ALC Casting Process Configuration Method, Control Method, System and Electronic Device

Automatically generates ALC casting process configuration files through the MES system, solving the problems of frequent manual operations and source code modifications during the ALC casting process, achieving efficient production and product standardization, and reducing maintenance costs.

CN115837710BActive Publication Date: 2025-07-18HUNAN SANY KUAIERJU RESIDENTIAL IND CO LTD
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Patent Information

Application Number
CN202310020763.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-06
Publication Date
2025-07-18
Estimated Expiration
2043-01-06

AI Technical Summary

Technical Problem

The existing ALC casting process requires frequent manual operations when process changes, resulting in low production efficiency and insufficient standardization of finished products. At the same time, direct modification of the source code increases maintenance costs.

Method used

Process configuration is carried out through the MES system, configuration files for process tasks are generated, and ALC casting process is automatically controlled, including the order and settings of target processes and process parameters, reducing manual operations and source code modifications.

Benefits of technology

It realizes high-efficiency production and product standardization of the ALC casting process, reduces maintenance costs, and improves production efficiency and complete product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automated production, and provides an ALC casting process configuration method, a control method, a system, and an electronic device. The ALC casting process configuration method includes: obtaining, based on an input operation, the sequence of a plurality of target processes required for the process tasks of the ALC casting process and a set of target process parameters; generating a configuration file corresponding to the process tasks based on the sequence of the plurality of target processes and the set of target process parameters; and sending the configuration file corresponding to the process tasks to a control system of the ALC casting process, where the control system of the ALC casting process is configured to perform self-configuration according to the configuration file corresponding to the process tasks and then execute the process tasks. The problems of low production efficiency caused by frequent manual operations during the process change of the ALC casting process and the non-standardization of ALC finished products are solved, and high-efficiency production and product standardization in the ALC casting process are achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated production, and particularly to a method for configuring an autoclaved lightweight concrete (ALC) casting process, a control method, a system, and an electronic device. Background Art

[0002] Currently, in the casting link of the ALC production line, the existing ALC casting control system is generally used to control the execution of the casting process, so as to realize the automation of the ALC casting process.

[0003] However, due to different user requirements, different degrees of process changes need to be made to the ALC casting process. When making process changes, manual operations are often used or the source code in the ALC casting control system is directly modified temporarily. However, frequent manual operations will lead to low production efficiency in the ALC casting process and non-standardized finished products of ALC. Directly modifying the source code requires more labor costs, resulting in an increase in maintenance costs. Summary of the Invention

[0004] The present invention provides a method for configuring an ALC casting process, a control method, a system, and an electronic device, which are used to solve the problems of low production efficiency and non-standardized products in the ALC casting process caused by frequent manual operations when process changes are required in the existing technology, and to realize high-efficiency production and product standardization in the ALC casting process.

[0005] The present invention provides a method for configuring an ALC casting process, which is applied to MES and includes:

[0006] Based on the input operation, obtaining the sequence of multiple target processes required for the process task of the ALC casting process and the set of target process parameters;

[0007] Based on the sequence of the multiple target processes and the set of target process parameters, generating a configuration file corresponding to the process task;

[0008] Sending the configuration file corresponding to the process task to the control system of the ALC casting process, and the control system of the ALC casting process is used to perform its own configuration according to the configuration file corresponding to the process task and then execute the process task.

[0009] According to the method for configuring an ALC casting process provided by the present invention, the input operation includes a process selection operation and a parameter setting operation;

[0010] The obtaining the sequence of multiple target processes required for the process task of the ALC casting process and the set of target process parameters based on the input operation includes:

[0011] Based on the sequential selection operation corresponding to the target process, obtain the sequence of multiple target processes of the process task;

[0012] Based on the parameter setting operation, obtain the set of target process parameters.

[0013] According to an ALC casting process configuration method provided by the present invention, the set of target process parameters includes a first set of process parameters and a second set of process parameters, and the adjustment frequency of the process parameters in the first set of process parameters is greater than that of the second set of process parameters;

[0014] The obtaining the set of target process parameters based on the parameter setting operation includes:

[0015] Obtain the preset second set of process parameters;

[0016] Based on the first parameter setting operation corresponding to the first parameter setting control in the first interface, obtain the real-time first set of process parameters;

[0017] Based on the real-time first set of process parameters and the preset second set of process parameters, obtain the set of target process parameters.

[0018] According to an ALC casting process configuration method provided by the present invention, the second set of process parameters includes a set of process parameters corresponding to the formula and a set of process parameters corresponding to the equipment;

[0019] Before obtaining the preset second set of process parameters, it further includes:

[0020] Jump from the first interface to the second interface, and based on the second parameter setting operation corresponding to the second parameter setting control in the second interface, obtain the set of process parameters corresponding to the formula;

[0021] Jump from the first interface to the third interface, and based on the third parameter setting operation corresponding to the third parameter setting control in the third interface, obtain the set of process parameters corresponding to the equipment.

[0022] According to an ALC casting process configuration method provided by the present invention, at least new slurry feeding, waste slurry feeding, cement feeding, and lime feeding are included in the multiple target processes;

[0023] The obtaining the sequence of multiple target processes of the process task based on the sequential selection operation corresponding to the target process includes:

[0024] Based on the first sequential selection operation corresponding to the first sequential selection control in the first interface, obtain the sequence of new slurry feeding and waste slurry feeding;

[0025] Based on the second-order selection operation corresponding to the second-order selection control on the first interface, obtain the order of the cement feeding and the lime feeding;

[0026] Based on the order of the new slurry feeding, the waste slurry feeding, the cement feeding, and the lime feeding, obtain the order of the multiple target processes.

