emitted by the second signal light (402) can be set according to actual needs, and the embodiment of the present application is not limited thereto.
[0103] For example, when the first signal light (401) is emitting red light and the second signal light (402) is emitting green light, after the operator at the corresponding assembly station completes all the work at the station, the operator can press the button on the rechargeable signal column, and the second signal light (402) can emit green light to remind the team leader and other management personnel of the assembly line to arrange the movement of the anchor drills at each station on the assembly line.
[0104] It should also be understood that although Figure 2The specific structure of the anchor miner assembly line is shown, but those skilled in the art should understand that the anchor miner assembly equipment can be modified according to actual needs, and the modified solution also falls within the scope of protection of this application.
[0105] And, continue to see Figure 3 , Figure 3 The flowchart of the operating method of the anchor miner assembly line provided by the embodiment of the present application is shown. Figure 3 As shown, the bolter mining machine assembly line can be as follows Figure 2 The bolter miner assembly line shown; the operating method includes:
[0106] In step S310, after the bolter miner assembly site is configured, the bolter miner assembly equipment is controlled by a remote control device to move to the first assembly station and perform the first assembly process at the first assembly station. The first assembly process includes assembling the bolter miner's travel mechanism, which includes a travel motor.
[0107] Specifically, the specifications and quantity of the metal plates required to form the support device can be determined based on the output requirements of the anchor miner and process planning (for example, the division of assembly stations and the site, etc.), and the metal plates can be laid on the site. At the same time, a movable prompt device can be placed on the outer side of each station.
[0108] The anchor miner chassis is assembled on the production line at the first assembly station, where the chassis drive motor and four wheels and one belt are assembled according to process requirements to ensure the miner can move under the control of the anchor miner assembly equipment. The four wheels and one belt can refer to the supporting wheels, drive wheels, guide wheels, carrier wheels, and crawler tracks.
[0109] Step S320: Connect the driving device of the anchor miner assembly equipment to the travel motor.
[0110] Specifically, the operator uses a remote control to move the bolter miner assembly equipment to the rear of the first assembly station. The operator then extracts the hydraulic lines from the equipment's multiple hydraulic hose reels and connects them to the bolter miner's travel motor. The operator also secures the other end of the connection device from the bolter miner assembly equipment to the bolter miner.
[0111] Step S330: Control the first movable prompting device corresponding to the first assembly station to send a first prompting signal, wherein the first prompting signal is used to indicate that the first assembly process has been completed.
[0112] Specifically, after the anchor miner completes all assembly content at the first assembly station, the operator can press the button of the movable prompt device configured at this station, so that the corresponding color of light is emitted through its second signal light, thereby reminding the assembly line manager to organize the anchor miner to move to the next station.
[0113] Step S340: The bolter miner assembly equipment is controlled by the remote control device to drive the bolter miner to move to the next assembly station, and the connection between the driving device and the travel motor of the bolter miner assembly equipment is released.
[0114] Specifically, the operator confirms that there are no people or obstructions on the path of the anchor miner moving from the first assembly station to the next assembly station, and that the anchor miner product assembly line can be streamlined (that is, the anchor miner products at each assembly station on the assembly line can be moved to the next assembly station in sequence). The operator starts the hydraulic pump station through the remote control device, and the high-pressure hydraulic oil provided by the hydraulic pump station is delivered to the travel motor of the anchor miner, thereby realizing the movement of the anchor miner.
[0115] Furthermore, after the bolter miner moves a certain distance, the connection device is tightened to drive the bolter miner assembly equipment to move to the next assembly station together with the bolter miner.
[0116] It should be noted that when assembling at the corresponding assembly station, the drive device and travel motor of the anchor miner assembly equipment must be disconnected before the corresponding assembly process can be carried out. For example, the hydraulic pipes drawn from the hydraulic pipe reel can be disconnected from the anchor miner, the connection between the connecting device and the anchor miner can be disconnected, and the anchor miner assembly equipment can be moved to the next station where the anchor miner needs to be moved.
[0117] In step S350, after the next assembly process at the next assembly station is completed, the drive device and the travel motor of the anchor miner assembly equipment are connected, and the next movable prompting device corresponding to the next assembly station is controlled to emit a second prompting signal. The second prompting signal is used to indicate that the next assembly process has been completed.
[0118] It should be noted here that after the anchor miner moves to the next assembly station, it is necessary to pay attention to the movement of the anchor miner assembly equipment and brake the anchor miner assembly equipment in time to avoid collision.
[0119] Step S360: Determine whether the current assembly station is the last assembly station.
[0120] If the current assembly station is the last one, step S370 is executed; if the current assembly station is not the last one, step S340 is returned to, so that a loop can be performed to ensure that the anchor miner at each assembly station can be moved on the assembly line as needed according to the process requirements.
[0121] Step S370: The assembly process of the bolter miner is completed.
[0122] Furthermore, if bolter miners are produced at higher volumes, the assembly line can be extended by adding support devices and movable indicator devices, increasing the number of assembly stations along the line and improving assembly cycle time. Furthermore, to further shorten product movement time along the line and reduce the time it takes for bolter miners to wait for the bolter miner assembly equipment to move into position, multiple bolter miners and their corresponding remote control devices can be deployed, allowing multiple bolter miners on the assembly line to simultaneously move forward one station.
