An apparatus for loading and unloading a flat vacuum furnace
By designing a flat vacuum furnace inlet and outlet device with components such as support seats, conveyor belts, control racks and special-shaped parts, the problem of low working efficiency of existing devices is solved, and the rapid alternating transportation and inlet and outlet of shelves are realized, and the working efficiency and production efficiency are improved.
Patent Information
- Application Number
- CN202211554072.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2042-12-06
AI Technical Summary
The existing flat vacuum furnace inlet and outlet device has low working efficiency, resulting in the long inlet and outlet time of engine oil cooler products in vacuum brazing furnaces and slow efficiency.
A flat vacuum furnace inlet and outlet device including supporting seats, conveyor belts, control racks and special-shaped parts is designed. Through the cooperation of special-shaped parts and transmission rods, alternate entry and outlet of shelves A and shelves B are realized, and the conveyor belt is driven by a motor to transport the shelves, shortening the entry and exit time.
Through the alternating transportation of shelves and rapid in-and-out operation, the working efficiency is significantly improved, the product brazing time is shortened, the furnace temperature drop is reduced, and the overall production efficiency is improved.
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Figure CN115823885B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mechanical equipment, and particularly relates to an inlet and outlet device for a flat vacuum furnace. Background Art
[0002] A vacuum furnace is a device that uses a vacuum system within a specific space of the furnace cavity to evacuate some substances within the furnace cavity, so that the pressure within the furnace cavity is less than one standard atmospheric pressure, and the space within the furnace cavity thus achieves a vacuum state. It is connected to a high vacuum pump system by a pipeline in a furnace chamber sealed by a metal housing or quartz glass cover. The vacuum degree of the furnace chamber can reach 133×(10-2~10-4) Pa. The heating system inside the furnace can be directly heated by an electric resistance furnace wire or by high-frequency induction heating, and the maximum temperature can reach about 3000°C. It is mainly used for ceramic firing, vacuum smelting, degassing of electro-vacuum parts, annealing, brazing of metal parts, and ceramic-metal sealing, etc. When using a flat vacuum furnace, auxiliary tools are required to perform the steps of loading and unloading the material shelf to avoid contact between personnel and the material shelf. An oil cooler is a device that accelerates the heat dissipation of lubricating oil to keep it at a lower temperature. On high-performance and high-power strengthened engines, due to high thermal loads, an oil cooler must be installed. A vacuum furnace is required for the forming and casting process during the preparation of the oil cooling device.
[0003] Currently, there is only one inlet and outlet mechanism for the flat vacuum furnace inlet and outlet device, resulting in low work efficiency. In the vacuum brazing furnace for the oil cooler product, the brazing step is carried out. First, the product taken out of the furnace is pulled out and placed in the cooling area, and then this device is used to send the un-welded product into the furnace. Because there is a certain distance from the furnace outlet to the product unloading area, it will result in a long time and slow efficiency.
[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an inlet and outlet device for a flat vacuum furnace is provided in order to achieve a more practical purpose. Summary of the Invention
[0005] The present invention provides the purpose and efficacy of an inlet and outlet device for a flat vacuum furnace, which specifically includes: a support base; the middle rear end position at the top of the support base is fixedly connected to the bottom position of the vacuum furnace body, a directional slideway is fixedly connected to the upper rear end position of the vacuum furnace body, a furnace slot is opened at the front end position of the vacuum furnace body, concave rails are respectively arranged on both sides of the middle front end position of the vacuum furnace body, a conveyor belt A is fixedly connected in the left concave rail of the vacuum furnace body, a conveyor belt B is fixedly connected in the right concave rail of the vacuum furnace body, the middle front end position at the top of the support base is fixedly connected to the bottom position of the control frame, the control frame is located directly in front of the furnace slot of the support base, the control frame is designed in a U shape, the right internal position of the control frame is fixedly connected to the slide frame A, the left internal position of the control frame is fixedly connected to the slide frame B, and the slide frame B and the slide frame A are symmetrically designed.
[0006] Further, the directional slideway is slidably connected to the directional slider. The bottom position of the directional slider is fixedly connected to the middle position of the top of the sealing plate, and the sealing plate is located at the rear end of the vacuum furnace body.
[0007] Further, a motor A is arranged at the front end position of the conveyor belt A, and a motor B is arranged at the front end position of the conveyor belt B.