[0027] According to an ALC casting process configuration method provided by the present invention, at least the following are included in the set of target process parameters: time parameters corresponding to the multiple target processes; the time parameters corresponding to the multiple target processes are used to generate the process timing of the process task in combination with the order of the multiple target processes, and the process timing represents the start and end times of each target process.

[0028] According to an ALC casting process configuration method provided by the present invention, the time parameters corresponding to the multiple target processes include at least one of the following items:

[0029] The interval duration between water and material feeding, the interval duration between dry material feeding, the stirring duration before adding aluminum powder, the stirring duration after adding aluminum powder, the casting and feeding duration, the waiting duration when the casting head is in the lower position, the starting vibration duration of the bubble combing machine, and the vibration duration of the bubble combing machine.

[0030] The present invention also provides an ALC casting process control method, including:

[0031] Receive the configuration file corresponding to the process task of the ALC casting process sent by the MES, and the configuration file corresponding to the process task is obtained by using any one of the above-mentioned ALC casting process configuration methods;

[0032] After performing self-configuration according to the configuration file corresponding to the process task, execute the process task.

[0033] The present invention also provides an ALC casting process system, including: MES and a control system for the ALC casting process;

[0034] The MES is used to obtain the order of multiple target processes and the set of target process parameters required for the process task of the ALC casting process based on the input operation; generate the configuration file corresponding to the process task based on the order of the multiple target processes and the set of target process parameters; and send the configuration file corresponding to the process task to the control system of the ALC casting process;

[0035] The control system of the ALC casting process is used to receive the configuration file corresponding to the process task sent by the MES; after performing self-configuration according to the configuration file corresponding to the process task, execute the process task.

[0036] The present invention also provides an electronic device, including a memory, a processor, and a computer program stored on the memory and executable on the processor. When the processor executes the program, it implements any one of the above-mentioned ALC casting process configuration methods or any one of the above-mentioned ALC casting process control methods.

[0037] The ALC casting process configuration method provided in this embodiment is applied to MES. Through input operations, MES obtains the sequence of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process, generates a configuration file corresponding to the process tasks, and sends it to the control system of the ALC casting process to execute the process tasks. On the one hand, it solves the problems of low production efficiency and non-standardized ALC finished products caused by the need for frequent manual operations when the ALC casting process requires process changes without using MES but only using the original control system of the ALC casting process. In this way, high-efficiency production and product standardization are achieved in the ALC casting process. On the other hand, it solves the problem of increased maintenance costs caused by the need to temporarily modify the source code in the control system of the ALC casting process when the ALC casting process requires process changes and only uses the original control system of the ALC casting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0039] Figure 1 A schematic structural diagram of an ALC casting process system provided by the present invention;

[0040] Figure 2 A schematic flowchart of an ALC casting process configuration method provided by the present invention;

[0041] Figure 3 A schematic diagram of the first interface of an ALC casting process configuration method provided by the present invention;

[0042] Figure 4 A schematic diagram of the process timing of an ALC casting process configuration method provided by the present invention;

[0043] Figure 5 A schematic flowchart of an ALC casting process control method provided by the present invention;

[0044] Figure 6 A schematic structural diagram of the electronic device provided by the present invention. Detailed implementation manners

[0045] To make the objectives, technical solutions and advantages of the present invention clearer, the technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without making creative efforts shall fall within the protection scope of the present invention.

[0046] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the embodiments of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, without conflict, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples.

[0047] Currently, in the pouring link of ALC, the existing ALC pouring control system is generally used to control and execute the pouring process, so as to realize the automation of the ALC pouring process.

[0048] However, due to different user requirements, it is necessary to make process changes to different degrees in the ALC pouring process. When making process changes, manual operation is often used or the source code in the ALC pouring control system is directly modified temporarily. However, frequent manual operation will lead to low production efficiency in the ALC pouring process and the finished products of ALC will not be standardized enough. And directly modifying the source code requires more labor costs, bringing the problem of increased maintenance costs.

[0049] Therefore, the present invention provides an ALC pouring process configuration method that can perform process configuration on the ALC pouring process, which is applied to the ALC pouring process system. Figure 1 As a schematic diagram of an ALC pouring process system, the ALC pouring process system includes a Manufacturing Execution System (MES) and a control system for the ALC pouring process. Among them, an ALC pouring process configuration method provided by an embodiment of the present invention can perform ALC pouring process configuration on the basis of this ALC pouring process system.

[0050] The following combines Figures 1 to 4An ALC casting process configuration method provided by an embodiment of the present invention is described.

[0051] The embodiment of the present invention provides an ALC casting process configuration method, which is applied to MES, such as Figure 2 As shown, the method includes:

[0052] Step 100: Based on the input operation, the sequence of multiple target processes and a target process parameter set required for the process task of the ALC casting process are obtained;

[0053] Step 200: Generate a configuration file corresponding to the process task based on the sequence of multiple target processes and a target process parameter set;

[0054] Step 300: Send the configuration file corresponding to the process task to the control system of the ALC casting process. The control system of the ALC casting process is used to configure itself according to the configuration file corresponding to the process task and then execute the process task.

[0055] It should be noted that MES is a production information management system for the execution layer of the workshop of a manufacturing enterprise. After introducing MES into the ALC production workshop, the embodiment of the present invention develops a program for the ALC pouring process configuration targeted at the ALC pouring process in ALC production, so that MES can perform process configuration for the ALC pouring process, which is an ALC pouring process configuration method provided by the embodiment of the present invention.

