Cigarette Tray-Type Auxiliary Material Tray Matching Method, System, Electronic Device and Storage Medium

Abstract

The present invention discloses a method, system, electronic device and storage medium for cigarette tray-type auxiliary material palletizing. The method includes: generating a single-specification auxiliary material modeling work order according to the auxiliary material arrival information; parsing the single-specification auxiliary material modeling work order to generate a modeling scheduling work order, and stacking the tray-type auxiliary materials of each specification on the corresponding sliding pallets according to the modeling scheduling work order to construct multiple single-specification auxiliary material modules; transferring each single-specification auxiliary material module to the corresponding sliding pallet platform in the high-bay storage rack based on the auxiliary material storage and warehousing work order; generating a module combination strategy based on the auxiliary material palletizing work order, and placing multiple single-specification auxiliary material modules on the composite pallet after removing them from the high-bay storage rack according to the module combination strategy to achieve modular palletizing; delivering all the tray-type auxiliary materials included in the multiple single-specification auxiliary material modules on the composite pallet to the cigarette making and tipping and packing machine set. This method can greatly improve the space utilization efficiency of the storage area and eliminate the problem of difficult handling of the remaining trays and materials in the existing palletizing process.

Description

Technical Field

[0001] The present invention relates to the technical field of tobacco processing, and more specifically, to a method, system, electronic equipment and storage medium for preparing cigarette tray auxiliary materials. Background Art

[0002] At present, cigarette auxiliary materials are an indispensable and important part of the production of cigarette products, including a large number of disc-shaped auxiliary materials such as cigarette paper, tipping paper, and packaging film. In order to reduce the space occupied by unused auxiliary materials around the rolling and packaging unit, it is necessary to carry out the pallet distribution of cigarette auxiliary materials according to the production plan, and then place them in the auxiliary material balance warehouse for temperature and humidity balance. The pallet distribution of auxiliary materials refers to picking different brands of cigarette auxiliary materials according to a certain quantity, different varieties, and stacking methods onto pallets.

[0003] Due to the variety of cigarette tray auxiliary materials, according to the practice of tobacco processing enterprises, all kinds of tray auxiliary materials to be mixed are generally stored flat in the auxiliary material temporary storage warehouse (also known as the auxiliary material primary warehouse), which requires a large storage space and the height space cannot be used. In addition, when the actual arrival progress of auxiliary materials deviates from the scheduled plan, some auxiliary materials that need to be mixed do not arrive on time, which will directly lead to the inability to carry out regular mixing work, increase the occupation time of the auxiliary material temporary storage warehouse, and further increase the inventory pressure of the auxiliary material temporary storage warehouse.

[0004] In the process of mixing conventional tray-type auxiliary materials, personnel, forklifts, assembly lines and other tools are needed to complete the handling, picking and storage of auxiliary materials, which is inefficient. Due to the conventional tray-matching mode, it is inevitable that there will be tail trays and leftover materials. After the tray-matching work is completed, it is necessary to return them to the auxiliary material temporary storage warehouse manually or with practical equipment for temporary storage. The operation process is cumbersome, requires more equipment, and is difficult to process information.

[0005] Although the patent documents "CN201910816559.4 A Method and System for Tray Loading and Warehousing of Cigarette Auxiliary Materials", "CN201720078203.1 An Automatic Tray Loading and Warehousing Logistics System for Auxiliary Materials with a Formulation Conveyor Line", "CN201710048302.X An Auxiliary Material Warehousing Logistics System with an Automatic Classification Conveyor Line", and "CN201710051852.7 An Automatic Tray Loading, Conveying, and Warehousing Logistics System for Auxiliary Materials" have all proposed technical ideas for improving the efficiency and accuracy of temporary storage and tray loading by relying on conveyor lines, etc., since the realization of their invention purposes requires the deployment of a large number of conveying devices, compared with the conventional tray loading storage and working modes, the site occupation has not been significantly reduced. Instead, due to the large increase in the number of devices, the maintenance intensity and cost of relevant devices have been further increased. At the same time, the technical ideas therein have not overcome the series of problems of the end trays and remaining materials generated during the tray loading process. That is to say, the above technologies only increase the automation degree of the system by adding devices and reduce the labor intensity of personnel, but do not fundamentally reduce the site occupation of the storage area and the complexity of the tray loading system. At the same time, the relevant work processes have not substantially deviated from the existing tray loading methods for cigarette tray-like auxiliary materials, but only partially changed the forms of storage and handling equipment.

[0006] Therefore, how to provide a tray loading method, system, electronic device, and storage medium for cigarette tray-like auxiliary materials has become a technical problem that urgently needs to be solved in this field. Summary of the Invention

[0007] The purpose of the present invention is to provide a tray loading method, system, electronic device, and storage medium for cigarette tray-like auxiliary materials.

