Foldable high-efficiency earth moving device for pipe jacking construction
By designing a foldable, high-efficiency soil transport device, the trolley can be used to circulate within the space above the pipe jacking system, solving the problem of construction stagnation caused by the movement of a single vehicle during pipe jacking construction and improving the efficiency and economic benefits of soil removal from pipe jacking.
Patent Information
- Application Number
- CN202211348587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-31
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2042-10-31
AI Technical Summary
During pipe jacking construction, due to the limited space inside the pipe, only a single soil transport vehicle can move, causing the construction process to stagnate. The space above the pipe cannot be effectively utilized, and it is impossible to form a work cycle for soil removal.
A foldable high-efficiency soil transport device was designed, including a soil removal trolley that slides on a track. A folding system is provided between the trolley bucket and the chassis. The folding system drives the end plates and side plates to complete the folding action. A hoisting system is set up to utilize the space above the jacking pipe to realize the trolley's cyclic operation.
By making full use of the space above the pipe jacking, the trolley can be operated in a cyclical manner, which improves the efficiency of soil removal from the pipe jacking, avoids interference from the trolley, and enhances construction efficiency and economic benefits.
Smart Images

Figure CN115788482B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of pipe jacking engineering construction, and particularly relates to a folding high-efficiency earth transporting device for pipe jacking construction. BACKGROUND
[0002] In underground engineering construction, pipe jacking technology is often used. The pipe jacking technology is generally divided into several categories such as slurry balance, earth pressure balance and air pressure balance, among which the earth pressure balance technology is widely used due to its simple equipment and good environmental protection. The traditional earth transporting trolley is used for earth transporting in the earth pressure balance pipe jacking construction. Since the pipe diameter is small, the earth transporting trolley can only travel in one direction. However, with the progress of technology in recent years, the single-section jacking distance of pipe jacking is gradually increased, which can generally reach about one kilometer. With the increase of the single-section jacking distance, the working efficiency of the traditional earth transporting trolley cannot meet the jacking efficiency requirement, and the jacking stagnation and waiting for the earth transporting trolley to transport earth often occur in construction.
[0003] Chinese patent document CN 208470839 U discloses an earth transporting trolley for pipe jacking construction. In order to adapt to the space of the pipe jacking, the trolley adopts an arc-shaped structure, but is also limited by the space and can only pass through one trolley at a time. Therefore, the transportation of earth can only be completed in the pipe jacking in a single time, and the operation cycle cannot be formed. The space above the pipe jacking is not fully utilized, and the use has defects and needs to be improved. SUMMARY
[0004] The present application provides a folding high-efficiency earth transporting device for pipe jacking construction, which solves the problem that the construction process is stagnated due to the limitation of the space in the pipe jacking, only one earth transporting trolley is allowed to travel, and the space above the pipe jacking cannot be used to set a cooperating trolley to form an operation cycle for earth transporting.
[0005] To solve the above technical problems, the technical scheme adopted by the present application is as follows: a folding high-efficiency earth transporting device for pipe jacking construction, comprising an earth transporting trolley sliding on a track, the earth transporting trolley comprising a chassis and a car body, the car body being arranged on the upper portion of the chassis, the car body comprising a protection plate, two end plates being symmetrically arranged on the protection plate along the laying direction of the track, a first side plate and a second side plate being arranged between the two end plates, the first side plate, the second side plate, the two end plates and the protection plate surrounding to form an earth loading space, a folding system being arranged between the car body and the chassis, and the folding system being used to drive the end plates, the first side plate and the second side plate to complete the folding action.
[0006] In the preferred scheme, the car body further comprises a bottom plate, the bottom plate being fixedly arranged on the chassis, and the folding system being located between the protection plate and the bottom plate.
[0007] In the preferred scheme, four limiting plates are arranged on the outer side of the protection plate in the circumferential direction, and the limiting plates are used for supporting and limiting the end plates, the first side plate and the second side plate.
[0008] In the preferred scheme, the protection plate is provided with a third fixed plate on each side in the direction of the track, the upper part of the third fixed plate is hingedly connected with an end plate, the bottom of the end plate is provided with a third L column, the upper side of the third L column is hingedly connected with the third fixed plate, the protection plate is provided with a first fixed plate and a second fixed plate on each side in the direction perpendicular to the track, the first fixed plate is lower than the second fixed plate, the upper part of the first fixed plate and the second fixed plate is hingedly connected with a first side plate and a second side plate respectively, the bottom of the first side plate and the second side plate is provided with a first L column and a second L column respectively, the upper side of the first L column and the second L column is hingedly connected with the first fixed plate and the second fixed plate respectively, the lower side of the third L column, the first L column and the second L column is connected with the folding system respectively.
