Multi-functional plate chain weighing device and weighing method thereof

The automated bagging and weighing method of the multifunctional plate chain weighing device solves the safety hazards and low efficiency of manual bagging in the existing technology, and realizes an automated, safe and efficient weighing and material compaction process.

CN115817882BActive Publication Date: 2025-11-18JIANGSU TIANCHEN INTELLIGENT CONTROL TECH CO LTD
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Patent Information

Application Number
CN202211699121.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-28
Publication Date
2025-11-18
Estimated Expiration
2042-12-28

AI Technical Summary

Technical Problem

The current weighing method of packaging machines requires manual bagging, which poses safety hazards, is labor-intensive, slow in loading speed and costly, and is especially harmful to workers' health in the chemical industry.

Method used

The multi-functional plate chain weighing device uses a lifting motor to drive the sprocket device to drive the box girder and plate chain hanger to achieve automatic bagging and weighing. Combined with a pneumatic vibrator and a fixed weighing sensor, it realizes automated weighing and material compaction.

Benefits of technology

It achieves automated weighing, reduces manual operation, improves filling speed and safety, adapts to various sizes of ton bags, improves material compaction, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a kind of multifunctional plate chain weighing device and its weighing method, it is related to plate chain weighing field, including a pair of rack, a pair of lower sprocket device, a pair of motor box, a pair of lifting motor, a pair of upper sprocket device, a pair of first chain, a pair of box girder, a pair of second chain, a pair of plate chain hanger and plate chain conveyor etc..By installing several pneumatic oscillators below plate chain conveyor, material can become more compact by oscillation, make ton bag quickly plastic and load more material, also more easily for loading when stacking;Meanwhile, the application adopts the way of weighing from below, uses V-shaped plate chain hanger to support plate chain conveyor, then selects fixed weighing sensor and box girder, can consider weighing and conveying;In addition, through the cooperation of sprocket device, motor, box girder and plate chain hanger, plate chain conveyor can be driven to rise and fall, so that the application can be compatible with various specifications of packaging ton bag, ensure that each time loading can be quantitatively loaded.
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Description

Technical Field

[0001] This invention relates to the field of plate chain weighing, and specifically to a multifunctional plate chain weighing device and its weighing method. Background Technology

[0002] Currently, most types of packaging conveyor belts use an on-top weighing method. The required weight of a bag is filled through a funnel-type hopper and then transferred to a ton bag. This weighing method places great demands on the space required for the equipment layout. Therefore, most packaging machines in China are semi-automatic and require manual bagging. The materials being bagged may pose health hazards to workers and increase their workload, especially in the chemical industry where materials containing dust and corrosive substances pose significant safety risks to workers.

[0003] Meanwhile, the aforementioned heavy packaging scale uses a four-corner manual bag hanging method, which requires two people to operate simultaneously. This not only results in high labor costs, but also requires multiple up-and-down shaking of the material during the loading process. The discharge port is closed during shaking, which slows down the loading speed. Furthermore, after loading, workers go to the loading port to remove the hanging bag, tie the bag opening tightly, and then it is conveyed out by the plate chain conveyor. This method involves a large workload for workers and poses safety hazards. Summary of the Invention

[0004] Purpose of the invention: To address the above-mentioned shortcomings, this invention provides a multifunctional plate chain weighing device and its weighing method, thereby solving the problems existing in the prior art.

[0005] Technical solution: A multifunctional plate chain weighing device, comprising a pair of frames, a pair of lower sprocket assemblies, a pair of motor boxes, a pair of lifting motors, a pair of upper sprocket assemblies, a pair of first chains, a pair of box beams, a pair of second chains, a pair of plate chain hangers, a plate chain conveyor, a plate chain drive motor, several pneumatic oscillators, and several fixed weighing sensors;

[0006] A pair of frames, each of which is equipped with a lower sprocket device;

[0007] A pair of motor housings are correspondingly mounted on a pair of frames. Each pair of motor housings is equipped with a lifting motor and an upper sprocket device. A first chain connects the lifting motor and the upper sprocket device. A box beam, installed within the frame, is provided between the upper sprocket device and the lower sprocket device. A pair of second chains connect the upper sprocket device, the box beam, and the lower sprocket device. The box beam is driven to move by the lifting motor through the upper sprocket device, the lower sprocket device, the first chain, and the second chain.