[0008] The first aspect of the present invention discloses a tray loading method for cigarette tray-like auxiliary materials; the method includes:

[0009] Step S1: Receive the auxiliary material arrival information, and generate a single item specification auxiliary material modeling work order according to the auxiliary material arrival information, wherein the auxiliary material arrival information includes the item specifications, quantities, and packaging forms of various tray-like auxiliary materials;

[0010] Step S2: Analyze the single item specification auxiliary material modeling work order to generate a modeling scheduling work order, and stack each item specification tray-like auxiliary material on the corresponding sliding pallet according to the modeling scheduling work order to construct multiple single item specification auxiliary material modules;

[0011] Step S3: Receive the auxiliary material storage and warehousing work order, and transfer each single item specification auxiliary material module to the corresponding sliding pallet platform in the high-rise storage shelf based on the auxiliary material storage and warehousing work order;

[0012] Step S4: Generate a module combination strategy based on the received auxiliary material tray loading work order, and place multiple single item specification auxiliary material modules on the composite pallet after removing them from the high-rise storage shelf according to the module combination strategy to achieve modular tray loading;

[0013] Step S5, deliver all the tray-shaped auxiliary materials included in multiple said single-specification auxiliary material modules on the composite tray to the cigarette making and filter assembling machine set.

[0014] According to the method of the first aspect of the present invention, the step S2 specifically includes:

[0015] The step S2 specifically includes:

[0016] Analyze the single-specification auxiliary material modeling work order to generate a modeling scheduling work order;

[0017] Remove the outer packaging of each tray-shaped auxiliary material of each specification;

[0018] Stack each tray-shaped auxiliary material of each specification on the corresponding sliding tray according to the modeling scheduling work order to construct multiple single-specification auxiliary material modules;

[0019] Check the multiple constructed single-specification auxiliary material modules automatically or manually to obtain a check result;

[0020] If the check result is that the modeling is normal, generate the auxiliary material storage and warehousing work order.

[0021] According to the method of the first aspect of the present invention, in the step S3, after moving each said single-specification auxiliary material module to the corresponding sliding tray platform in the high-bay storage rack based on the auxiliary material storage and warehousing work order, associate the information of each warehoused single-specification auxiliary material module with the location information of the corresponding sliding tray platform in the high-bay storage rack.

[0022] According to the method of the first aspect of the present invention, in the step S4, check the result of modular tray loading automatically or manually. If the check result is that the tray loading is normal, generate the auxiliary material balance warehouse warehousing work order.

[0023] According to the method of the first aspect of the present invention, the step S5 specifically includes:

[0024] Move the composite tray after tray loading to the auxiliary material balance warehouse according to the auxiliary material balance warehouse warehousing work order;

[0025] Associate the information of each warehoused single-specification auxiliary material module and the information of the composite tray loading label (the label includes but is not limited to one-dimensional code, two-dimensional code paper label, and electronic label) with the corresponding location information of the auxiliary material balance warehouse;

[0026] Generate the auxiliary material balance warehouse outbound work order according to the production scheduling instruction;

[0027] Deliver all the tray-shaped auxiliary materials included in multiple said single-specification auxiliary material modules on the composite tray to the cigarette making and filter assembling machine set according to the auxiliary material balance warehouse outbound work order.

[0028] According to the method of the first aspect of the present invention, in step S1, if the inventory information of the current high-bay storage rack and / or the inventory information of the auxiliary material balance warehouse meets the preset inventory conditions, a single-item specification auxiliary material modeling work order is generated according to the auxiliary material arrival information.

[0029] According to the method of the first aspect of the present invention, the preset inventory conditions are as follows: the quantity of each single-item specification auxiliary material module stored in the high-bay storage rack is greater than or equal to the actual required quantity of the proposed palletizing work order (task), and the number of idle storage locations in the auxiliary material balance warehouse is greater than or equal to the number of composite pallets to be output by the palletizing work order (task).

[0030] The second aspect of the present invention discloses a cigarette tray auxiliary material palletizing system; the system includes:

[0031] A first processing module, configured to receive auxiliary material arrival information and generate a single-item specification auxiliary material modeling work order according to the auxiliary material arrival information, wherein the auxiliary material arrival information includes the specifications, quantities, and packaging forms of various tray-type auxiliary materials;

[0032] A second processing module, configured to parse the single-item specification auxiliary material modeling work order to generate a modeling scheduling work order, and stack each specification of tray-type auxiliary material on the corresponding sliding pallet according to the modeling scheduling work order to construct multiple single-item specification auxiliary material modules;

[0033] A third processing module, configured to receive an auxiliary material storage-in warehouse work order and transfer each single-item specification auxiliary material module to the corresponding sliding pallet platform in the high-bay storage rack based on the auxiliary material storage-in warehouse work order;

[0034] A fourth processing module, configured to generate a module combination strategy based on the received auxiliary material palletizing work order, and place multiple single-item specification auxiliary material modules removed from the high-bay storage rack on a composite pallet according to the module combination strategy to achieve modular palletizing;

[0035] A fifth processing module, configured to deliver all the tray-type auxiliary materials included in the multiple single-item specification auxiliary material modules on the composite pallet to a cigarette making and tipping and packing unit.

[0036] According to the system of the second aspect of the present invention, the second processing module is specifically configured to parse the single-item specification auxiliary material modeling work order to generate a modeling scheduling work order;

[0037] Remove the outer packaging of each specification of tray-type auxiliary material;

[0038] Stack each specification of tray-type auxiliary material on the corresponding sliding pallet according to the modeling scheduling work order to construct multiple single-item specification auxiliary material modules;

[0039] Verify the constructed multiple single - item - specification auxiliary material modules in an automatic or manual manner to obtain a verification result;

[0040] If the verification result is that the modeling is normal, generate the work order for storing the auxiliary materials in the warehouse.