[0008] Further, a control motor is fixedly connected to the front end position of the control frame. The left rotating shaft of the control motor is fixedly connected to the right side position of the special-shaped part A. The special-shaped part A is designed in a U shape and is rotatably connected to the inner right front end position of the control frame. The left side position of the special-shaped part A is fixedly connected to the limit frame.
[0009] Further, a limit bolt is rotatably connected to the middle position on the left side of the limit frame. The limit bolt is inserted into the right side position of the special-shaped part B. The special-shaped part B is designed in a U shape and is designed in the opposite direction to the special-shaped part A. The left side position of the special-shaped part B is rotatably connected to the inner left front end position of the control frame.
[0010] Further, the middle position of the special-shaped part A is rotatably connected to the front end position of the transmission rod A. The transmission rod A is located at the inner right side position of the control frame. The rear end position of the transmission rod A is rotatably connected to the front end position of the reciprocating arm A. The reciprocating arm A is slidably connected to the inner position of the slide frame A. A reversing frame A is arranged at the left side position of the reciprocating arm A. A cylinder A is arranged at the middle position of the top of the reversing frame A. A push plate is arranged at the right side position of the cylinder A. A shelf B is placed at the right side position of the top of the reversing frame A.
[0011] Further, the middle position of the special-shaped part B is rotatably connected to the front end position of the transmission rod B. The transmission rod B is located at the inner right side position of the control frame. The rear end position of the transmission rod B is rotatably connected to the front end position of the reciprocating arm B. The reciprocating arm B is slidably connected to the inner position of the slide frame B.
[0012] Further, a reversing frame B is arranged at the right side position of the reciprocating arm B. A cylinder B is arranged at the middle position of the top of the reversing frame B. A push plate is arranged at the left side position of the cylinder B. A shelf A is placed at the right side position of the top of the reversing frame B.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] Place the shelf A above the conveyor belt A, and then place the shelf B above the conveyor belt B. Next, start the control motor. The rotating shaft of the control motor will drive the special-shaped part A to rotate 180 degrees. At this time, the middle convex position of the special-shaped part A is located at the rear position. When the special-shaped part A rotates 180 degrees, the limit frame rotates 180 degrees synchronously to make the special-shaped part B rotate 180 degrees. The middle convex position of the special-shaped part B will be located at the front position. At this time, through the cooperation of the transmission rod B and the carriage B, the reciprocating arm B slides forward in the carriage B, and the reciprocating arm B will be located on the right side of the conveyor belt A. Next, start the motor A to make the conveyor belt A in the transportation state. The conveyor belt A moves the shelf A at the upper end to the right position until the shelf A is conveyed to the upper end of the reversing frame B. Next, start the control motor to make its rotating shaft rotate 180 degrees again, so that the middle convex position of the special-shaped part B will be located at the rear position. Through the cooperation of the transmission rod B and the carriage B, the reciprocating arm B slides backward in the carriage B until the reciprocating arm B enters the left side position inside the furnace tank of the vacuum furnace body. The shelf A will enter the left side of the furnace tank of the vacuum furnace body for the brazing step.
[0015] After the brazing step of the materials inside the shelf A, start the motor B. The conveyor belt B will drive the shelf B to move to the left position until the shelf B moves above the reversing frame A. Next, start the control motor again to make its rotating shaft rotate 180 degrees. At this time, the middle convex position of the special-shaped part B will be located at the front position, and the middle convex position of the special-shaped part A is located at the rear position. Through this step, the shelf A and the shelf B will alternately enter the inside of the furnace tank of the vacuum furnace body. Because the entry and exit time is short, the furnace temperature drops less, and the newly welded products can quickly heat up when entering the furnace, shortening the brazing time of the products and improving the work efficiency.