[0009] In the preferred scheme, the folding system comprises a rotating shaft, the rotating shaft is arranged between the protection plate and the bottom plate, the rotating shaft is provided with a pinion and a gear, the pinion is located below the gear, the pinion is meshingly connected with a driving rod, the driving rod is provided with a power cylinder on one side, the power cylinder is fixedly arranged on the bottom plate, the outer side of the gear is meshingly connected with a first displacement gear, a second displacement gear, a third displacement gear and a fourth displacement gear respectively.
[0010] The first displacement gear is provided with a first push rod on one side, the second displacement gear is provided with a second push rod on one side, the third displacement gear is provided with a third push rod on one side, the fourth displacement gear is provided with a fourth push rod on one side, the distal end of the first push rod, the second push rod, the third push rod and the fourth push rod is hingedly connected with one side of an adapter rod respectively, the other side of the adapter rod is hingedly connected with the third L column, the first L column and the second L column respectively, the folding system is further provided with four sliding rods, the sliding rods are fixedly arranged on the bottom of the protection plate, the first push rod, the second push rod, the third push rod and the fourth push rod are slidingly connected with the sliding rods respectively.
[0011] In the preferred scheme, the first displacement gear is fixedly provided with a first stop rod, the second displacement gear is fixedly provided with a second stop rod, the directions of the first stop rod and the second stop rod are opposite, the third displacement gear is fixedly provided with a third stop rod, the fourth displacement gear is fixedly provided with a fourth stop rod and a fifth stop rod, the directions of the third stop rod and the fifth stop rod are opposite, the directions of the fourth stop rod and the fifth stop rod are perpendicular, the directions of the third stop rod and the second stop rod are the same, the first push rod, the second push rod and the fourth push rod are respectively provided with one-way stop rods for cooperating with the first stop rod, the second stop rod and the third stop rod, the third push rod is provided with two one-way stop rods for cooperating with the fourth stop rod and the fifth stop rod.
[0012] In the preferred scheme, the one-way stop rod comprises a sleeve, the sleeve is provided with a cavity, the upper part of the cavity is provided with a slide channel, the cavity is provided with a spring, the spring supports a base, the top of the base is provided with a protrusion, the protrusion is slidingly arranged in the slide channel, the two sides of the protrusion are respectively provided with an inclined surface and a straight surface.
[0013] In the preferred solution, one side of the third push rod and the fourth push rod is respectively provided with a first magnet and a third magnet, the third push rod and the fourth push rod are respectively arranged in the avoiding slot on the baffle at the bottom of the protection plate, the bottom of the protection plate is further provided with a second magnet for locking the third push rod, the first magnet and the third magnet are respectively magnetically attracted to the baffle, and the third push rod and the second magnet are magnetically attracted.
[0014] In the preferred solution, the top pipe is provided with a hoisting system, one side of the chassis is detachably provided with a driving trolley, the hoisting system is used for lifting the driving trolley from the track to a high position, one side of the hoisting system is provided with a belt conveyor, and the belt conveyor is used for conveying earth materials into the car hopper.
[0015] In the preferred solution, the hoisting system comprises a first wheel slide and a second wheel slide arranged in the top pipe, the winch is connected through a lifting cable and a lifting frame, the lifting cable is arranged on the first wheel slide and the second wheel slide, the bottom of the lifting frame is provided with a lifting ring, the lifting frame is connected through a lifting cable and the lifting cable, the lifting cable is further provided with a fixed end of a limiter and a movable end of the limiter, the driving trolley comprises a first jack and a first lug plate, the chassis comprises a second jack and a second lug plate, the first lug plate and the second lug plate are hingedly connected through a hinge pin, and the lifting ring is sleeved on the first lifting lug and the second lifting lug.