[0008] A pair of plate chain hangers are correspondingly installed on a pair of box girders. A plate chain conveyor is installed on the pair of plate chain hangers. One end of the plate chain conveyor is connected to a plate chain drive motor for driving the plate chain conveyor. Several pneumatic vibrators for vibrating and compacting materials are connected to the lower end of the plate chain conveyor. Several fixed weighing sensors for weighing materials are correspondingly connected between the pair of plate chain hangers and the pair of box girders.

[0009] In a further embodiment, it also includes a motor guard, a second connecting slot, and multiple pairs of chain connectors;

[0010] A motor cover is correspondingly provided through the frame and the motor housing;

[0011] The second connecting groove is opened through the box girder, and the second chain is provided through the motor cover and the second connecting groove;

[0012] Multiple pairs of chain connectors are correspondingly connected to the box girder and connected to the ends of the second chains. These are used to drive the plate chain conveyor to move up and down between the upper and lower sprocket devices via the second chains. In this application, the upper sprocket device is installed inside the motor housing, and the lower sprocket device is installed inside the frame. The upper and lower sprocket devices are connected by a pair of second chains that pass through the motor cover and the second connecting groove. Furthermore, the ends of the pair of second chains are fixedly connected to the box girder via chain connectors. In use, the lifting motor is started, and the first chain drives the box girder and the pair of second chains to move relative to each other, thereby realizing the up and down movement of the box girder.

[0013] In a further embodiment, it also includes an array of guide wheels and several guide posts;

[0014] An array of guide wheels is correspondingly disposed on a pair of box girders, including a guide pulley seat mounted on the box girder, a guide pulley shaft disposed on the guide pulley seat, and a nylon guide wheel ring rotatably disposed on the guide pulley shaft;

[0015] Several guide posts are installed within the frame. Each guide post is connected to two sets of nylon guide wheels in a rolling manner to guide and restrict the movement of the box girder. In this application, two sets of guide wheels are installed on the upper and lower surfaces of each box girder. Each set of guide wheels includes two guide pulley seats, two guide pulley shafts, and two nylon guide wheels. The two guide pulley seats and the nylon guide wheels face the guide posts. When the box girder moves up and down, the nylon guide wheels will adhere to the guide posts and roll along with them, thereby guiding and restricting the degree of freedom of the box girder and ensuring the normal up and down movement of the box girder.

[0016] In a further embodiment, the upper sprocket assembly includes a drive shaft, a pair of power sprockets, a pair of bearing seats, and a pair of lifting sprockets;

[0017] A drive shaft, one end of which is connected to a drive sprocket corresponding to the drive end of the lifting motor, and a pair of drive sprockets are meshed with the first chain.

[0018] A pair of bearing seats are rotatably mounted on the drive shaft for connecting the upper sprocket assembly to the motor housing;

[0019] A pair of lifting sprockets are correspondingly connected to the drive shaft and disposed between a pair of bearing seats at a predetermined distance for meshing with the second chain. In this application, the lower sprocket device is structurally similar to the upper sprocket device, including a drive shaft, a pair of bearing seats, and a pair of lifting sprockets in addition to the power sprocket. The lower sprocket device is correspondingly disposed with the pair of lifting sprockets on the upper sprocket device, so that a pair of second chains can mesh with the lower sprocket device and the upper sprocket device respectively. In addition, a spacer sleeve is provided between the lifting sprockets and the bearing seats to make the lifting sprockets and the bearing seats disposed at a predetermined distance.

[0020] In a further embodiment, a plurality of cylindrical rubber pads are also included;

[0021] Multiple cylindrical rubber pads are connected between the plate chain conveyor and a pair of plate chain hangers for elastic shock absorption and noise reduction. In this application, each plate chain hanger is connected to the plate chain conveyor with two pairs of cylindrical rubber pads. The two pairs of cylindrical rubber pads are respectively set on both sides of the plate chain conveyor, which can play a role in soft support and reduce vibration and noise.

[0022] In a further embodiment, multiple limiting members are also included;

[0023] Multiple limiting components are connected to a pair of frames to limit the movement distance of the box girder. In this application, a pair of limiting components are installed in each frame. The pair of limiting components are symmetrically arranged about the central axis of the frame and are located on the lower side of the box girder to limit the lower movement of the box girder.