[0016] When the shelf A is in the out-of-furnace state and the reciprocating arm B is flush with the conveyor belt A, next start the cylinder B. The cylinder B will push the shelf A at the upper end of the reciprocating arm B to the upper end position of the conveyor belt A. The conveyor belt A will drive the shelf A to move to the left position to unload and replace the shelf A in time. After the materials of the shelf B are brazed, repeat the previous steps. Through the above steps, the replacement time of the shelf A and the shelf B can be reasonably utilized to avoid wasting time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0018] In the drawings:
[0019] Figure 1 Shows the front view structural schematic diagram of the flat body vacuum furnace inlet and outlet device according to the embodiment of the present invention;
[0020] Figure 2 Shows a top - view structural schematic diagram of the loading and unloading device of a flat - body vacuum furnace according to an embodiment of the present invention;
[0021] Figure 3 Shows a left - side - view structural schematic diagram of the loading and unloading device of a flat - body vacuum furnace according to an embodiment of the present invention;
[0022] Figure 4 Shows a right - side - view structural schematic diagram of the loading and unloading device of a flat - body vacuum furnace according to an embodiment of the present invention;
[0023] Figure 5 Shows a top - view structural schematic diagram of the assembly of the support base, conveyor belt A, and conveyor belt B according to an embodiment of the present invention;
[0024] Figure 6 Shows a side - view structural schematic diagram of the assembly of the support base, conveyor belt A, and conveyor belt B according to an embodiment of the present invention;
[0025] Figure 7 Shows a top - view structural schematic diagram of the assembly of the control frame, shelf A, and shelf B according to an embodiment of the present invention;
[0026] Figure 8 Shows a side - view structural schematic diagram of the assembly of the control frame, shelf A, and shelf B according to an embodiment of the present invention.
[0027] List of reference numerals
[0028] 1. Support base; 101. Vacuum furnace body; 102. Directional slideway; 103. Directional slider; 104. Sealing plate; 2. Conveyor belt A; 201. Motor A; 3. Conveyor belt B; 301. Motor B; 4. Control frame; 401. Control motor; 402. Slide frame A; 403. Slide frame B; 404. Special - shaped part A; 405. Limiting frame; 406. Limiting bolt; 407. Special - shaped part B; 408. Transmission rod A; 409. Reciprocating arm A; 410. Transmission rod B; 411. Reciprocating arm B; 412. Reversing frame A; 413. Reversing frame B; 414. Cylinder A; 415. Cylinder B; 5. Shelf A; 6. Shelf B. Detailed implementation manners
[0029] The following further describes in detail the implementation manners of the present invention in conjunction with the drawings and embodiments.
[0030] Embodiment:
[0031] As shown in the attached Figure 1 to the attached Figure 8 figures:
[0032] The present invention provides an apparatus for loading and unloading a flat vacuum furnace, comprising: a support base 1; the middle rear end position at the top of the support base 1 is fixedly connected to the bottom position of the vacuum furnace body 101, a directional slideway 102 is fixedly connected to the upper position at the rear end of the vacuum furnace body 101, a furnace slot is provided at the front end position of the vacuum furnace body 101, concave rails are respectively arranged at the middle two sides positions at the front end of the vacuum furnace body 101, a conveyor belt A 2 is fixedly connected in the left concave rail of the vacuum furnace body 101, a conveyor belt B 3 is fixedly connected in the right concave rail of the vacuum furnace body 101, the middle front end position at the top of the support base 1 is fixedly connected to the bottom position of a control frame 4, the control frame 4 is located directly in front of the furnace slot of the support base 1, the control frame 4 is designed in a U shape, the right inner position of the control frame 4 is fixedly connected to a slide frame A 402, the left inner position of the control frame 4 is fixedly connected to a slide frame B 403, the slide frame B 403 and the slide frame A 402 are symmetrically designed, a control motor 401 is fixedly connected to the front end position of the control frame 4, the left rotating shaft of the control motor 401 is fixedly connected to the right side position of a special-shaped part A 404, the special-shaped part A 404 is designed in a U shape, the special-shaped part A 404 is rotatably connected to the right front end position inside the control frame 4, the left side position of the special-shaped part A 404 is fixedly connected to a limit frame 405, a limit bolt 406 is rotatably connected to the middle left position of the limit frame 405, the limit bolt 406 is inserted into the right side position of a special-shaped part B 407, the special-shaped part B 407 is designed in a U shape, and the special-shaped part B 407 and the special-shaped part A 404 are designed in a reverse direction, the left side position of the special-shaped part B 407 is rotatably connected to the left front end position inside the control frame 4, the middle position of the special-shaped part A 404 is rotatably connected to the front end position of a transmission rod A 408, the transmission rod A 408 is located at the right inner position of the control frame 4, the rear end position of the transmission rod A 408 is rotatably connected to the front end position of a reciprocating arm A 409, the reciprocating arm A 409 is slidably connected to the inner position of the slide frame A 402, a reversing frame A 412 is arranged at the left side position of the reciprocating arm A 409, a cylinder A 414 is arranged at the middle top position of the reversing frame A 412, a push plate is arranged at the right side position of the cylinder A 414, and a shelf B 6 is placed at the right top position of the reversing frame A 412.