[0041] According to the system of the second aspect of the present invention, the third processing module is specifically configured to, after transferring each of the single - item - specification auxiliary material modules to the corresponding sliding tray platforms in the high - rack storage shelf based on the work order for storing the auxiliary materials in the warehouse, associate the information of each of the single - item - specification auxiliary material modules stored in the warehouse with the location information of the corresponding sliding tray platforms in the high - rack storage shelf.

[0042] According to the system of the second aspect of the present invention, the fourth processing module is specifically configured to verify the result of modular palletizing in an automatic or manual manner. If the verification result is that the palletizing is normal, generate the work order for storing the auxiliary materials in the balance warehouse.

[0043] According to the system of the second aspect of the present invention, the fifth processing module is specifically configured to:

[0044] Transfer the palletized composite tray to the auxiliary material balance warehouse according to the work order for storing the auxiliary materials in the balance warehouse;

[0045] Associate the information of each of the single - item - specification auxiliary material modules after storage with the corresponding location information in the auxiliary material balance warehouse;

[0046] Generate the work order for taking out the auxiliary materials from the balance warehouse according to the production scheduling instruction;

[0047] According to the work order for taking out the auxiliary materials from the balance warehouse, deliver all the tray - type auxiliary materials included in the multiple single - item - specification auxiliary material modules on the composite tray to the cigarette making and filter assembling machine set.

[0048] According to the system of the second aspect of the present invention, the first processing module is specifically configured to, if the inventory information of the current high - rack storage shelf and / or the inventory information of the auxiliary material balance warehouse meet the preset inventory conditions, generate the work order for modeling the single - item - specification auxiliary materials according to the auxiliary material arrival information.

[0049] According to the system of the second aspect of the present invention, the preset inventory conditions are: the quantity of each single - item - specification auxiliary material module required and stored in the high - rack storage shelf is greater than or equal to the actual required quantity of the palletizing work order (task) to be executed, and the number of idle storage locations in the auxiliary material balance warehouse is greater than or equal to the number of composite trays to be output by the palletizing work order (task).

[0050] The third aspect of the present invention discloses an electronic device. The electronic device includes a memory and a processor. When the processor executes the computer program stored in the memory, the steps in any one of the methods for palletizing cigarette tray - type auxiliary materials in the first aspect of the present disclosure are implemented.

[0051] The fourth aspect of the present invention discloses a computer-readable storage medium. The computer-readable storage medium stores a computer program, and when the computer program is executed by a processor, the steps of any one of the cigarette tray auxiliary material dispensing methods in the first aspect of the present disclosure are implemented.

[0052] According to the technical content disclosed in the present invention, the following beneficial effects are achieved:

[0053] The solution proposed by the present invention can greatly improve the space utilization efficiency of the storage area and reduce the cost of civil engineering construction due to the use of multi-layer shelves for single-product and standard auxiliary materials; due to the introduction of the modeling technology of single-product and standard tray-type cigarette auxiliary materials, the problem of difficulty in handling tail trays and residual materials in the existing tray distribution process is completely eliminated; similarly, based on the modeling technology of single-product and standard tray-type cigarette auxiliary materials, during the auxiliary material tray distribution process, it is only necessary to transplant the single-product and standard auxiliary material modules placed on the sliding tray as a whole onto the standard auxiliary material tray, which significantly reduces the personnel and equipment investment in the existing tray distribution technology and greatly improves the tray distribution work efficiency; because the single-product and standard temporary storage warehouse is equipped with partitions and, with the support of the HVAC system, has the same temperature and humidity conditions as the auxiliary material balance warehouse, on the one hand, it can effectively alleviate the inventory pressure of the balance warehouse and even reduce the construction scale of the balance warehouse; on the other hand, if production is urgently needed, the tray-type auxiliary materials after tray distribution can bypass the auxiliary material balance warehouse and be directly delivered to the rolling and packaging unit, which greatly reduces the constraints of auxiliary material tray distribution on the production plan arrangement of rolling and packaging. In addition, based on the technology proposed in the present invention, the problem that conventional mixing work cannot be carried out due to the deviation between the actual arrival progress of auxiliary materials and the predetermined plan and the failure of some auxiliary materials to be mixed to arrive on time can be fundamentally solved.

[0054] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.

[0056] Figure 1 A flowchart of a method for dispensing cigarette tray auxiliary materials according to an embodiment;

[0057] Figure 2 A specific business process of a cigarette tray auxiliary material dispensing method provided according to an embodiment Figure 1 ;

[0058] Figures 3a - 3b A specific business process of a cigarette tray auxiliary material dispensing method provided according to an embodiment Figure 2 ;

[0059] Figure 4 This is a schematic diagram showing the combination relationship of various single - item - specification tray - type auxiliary materials, sliding trays, and composite trays after the tray - matching in this embodiment.

[0060] Figure 5 This is a schematic diagram of the structure of the special forklift in this embodiment.

[0061] Figure 6 This is a schematic diagram of the multi - layer shelf for temporarily storing single - item - specification auxiliary materials in this embodiment.

[0062] Figure 7 This is a structural diagram of a cigarette tray - type auxiliary material tray - matching system according to an embodiment of the present invention.

[0063] Figure 8 This is a structural diagram of an electronic device according to an embodiment of the present invention.