[0024] In a further embodiment, it also includes several strut components and a pair of first connecting slots;

[0025] Several strut components are connected between a pair of frames to connect the pair of frames. In this application, the strut components include a pair of upper fixed struts and a pair of lower fixed struts, which are connected between a pair of frames to connect the pair of frames and also to fasten the entire device.

[0026] A pair of first connecting slots are correspondingly hinged to a pair of motor housings, used to cooperate with the motor housings to protect the lifting motor and the upper sprocket device.

[0027] In a further embodiment, two side stop components are installed on a pair of plate chain hangers. The side stop components include a side stop mounting bracket, a side stop plate, a side stop telescopic bracket, and a first adjusting pin.

[0028] Side guard mounting bracket, installed on a pair of the aforementioned plate chain hangers;

[0029] Side baffles, located on one side of the plate chain conveyor, are used to secure empty bags;

[0030] A side-block telescopic frame is connected to the side of the side block away from the plate chain conveyor and is slidably connected to the side-block mounting frame. The side-block mounting frame is provided with several first adjusting pins for locking the side-block mounting frame and the side-block telescopic frame. In this application, the side-block mounting frame is installed on a pair of plate chain hangers, and the side-block mounting frame is provided with a first adjusting hole.

[0031] In a further embodiment, a rear baffle component is provided on one side of each of the two side baffle components and connected to the frame. The rear baffle component includes a rear baffle mounting bracket, a cylinder connecting support, a rear baffle bracket, a rear baffle telescopic bracket, a rear baffle plate, a cylinder connecting pivot, a rear baffle cylinder, and a limit switch.

[0032] A rear deflector mounting bracket is connected to the frame, and a cylinder connecting support is connected to the side of the rear deflector mounting bracket away from the frame;

[0033] A rear baffle bracket is hinged to the rear baffle mounting frame. A rear baffle telescopic frame is slidably provided at the end of the rear baffle bracket away from the rear baffle mounting frame. A rear baffle plate for fixing empty bags in cooperation with the side baffle is connected to the side of the rear baffle plate near the plate chain conveyor.

[0034] A cylinder connecting pivot is mounted on the rear guard bracket. A rear guard cylinder is hinged between the rear guard bracket and the cylinder connecting support. One end of the rear guard cylinder is connected to a limit switch for controlling the stroke of the rear guard cylinder. In this application, a rear guard component is provided and mounted on one of the frames. The rear guard plate can be used in conjunction with a pair of side baffles to abut and fix the material bag.

[0035] A weighing method for a multifunctional plate chain weighing device includes the following steps:

[0036] S1. When in use, the robot grabs an empty bag and places it in the feeding port, and inflates the empty bag to make it easier to feed.

[0037] S2. Then, the lifting motor starts, and the box beam moves through the first chain, the second chain, the upper sprocket device and the lower sprocket device, thereby driving the plate chain conveyor to rise to the bottom of the empty bag through the plate chain hanger and lift the empty bag.

[0038] S3. Subsequently, the rear baffle closes under the action of the rear baffle cylinder, pressing against and securing the empty bag.

[0039] S4. After that, the material begins to fall from the discharge port. The weight of the material is obtained through a fixed weighing sensor. The material is loaded until the required weight is reached, and then the discharge hopper door is closed.

[0040] S5. In addition, during the loading process, a vibration time point is set. When the predetermined weight is reached, the pneumatic vibrator starts to work to compact the material.

[0041] S6. After loading is completed, the plate chain drive motor starts, driving the plate chain conveyor to transport the material to the next workstation to continue the next process.

[0042] Beneficial effects: This invention relates to a multifunctional plate chain weighing device and its weighing method. By installing several pneumatic vibrators under the plate chain conveyor, the material can be made more compact through vibration, allowing the ton bags to quickly deform and thus hold more material, making them easier to stack during loading. Simultaneously, this application adopts a bottom weighing method, using a V-shaped plate chain hanger to support the plate chain conveyor, and then selecting fixed weighing sensors fixed to the box beam, thus combining weighing and conveying. Furthermore, by using a sprocket device in conjunction with a motor, box beam, and plate chain hanger to drive the plate chain conveyor up and down, this application can be compatible with various sizes of packaging ton bags, ensuring that the correct quantity of material is loaded each time. Attached Figure Description

[0043] Figure 1 This is a perspective view of the present invention.

[0044] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle.