[0033] Wherein, the directional slideway 102 is slidably connected to a directional slider 103, the bottom position of the directional slider 103 is fixedly connected to the middle top position of a sealing plate 104, the sealing plate 104 is located at the rear end position of the vacuum furnace body 101, the sealing plate 104 seals the rear end position of the vacuum furnace body 101, when the vacuum furnace body 101 is cooled down after use, the position of the sealing plate 104 can be adjusted by the sliding of the directional slider 103, thereby improving the cooling efficiency of the vacuum furnace body 101.
[0034] Among them, a motor A201 is arranged at the front end position of the conveyor belt A2. The motor A201 is arranged to drive the conveyor belt A2, which is convenient for the conveyor belt A2 to convey the shelf A5. A motor B301 is arranged at the front end position of the conveyor belt B3. The motor B301 is arranged to drive the conveyor belt B3, which is convenient for the conveyor belt B3 to convey the shelf B6.
[0035] Among them, the middle position of the special-shaped part B407 is rotatably connected to the front end position of the transmission rod B410. The transmission rod B410 is located at the right inner position of the control frame 4. The rear end position of the transmission rod B410 is rotatably connected to the front end position of the reciprocating arm B411. The reciprocating arm B411 is slidably connected to the inner position of the carriage B403. A reversing frame B413 is arranged at the right side position of the reciprocating arm B411. A cylinder B415 is arranged at the middle position of the top of the reversing frame B413. A push plate is arranged at the left side position of the cylinder B415. A shelf A5 is placed at the right side position of the top of the reversing frame B413. When the shelf A5 is in the out-of-furnace state and the reciprocating arm B411 is flush with the conveyor belt A2, then start the cylinder B415. The cylinder B415 pushes the shelf A5 at the upper end of the reciprocating arm B411 to the upper end position of the conveyor belt A2. The conveyor belt A2 will drive the shelf A5 to move to the left side position to unload and replace the shelf A5 in time. After the material of the shelf B6 is brazed, repeat the previous steps. Through the above steps, the replacement time of the shelf A5 and the shelf B6 can be reasonably utilized to avoid wasting time.
[0036] During use: First, assemble the overall combination of this device relatively. Next, place the shelf A5 above the conveyor belt A2, and then place the shelf B6 above the conveyor belt B3. Next, start the control motor 401. The rotating shaft of the control motor 401 will drive the special-shaped part A404 to rotate 180 degrees. At this time, the middle convex position of the special-shaped part A404 is in the rear position. When the special-shaped part A404 rotates 180 degrees, the limit frame 405 rotates 180 degrees synchronously to make the special-shaped part B407 rotate 180 degrees. The middle convex position of the special-shaped part B407 will be in the front position. At this time, through the cooperation of the transmission rod B410 and the carriage B403, the reciprocating arm B411 slides forward in the carriage B403, and the reciprocating arm B411 will be on the right side of the conveyor belt A2. Next, start the motor A201 to make the conveyor belt A2 in the transportation state. The conveyor belt A2 moves the shelf A5 at the upper end to the right position until the shelf A5 is transported to the upper end of the reversing frame B413. Next, start the control motor 401 to make its rotating shaft rotate 180 degrees again, so that the middle convex position of the special-shaped part B407 will be in the rear position. Through the cooperation of the transmission rod B410 and the carriage B403, the reciprocating arm B411 slides backward in the carriage B403 until the reciprocating arm B411 enters the left side position inside the furnace tank of the vacuum furnace body 101. The shelf A5 will enter the left side of the furnace tank of the vacuum furnace body 101 for the brazing step.
[0037] After the brazing step of the materials inside the shelf A5, start the motor B301. The conveyor belt B3 will drive the shelf B6 to move to the left position until the shelf B6 moves above the reversing frame A412. Next, start the control motor 401 again to make its rotating shaft rotate 180 degrees. At this time, the middle convex position of the special-shaped part B407 will be in the front position, and the middle convex position of the special-shaped part A404 is in the rear position. Through this step, the shelf A5 and the shelf B6 will alternately enter the inside of the furnace tank of the vacuum furnace body 101. Because the entry and exit time is short, the furnace temperature drops less, and the newly welded products can quickly heat up when entering the furnace, shortening the brazing time of the products and improving the work efficiency.