[0056] Specifically, after inputting operations in the interactive interface of MES, MES can obtain the process task of ALC casting process. The process task is pre-set based on the specific process requirements of ALC, and the specific process requirements are set according to the actual production requirements. In one embodiment, the process task can be to produce ALC blocks, and in another embodiment, the process task can be to produce ALC panels.

[0057] The ALC pouring process can be segmented into many different processes, such as new slurry feeding, waste slurry feeding, adding clean water, admixture feeding, cement feeding, lime feeding, different mixing processes, etc., where feeding means putting different materials into the mixing tank. It should be noted that the target process is the process required for the process task among the many processes obtained by segmentation. Different target processes are executed in chronological order during the ALC pouring process to generate different process sequences. The process sequence represents the start and end time of each target process. For example, the following Table 1: Typical process sequence exemplifies two different typical process sequences, including typical process sequence one and typical process sequence two.

[0058] Furthermore, the order of the target processes corresponding to different process tasks may be different. In Table 1, two different typical process timings correspond to their respective process tasks. Each typical process timing involves 11 target processes. Among them, in the first typical process timing, the 11 processes are, in sequence according to the serial number: 1. Scrap slurry feeding; 2. Water material feeding interval, and this interval time can be set to 5 seconds (s). Additionally, water material is the general term for scrap slurry and new slurry; 3. New slurry feeding; 4. Heating after water material feeding (the heating temperature can be set in advance).

[0059] Table 1 Typical process timing

[0060]

[0061] 5. Cement feeding; 6. Dry material feeding interval, which can be set in advance according to the actual production situation. Additionally, dry material is a general term for cement and lime; 7. Lime feeding; 8. Stirring after dry material feeding. Obviously, this step 8 starts immediately after step 5 is completed and can also be called the stirring before adding aluminum powder. Table 1 shows that the stirring duration before adding aluminum powder can be set to 100 s, and the stirring speed before adding aluminum powder can be set to 900 revolutions per minute (rpm); 9. Aluminum powder feeding; 10. Stirring after aluminum powder feeding, and the stirring duration can be set to 40 s; 11. Casting feeding, and this duration can be set to 50 s. Additionally, this target process can also include multiple sub-target processes: the casting head waits in the lower position, and this waiting duration can be set to 25 s, the bubble combing machine starts vibrating, and this starting vibration duration can be set to 40 s, the vibration duration of the bubble combing machine, and this vibration duration can be set to 10 s. The typical process timing two makes slight adjustments in the order and duration of some target processes according to the specific process tasks. Obviously, because the process tasks are different, the order of some target processes in the typical process timing one and the typical process timing two is different. For example, in the typical process timing one in Table 1, according to the corresponding process task, the waste slurry needs to be fed first and then the new slurry, but in the typical process timing two in Table 1, according to the corresponding process task, the new slurry needs to be fed first and then the waste slurry. Based on this, in implementation, specific designs are made for several target processes that require sequential selection among multiple target processes, so that the user can perform corresponding input operations on the target processes that require sequential selection during the input operation, enabling MES to obtain the order of several target processes required by the process task. It should be noted that different process tasks may involve different target processes. In one embodiment, the process task is to produce ALC blocks. In the case of no waste slurry, there is no such process as waste slurry feeding in the target processes. In this case, by setting the waste slurry target weight value, which is the process parameter corresponding to the waste slurry feeding process, to 0, it is default that there is no waste slurry feeding process in the corresponding process task, and the control system of the ALC casting process does not involve the execution of the waste slurry feeding process when performing the corresponding process task.

[0062] In addition, the process parameters in the set of target process parameters corresponding to different process tasks may also be different. For example, during the ALC casting process, there is a process parameter of casting temperature. Obviously, the adjustment of the casting temperature is affected by the season. In one embodiment, according to specific process requirements, the casting temperature needs to be set to 37 degrees. Since it is winter and the ambient temperature of the production line is relatively low, the casting temperature can be set to 37 degrees in the input operation for this process task. In this way, the set of target process parameters obtained by MES includes the process parameter of casting temperature. In another embodiment, the casting temperature also needs to be set to 37 degrees. However, since it is summer and the ambient temperature of the production line happens to be maintained at around 37 degrees, the effect can be achieved by using the ambient temperature of the production line. Then, in actual production, the temperature setting for the casting temperature does not need to be carried out in the input operation. In this way, the set of target process parameters obtained by MES no longer includes the process parameter of casting temperature.

[0063] Based on this, different process tasks correspond to different input operations. In this way, the order of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process obtained by MES are different, and thus the configuration files corresponding to the process tasks are also different.

[0064] After MES generates the configuration file, it sends the configuration file corresponding to the process task to the control system of the ALC casting process. It should be noted that before the control system of the ALC casting process receives the configuration file corresponding to the process task sent by MES, the target software interface that can receive the configuration file sent by MES has been written into the control system of the ALC casting process. After the control system of the ALC casting process uses the target software interface to receive the configuration file corresponding to the process task, it can execute the process task.

[0065] The ALC casting process configuration method provided in this embodiment is applied to MES. Through the input operation, MES obtains the order of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process, generates the configuration file corresponding to the process task, and sends it to the control system of the ALC casting process to execute the process task. On the one hand, it solves the problems of low production efficiency and non-standardized ALC finished products caused by the need for frequent manual operations when the ALC casting process needs process changes without using MES but only using the original control system of the ALC casting process. In this way, high-efficiency production and product standardization are achieved in the ALC casting process. On the other hand, it solves the problem of increased maintenance costs caused by the need to temporarily modify the source code in the control system of the ALC casting process when the ALC casting process needs process changes and only using the original control system of the ALC casting process.