[0016] The application has the advantages that: the hoisting system is arranged on one side of the belt conveyor, the top pipe is pre-stored with a top pipe earth removal trolley, the top pipe earth removal trolley can be completely folded, the top pipe earth removal trolley can be used to ensure the cooperation of the earth loading trolley and the earth removal trolley, the top pipe earth removal trolley can avoid interfering with the earth loading trolley, the space of the top pipe can be fully utilized, the folding system is fast, stable, and alternately operated, the efficiency of the top pipe earth removal is greatly improved, and good economic benefits are obtained. BRIEF DESCRIPTION OF DRAWINGS
[0017] The application will be further described below in combination with the drawings and examples:
[0018] Figure 1 is a schematic diagram of the working operation of the application in state one;
[0019] Figure 2 is a schematic diagram of the working operation of the application in state two;
[0020] Figure 3 is a schematic diagram of the hoisting system of the application;
[0021] Figure 4 is a left view schematic diagram of Figure 3 ;
[0022] Figure 5 is a schematic diagram of the car hopper being opened;
[0023] Figure 6 is a schematic diagram of the car hopper being folded;
[0024] Figure 7 is the end plate open state schematic diagram of the present application;
[0025] Figure 8 is the first side plate and second side plate folded state schematic diagram of the present application;
[0026] Figure 9 is the first side plate and second side plate open state schematic diagram of the present application;
[0027] Figure 10 is the one-way stop rod overall structure schematic diagram of the present application;
[0028] Figure 11 is the front view schematic diagram of Figure 10 ;
[0029] Figure 12 is the A-A direction sectional view of Figure 11 ;
[0030] Figure 13 is the folding process state one of the present application;
[0031] Figure 14 is the folding process state two of the present application;
[0032] Figure 15 is the folding process state three of the present application;
[0033] Figure 16 is the folding process state four of the present application;
[0034] Figure 17 is the opening process state one of the present application;
[0035] Figure 18 is the opening process state two of the present application;
[0036] Figure 19 is the opening process state three of the present application;
[0037] Figure 20 is the opening process state four of the present application;
[0038] Figure 21 is the car hopper open structure schematic diagram state one of the present application;
[0039] Figure 22 is the car hopper open structure schematic diagram state two of the present application;
[0040] Figure 23 is the car hopper folding structure schematic diagram state one of the present application;
[0041] Figure 24 is the car hopper folding structure schematic diagram state two of the present application;
[0042] Figure 25 is Figure 21 the exploded structural schematic diagram state one;
[0043] Figure 26 is Figure 21 the exploded structural schematic diagram state two.
[0044] In the figure: the trolley 1; the hoisting system 2; the lifting frame 201; the lifting ring 202; the hoisting cable 203; the fixed end of the limiter 204; the movable end of the limiter 205; the first wheel slide 206; the second wheel slide 207; the lifting cable 208; the winch 209; the track 3; the belt conveyor 4; the driving trolley 5; the first lifting lug 501; the first lug plate 502; the chassis 6; the second lifting lug 601; the second lug plate 602; the car hopper 7; the protection plate 701; the bottom plate 702; the third fixed plate 703; the end plate 704; the limiting plate 705; the third L column 706; the first fixed plate 707; the first side plate 708; the second fixed plate 709; the second side plate 710; the first L column 711; the second L column 712; the baffle 713; the avoiding groove 714; the folding system 8; the power cylinder 801; the driving rod 802; the rotating shaft 803; the pinion 804; the gearwheel 805; the slide rod 806; the first displacement gear 807; the second displacement gear 808; the third displacement gear 809; the fourth displacement gear 810; the bolt 9; the adapter rod 10; the first push rod 11; the second push rod 12; the third push rod 13; the fourth push rod 14; the limiting wheel 15; the first stop rod 16; the second stop rod 17; the third stop rod 18; the fourth stop rod 19; the fifth stop rod 20; the first magnet 21; the second magnet 22; the third magnet 23; the one-way stop rod 24; the sleeve 2401; the protrusion 2402; the inclined surface 2403; the straight surface 2404; the cavity 2405; the spring 2406; the base 2407; the slide 2408. DETAILED DESCRIPTION
[0045] As Figures 1-26The utility model discloses a folding high -efficient earth moving device for pipe jacking construction, including the earth removal trolley 1 of sliding in track 3, and the earth removal trolley 1 includes chassis 6 and car 7, and the car 7 sets up at the upper portion of chassis 6, and the car 7 includes protection plate 701, and protection plate 701 is equipped with two end plates 704 along the symmetrical setting of track 3's laying direction, and the first side plate 708 and the second side plate 710 are equipped between two end plates 704, and the first side plate 708 is surrounded with the second side plate 710 and two end plates 704 and protection plate 701 and forms the earth space, and the folding system 8 is equipped between car 7 and chassis 6, and the folding system 8 is used to drive end plate 704, the first side plate 708 and the second side plate 710 complete folding action. By this structure, to make the whole production convenient, chassis 6 as support, can quickly install folding system 8 on chassis 6, the opening and folding of car 7 are controlled by folding system, that is, by installing the folding state trolley on the upper portion of pipe jacking, then installing the opening state trolley on the lower portion of pipe jacking, can make full use of the space in pipe jacking, then when one trolley is in the opening state and completes earth loading, another trolley is lowered from the upper portion of pipe jacking and changes the folding state to the opening state, then continues to complete earth loading, then when the trolley that transports earth first completes earth loading returns to the initial position, changes the opening state to the folding state, and is hoisted to the upper portion of pipe jacking again to wait for the earth loading of another trolley, when another trolley completes earth loading, transports earth, the trolley in the upper portion of pipe jacking is lowered and then starts earth loading, and so on alternately, the cross section and space of pipe jacking are used to the maximum extent, and earth loading is efficiently transported.