[0064] Explanation of reference numerals: 100 - composite tray, 200 - single - item - specification auxiliary material module, 201 - single - item - specification auxiliary material module A, 202 - single - item - specification auxiliary material module B, 203 - single - item - specification auxiliary material module C, 204 - single - item - specification auxiliary material module D, 300 - sliding tray, 301 - sliding tray A, 302 - sliding tray B, 303 - sliding tray C, 400 - special forklift, 500 - multi - layer shelf, 501 - sliding - tray bearing platform. Detailed implementation manners

[0065] Now, various exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that: Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0066] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way a limitation on the present invention or its application or use.

[0067] Techniques, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be regarded as part of the specification.

[0068] In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values.

[0069] It should be noted that: Similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0070] Embodiment 1:

[0071] The present invention discloses a method for allocating trays of cigarette auxiliary materials. Figure 1 As shown in the flowchart of a method for allocating trays of cigarette auxiliary materials according to an embodiment of the present invention, as Figure 1 shown, the method includes:

[0072] Step S1, receiving information on the arrival of auxiliary materials, and generating a modeling work order for single-specification auxiliary materials according to the information on the arrival of auxiliary materials, where the information on the arrival of auxiliary materials includes the specifications, quantities, and packaging forms of various tray-type auxiliary materials;

[0073] Step S2, parsing the modeling work order for single-specification auxiliary materials to generate a modeling scheduling work order, and stacking each tray-type auxiliary material of a single specification on a corresponding sliding pallet according to the modeling scheduling work order to construct multiple single-specification auxiliary material modules;

[0074] Step S3, receiving a work order for storing auxiliary materials in the warehouse, and transferring each single-specification auxiliary material module to a corresponding sliding pallet platform in the high-bay storage rack based on the work order for storing auxiliary materials in the warehouse;

[0075] Step S4, generating a module combination strategy based on the received work order for allocating trays of auxiliary materials, and placing multiple single-specification auxiliary material modules removed from the high-bay storage rack on a composite pallet according to the module combination strategy to achieve modular tray allocation;

[0076] Step S5, delivering all the tray-type auxiliary materials included in multiple single-specification auxiliary material modules on the composite pallet to a cigarette making and tipping machine.

[0077] In step S2, the modeling work order for single-specification auxiliary materials is parsed to generate a modeling scheduling work order, and each tray-type auxiliary material of a single specification is stacked on a corresponding sliding pallet according to the modeling scheduling work order to construct multiple single-specification auxiliary material modules.

[0078] In some embodiments, step S2 specifically includes:

[0079] Parsing the modeling work order for single-specification auxiliary materials to generate a modeling scheduling work order;

[0080] Removing the outer packaging of each tray-type auxiliary material of a single specification;

[0081] Stacking each tray-type auxiliary material of a single specification on a corresponding sliding pallet according to the modeling scheduling work order to construct multiple single-specification auxiliary material modules;

[0082] Verifying the multiple constructed single-specification auxiliary material modules by an automatic or manual method to obtain a verification result;

[0083] If the verification result is that the modeling is normal, a work order for storing auxiliary materials in the warehouse is generated.

[0084] In step S3, a work order for storing auxiliary materials in the warehouse is received, and each single-specification auxiliary material module is transferred to a corresponding sliding pallet platform in the high-bay storage rack based on the work order for storing auxiliary materials in the warehouse.

[0085] In some embodiments, after each single - specification auxiliary material module is transferred to the corresponding sliding tray platform in the high - rack storage shelf based on the auxiliary material storage receipt work order in step S3, the information of each single - specification auxiliary material module stored in the warehouse is associated with the location information of the corresponding sliding tray platform in the high - rack storage shelf.

[0086] In step S4, a module combination strategy is generated based on the received auxiliary material palletizing work order, and multiple single - specification auxiliary material modules are removed from the high - rack storage shelf and placed on a composite tray according to the module combination strategy to achieve modular palletizing.

[0087] In some embodiments, in step S4, the result of modular palletizing is verified automatically or manually. If the verification result shows normal palletizing, an auxiliary material balance warehouse receipt work order is generated.

[0088] In step S5, all the tray - type auxiliary materials included in multiple single - specification auxiliary material modules on the composite tray are delivered to the cigarette making and tipping machine unit.

[0089] In some embodiments, step S5 specifically includes:

[0090] Transfer the palletized composite tray to the auxiliary material balance warehouse according to the auxiliary material balance warehouse receipt work order;

[0091] Associate the information of each single - specification auxiliary material module after warehousing with the corresponding location information in the auxiliary material balance warehouse;

[0092] Generate an auxiliary material balance warehouse delivery work order according to the production scheduling instruction;

[0093] According to the auxiliary material balance warehouse delivery work order, all the tray - type auxiliary materials included in multiple single - specification auxiliary material modules on the composite tray are delivered to the cigarette making and tipping machine unit.

[0094] See Figures 2 - 6 As shown, the specific implementation of a method for palletizing cigarette tray - type auxiliary materials in this embodiment is based on four software - hardware systems, including: a tray - type auxiliary material modeling system, a modular auxiliary material high - rack storage and logistics system, an auxiliary material palletizing system, and a warehousing and logistics management system.

[0095] Specifically, the tray - type auxiliary material modeling system mainly relies on automated equipment or manual operations. After the tray - type auxiliary materials unloaded from the vehicle and inspected to be of qualified quality, according to the modeling scheduling instruction, the tray - type auxiliary materials of each specification are stacked securely according to the form rules when finally transported to the cigarette making and tipping machine unit, and are respectively placed on independent sliding trays, that is, each sliding tray has a cylinder formed by a single - specification tray - type auxiliary material component.