[0066] In an exemplary embodiment, the input operation includes a process selection operation and a parameter setting operation;

[0067] Based on the input operation, the sequence of multiple target processes required for the process task of the ALC casting process and the set of target process parameters are obtained, including:

[0068] Based on the sequence selection operation corresponding to the target process, the sequence of multiple target processes of the process task is obtained;

[0069] Based on the parameter setting operation, the set of target process parameters is obtained.

[0070] Furthermore, at least the target processes such as new slurry feeding, waste slurry feeding, cement feeding, and lime feeding are included in the multiple target processes.

[0071] Exemplarily, based on the sequence selection operation corresponding to the target process, obtaining the sequence of multiple target processes of the process task includes:

[0072] Based on the first sequence selection operation corresponding to the first sequence selection control in the first interface, the sequence of new slurry feeding and waste slurry feeding is obtained;

[0073] Based on the second sequence selection operation corresponding to the second sequence selection control in the first interface, the sequence of cement feeding and lime feeding is obtained;

[0074] Based on the sequence of new slurry feeding, waste slurry feeding, cement feeding, and lime feeding, the sequence of multiple target processes is obtained.

[0075] Specifically, the input operation includes a process selection operation and a parameter setting operation, that is, according to the multiple target processes included in the specific process task, the corresponding interaction interface is selected through the process selection operation in the input operation in the MES for specific process selection, and then each target process parameter corresponding to the target process is set. Taking the new slurry feeding, waste slurry feeding, cement feeding, and lime feeding in the target process as examples for further illustration.

[0076] Specifically, Figure 3 Exemplarily, the first interface of the MES is shown. This first interface can also be called the main interface or the initial interface. Based on the first sequence selection operation corresponding to the first sequence selection control in the first interface, the sequence of new slurry feeding and waste slurry feeding is obtained. The first sequence selection control is set in the first interface of the MES. For example, this first sequence selection control can be the sequence selection control for the target processes of new slurry feeding and waste slurry feeding. Thus, as Figure 3As shown, the control can include two selection controls for the waste slurry first and the new slurry first. If the new slurry first is clicked, MES will obtain the sequence of the target processes of first feeding the new slurry and then feeding the waste slurry. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the new slurry and then executes the target process of feeding the waste slurry. If the waste slurry first is clicked, MES will obtain the sequence of the target processes of first feeding the waste slurry and then feeding the new slurry. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the waste slurry and then executes the target process of feeding the new slurry.

[0077] Specifically, based on the second sequence selection operation corresponding to the second sequence selection control in the first interface, the sequence of cement feeding and lime feeding is obtained. There is a second sequence selection control set in the first interface of MES. For example, this second sequence selection control can be a sequence selection control for the target processes of cement feeding and lime feeding. In this way, as shown, this control can include two selection controls for lime first and cement first. If cement first is clicked, MES will obtain the sequence of the target processes of first feeding the cement and then feeding the lime. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the cement and then executes the target process of feeding the lime. If lime first is clicked, MES will obtain the sequence of the target processes of first feeding the lime and then feeding the cement. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the lime and then executes the target process of feeding the cement. Figure 3 As shown, it can include two selection controls for lime and cement first. If cement first is clicked, MES will obtain the sequence of the target processes of first feeding the cement and then feeding the lime. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the cement and then executes the target process of feeding the lime. If lime first is clicked, MES will obtain the sequence of the target processes of first feeding the lime and then feeding the cement. Based on this, when the control system of the ALC casting process controlled by MES executes the process tasks, the control system of the ALC casting process first executes the target process of feeding the lime and then executes the target process of feeding the cement.

[0078] Specifically, the parameters corresponding to the target processes of new slurry feeding and waste slurry feeding include: the target weight value of the new slurry and the target weight value of the waste slurry. For example, in one embodiment, according to the specific process tasks, the target weight value of the new slurry can be set to 2171 kilograms (kg), and the target weight value of the waste slurry can be set to 1513 kg.

[0079] Specifically, the parameters corresponding to the target processes of lime feeding and cement feeding include: the target weight value of lime and the target weight value of cement. For example, in another embodiment, according to the specific process tasks, the target weight value of lime can be set to 326 kg, and the target weight value of cement can be set to 563 kg.

[0080] The ALC casting process configuration method provided in this embodiment divides the input operation into a process selection operation and a parameter setting operation, and provides a sequential selection of target processes, so that the configuration of the ALC casting process configuration method can be applicable to the requirements of different process tasks, and there is no need to modify the source code of the control system of the ALC casting process. The configuration method is clear, simple and easy to operate.

[0081] In an exemplary embodiment, the set of target process parameters includes a first set of process parameters and a second set of process parameters, and the adjustment frequency of the process parameters in the first set of process parameters is greater than the adjustment frequency of the second set of process parameters;

[0082] Based on the parameter setting operation, a set of target process parameters is obtained, including:

[0083] Obtain a preset second set of process parameters;

[0084] Based on the first parameter setting operation corresponding to the first parameter setting control in the first interface, obtain a real-time first set of process parameters;

[0085] Based on the real-time first set of process parameters and the preset second set of process parameters, obtain a set of target process parameters.