[0046] In the preferred scheme, the car 7 further includes a bottom plate 702, which is fixedly arranged on the chassis 6, and the folding system 8 is located between the protection plate 701 and the bottom plate 702. By this structure, the whole is modularized, and the production and disassembly are convenient, facilitating the later maintenance and adjustment.
[0047] In the preferred scheme, the outer side of the protection plate 701 is provided with four limiting plates 705 in the circumferential direction, which are used for supporting and limiting the end plate 704, the first side plate 708 and the second side plate 710. By this structure, it is prevented that the end plate 704 and the first side plate 708 and the second side plate 710 continue to turn outwards under the pressure of earthwork after being erected.
[0048] In the preferred scheme, the protection plate 701 is provided with a third fixed plate 703 on each side along the direction of the track 3, the upper part of the third fixed plate 703 is hingedly connected with an end plate 704, the bottom of the end plate 704 is provided with a third L column 706, the upper side of the third L column 706 is hingedly connected with the third fixed plate 703, the protection plate 701 is provided with a first fixed plate 707 and a second fixed plate 709 on each side perpendicular to the direction of the track 3, the first fixed plate 707 is lower than the second fixed plate 709, the upper part of the first fixed plate 707 and the second fixed plate 709 is hingedly connected with a first side plate 708 and a second side plate 710 respectively, the bottom of the first side plate 708 and the second side plate 710 is provided with a first L column 711 and a second L column 712 respectively, the upper side of the first L column 711 and the second L column 712 is hingedly connected with the first fixed plate 707 and the second fixed plate 709 respectively, the lower side of the third L column 706, the first L column 711 and the second L column 712 is connected with the folding system 8. The height of the end plate 704 is less than half of the length of the protection plate 701 along the direction of the track 3, the height of the first side plate 708 and the second side plate 710 is greater than half of the width of the protection plate 701 perpendicular to the direction of the track 3, and is less than the width of the protection plate 701. Therefore, the first fixed plate 707 is lower than the second fixed plate 709 to avoid the problem of mutual collision of the first side plate 708 and the second side plate 710 during folding and after folding is completed. Due to the different heights of the hinge points and the time difference of the folding opening sequence, the collision is prevented under the premise of ensuring the soil carrying capacity.
[0049] In the preferred scheme, the folding system 8 includes a rotating shaft 803, the rotating shaft 803 is arranged between the protection plate 701 and the bottom plate 702, the rotating shaft 803 is provided with a pinion 804 and a gear 805, the pinion 804 is located on the lower side of the gear 805, the pinion 804 is hingedly connected with a driving rod 802, one side of the driving rod 802 is provided with a power cylinder 801, the power cylinder 801 is fixedly arranged on the bottom plate 702, the outer side of the gear 805 is hingedly connected with a first displacement gear 807, a second displacement gear 808, a third displacement gear 809 and a fourth displacement gear 810 respectively;
[0050] The first variable gear 807 is provided with a first push rod 11 on one side, the second variable gear 808 is provided with a second push rod 12 on one side, the third variable gear 809 is provided with a third push rod 13 on one side, the fourth variable gear 810 is provided with a fourth push rod 14 on one side, the distal ends of the first push rod 11, the second push rod 12, the third push rod 13 and the fourth push rod 14 are respectively hinged to one side of the adapter rod 10, the other side of the adapter rod 10 is respectively hinged to the third L column 706, the first L column 711 and the second L column 712, the folding system 8 is further provided with four slide rods 806, the slide rods 806 are fixedly arranged at the bottom of the protection plate 701, the first push rod 11, the second push rod 12, the third push rod 13 and the fourth push rod 14 are respectively slidably connected to the slide rods 806. The outer shape of the first L column 711 is smaller than that of the second L column 712, so that the power cylinder 801 and the driving rod 802 and the pinion gear 804 are located on the same level, the gear wheel 805, the first variable gear 807, the second variable gear 808, the third variable gear 809 and the fourth variable gear 810 are on the same level, the limiting wheels 15 are arranged on the sides of the driving rod 802, the first push rod 11, the second push rod 12, the third push rod 13 and the fourth push rod 14 which do not participate in meshing movement, through the limiting action of the limiting wheels 15, it can be ensured that the driving rod 802, the first push rod 11, the second push rod 12, the third push rod 13 and the fourth push rod 14 can effectively complete the meshing action, the overall transmission efficiency is higher, the execution is more stable, the first L column 711, the second L column 712 and the third L column 706 respectively cooperate with the adapter rod 10 to convert the linear motion of the driving rod 802 into rotation, so that the relatively small displacement change of the driving rod 802 is converted into the change of angle.