[0096] The modular auxiliary material high-bay storage logistics system mainly relies on forklifts or stackers equipped with special forks, as well as specially designed high-bay storage shelves (i.e., multi-layer shelves) to receive, temporarily store, and issue various single-specification tray-type auxiliary materials placed on skid pallets. The storage area of the modular auxiliary material high-bay storage logistics system is partitioned and has the same temperature and humidity as the auxiliary material balance warehouse.

[0097] The auxiliary material palletizing system mainly relies on skid pallet transfer equipment, conveyors, or AGV cars, etc., to combine various single-specification tray-type auxiliary materials placed on skid pallets on the composite pallet according to rules.

[0098] The warehousing logistics management information system mainly relies on data processing systems, information collection devices, paper or electronic tag information reading and writing systems, etc., to collect and transmit various logistics information, receive information instructions from the upper-level production scheduling system or logistics control platform, etc., and issue logistics scheduling instructions.

[0099] Specifically, as Figures 3a - 3b shown, the detailed process of a cigarette tray-type auxiliary material palletizing method in this embodiment is as follows:

[0100] 1) The warehousing logistics management information system receives the arrival information of auxiliary materials including specifications, quantities, packaging forms, etc. pushed by the upper-level production scheduling system or logistics control platform, etc.

[0101] 2) The warehousing logistics management information system retrieves the inventory information of the single-item scale block warehousing system and the auxiliary material balance warehouse.

[0102] 3) When the inventory of the single-item scale block warehousing system and the auxiliary material balance warehouse meets the preset conditions, or after an artificial instruction is issued, the warehousing logistics management information issues a single-specification auxiliary material modeling work order to the tray-type auxiliary material modeling system.

[0103] 4) Relevant station personnel or the robot modeling system receive the single-specification auxiliary material modeling work order. After verifying that the incoming material information is correct, they remove the outer packaging of the tray-type auxiliary materials to be modeled, obtain the modeling scheduling work order according to the single-specification auxiliary material modeling work order, stack each specification of tray-type auxiliary materials securely according to the instruction rules to form 201 single-specification auxiliary material modules A, 202 single-specification auxiliary material modules B, 203 single-specification auxiliary material modules C, 204 single-specification auxiliary material modules D, etc., and place them on independent 301 skid pallets A, 302 skid pallets B, 303 skid pallets C respectively, that is, each skid pallet has a cylinder formed by only one specification of tray-type auxiliary materials.

[0104] 5) After the warehousing logistics management information system receives the feedback information that the single-specification modeling is completed, it records or transmits the goods information.

[0105] 6) Automatically or manually verify the correctness of the modeled single-specification auxiliary material modules.

[0106] 7) If modeling anomalies are found during verification, the warehousing and logistics management information system suspends the subsequent transfer work of the single-item scale module and transfers it to the manual processing station.

[0107] 8) If the modeling is normal after verification, the warehousing and logistics management information system issues a work order for the storage of auxiliary materials in the warehouse, that is, an inbound instruction for the modular auxiliary material high-rise storage logistics system. Relying on a forklift or a stacker equipped with a special fork 400, the 200 single-item specification auxiliary material modules together with their corresponding 300 sliding pallets are transferred to the designated 501 sliding pallet bearing platforms in the 500 multi-layer shelf for temporary storage.

[0108] 9) The warehousing and logistics management information system associates the information of the 200 single-item specification auxiliary material modules automatically or manually stored in the warehouse with the location information, and publishes it to external systems such as relevant production scheduling systems and logistics control platforms as needed.

[0109] 10) After receiving the auxiliary material palletizing work order from the upper-level systems such as the production scheduling system and the logistics control platform, the warehousing and logistics management information system issues an outbound instruction to the modular auxiliary material high-rise storage logistics system and simultaneously issues a palletizing instruction to the auxiliary material palletizing system.

[0110] S11. The modular auxiliary material high-rise storage logistics system and the auxiliary material palletizing system respectively verify and confirm the auxiliary material palletizing, that is, the module combination strategy, and issue relevant instructions to relevant manual workstations or automated systems and equipment. A forklift or a stacker equipped with a special fork 400 removes the 200 single-item specification auxiliary material modules together with their corresponding 300 sliding pallets from the designated 501 sliding pallet bearing platforms in the 500 multi-layer shelf. The auxiliary material palletizing system relies on sliding pallet transfer equipment, conveyors or AGV cars, etc., to combine the single-item specification tray-type auxiliary materials placed on the sliding pallets into a similar attached Figure 4 schematic form.

[0111] 12) Automatically or manually verify the correctness of palletizing.

[0112] 13) If palletizing anomalies are found during verification, the warehousing and logistics management information system suspends the subsequent transfer work of the single-item scale module and transfers it to the manual processing station.

[0113] 14) If the palletizing is normal after verification, the warehousing and logistics management information system issues an inbound instruction for the auxiliary material balance warehouse.

[0114] 15) According to the upper-level production scheduling system, logistics control platform, and manual instructions, the auxiliary materials after palletizing can be directly delivered to the cigarette making and packing unit via conveying equipment or manual operation, bypassing the auxiliary material balance warehouse.

[0115] 16) The warehousing and logistics management information system associates the information of the auxiliary materials that have been warehoused in the auxiliary material balance warehouse with the location and publishes it to external systems such as relevant production scheduling systems and logistics control platforms as needed.