[0086] Specifically, the set of target process parameters includes a first set of process parameters and a second set of process parameters, and the adjustment frequency of the process parameters in the first set of process parameters is greater than that of the second set of process parameters. During the actual ALC casting process, the adjustment frequency of each target process parameter involved in the ALC casting process is different during the actual casting process. Some target process parameters need to be adjusted in real time during the actual casting process. For example, in the two typical process timings 1 and 2 in Table 1, the selection of the order of waste slurry feeding and new slurry feeding, and the selection of the order of lime feeding and cement feeding often need to be adjusted in real time. Also, the stirring duration before adding aluminum powder often needs to be adjusted in real time. Some target process parameter values generally do not need to be adjusted after being set in advance. For example, the water-to-material feeding interval duration in Table 1 is generally set in advance to a fixed value, such as 5 seconds (s), and then no further adjustment is required. Here, the water-to-material refers to the general term for new slurry and waste slurry. It should be noted that for other processes or target processes, if neither real-time adjustment nor specific parameter values need to be set in advance, the default settings can be used. Based on this, the set of target process parameters can be divided into multiple sets of process parameters according to the adjustment frequency of the process parameters. Among them, the multiple sets of process parameters include a first set of process parameters and a second set of process parameters. The set of process parameters where the process parameters that need to be adjusted in real time are located is set as the first set of process parameters, and the set of process parameters where the process parameters that only need to be preset in advance and do not need real-time adjustment are located is set as the second set of process parameters. The adjustment frequency of the first set of process parameters is greater than that of the second set of process parameters.

[0087] Specifically, based on the first parameter setting operation corresponding to the first parameter setting control in the first interface, a real-time first set of process parameters can be obtained. Since it is set that the process parameters in the first set of process parameters need to be adjusted in real time and the adjustment frequency is greater than that of the second set of process parameters, all the process parameters in the first set of process parameters can be set on the first interface. The first interface can be the main interface of MES during the ALC casting process, or the initial interface entered by logging in to MES using an account during the ALC casting process. The first parameter setting control, as the first interaction interface in the interaction interface, can perform the first parameter setting by clicking on this first parameter setting control. In this way, MES obtains the real-time first set of process parameters. Therefore, the real-time first set of process parameters and the preset second set of process parameters form the set of target process parameters.

[0088] For example, during the actual ALC casting process, generally, the second set of process parameters includes: the target weight value of the fresh slurry, the target weight value of the waste slurry, the target weight value of the cement, the target weight value of the lime, and the target weight value of the aluminum powder. The reasons for adjusting the process parameters in this type of second set of process parameters are generally formula adjustments due to factors such as raw material changes; casting temperature, temperature control after the water material (the water material is the collective term for the fresh slurry and the waste slurry) is fed, temperature control after the dry material (the dry material is the collective term for the cement and the lime) is fed. The reasons for adjusting the process parameters in this type of second set of process parameters are generally seasonal changes; the starting vibration duration of the bubble combing machine, the vibration duration of the bubble combing machine, the casting feeding duration, the waiting duration in the lower position of the casting head. The reasons for adjusting the process parameters in this type of second set of process parameters are generally adjusted according to the foaming performance of the material observed after feeding. The first set of process parameters includes: the water material feeding sequence, the water material feeding interval duration, the dry material feeding sequence, the dry material feeding interval duration. The reasons for adjusting the process parameters in this type of first set of process parameters are generally adjusted according to factors such as the observed uniformity of the material after feeding; the stirring duration before adding aluminum powder, the stirring duration after adding aluminum powder, the speed of the water material mixer, the speed of the dry material mixer. The reasons for adjusting the process parameters in this type of first set of process parameters are generally adjusted according to the observed stirring performance of the material after feeding. Based on this, all the process parameters in the first set of process parameters are set on the main interface. Among them, one of the first parameter setting controls can be the stirring main machine. When it is necessary to adjust the process parameters in the first set of process parameters in real time, such as Figure 3 As shown, after clicking the first parameter setting control, the stirring main machine, on the first interface, an interactive interface for stirring settings pops up. The process parameters that can be adjusted in this interface can include the dry material feeding interval duration, the water material feeding interval duration, the stirring duration before adding aluminum powder, the stirring duration after adding aluminum powder, the stirring temperature setting, etc., which is very convenient for users to adjust the first set of process parameters in real time according to the actual ALC casting situation.

[0089] The ALC casting process configuration method provided in this embodiment, by setting process parameter sets with different adjustment frequencies, and setting the first set of process parameters that need to be adjusted in real time and have an adjustment frequency greater than that of the second set of process parameters on the first interface, is very convenient for users to quickly and timely respond to and adjust the process parameters that need to be adjusted in real time during the actual production of ALC casting, which is beneficial to improving the production efficiency of the ALC casting process.

[0090] In an exemplary embodiment, the second set of process parameters includes a process parameter set corresponding to the formula and a process parameter set corresponding to the equipment;

[0091] Before obtaining the preset second set of process parameters, it further includes:

[0092] Jump from the first interface to the second interface, and based on the second parameter setting operation corresponding to the control in the second interface, obtain the process parameter set corresponding to the formula;

[0093] Jump from the first interface to the third interface, and based on the third parameter setting operation corresponding to the control in the third interface, obtain the process parameter set corresponding to the equipment.

[0094] Specifically, the second process parameter set includes the process parameter set corresponding to the formula and the process parameter set corresponding to the equipment. The process parameter set corresponding to the formula includes process parameters such as the target weight value of the new slurry, the target weight value of the clear water, the target weight value of the waste slurry, the target weight value of the aluminum powder, and the target weight value of the admixture, etc. The process parameters included in the process parameter set corresponding to the equipment can be, for example, time parameters related to the equipment.