[0038] When the shelf A5 is in the out-of-furnace state and the reciprocating arm B411 is flush with the conveyor belt A2, next start the cylinder B415. The cylinder B415 pushes the shelf A5 at the upper end of the reciprocating arm B411 to the upper end position of the conveyor belt A2. The conveyor belt A2 will drive the shelf A5 to move to the left position to unload and replace the shelf A5 in time. After the materials of the shelf B6 are brazed, repeat the previous steps. Through the above steps, the replacement time of the shelf A5 and the shelf B6 can be reasonably utilized to avoid wasting time.
[0039] When performing maintenance and replacement on the special-shaped part B407 and the special-shaped part A404, cancel the restrictions of the limit bolt 406 and the limit frame 405, take a break for the special-shaped part B407 and the special-shaped part A404, and complete the replacement steps.
Claims
1. A feeding and discharging device for a flat vacuum furnace, characterized in that, Including: A support base (1); the middle rear position at the top of the support base (1) is fixedly connected to the bottom position of a vacuum furnace body (101). Above the rear end of the vacuum furnace body (101), a directional slideway (102) is fixedly connected. A furnace groove is provided at the front end position of the vacuum furnace body (101). Concave rails are respectively arranged on both sides of the middle front end of the front end of the vacuum furnace body (101). A conveyor belt A (2) is fixedly connected in the left concave rail of the vacuum furnace body (101), and a conveyor belt B (3) is fixedly connected in the right concave rail of the vacuum furnace body (101). The middle front end position at the top of the support base (1) is fixedly connected to the bottom position of a control frame (4). The control frame (4) is located directly in front of the furnace groove of the support base (1). The control frame (4) is designed in a U shape. The right side position inside the control frame (4) is fixedly connected to a slide frame A (402), and the left side position inside the control frame (4) is fixedly connected to a slide frame B (403). The slide frame B (403) and the slide frame A (402) are symmetrically designed; A control motor (401) is fixedly connected to the front end position of the control frame (4). The left rotating shaft of the control motor (401) is fixedly connected to the right side position of a special-shaped part A (404). The special-shaped part A (404) is designed in a U shape and is rotatably connected to the right front end position inside the control frame (4). The left side position of the special-shaped part A (404) is fixedly connected to a limit frame (405); A limit bolt (406) is rotatably connected to the middle left position of the limit frame (405). The limit bolt (406) is inserted into the right side position of a special-shaped part B (407). The special-shaped part B (407) is designed in a U shape and is designed in the opposite direction to the special-shaped part A (404). The left side position of the special-shaped part B (407) is rotatably connected to the left front end position inside the control frame (4); The middle position of the special-shaped part A (404) is rotatably connected to the front end position of a transmission rod A (408). The transmission rod A (408) is located on the right side position inside the control frame (4). The rear end position of the transmission rod A (408) is rotatably connected to the front end position of a reciprocating arm A (409). The reciprocating arm A (409) is slidably connected to the inside position of the slide frame A (402). A reversing frame A (412) is arranged at the left side position of the reciprocating arm A (409). A cylinder A (414) is arranged at the middle position at the top of the reversing frame A (412). A push plate is arranged at the right side position of the cylinder A (414). A shelf B (6) is placed at the right side position at the top of the reversing frame A (412); The middle position of the special-shaped part B (407) is rotatably connected to the front end position of a transmission rod B (410). The transmission rod B (410) is located on the right side position inside the control frame (4). The rear end position of the transmission rod B (410) is rotatably connected to the front end position of a reciprocating arm B (411). The reciprocating arm B (411) is slidably connected to the inside position of the slide frame B (403); A reversing frame B (413) is arranged at the right side position of the reciprocating arm B (411). A cylinder B (415) is arranged at the middle position of the top of the reversing frame B (413). A push plate is arranged at the left side position of the cylinder B (415). A shelf A (5) is placed at the right side position of the top of the reversing frame B (413).
2. The feeding and discharging device of the flat vacuum furnace according to claim 1, characterized in that: The directional slideway (102) is slidably connected with the directional slider (103). The bottom position of the directional slider (103) is fixedly connected with the middle position of the top of the sealing plate (104). The sealing plate (104) is located at the rear end position of the vacuum furnace body (101).
3. The feeding and discharging device of the flat vacuum furnace according to claim 1, characterized in that: A motor A (201) is arranged at the front end position of the conveyor belt A (2). A motor B (301) is arranged at the front end position of the conveyor belt B (3).
Citation Information
Patent Citations
Vacuum multi-purpose furnace
CN106086342A
Vacuum furnace
KR100722859B1