[0116] 17) The auxiliary material balance warehouse executes outbound operations according to the instructions issued by the upper systems such as the production scheduling system and the logistics control platform and forwarded by the warehousing and logistics management information system. The conveying equipment delivers the cigarette auxiliary materials to the designated rolling and packaging units.

[0117] 18) After the auxiliary materials are used up by the packaging machine, the 300 slide pallets including 01 slide pallet A, 302 slide pallet B, 303 slide pallet C are recycled or discarded.

[0118] In summary, the solution proposed in the present invention can greatly improve the space utilization efficiency of the storage area and reduce the cost of civil construction due to the use of multi-layer shelves for single-product and standard auxiliary materials; due to the introduction of the modeling technology of single-product and standard tray-type cigarette auxiliary materials, the problem of difficulty in handling tail trays and residual materials in the existing tray distribution process is completely eliminated; similarly, based on the modeling technology of single-product and standard tray-type cigarette auxiliary materials, in the auxiliary material tray distribution process, it is only necessary to transplant the single-product and standard auxiliary material modules placed on the sliding tray as a whole to the standard auxiliary material pallet, which significantly reduces the personnel and equipment investment in the existing tray distribution technology and greatly improves the tray distribution work efficiency; because the single-product and standard temporary storage warehouse is equipped with partitions and, with the support of the HVAC system, has the same temperature and humidity conditions as the auxiliary material balance warehouse, on the one hand, it can effectively alleviate the inventory pressure of the balance warehouse and even reduce the construction scale of the balance warehouse; on the other hand, if production is urgently needed, the tray-type auxiliary materials after tray distribution can bypass the auxiliary material balance warehouse and be directly delivered to the rolling and packaging unit, which greatly reduces the constraints of auxiliary material tray distribution on the production plan arrangement of rolling and packaging. In addition, based on the technology proposed in the present invention, the problem that conventional mixing work cannot be carried out due to the deviation between the actual arrival progress of auxiliary materials and the predetermined plan and the failure of some auxiliary materials to be mixed to arrive on time can be fundamentally solved.

[0119] Embodiment 2:

[0120] The invention discloses a cigarette tray auxiliary material dispensing system. Figure 7 FIG. 1 is a structural diagram of a cigarette tray auxiliary material dispensing system according to an embodiment of the present invention; Figure 7 As shown, the system 100 includes:

[0121] The first processing module 101 is configured to receive auxiliary material arrival information and generate a single product specification auxiliary material modeling work order according to the auxiliary material arrival information, wherein the auxiliary material arrival information includes the specifications, quantity and packaging form of various tray-type auxiliary materials;

[0122] The second processing module 102 is configured to parse the single product specification auxiliary material modeling work order to generate a modeling scheduling work order, and stack each product specification tray auxiliary material on a corresponding sliding tray according to the modeling scheduling work order to construct multiple single product specification auxiliary material modules;

[0123] The third processing module 103 is configured to receive the auxiliary material storage and warehousing work order, and transfer each single-item specification auxiliary material module to the corresponding sliding tray platform in the high-bay storage rack based on the auxiliary material storage and warehousing work order;

[0124] The fourth processing module 104 is configured to generate a module combination strategy based on the received auxiliary material palletizing work order, and place multiple single-item specification auxiliary material modules on the composite pallet after removing them from the high-bay storage rack to achieve modular palletizing;

[0125] The fifth processing module 105 is configured to deliver all the tray-type auxiliary materials included in multiple single-item specification auxiliary material modules on the composite pallet to the cigarette making and tipping unit.

[0126] For the system according to the second aspect of the present invention, the second processing module 102 is specifically configured to

[0127] Parse the single-item specification auxiliary material modeling work order to generate a modeling scheduling work order;

[0128] Remove the outer packaging of each specification tray-type auxiliary material;

[0129] Stack each specification tray-type auxiliary material on the corresponding sliding tray according to the modeling scheduling work order to construct multiple single-item specification auxiliary material modules;

[0130] Verify the constructed multiple single-item specification auxiliary material modules by automatic or manual means to obtain a verification result;

[0131] If the verification result is normal modeling, generate an auxiliary material storage and warehousing work order.

[0132] For the system according to the second aspect of the present invention, after the third processing module 103 transfers each single-item specification auxiliary material module to the corresponding sliding tray platform in the high-bay storage rack based on the auxiliary material storage and warehousing work order, it associates the information of each warehoused single-item specification auxiliary material module with the location information of the corresponding sliding tray platform in the high-bay storage rack.

[0133] For the system according to the second aspect of the present invention, the fourth processing module 104 is specifically configured to verify the result of modular palletizing by automatic or manual means. If the verification result is normal palletizing, generate an auxiliary material balance warehouse warehousing work order.

[0134] For the system according to the second aspect of the present invention, the fifth processing module 105 is specifically configured to:

[0135] Transfer the palletized composite pallet to the auxiliary material balance warehouse according to the auxiliary material balance warehouse warehousing work order;

[0136] Associate the information of each warehoused single-item specification auxiliary material module with the corresponding location information of the auxiliary material balance warehouse;

[0137] Generate an outbound work order for the auxiliary material balance warehouse according to the production scheduling instruction;

[0138] According to the outbound work order of the auxiliary material balance warehouse, send all the tray-type auxiliary materials included in multiple single-item specification auxiliary material modules on the composite tray to the cigarette making and tipping machine unit.