[0045] Figure 3 This is a side view of the present invention.

[0046] Figure 4 This is a perspective view of the frame and motor housing of the present invention.

[0047] Figure 5 This is a perspective view of the frame and motor housing of the present invention from another angle.

[0048] Figure 6 This is a perspective view of the upper sprocket assembly, lower sprocket assembly, box girder, and lifting motor of the present invention.

[0049] Figure 7 This is a perspective view of the upper sprocket device of the present invention.

[0050] Figure 8 This is a perspective view of the box girder, chain connector, and guide wheel assembly of the present invention.

[0051] Figure 9 This is a perspective view of the side guard component of the present invention.

[0052] Figure 10 This is a perspective view of the rear bumper component of the present invention.

[0053] The reference numerals in the figures are as follows: 1. Frame, 101. Guide column, 2. Lifting motor, 3. Upper sprocket assembly, 301. Drive shaft, 302. Bearing housing, 303. Power sprocket, 304. Lifting sprocket, 4. Motor housing, 401. First connecting slot, 402. Motor cover, 5. Rear stop assembly, 501. Rear stop mounting bracket, 502. Cylinder connecting support, 503. Rear stop cylinder, 504. Rear stop plate, 505. Rear stop telescopic frame, 506. Rear stop bracket, 507. Cylinder connecting pivot, 508. Limit switch, 6. Side stop assembly, 601. 602. Side guard mounting bracket; 603. Side guard telescopic bracket; 604. Side guard plate; 605. First adjusting pin; 7. Guide wheel assembly; 706. Guide pulley seat; 707. Guide pulley shaft; 708. Nylon guide wheel ring; 8. Fixed load cell; 9. Box girder; 909. Second connecting groove; 10. Plate chain hanger; 11. Plate chain conveyor; 12. Plate chain drive motor; 13. Cylindrical rubber pad; 14. Lower sprocket assembly; 15. Pneumatic vibrator; 16. Limiting component; 17. First chain; 18. Second chain; 19. Chain connector; 20. Support rod assembly. Detailed Implementation

[0054] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to those skilled in the art that the invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid obscuring the invention.

[0055] The applicant argues that most existing types of packaging conveyor belts use an on-top weighing method, which requires manual bagging. The materials being loaded may pose health hazards to workers and increase their workload. This is especially true in the chemical industry, where materials containing dust and corrosive substances pose significant safety risks to workers. Furthermore, the aforementioned heavy packaging scales also suffer from drawbacks such as high labor costs, slow loading speed, heavy workload for workers, and safety hazards.

[0056] Therefore, the applicant proposes a multifunctional plate chain weighing device and its weighing method, wherein the multifunctional plate chain weighing device, such as... Figures 1-10As shown, it includes a pair of frames 1, a pair of lower sprocket assemblies 14, a pair of motor housings 4, a pair of lifting motors 2, a pair of upper sprocket assemblies 3, a pair of first chains 17, a pair of box beams 9, a pair of second chains 18, a pair of plate chain hangers 10, a plate chain conveyor 11, a plate chain drive motor 12, several pneumatic vibrators 15, and several fixed weighing sensors 8.

[0057] Each pair of frames 1 is equipped with a lower sprocket device 14.

[0058] A pair of motor housings 4 are installed on a pair of frames 1. Each pair of motor housings 4 is equipped with a lifting motor 2 and an upper sprocket device 3. A first chain 17 connects the lifting motor 2 and the upper sprocket device 3. A box beam 9, installed in the frame 1, is provided between the upper sprocket device 3 and the lower sprocket device 14. A pair of second chains 18 connect the upper sprocket device 3, the box beam 9, and the lower sprocket device 14. The box beam 9 is driven to move by the lifting motor 2 through the upper sprocket device 3, the lower sprocket device 14, the first chain 17, and the second chain 18.

[0059] In this application, the lifting motor 2 preferably adopts a geared motor with model number R97DRN100L4BE5, and the first chain 17 and the second chain 18 preferably adopt a motor drive chain with model number DCE16A. The above models can be selected but are not unique.

[0060] When in use, starting the lifting motor 2 can drive the corresponding components on the upper sprocket device 3 to rotate via the first chain 17. The upper sprocket device 3 drives the corresponding components on the lower sprocket device 14 to rotate via the second chain 18. This causes one side of the second chain 18 to move relative to the box girder 9, while the end of the second chain 18 fixed to the box girder 9 can drive the box girder 9 to move up and down.