[0051] In the preferred scheme, the first shift gear 807 is fixed with a first stop lever 16, the second shift gear 808 is fixed with a second stop lever 17, the first stop lever 16 and the second stop lever 17 are opposite in direction, the third shift gear 809 is fixed with a third stop lever 18, the fourth shift gear 810 is fixed with a fourth stop lever 19 and a fifth stop lever 20, the third stop lever 18 and the fifth stop lever 20 are opposite in direction, the fourth stop lever 19 and the fifth stop lever 20 are perpendicular in direction, the third stop lever 18 and the second stop lever 17 are the same in direction, the first push rod 11, the second push rod 12 and the fourth push rod 14 are respectively provided with a one-way stop lever 24 for cooperating with the first stop lever 16, the second stop lever 17 and the third stop lever 18, and the third push rod 13 is provided with two one-way stop levers 24 for cooperating with the fourth stop lever 19 and the fifth stop lever 20. The inclined surface 2403 of the one-way stop lever 24 on the first push rod 11 and the one-way stop lever 24 on the second push rod 12 are arranged away from the rotation shaft 803, the one-way stop lever 24 on the fourth push rod 14 is arranged towards the rotation shaft 803, and the two one-way stop levers 24 on the third push rod 13 are oppositely arranged, the inclined surface 2403 of the one-way stop lever 24 away from the rotation shaft 803 is arranged away from the rotation shaft 803, and the inclined surface 2403 of the one-way stop lever 24 close to the rotation shaft 803 is arranged towards the rotation shaft 803. Thus, the linear motion of the first push rod 11, the second push rod 12, the third push rod 13 and the fourth push rod 14 is completed by cooperating with the rotation of the first stop lever 16, the second stop lever 17 and the third stop lever 18 and the fourth stop lever 19 and the fifth stop lever 20, and the overall operation is stable and efficient.
[0052] In the preferred scheme, the one-way stop lever 24 comprises a sleeve 2401, the sleeve 2401 is provided with a cavity 2405, the upper portion of the cavity 2405 is provided with a slide 2408, the cavity 2405 is provided with a spring 2406, the spring 2406 supports a base 2407, the top of the base 2407 is provided with a protrusion 2402, the protrusion 2402 is slidably arranged in the slide 2408, and the two sides of the protrusion 2402 are respectively provided with an inclined surface 2403 and a straight surface 2404. Thus, when the protrusion 2402 is contacted from the side of the inclined surface 2303, the inclined surface 2402 is pressed to generate a slanting component force to push the base 2407 to press the spring 2406 until the protrusion 2402 enters the slide 2408, and then the protrusion 2402 is restored to the initial state by the elastic deformation of the spring 2406 after the protrusion 2402 is separated from the pressed state. When the protrusion 2402 is contacted from the side of the straight surface 2404, the protrusion 2402 is not extruded into the slide 2408 because the protrusion 2402 is subjected to a force perpendicular to the straight surface 2404, and the protrusion 2402 is forced to drive the corresponding push rod to move linearly to complete the displacement change.
[0053] In the preferred embodiment, one side of the third push rod 13 and the fourth push rod 14 is respectively provided with a first magnet 21 and a third magnet 23, the third push rod 13 and the fourth push rod 14 are respectively arranged in the avoiding slot 714 on the baffle plate 713 at the bottom of the protection plate 701, and the bottom of the protection plate 701 is further provided with a second magnet 22 for locking the third push rod 13, the first magnet 21 and the third magnet 23 are respectively magnetically attracted to the baffle plate 713, and the third push rod 13 is magnetically attracted to the second magnet 22. The whole trolley is made of steel material, and the structure is such that when the third push rod 13 and the fourth push rod 14 run to different positions, the corresponding first magnet 21 and third magnet 23 can complete the attraction or separation with the baffle plate 713 on the car body 7, and the second magnet 22 limits the end surface of the third push rod 13, thereby ensuring the position accuracy of the third push rod 13 and the fourth push rod 14, and facilitating the stable folding / opening work of the folding system.