[0095] Specifically, before obtaining the preset second process parameter set, it further includes:

[0096] Jump from the first interface to the second interface, and based on the second parameter setting operation corresponding to the control in the second interface, obtain the process parameter set corresponding to the formula. Jump from the first interface to the third interface, and based on the third parameter setting operation corresponding to the control in the third interface, obtain the process parameter set corresponding to the equipment. First, as Figure 3 shown, click the interaction interface corresponding to the second interface on the first interface, for example, the formula list, to jump to the second interface. The second parameter setting control is the interaction interface on the second interface. Click the second parameter setting control on the second interface, for example, edit, to pop up the fourth interface. Parameter setting operations can be performed on each process parameter in the process parameter set corresponding to the formula on this fourth interface, and MES can obtain the process parameter set corresponding to the formula. Secondly, click the interaction interface corresponding to the third interface on the first interface to jump to the third interface. The third parameter setting control is the interaction interface on the third interface. Click the third parameter setting control on the third interface, for example, equipment parameters, to pop up the fifth interface. Parameter setting operations can be performed on each parameter in the process parameter set corresponding to the equipment on this fifth interface. In this way, MES can obtain the process parameter set corresponding to the equipment.

[0097] In a specific implementation, the second process parameter set includes multiple second process parameters, such as Figure 3As shown, by clicking on the interactive interface task list in the first interface, i.e., the main interface, it is possible to jump from the first interface to the second interface, which is about the recipe list. By clicking on the second parameter setting control in the second interface to create and edit a recipe, a fourth interface will pop up, and on this fourth interface, parameter setting operations can be performed on each process parameter in the set of process parameters corresponding to the recipe. For example, the recipe may include fresh slurry, clean water, waste slurry, cement, lime, aluminum powder, and additives. Then, the set of process parameters corresponding to the recipe includes the process parameters: target weight value of fresh slurry, target weight value of clean water, target weight value of waste slurry, target weight value of cement, target weight value of lime, target weight value of aluminum powder, and target weight value of additives. Further, the target weight value of fresh slurry can be set to 2523 kg, for example; the target weight value of clean water can be set to 398 kg, for example; the target weight value of waste slurry can be set to 902 kg, for example; the target weight value of cement can be set to 563 kg, for example; the target weight value of lime can be set to 326 kg, for example; the target weight value of aluminum powder can be set to 3280 grams (g), for example; the target weight value of additives can be set to 1 g, for example.

[0098] In addition, in a specific implementation, by clicking on another interactive interface device parameter in the first interface, i.e., the main interface, it is possible to jump from the first interface to the third interface, which is about device parameters. On this third interface, parameter setting operations can be performed on each process parameter in the set of process parameters corresponding to the device. Among them, the process parameters included in the set of process parameters corresponding to the device can be time parameters related to the device. Since the devices involved in the ALC casting process include a bubble combing machine, a casting head, and a mixing main machine, etc., the process parameters included in the set of process parameters corresponding to the device can be the starting vibration duration of the bubble combing machine, the vibration duration of the bubble combing machine, the descending duration of the bubble combing machine, the waiting duration in the lower position of the casting head, the casting and feeding duration, the cleaning duration of the mixing main machine, and the water discharging duration of the mixing main machine. Among them, the starting vibration duration of the bubble combing machine can be set to 25 s, the vibration duration of the bubble combing machine can be set to 12 s, the descending duration of the bubble combing machine can be set to 2 s, the waiting duration in the lower position of the casting head can be set to 15 s, the casting and feeding duration can be set to 38 s, the cleaning duration of the mixing main machine can be set to 180 s, the water discharging duration of the mixing main machine can be set to 45 s, and so on.

[0099] The ALC casting process configuration method provided in this embodiment divides the second set of process parameters into the set of process parameters corresponding to the recipe and the set of process parameters corresponding to the device, and divides the two into different interfaces for setting operations, making the setting structure of the process configuration method clear and the setting method more convenient, which is conducive to improving the configuration efficiency of the ALC casting process configuration.

[0100] In an exemplary embodiment, the set of target process parameters at least includes: time parameters corresponding to a plurality of target processes; the time parameters corresponding to the plurality of target processes are used to generate a process timing of a process task in combination with the sequence of the plurality of target processes, and the process timing characterizes the start and end times of each target process.

[0101] Specifically, the time parameters corresponding to the plurality of target processes are used to generate a process timing of a process task in combination with the sequence of the plurality of target processes, and the process timing characterizes the start and end times of each target process. Figure 4 It is a schematic diagram of the process timing provided by some embodiments of the present invention. The schematic diagram of the process timing shows the start and end times and the durations used by the ten target processes included in the corresponding specific process task. Figure 4 In it, the horizontal axis 0 - 250 represents time, the unit of time is second (s), and the vertical axis represents a plurality of target processes and the sequence of execution of the target processes. Among them, the first target process executed by the control system of the ALC casting process is the feeding of new / waste slurry, and the start and end times of this first target process are from the 0th to the 25th second, and the duration of the first target process is 25 s; the second target process is the feeding of lime, and the start and end times of this second target process are from the 25th to the 39th second, and the duration of the second target process is 14 s; the third target process is the feeding of cement, and the start and end times of this third target process are from the 33rd to the 48th second, and the duration of the third target process is 15 s; the fourth target process is the stirring of dry material feeding, and the start and end times of this fourth target process are from the 25th to the 125th second, and the duration of the fourth target process is 100 s; the fifth target process is the confirmation of aluminum powder, and the start and end times of this fifth target process are from the 125th to the 133rd second, and the duration of the fifth target process is 8 s; the sixth target process is the feeding of aluminum powder, and the start and end times of this sixth target process are from the 133rd to the 146th second, and the duration of the sixth target process is 13 s; the seventh target process is the stirring after the feeding of aluminum powder, and the start and end times of this seventh target process are from the 146th to the 186th second, and the duration of the seventh target process is 40 s; the eighth target process is the lowering of the casting head, and the start and end times of this eighth target process are from the 146th to the 156th second, and the duration of the eighth target process is 10 s; the ninth target process is the casting feeding, and the start and end times of this ninth target process are from the 186th to the 226th second, and the duration of the ninth target process is 40 s; among them, the seventh target process of stirring after the feeding of aluminum powder and the eighth target process of lowering the casting head are carried out simultaneously. Since the two do not affect each other, the production efficiency of the casting process can be improved; the tenth target process is the closing of the feeding valve, and the start and end times of this tenth target process are from the 226th to the 228th second, and the duration of the tenth target process is 2 s.