[0061] A pair of plate chain hangers 10 are correspondingly installed on a pair of box beams 9. A plate chain conveyor 11 is installed on the pair of plate chain hangers 10. One end of the plate chain conveyor 11 is connected to a plate chain drive motor 12 for driving the plate chain conveyor 11. Several pneumatic vibrators 15 for vibrating and compacting materials are connected to the lower end of the plate chain conveyor 11. Several fixed weighing sensors 8 for weighing materials are correspondingly connected between the pair of plate chain hangers 10 and the pair of box beams 9.

[0062] In this application, the plate chain hanger 10 is V-shaped, the plate chain drive motor 12 is preferably a geared motor of model KA57-TDRN90L4, and the plate chain drive motor 12 is provided with a motor cover for protection. The pneumatic oscillator 15 is preferably model GT30, and the fixed weighing sensor 8 is preferably model WLC0745. The above models can be selected but are not unique.

[0063] In use, the connection between the fixed weighing sensor 8, the plate chain hanger 10, and the box beam 9 allows the plate chain conveyor 11 to move up and down via the movement of the box beam 9, thus adapting to various sizes of ton bags and ensuring that each loading is quantitative. At the same time, the pneumatic vibrator 15 and the fixed weighing sensor 8 can make the material more compact through vibration, allowing the ton bags to quickly and plastically hold more material, and making it easier to stack them during loading. Furthermore, the V-shaped plate chain hanger 10 supports the plate chain conveyor 11, which is fixed to the box beam 9 with the fixed weighing sensor 8, thus combining weighing and conveying.

[0064] like Figures 5-8 As shown, the device also includes a motor cover 402, a second connecting groove 901, and multiple pairs of chain connectors 19.

[0065] The motor cover 402 is correspondingly through-cut into the frame 1 and the motor housing 4.

[0066] The second connecting groove 901 is opened through the box girder 9, and the second chain 18 is set through the motor cover 402 and the second connecting groove 901.

[0067] Multiple pairs of chain connectors 19 are correspondingly connected to the box girder 9 and connected to the end of the second chain 18, so that the box girder 9 can drive the plate chain conveyor 11 to move up and down between the upper sprocket device 3 and the lower sprocket device 14 via the second chain 18.

[0068] In this application, the upper sprocket device 3 is installed inside the motor housing 4, and the lower sprocket device 14 is installed inside the frame 1. The upper sprocket device 3 and the lower sprocket device 14 are connected by a pair of second chains 18 that pass through the motor cover 402 and the second connecting groove 901. In addition, the ends of the pair of second chains 18 are fixedly connected to the box beam 9 through chain connectors 19. When in use, the lifting motor 2 is started, and the box beam 9 and the pair of second chains 18 can be moved relative to each other through the first chain 17, thereby realizing the up and down movement of the box beam 9.

[0069] In addition, the chain connector 19 consists of a screw of preferred type SRCS-R80-5 and a nut of type SRCS-R80-3, used to fix the end of the second chain 18 to the box girder 9.

[0070] In actual use, the plate chain conveyor 11 is correspondingly installed on the lower side of the unloading device to carry the material bag.

[0071] like Figures 4-8 As shown, the device also includes an array of guide wheels 7 and several guide rods 101.

[0072] Among them, the array of guide wheel group 7 is correspondingly set on a pair of box beams 9, including guide pulley seat 701 installed on box beam 9, guide pulley shaft 702 is provided on guide pulley seat 701, and nylon guide wheel ring 703 is rotatably provided on guide pulley shaft 702.

[0073] Several guide rods 101 are installed in the frame 1. Each guide rod 101 is connected to two sets of nylon guide wheel rings 703 in a rolling manner to guide and restrict the movement of the box girder 9 in conjunction with the guide wheel set 7.

[0074] In this application, two sets of guide wheel groups 7 are installed on the upper and lower surfaces of each box girder 9. Each set of guide wheel groups 7 includes two guide pulley seats 701, two guide pulley shafts 702 and two nylon guide wheel rings 703. The two guide pulley seats 701 and the nylon guide wheel rings 703 are set facing the guide column 101. When the box girder 9 moves up and down, the nylon guide wheel rings 703 will adhere to the guide column 101 and roll along with it, thereby guiding and restricting the degree of freedom of the box girder 9 and ensuring the normal up and down movement of the box girder 9.