[0054] In the preferred embodiment, the top pipe is provided with a lifting system 2, one side of the chassis 6 is detachably provided with a driving trolley 5, the lifting system 2 is used to lift the driving trolley 5 from the track 3 to a high position, one side of the lifting system 2 is provided with a belt conveyor 4, and the belt conveyor 4 is used to convey earth materials into the car body 7. By this structure, the driving trolley 5 is an electric trolley, which can push the chassis 6 to complete the transportation of earth materials after the car body 7 is loaded with earth materials, the belt conveyor 4 can quickly convey the earth materials at the shield tunneling machine to the upper part of the car body 7, and the lifting system 2 can complete the lifting and lowering of the other trolley in cooperation and circulation, thereby fully utilizing the space in the top pipe.
[0055] In the preferred embodiment, the lifting system 2 includes a first wheel slide 206 and a second wheel slide 207 arranged in the top pipe, a winch 209 is connected through a lifting cable 208 and a lifting frame 201, the lifting cable 208 is wound on the first wheel slide 206 and the second wheel slide 207, the bottom of the lifting frame 201 is provided with a lifting ring 202, the lifting frame 201 is connected through a lifting cable 203 and the lifting cable 208, the lifting cable 208 is further provided with a limiter fixed end 204 and a limiter movable end 205, the driving trolley 5 includes a first jack 501 and a first lug plate 502, the chassis 6 includes a second jack 601 and a second lug plate 602, the first lug plate 502 and the second lug plate 602 are hinged through a latch 9, and the lifting ring 202 is sleeved on the first lifting lug 501 and the second lifting lug 601. The winch 209 is fixed on the side wall of the top pipe, the limiter fixed end 24 is fixed on the top of the top pipe, the limiter movable end 25 is fixed on the bottom of the lifting cable 28, and the lifting frame 201 is connected with one steel wire rope lifting cable 203 at each of the four top points and converges to the middle point to be connected with the lifting cable 208. By this structure, four lifting rings 202 are arranged on both sides of the lifting frame 21, the lifting ring 202 can be conveniently sleeved in the first lifting lug 501 and the second lifting lug 601, thereby facilitating the lifting of the whole trolley 1, the operation is simple, and the running efficiency is high.
[0056] The folding process is as follows: the power oil cylinder 801 is started, generating a pushing force, which drives the driving rod 802 to push the pinion 804, thereby driving the large gear 805 to rotate, which drives the first displacement gear 807, the second displacement gear 808, the third displacement gear 809, and the fourth displacement gear 810 to rotate. At this time, the toothed structure on the fourth push rod 14 on the first side plate 708 is in engagement with the third displacement gear 809, which first displaces, driving the first side plate 708 to fold. When the first side plate 708 is folded, the third displacement gear 809 and the toothed structure of the fourth push rod 14 are disengaged, and the fourth push rod 14 no longer displaces. Then, the fourth stop rod 19 of the second side plate 710 corresponding to the fourth displacement gear 810 collides with the straight extension surface 2404 of the one-way stop rod 24 of the third push rod 13, and drives the third push rod 13 to displace, and then the fourth displacement gear 810 and the toothed structure of the third push rod 13 engage, continue to displace, until the fourth displacement gear 810 and the toothed structure of the third push rod 13 are disengaged, and the displacement is completed. The large gear 805 continues to rotate, and the end plate 704 corresponding to the first stop rod 16 and the second stop rod 17 of the first displacement gear 807 and the second displacement gear 808 rotates to collide with the stop column 1412 on the first push rod 11 and the second push rod 12, and the first displacement gear 807 and the second displacement gear 808 engage with the toothed structure of the first stop rod 16 and the second stop rod 17, respectively, to displace, until the first displacement gear 807 and the second displacement gear 808 are disengaged from the toothed structure of the first stop rod 16 and the second stop rod 17, respectively, and the displacement is completed, and the end plate 704 is completely folded.