[0139] According to the system of the second aspect of the present invention, the first processing module 101 is specifically configured to generate a single-item specification auxiliary material modeling work order according to the auxiliary material arrival information if the inventory information of the current high-bay storage rack and / or the inventory information of the auxiliary material balance warehouse meet the preset inventory conditions.

[0140] According to the system of the second aspect of the present invention, the preset inventory conditions are:

[0141] Embodiment 3:

[0142] The present invention discloses an electronic device. The electronic device includes a memory and a processor. The memory stores a computer program. When the processor executes the computer program, the steps in any one of the cigarette tray-type auxiliary material distribution methods in the disclosed embodiment 1 of the present invention are implemented.

[0143] Figure 8 For the structural diagram of an electronic device according to an embodiment of the present invention, as Figure 8 shown, the electronic device includes a processor, a memory, a communication interface, a display screen, and an input device connected through a system bus. Among them, the processor of the electronic device is used to provide computing and control capabilities. The memory of the electronic device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The communication interface of the electronic device is used to communicate with an external terminal in a wired or wireless manner. The wireless manner can be achieved through WIFI, a carrier network, near field communication (NFC), or other technologies. The display screen of the electronic device can be a liquid crystal display screen or an electronic ink display screen. The input device of the electronic device can be a touch layer covered on the display screen, or a button, a trackball, or a touchpad provided on the housing of the electronic device, or an external keyboard, touchpad, or mouse, etc.

[0144] Those skilled in the art can understand that Figure 8 the structure shown in is only the structural diagram of the part related to the technical solution of the present disclosure, and does not constitute a limitation on the electronic device to which the solution of the present application is applied. The specific electronic device may include more or fewer components than those shown in the figure, or combine some components, or have a different component layout.

[0145] Embodiment 4:

[0146] The present invention discloses a computer-readable storage medium. A computer program is stored on the computer-readable storage medium. When the computer program is executed by a processor, the steps in a method for allocating accessories for cigarette trays according to any one of Embodiment 1 of the present invention are implemented.

[0147] Please note that the technical features of the above embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification. The above embodiments only represent several implementation manners of the present application. Their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

[0148] The embodiments of the subject matter and the functional operations described in this specification can be implemented in the following: digital electronic circuits, tangible computer software or firmware, computer hardware including the structures disclosed in this specification and their structural equivalents, or a combination of one or more of them. The embodiments of the subject matter described in this specification can be implemented as one or more computer programs, that is, one or more modules in computer program instructions encoded on a tangible non-transitory program carrier to be executed by a data processing device or to control the operation of the data processing device. Alternatively or additionally, the program instructions can be encoded on an artificially generated propagated signal, such as a machine-generated electrical, optical, or electromagnetic signal, which is generated to encode information and transmit it to a suitable receiver device for execution by the data processing device. The computer storage medium can be a machine-readable storage device, a machine-readable storage substrate, a random or serial access memory device, or a combination of one or more of them.

[0149] The processes and logical flows described in this specification can be executed by one or more programmable computers executing one or more computer programs to perform corresponding functions by operating on input data and generating output. The processes and logical flows can also be executed by dedicated logic circuits - such as FPGAs (Field Programmable Gate Arrays) or ASICs (Application Specific Integrated Circuits), and the device can also be implemented as dedicated logic circuits.

[0150] Computers suitable for executing computer programs include, for example, general and / or special-purpose microprocessors, or any other type of central processing unit. Generally, the central processing unit will receive instructions and data from read-only memory and / or random access memory. The basic components of a computer include a central processing unit for implementing or executing instructions and one or more memory devices for storing instructions and data. Generally, a computer will also include one or more mass storage devices for storing data, such as magnetic disks, magneto-optical disks, or optical disks, etc., or the computer will be operatively coupled to such mass storage devices to receive data therefrom or transfer data thereto, or both. However, a computer is not necessarily required to have such devices. In addition, a computer may be embedded in another device, such as a mobile phone, a personal digital assistant (PDA), a mobile audio or video player, a game console, a global positioning system (GPS) receiver, or a portable storage device such as a universal serial bus (USB) flash drive, to name just a few examples.

[0151] Computer-readable media suitable for storing computer program instructions and data include all forms of non-volatile memory, media, and memory devices, such as including semiconductor memory devices (e.g., EPROM, EEPROM, and flash memory devices), magnetic disks (e.g., internal hard disks or removable disks), magneto-optical disks, and CD ROM and DVD-ROM disks. The processor and memory may be supplemented by, or incorporated in, special purpose logic circuitry.

[0152] Although this specification contains many specific implementation details, these should not be construed as limiting the scope of any invention or the scope of what is claimed, but rather as mainly describing the features of specific embodiments of a particular invention. Certain features that are described in multiple embodiments in this specification may also be implemented in combination in a single embodiment. On the other hand, the various features described in a single embodiment may also be implemented separately in multiple embodiments or in any suitable sub-combination. In addition, although features may operate in certain combinations as described above and even be claimed as such initially, one or more features from a claimed combination may in some cases be removed from the combination, and the claimed combination may be directed to a sub-combination or a variation of a sub-combination.

[0153] Similarly, although operations are depicted in the drawings in a particular order, this should not be understood as requiring that the operations be performed in the particular order shown or sequentially, or that all illustrated operations be performed, to achieve a desired result. In some cases, multitasking and parallel processing may be advantageous. In addition, the separation of various system modules and components in the above embodiments should not be understood as required in all embodiments, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.