[0075] like Figures 6-7 As shown, the upper sprocket device 3 includes a drive shaft 301, a pair of power sprockets 303, a pair of bearing seats 302, and a pair of lifting sprockets 304.

[0076] Among them, one end of the drive shaft 301 and the drive end of the lifting motor 2 are respectively connected to the power sprocket 303, and a pair of power sprockets 303 are engaged with the first chain 17.

[0077] A pair of bearing seats 302 are rotatably mounted on the drive shaft 301 for connecting the upper sprocket device 3 to the motor housing 4.

[0078] A pair of lifting sprockets 304 are correspondingly connected to the drive shaft 301 and are disposed between a pair of bearing seats 302 at a predetermined distance for meshing with the second chain 18.

[0079] In this application, the lower sprocket device 14 is structurally similar to the upper sprocket device 3. In addition to the power sprocket 303, it also includes a drive shaft 301, a pair of bearing seats 302 and a pair of lifting sprockets 304. The lower sprocket device 14 and the pair of lifting sprockets 304 on the upper sprocket device 3 are correspondingly arranged, so that a pair of second chains 18 can be correspondingly engaged on the lower sprocket device 14 and the upper sprocket device 3.

[0080] In addition, a spacer sleeve is provided between the lifting sprocket 304 and the bearing housing 302, which can be used to set a predetermined distance between the lifting sprocket 304 and the bearing housing 302.

[0081] like Figure 1As shown, the device also includes multiple cylindrical rubber pads 13.

[0082] Among them, multiple cylindrical rubber pads 13 are connected between the plate chain conveyor 11 and a pair of plate chain hangers 10 for elastic shock absorption and noise reduction.

[0083] In this application, each plate chain hanger 10 is connected to the plate chain conveyor 11 with two pairs of cylindrical rubber pads 13. The two pairs of cylindrical rubber pads 13 are respectively arranged on both sides of the plate chain conveyor 11, which can play a role in soft support and reduce vibration and noise.

[0084] like Figure 3 As shown, the device also includes multiple limiting elements 16.

[0085] Among them, multiple limiting components 16 are connected to a pair of frames 1 to limit the movement distance of the box girder 9.

[0086] In this application, each frame 1 is equipped with a pair of limiting members 16. The pair of limiting members 16 are symmetrically arranged about the central axis of the frame 1, and the pair of limiting members 16 are correspondingly arranged on the lower side of the box girder 9, which can restrict the lower movement of the box girder 9.

[0087] like Figures 1-4 As shown, it also includes several strut components 20 and a pair of first connecting slots 401.

[0088] Several strut components 20 are connected between a pair of frames 1 to connect the pair of frames 1.

[0089] In this application, the strut component 20 includes a pair of upper fixed struts and a pair of lower fixed struts, which are connected to a pair of frames 1 respectively. They are used to connect a pair of frames 1 and also to fasten the entire device, which is convenient for transportation. After installation and fixing, the pair of upper fixed struts need to be removed before use.

[0090] A pair of first connecting slots 401 are hinged to a pair of motor housings 4 to cooperate with the motor housings 4 to protect the lifting motor 2 and the upper sprocket device 3.

[0091] like Figures 1-9 As shown, two side baffle components 6 are installed on a pair of plate chain hangers 10. The side baffle component 6 includes a side baffle mounting bracket 601, a side baffle 603, a side baffle telescopic bracket 602, and a first adjusting pin 604.

[0092] The side guard mounting bracket 601 is installed on a pair of plate chain hangers 10.

[0093] Side baffle 603 is installed on one side of the plate chain conveyor 11 to fix empty bags.

[0094] The side guard telescopic frame 602 is connected to the side of the side guard plate 603 away from the plate chain conveyor 11 and is slidably connected to the side guard mounting frame 601. The side guard mounting frame 601 is provided with several first adjusting pins 604 for locking the side guard mounting frame 601 and the side guard telescopic frame 602.

[0095] In this application, the side guard mounting bracket 601 is mounted on a pair of plate chain hangers 10, and the side guard mounting bracket 601 is provided with a first adjustment hole.