[0057] After folding is completed, the winch 209 is started, and the lifting frame 201 is lowered. The lifting ring 202 on the lifting frame 201 is manually sleeved on the lifting lug 501 of the car 1, and the winch 29 is started in reverse to lift the second unearthing car 1. As the lifting cable 208 rises, the movable end limiter 205 rises, and finally contacts the fixed end limiter 204. At this time, the winch 209 circuit is disconnected, and the lifting system stops working.
[0058] When the first unearthing car 1 is full, the pipe pushing is temporarily stopped. The first unearthing car 1 transports the earth. The winch 209 is started, and the second unearthing car 1 is lowered to the track 3. The lifting ring 202 is removed. The folding system 8 is started, and the car hopper 7 is opened and erected. The unearthing car 1 is opened to the belt conveyor 4 below to receive the earth. After the first unearthing car 1 is unearthing, it is opened back, and the cycle is repeated.
[0059] The opening process is opposite to the folding process, wherein the first side plate 708 is "closed first and opened later", the end plate 704 is "closed later and opened first", and the second side plate 710 is "closed in the middle and opened in the middle", so that the first side plate 708 and the end plate 704 are respectively provided with a set of blocking rods and one-way stop rods corresponding to the setting, and the second side plate 710 is provided with two sets of blocking rods and one-way stop rods corresponding to the setting. Each blocking rod and one-way stop rod can realize one-way limiting.
[0060] The above embodiments are only preferred technical solutions of the present application, and should not be regarded as a limitation of the present application. The protection scope of the present application should be the technical solutions recited in the claims, including equivalent replacement solutions of the technical features recited in the claims. That is, equivalent replacement improvements within this scope are also within the protection scope of the present application.
Claims
1. A foldable high-efficiency soil transport device for pipe jacking construction, characterized in that: The trolley (1) is slidably mounted on the track (3). The trolley (1) includes a chassis (6) and a bucket (7). The bucket (7) is located on the upper part of the chassis (6). The bucket (7) includes a protective plate (701). Two end plates (704) are symmetrically arranged on the protective plate (701) along the laying direction of the track (3). A first side plate (708) and a second side plate (710) are arranged between the two end plates (704). The first side plate (708), the second side plate (710), the two end plates (704), and the protective plate (701) form a soil loading space. A folding system (8) is provided between the bucket (7) and the chassis (6). The folding system (8) is used to drive the end plates (704), the first side plate (708), and the second side plate (710) to complete the folding action. The top of the jacking pipe is equipped with a hoisting system (2), and a drive trolley (5) is detachably provided on one side of the chassis (6). The hoisting system (2) is used to lift the drive trolley (5) from the track (3) to a high place. A belt conveyor (4) is provided on one side of the hoisting system (2). The belt conveyor (4) is used to transport the soil into the truck bed (7). The hoisting system (2) includes a first pulley (206) and a second pulley (207) installed inside the jacking pipe. A winch (209) is connected to a hoisting frame (201) via a hoisting cable (208). The hoisting cable (208) is wound around the first pulley (206) and the second pulley (207). A lifting ring (202) is provided at the bottom of the hoisting frame (201). The hoisting frame (201) is connected to the hoisting cable (208) via a lifting cable (203). The lifting cable (208) is also provided with a limiter fixed end (204) and a limiter movable end (205). The driving trolley (5) includes a first lifting lug (501) and a first ear plate (502). The chassis (6) includes a second lifting lug (601) and a second ear plate (602). The first ear plate (502) and the second ear plate (602) are hinged by a pin (9). The lifting ring (202) is sleeved on the first lifting lug (501) and the second lifting lug (601).
2. The folding high-efficiency earth moving device for pipe jacking construction according to claim 1, characterized in that: The truck bed (7) also includes a bottom plate (702), which is fixed on the chassis (6), and a folding system (8) is located between the protective plate (701) and the bottom plate (702).
3. The folding high-efficiency earth moving device for pipe jacking construction according to claim 1, characterized in that: Four limiting plates (705) are provided on the outer side of the protective plate (701) along the circumferential direction. The limiting plates (705) are used to support and limit the end plate (704), the first side plate (708) and the second side plate (710).