[0154] Thus, specific embodiments of the subject matter have been described. Other embodiments are within the scope of the appended claims. In some cases, the acts recited in the claims can be performed in a different order and still achieve the desired result. In addition, the processes depicted in the figures are not necessarily in the particular order or sequential order shown to achieve the desired result. In some implementations, multitasking and parallel processing may be advantageous.

[0155] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the scope of protection of the present invention.

[0156] Although some specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and not for limiting the scope of the present invention. Those skilled in the art should understand that the above embodiments can be modified without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A method for allocating cigarette tray auxiliary materials, characterized in that, The method includes: Step S1, receiving the information of arrival of auxiliary materials, and generating a modeling work order for single - specification auxiliary materials according to the information of arrival of auxiliary materials, where the information of arrival of auxiliary materials includes the specifications, quantities, and packaging forms of various tray - type auxiliary materials; Step S2, parsing the modeling work order for single - specification auxiliary materials to generate a modeling scheduling work order, and stacking each specification of tray - type auxiliary materials on the corresponding sliding pallet according to the modeling scheduling work order to construct multiple single - specification auxiliary material modules; Step S3, receiving the work order for storing auxiliary materials in the warehouse, and transferring each of the single - specification auxiliary material modules to the corresponding sliding pallet platform in the high - rack storage shelf based on the work order for storing auxiliary materials in the warehouse; Step S4, generating a module combination strategy based on the received work order for assembling auxiliary materials on trays, and removing multiple single - specification auxiliary material modules from the high - rack storage shelf and placing them on a composite pallet according to the module combination strategy to achieve modular tray assembly; Step S5, delivering all the tray - type auxiliary materials included in the multiple single - specification auxiliary material modules on the composite pallet to the cigarette making and filter assembling machine set; The specific content of step S2 includes: Parsing the modeling work order for single - specification auxiliary materials to generate a modeling scheduling work order; Removing the outer packaging of each specification of tray - type auxiliary materials; Stacking each specification of tray - type auxiliary materials on the corresponding sliding pallet according to the modeling scheduling work order to construct multiple single - specification auxiliary material modules; Verifying the multiple constructed single - specification auxiliary material modules through an automatic or manual method to obtain a verification result; If the verification result is normal modeling, generating the work order for storing auxiliary materials in the warehouse; In step S3, after transferring each of the single - specification auxiliary material modules to the corresponding sliding pallet platform in the high - rack storage shelf based on the work order for storing auxiliary materials in the warehouse, associating the information of each warehoused single - specification auxiliary material module with the location information of the corresponding sliding pallet platform in the high - rack storage shelf; In step S4, verifying the result of modular tray assembly through an automatic or manual method. If the verification result is normal tray assembly, generating a work order for storing auxiliary materials in the auxiliary material balance warehouse; The specific content of step S5 includes: Transferring the composite pallet after tray assembly to the auxiliary material balance warehouse according to the work order for storing auxiliary materials in the auxiliary material balance warehouse; Associating the information of each warehoused single - specification auxiliary material module with the corresponding location information in the auxiliary material balance warehouse; Generating a work order for discharging auxiliary materials from the auxiliary material balance warehouse according to the production scheduling instruction; Delivering all the tray - type auxiliary materials included in the multiple single - specification auxiliary material modules on the composite pallet to the cigarette making and filter assembling machine set according to the work order for discharging auxiliary materials from the auxiliary material balance warehouse; In step S1, if the inventory information of the current high - rack storage shelf and / or the inventory information of the auxiliary material balance warehouse meet the preset inventory conditions, generating a modeling work order for single - specification auxiliary materials according to the information of arrival of auxiliary materials.

2. A disk matching system for cigarette tray type auxiliary materials, characterized in that, The system adopts the method described in claim 1. The system includes: A first processing module, configured to receive the information of arrival of auxiliary materials, and generate a modeling work order for single - specification auxiliary materials according to the information of arrival of auxiliary materials, where the information of arrival of auxiliary materials includes the specifications, quantities, and packaging forms of various tray - type auxiliary materials; A second processing module, configured to parse the single-item specification auxiliary material modeling work order to generate a modeling scheduling work order, and stack each item specification tray-type auxiliary material on a corresponding skid tray according to the modeling scheduling work order, so as to construct a plurality of single-item specification auxiliary material modules; A third processing module, configured to receive an auxiliary material storage inbound work order, and transfer each of the single-item specification auxiliary material modules to a corresponding skid tray platform in the high-bay storage rack based on the auxiliary material storage inbound work order; A fourth processing module, configured to generate a module combination strategy based on the received auxiliary material palletizing work order, and place a plurality of the single-item specification auxiliary material modules on a composite pallet after removing them from the high-bay storage rack according to the module combination strategy, so as to achieve modular palletizing; A fifth processing module, configured to deliver all the tray-type auxiliary materials included in the plurality of single-item specification auxiliary material modules on the composite pallet to a cigarette making and tipping machine unit.

3. An electronic device, characterized in that, The electronic device includes a memory and a processor. The memory stores a computer program. When the processor executes the computer program, the steps in a method for palletizing cigarette tray-type auxiliary materials according to claim 1 are implemented.

4. A computer-readable storage medium, characterized in that, A computer program is stored on the computer-readable storage medium. When the computer program is executed by a processor, the steps in a method for palletizing cigarette tray-type auxiliary materials according to claim 1 are implemented.

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