[0096] In use, the side baffle telescopic frame 602 can slide on the side baffle mounting frame 601 to adjust the distance between the side baffle 603 and the material bag. The first adjusting pin 604 is screwed into the first adjusting hole and pressed against the side baffle telescopic frame 602 to fix the position of the side baffle 603, so that the pair of side baffles 603 can abut against the material bag.

[0097] like Figures 1-10 As shown, a rear baffle component 5 is provided on one side of each of the two side baffle components 6 and connected to the frame 1. The rear baffle component 5 includes a rear baffle mounting bracket 501, a cylinder connecting support 502, a rear baffle bracket 506, a rear baffle telescopic bracket 505, a rear baffle 504, a cylinder connecting swivel 507, a rear baffle cylinder 503, and a limit switch 508.

[0098] The rear bumper mounting bracket 501 is connected to the frame 1, and the side of the rear bumper mounting bracket 501 away from the frame 1 is connected to the cylinder connecting support 502.

[0099] The rear support bracket 506 is hinged to the rear support mounting bracket 501. The rear support bracket 506 is slidably provided with a rear telescopic bracket 505 at the end away from the rear support mounting bracket 501. The side of the rear telescopic bracket 505 near the plate chain conveyor 11 is connected to a rear baffle 504 for fixing empty bags in conjunction with the side baffle 603.

[0100] The cylinder connecting pivot 507 is mounted on the rear gear bracket 506. The rear gear cylinder 503 is hinged between the rear gear bracket 506 and the cylinder connecting support 502. One end of the rear gear cylinder 503 is connected to a limit switch 508 for controlling the stroke of the rear gear cylinder 503.

[0101] In this application, a rear baffle 5 is provided and installed on one of the frames 1, and the rear baffle 504 can be used in conjunction with a pair of side baffles 603 to abut and fix the material bag.

[0102] In use, the limit switch 508 controls the stroke of the rear baffle cylinder 503, causing the rear baffle cylinder 503 to rotate between the rear baffle mounting bracket 501 and the rear baffle support 506 via the cylinder connecting support 502 and the cylinder connecting rotator 507, and driving the rear baffle support 506 and the rear baffle mounting bracket 501 to rotate, thereby adjusting the rear baffle 504 to move closer to or further away from the material bag.

[0103] Meanwhile, a second adjustment hole is provided on the rear bumper bracket 506, and a second adjustment pin is provided in the second adjustment hole.

[0104] In use, the rear baffle 504 can slide on the rear baffle bracket 506 via the rear baffle telescopic frame 505, thereby adjusting the distance between the rear baffle 504 and the material bag. The second adjusting pin is screwed into the second adjusting hole and pressed against the rear baffle telescopic frame 505, which can fix the position of the rear baffle 504. With the rotation of the rear baffle bracket 506, it can abut against the material bag, and then work with a pair of side baffles 603 to press and fix the material bag.

[0105] Furthermore, the rear guard 5 and side guard 6 not only support the unloading ton bags but also prevent the materials from tilting. Together with the fixed weighing sensor 8, plate chain hanger 10, and box beam 9, this device can achieve functions such as universal packaging of materials, compacting materials, and conveying ton bags. In addition, this application has been put into use, and its advantages in actual use have far exceeded expectations.

[0106] Among them, the preferred model of the rear gear cylinder 503 is SC63-250, and the preferred model of the limit switch 508 is WLCA2-N. The above models can be selected but are not the only ones.

[0107] Based on the above technical solution, the specific working process of this invention is as follows: In use, the robot grabs an empty bag and places it on the feeding port, and inflates the empty bag to make it expand for easy feeding; then, the lifting motor 2 starts, and drives the box beam 9 to move through the first chain 17, the second chain 18, the upper sprocket device 3 and the lower sprocket device 14, thereby driving the plate chain conveyor 11 to rise to the bottom of the empty bag through the plate chain hanger 10, lifting the empty bag; then, the rear baffle 504 closes under the action of the rear baffle cylinder 503, pressing and fixing the empty bag; after that, the feeding port begins to drop material, and the weight of the material is obtained through the fixed weighing sensor 8. The material is loaded until the required weight is reached, and then the feeding hopper door is closed; in addition, during the loading process, a vibration time point is set. When the predetermined weight is reached, the pneumatic vibrator 15 starts to work to compact the material; after the loading is completed, the plate chain drive motor 12 starts, driving the plate chain conveyor 11 to transport the material to the next station to continue the next process.