[0102] Exemplarily, the process parameters in the set of process parameters may be time parameters corresponding to multiple target processes. For example, the time parameters may be the interval duration of water material feeding, the interval duration of dry material feeding, the stirring duration before adding aluminum powder, the stirring duration after adding aluminum powder, the pouring material feeding duration, the waiting duration when the pouring head is in the lower position, the starting vibration duration of the bubble combing machine, the vibration duration of the bubble combing machine, etc.

[0103] Specifically, the water material is a general term for fresh slurry and waste slurry. If fresh slurry is fed for the target process first, then before feeding waste slurry for the next target process, it is necessary to use the interval duration of water material feeding to observe the actual feeding situation of fresh slurry. If there is no problem, waste slurry for the next target process can be fed after the interval duration of water material feeding. Similarly, the dry material is a general term for cement and lime. If cement is fed for the target process first, then before feeding lime for the next target process, it is necessary to use the interval duration of dry material feeding to observe the actual feeding situation of cement. If there is no problem, lime for the next target process can be fed after the interval duration of dry material feeding. Adding aluminum powder, that is, feeding aluminum powder, before the target process of adding aluminum powder, it is necessary to stir the dry material that has been fed, as Figure 4 shown in the process timing diagram. Among them, the stirring of dry material feeding for the target process is the stirring before adding aluminum powder. The feeding of the mixing main machine is to put the mixed material into the mold car of ALC. The mixing main machine has a pouring head, which is movable, and the mixed material is poured and fed into the mold car of ALC through the pouring head of the mixing main machine. In addition, the mixed material needs to be foamed by a bubble combing machine, that is, a foaming machine. The process of foaming by using the bubble combing machine can refer to the steps in the related technology and will not be elaborated here.

[0104] The ALC pouring process configuration method provided in this embodiment can make the configuration process of the ALC pouring process more accurate by setting the start and end times of the target process, which is beneficial to improving the production efficiency of the ALC pouring process.

[0105] The embodiment of the present invention also provides an ALC pouring process control method, which is applied to the control system of the ALC pouring process, as Figure 5 shown, including:

[0106] Step 510: Receive the configuration file corresponding to the process task of the ALC pouring process sent by MES. The configuration file corresponding to the process task is obtained by using any one of the ALC pouring process configuration methods as described in the above embodiments;

[0107] Step 520: After performing self-configuration according to the configuration file corresponding to the process task, execute the process task.

[0108] As shown in Table 1, the control system of the ALC casting process can configure itself according to the process tasks corresponding to the typical process timing 1 or typical process timing 2 provided in Table 1 and then execute the process tasks.

[0109] For the ALC casting process control method provided in this embodiment, the control system of the ALC casting process executes process tasks by receiving the configuration file sent by the MES, which solves the problems of low production efficiency and non-standardized ALC finished products caused by frequent manual operations when the ALC casting process needs process changes and only the original control system of the ALC casting process is used instead of the MES. In this way, high-efficiency production and product standardization are achieved in the ALC casting process. At the same time, the problem of increased maintenance costs caused by temporarily modifying the source code in the control system of the ALC casting process when the ALC casting process needs process changes and only the original control system of the ALC casting process is used is solved.

[0110] An embodiment of the present invention further provides an ALC casting process system, including: MES and the control system of the ALC casting process;

[0111] The MES is used to obtain the sequence of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process based on the input operation; generate a configuration file corresponding to the process task based on the sequence of multiple target processes and the set of target process parameters; and send the configuration file corresponding to the process task to the control system of the ALC casting process.

[0112] The control system of the ALC casting process is used to receive the configuration file corresponding to the process task sent by the MES; configure itself according to the configuration file corresponding to the process task, and then execute the process task.

[0113] The ALC casting process system of this embodiment can refer to Figure 1 An ALC casting process system as shown.

[0114] For the ALC casting process system provided in this embodiment, by combining the MES and the control system of the ALC casting process, on the one hand, the problems of low production efficiency and non-standardized ALC finished products caused by frequent manual operations when the ALC casting process needs process changes and only the original control system of the ALC casting process is used instead of the MES are solved. In this way, high-efficiency production and product standardization are achieved in the ALC casting process. On the other hand, the problem of increased maintenance costs caused by temporarily modifying the source code in the control system of the ALC casting process when the ALC casting process needs process changes and only the original control system of the ALC casting process is used is solved.

[0115] An embodiment of the present invention further provides an electronic device, including a memory, a processor, and a computer program stored on the memory and executable on the processor. When the processor executes the program, it implements the ALC casting process configuration method or the ALC casting process control method in the above embodiments.

[0116] Figure 6 Illustrates a schematic physical structure diagram of an electronic device, as Figure 6 shown, the electronic device may include: a processor 610, a communication interface 620, a memory 630, and a communication bus 640. Among them, the processor 610, the communication interface 620, and the memory 630 communicate with each other through the communication bus 640. The processor 610 can call the logical instructions in the memory 630 to execute the ALC casting process configuration method or the ALC casting process control method provided in the above embodiments.