4. The folding high-efficiency earth moving device for pipe jacking construction according to claim 1, characterized in that: The third fixed plate (703) is arranged on both sides of the protection plate (701) along the direction of the track (3), the upper part of the third fixed plate (703) is hingedly connected with an end plate (704), the bottom of the end plate (704) is provided with a third L-shaped column (706), the upper side of the third L-shaped column (706) is hingedly connected with the third fixed plate (703), the protection plate (701) is provided with a first fixed plate (707) and a second fixed plate (709) on both sides of the direction perpendicular to the track (3), the first fixed plate (707) is lower than the second fixed plate (709), the upper part of the first fixed plate (707) and the second fixed plate (709) is hingedly connected with a first side plate (708) and a second side plate (710) respectively, the bottom of the first side plate (708) and the second side plate (710) is provided with a first L-shaped column (711) and a second L-shaped column (712) respectively, the upper side of the first L-shaped column (711) and the second L-shaped column (712) is hingedly connected with the first fixed plate (707) and the second fixed plate (709) respectively, the lower side of the third L-shaped column (706), the first L-shaped column (711) and the second L-shaped column (712) is connected with the folding system (8) respectively.
5. The folding high-efficiency earth moving device for pipe jacking construction according to claim 4, characterized in that: The folding system (8) comprises a rotating shaft (803), the rotating shaft (803) is arranged between the protection plate (701) and the bottom plate (702), the rotating shaft (803) is provided with a pinion (804) and a gear (805), the pinion (804) is located on the lower side of the gear (805), the pinion (804) is meshingly connected with a driving rod (802) on one side, the driving rod (802) is provided with a power cylinder (801) on one side, the power cylinder (801) is fixedly arranged on the bottom plate (702), the outer side of the gear (805) is meshingly connected with a first displacement gear (807), a second displacement gear (808), a third displacement gear (809) and a fourth displacement gear (810) respectively; The first displacement gear (807) is provided with a first push rod (11) on one side, the second displacement gear (808) is provided with a second push rod (12) on one side, the third displacement gear (809) is provided with a third push rod (13) on one side, the fourth displacement gear (810) is provided with a fourth push rod (14) on one side, the distal ends of the first push rod (11), the second push rod (12), the third push rod (13) and the fourth push rod (14) are hingedly connected with one side of an adapter rod (10) respectively, the other side of the adapter rod (10) is hingedly connected with the third L-shaped column (706), the first L-shaped column (711) and the second L-shaped column (712) respectively, the folding system (8) is further provided with four slide rods (806), the slide rods (806) are fixedly arranged on the bottom of the protection plate (701), the first push rod (11), the second push rod (12), the third push rod (13) and the fourth push rod (14) are slidingly connected with the slide rods (806) respectively.
6. The folding high-efficiency earth moving device for pipe jacking construction according to claim 5, characterized in that: The first shift gear (807) is fixed with a first stop lever (16), the second shift gear (808) is fixed with a second stop lever (17), the first stop lever (16) and the second stop lever (17) are opposite in direction, the third shift gear (809) is fixed with a third stop lever (18), the fourth shift gear (810) is fixed with a fourth stop lever (19) and a fifth stop lever (20), the third stop lever (18) and the fifth stop lever (20) are opposite in direction, the fourth stop lever (19) and the fifth stop lever (20) are perpendicular in direction, the third stop lever (18) and the second stop lever (17) are the same in direction, the first push rod (11), the second push rod (12) and the fourth push rod (14) are respectively provided with one-way stop levers (24) for cooperating with the first stop lever (16), the second stop lever (17) and the third stop lever (18), and the third push rod (13) is provided with two one-way stop levers (24) for cooperating with the fourth stop lever (19) and the fifth stop lever (20).
7. The folding high-efficiency earth moving device for pipe jacking construction according to claim 6, characterized in that: The one-way stop lever (24) comprises a sleeve (2401), the sleeve (2401) is provided with a cavity (2405) therein, the upper portion of the cavity (2405) is provided with a sliding channel (2408) penetrating therethrough, the cavity (2405) is provided with a spring (2406) therein, the spring (2406) supports a base (2407) thereon, the top of the base (2407) is provided with a protrusion (2402), the protrusion (2402) is slidably arranged in the sliding channel (2408), and the protrusion (2402) is provided with a slope (2403) and a straight surface (2404) on the two sides thereof.
8. The folding high-efficiency earth moving device for pipe jacking construction according to claim 6, characterized in that: The third push rod (13) and the fourth push rod (14) are respectively provided with a first magnet (21) and a third magnet (23) on one side thereof, the third push rod (13) and the fourth push rod (14) are respectively arranged in the avoiding groove (714) on the baffle (713) at the bottom of the protection plate (701), the bottom of the protection plate (701) is further provided with a second magnet (22) for locking the third push rod (13), the first magnet (21) and the third magnet (23) are respectively magnetically attracted to the baffle (713), and the third push rod (13) and the second magnet (22) are magnetically attracted.
Citation Information
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