[0108] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. A multifunctional plate chain weighing device, characterized in that, include: A pair of frames, each of which is equipped with a lower sprocket device; A pair of motor housings are correspondingly mounted on a pair of frames. Each pair of motor housings is equipped with a lifting motor and an upper sprocket device. A first chain connects the lifting motor and the upper sprocket device. A box beam, installed within the frame, is provided between the upper sprocket device and the lower sprocket device. A pair of second chains connect the upper sprocket device, the box beam, and the lower sprocket device. The box beam is driven to move by the lifting motor through the upper sprocket device, the lower sprocket device, the first chain, and the second chain. A pair of plate chain hangers are correspondingly installed on a pair of box girders. A plate chain conveyor is installed on the pair of plate chain hangers. One end of the plate chain conveyor is connected to a plate chain drive motor for driving the plate chain conveyor. Several pneumatic vibrators for vibrating and compacting materials are connected to the lower end of the plate chain conveyor. Several fixed weighing sensors for weighing materials are correspondingly connected between the pair of plate chain hangers and the pair of box girders. A motor cover is correspondingly provided through the frame and the motor housing; The second connecting groove is opened through the box girder, and the second chain is provided through the motor cover and the second connecting groove; Multiple pairs of chain connectors are connected to the box girder and to the end of the second chain, which are used to drive the plate chain conveyor to move up and down between the upper sprocket device and the lower sprocket device via the second chain; An array of guide wheels is correspondingly disposed on a pair of box girders, including a guide pulley seat mounted on the box girder, a guide pulley shaft disposed on the guide pulley seat, and a nylon guide wheel ring rotatably disposed on the guide pulley shaft; Several guide posts are installed inside the frame, and each guide post is connected to two sets of nylon guide wheels in a rolling manner to guide and restrict the movement of the box girder in conjunction with the guide wheel sets. Multiple cylindrical rubber pads are connected between the plate chain conveyor and a pair of plate chain hangers for elastic shock absorption and noise reduction; Several strut components are correspondingly connected between a pair of frames for connecting the pair of frames; A pair of first connecting slots are correspondingly hinged to a pair of motor housings, used to cooperate with the motor housings to protect the lifting motor and the upper sprocket device.

2. The multifunctional plate chain weighing device according to claim 1, characterized in that: The upper sprocket assembly includes: A drive shaft, one end of which is connected to a drive sprocket corresponding to the drive end of the lifting motor, and a pair of drive sprockets are meshed with the first chain. A pair of bearing seats are rotatably mounted on the drive shaft for connecting the upper sprocket assembly to the motor housing; A pair of lifting sprockets are connected to the drive shaft and are positioned at a predetermined distance between a pair of bearing seats for meshing with the second chain.

3. The multifunctional plate chain weighing device according to claim 1, characterized in that: Also includes: Multiple limiting components are connected to a pair of the aforementioned frames to limit the movement distance of the box girder.

4. The multifunctional plate chain weighing device according to claim 1, characterized in that: Two side stop components are installed on a pair of plate chain hangers, the side stop components comprising: Side guard mounting bracket, installed on a pair of the aforementioned plate chain hangers; Side baffles, located on one side of the plate chain conveyor, are used to secure empty bags; A side-block telescopic frame is connected to the side of the side baffle away from the plate chain conveyor and is slidably connected to the side-block mounting frame. The side-block mounting frame is provided with several first adjusting pins for locking the side-block mounting frame and the side-block telescopic frame.

5. A multifunctional plate chain weighing device according to claim 4, characterized in that: A rear stop component is provided on one side of each of the two side stop components and connected to the frame, the rear stop component comprising: A rear deflector mounting bracket is connected to the frame, and a cylinder connecting support is connected to the side of the rear deflector mounting bracket away from the frame; A rear baffle bracket is hinged to the rear baffle mounting frame. A rear baffle telescopic frame is slidably provided at the end of the rear baffle bracket away from the rear baffle mounting frame. A rear baffle plate for fixing empty bags in cooperation with the side baffle is connected to the side of the rear baffle plate near the plate chain conveyor. A cylinder connecting pivot is mounted on the rear deflector bracket. A rear deflector cylinder is hinged between the rear deflector bracket and the cylinder connecting pivot. One end of the rear deflector cylinder is connected to a limit switch for controlling the stroke of the rear deflector cylinder.

Citation Information

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