[0123] Therefore, with the help of the above-mentioned technical solution, this application can solve the problem of station-based production of anchor digging machines, and is particularly suitable for the production of customized and multi-model anchor digging machine products, thereby improving overall operating efficiency, reducing the labor intensity of operators, and improving the consistency of assembly quality. It can realize the rapid adjustment of the production area and production capacity of anchor digging machines, and reduce the cost of assembly line construction.
[0124] It should be understood that the above-mentioned operating method of the anchor miner assembly line is merely exemplary, and those skilled in the art may make various modifications based on the above-mentioned method, and the modified schemes also fall within the scope of protection of this application.
[0125] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0126] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0127] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0128] In the description of this specification, the terms "one embodiment", "some embodiments", "embodiments", "examples", "specific examples" or "some examples" refer to the specific features, structures, materials or characteristics described in conjunction with the embodiment or example and included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and features of different embodiments or examples, unless they are mutually inconsistent.
[0129] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may alter, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A method for operating an anchor miner assembly line, characterized in that: The bolter miner assembly line includes a plurality of assembly stations, each of which is used to perform an assembly process of a corresponding bolter miner, and each of which is equipped with a movable prompting device; the movable prompting device is used to indicate the assembly status of the bolter miner at the corresponding assembly station; and the operating method includes: Step S1: After the bolter miner assembly site is configured, the bolter miner assembly equipment is controlled by a remote control device to move to a first assembly station and perform a first assembly process at the first assembly station; wherein the first assembly process includes assembling a traveling mechanism of the bolter miner, wherein the traveling mechanism includes a traveling motor; Step S2, connecting the driving device of the anchor miner assembly equipment to the travel motor; Step S3, controlling the first movable prompting device corresponding to the first assembly station to emit a first prompting signal; wherein the first prompting signal is used to prompt that the first assembly process has been completed; Step S4, controlling the bolter miner assembly equipment through the remote control device to drive the bolter miner to move to the next assembly station, and disconnecting the driving device of the bolter miner assembly equipment from the travel motor; Step S5: After the next assembly process at the next assembly station is completed, the drive device of the anchor miner assembly equipment is connected to the travel motor, and the next movable prompting device corresponding to the next assembly station is controlled to emit a second prompting signal; wherein the second prompting signal is used to indicate that the next assembly process has been completed; Step S6, repeatedly executing steps S4 to S5 until the last assembly process of the last assembly station is completed, then stopping the cycle and disconnecting the driving device of the anchor miner assembly equipment and the travel motor.
2. The operating method according to claim 1, characterized in that: The anchor miner assembly line includes a support device; the configuration process of the anchor miner assembly site includes: Laying the support device based on the process planning of the anchor miner; After the support device is laid out, a movable prompting device is configured for each assembly station.
3. An anchor miner assembly device, characterized in that: The bolter miner assembly equipment is used to perform the method for operating the bolter miner assembly line according to claims 1 to 2; the bolter miner assembly equipment comprises: A movable device, wherein a connecting device for connecting to a bolter miner in an assembled state is fixedly provided on one side of the movable device, the connecting device being provided on a side connected to the bolter miner so that the bolter miner can move forward together with the bolter miner assembly equipment by dragging the bolter miner through the connecting device; a driving device, the driving device being disposed on the movable device and being used to provide a driving force for the bolter miner to move forward one assembly station on the assembly line until the bolter miner is offline; A remote control device, the remote control device is used to control the operation and stop of the driving device; The movable device is provided with a plurality of charging interfaces, each of which is used to charge the movable prompting device; wherein the movable prompting device is used to prompt the assembly status of the anchor miner at the corresponding assembly station; An anti-collision device is fixedly provided on the movable device, and the anti-collision device and the connecting device are located on the same side of the movable device.
4. The bolter miner assembly equipment according to claim 3, characterized in that: The driving device comprises: a hydraulic oil tank, the hydraulic oil tank being fixedly arranged on the movable device; A hydraulic pump station is fixedly arranged on the movable device and is connected to the hydraulic oil tank and the travel motor of the anchor miner through hydraulic pipelines. The hydraulic pump station is used to provide driving force for the anchor miner during movement by sucking hydraulic oil from the hydraulic oil tank.
5. The bolter miner assembly equipment according to claim 4, characterized in that: The driving device further comprises: A plurality of hydraulic pipe reels are provided on the movable device, and each of the plurality of hydraulic pipe reels is used for retracting and releasing the hydraulic pipeline between the hydraulic pump station and the travel motor.
6. The bolter miner assembly equipment according to claim 3, characterized in that: The bolter miner assembly equipment further comprises: A rechargeable battery is provided on the movable device and is used to supply power to the driving device and the plurality of charging interfaces.
7. An anchor miner assembly line, characterized in that: The anchor miner assembly equipment according to any one of claims 3 to 6 further comprises: A plurality of assembly stations, each of the plurality of assembly stations is used to perform an assembly process of a corresponding bolter miner, and each assembly station is equipped with a movable prompting device; wherein the movable prompting device is used to prompt the assembly status of the bolter miner at the corresponding assembly station.
8. The bolter miner assembly line according to claim 7, characterized in that: The bolter miner assembly line further comprises: A supporting device is laid on the ground of the bolter miner assembly site, and the bolter miner assembly equipment and the bolter miner are both located above the supporting device.
9. The bolter miner assembly line according to claim 8, characterized in that: The supporting device includes a plurality of metal plates.
10. The bolter miner assembly line according to claim 7, characterized in that: The movable prompting device includes a first signal light for indicating that the assembly process of the corresponding assembly station is not completed and a second signal light for indicating that the assembly process of the corresponding assembly station is completed.
Citation Information
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