[0117] The ALC casting process configuration method includes:

[0118] Based on the input operation, obtain the sequence of multiple target processes required for the process task of the ALC casting process and the set of target process parameters;

[0119] Based on the sequence of multiple target processes and the set of target process parameters, generate a configuration file corresponding to the process task;

[0120] Send the configuration file corresponding to the process task to the control system of the ALC casting process. The control system of the ALC casting process is used to perform its own configuration according to the configuration file corresponding to the process task and then execute the process task.

[0121] The ALC casting process control method includes:

[0122] Receive the configuration file corresponding to the process task of the ALC casting process sent by the MES. The configuration file corresponding to the process task is obtained by using any one of the ALC casting process configuration methods in the above embodiments;

[0123] After performing its own configuration according to the configuration file corresponding to the process task, execute the process task.

[0124] In addition, when the logical instructions in the above-mentioned memory 630 are implemented in the form of software functional units and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on such an understanding, the technical solution of the present invention, in essence, or the part that contributes to the prior art, or a part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium and includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods in the various embodiments of the present invention. The foregoing storage medium includes: various media such as USB flash drives, mobile hard disks, read-only memories (ROM, Read-Only Memory), random access memories (RAM, Random Access Memory), magnetic disks, or optical discs that can store program codes.

[0125] On the other hand, the present invention also provides a computer program product. The computer program product includes a computer program stored on a non-transitory computer-readable storage medium. The computer program includes program instructions. When the program instructions are executed by a computer, the computer can execute the ALC casting process configuration method or the ALC casting process control method provided in the above-mentioned embodiments.

[0126] The ALC casting process configuration method includes:

[0127] Based on the input operation, obtain the sequence of multiple target processes required for the process task of the ALC casting process and the set of target process parameters;

[0128] Based on the sequence of multiple target processes and the set of target process parameters, generate a configuration file corresponding to the process task;

[0129] Send the configuration file corresponding to the process task to the control system of the ALC casting process. The control system of the ALC casting process is used to perform self-configuration according to the configuration file corresponding to the process task and then execute the process task.

[0130] The ALC casting process control method includes:

[0131] Receive the configuration file corresponding to the process task of the ALC casting process sent by MES. The configuration file corresponding to the process task is obtained by using any one of the ALC casting process configuration methods in the above-mentioned embodiments;

[0132] After performing self-configuration according to the configuration file corresponding to the process task, execute the process task.

[0133] In another aspect, the present invention also provides a non-transitory computer-readable storage medium, on which a computer program is stored. When the computer program is executed by a processor, it is configured to execute the ALC casting process configuration method or the ALC casting process control method provided in the above embodiments. The ALC casting process configuration method includes:

[0134] Based on the input operation, obtain the sequence of multiple target processes required for the process tasks of the ALC casting process and the set of target process parameters;

[0135] Based on the sequence of multiple target processes and the set of target process parameters, generate a configuration file corresponding to the process task;

[0136] Send the configuration file corresponding to the process task to the control system of the ALC casting process. The control system of the ALC casting process is configured to perform its own configuration according to the configuration file corresponding to the process task and then execute the process task.

[0137] The ALC casting process control method includes:

[0138] Receive the configuration file corresponding to the process task of the ALC casting process sent by the MES. The configuration file corresponding to the process task is obtained by using any one of the ALC casting process configuration methods in the above embodiments;

[0139] After performing its own configuration according to the configuration file corresponding to the process task, execute the process task.

[0140] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.

[0141] Through the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus a necessary general hardware platform, and of course, it can also be implemented by hardware. Based on such an understanding, the above technical solutions, in essence, or the part that contributes to the prior art, can be embodied in the form of a software product. The computer software product can be stored in a computer-readable storage medium, such as ROM / RAM, magnetic disk, optical disc, etc., and includes several instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute each embodiment or some parts of the above methods.

[0142] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for configuring an ALC casting process, characterized in that Applied to MES, including: Based on the input operation, obtaining the sequence of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process; the process tasks include producing ALC blocks or producing ALC panels; Generating a configuration file corresponding to the process task based on the sequence of the multiple target processes and the set of target process parameters; Sending the configuration file corresponding to the process task to the control system of the ALC casting process, and the control system of the ALC casting process is used to perform self-configuration according to the configuration file corresponding to the process task and then execute the process task; The input operation includes a process selection operation and a parameter setting operation; The obtaining the sequence of multiple target processes and the set of target process parameters required for the process tasks of the ALC casting process based on the input operation includes: Based on the sequence selection operation corresponding to the target process, obtaining the sequence of multiple target processes of the process task; at least the multiple target processes include new slurry feeding, waste slurry feeding, cement feeding, and lime feeding; Based on the parameter setting operation, obtaining the set of target process parameters; The set of target process parameters includes a first set of process parameters and a second set of process parameters, and the adjustment frequency of the process parameters in the first set of process parameters is greater than that of the second set of process parameters; The obtaining the set of target process parameters based on the parameter setting operation includes: Obtaining the preset second set of process parameters; the second set of process parameters includes the target weight value of the new slurry, the target weight value of the waste slurry, the target weight value of the cement, the target weight value of the lime, and the target weight value of the aluminum powder; Based on the first parameter setting operation corresponding to the first parameter setting control on the first interface, obtaining the real-time first set of process parameters; the first set of process parameters includes the water and material feeding sequence, the water and material feeding interval duration, the dry material feeding sequence, and the dry material feeding interval duration; Obtaining the set of target process parameters based on the real-time first set of process parameters and the preset second set of process parameters.

2. The method for configuring the ALC casting process according to claim 1, characterized in that, The second set of process parameters includes the process parameter set corresponding to the formula and the process parameter set corresponding to the equipment; Before obtaining the preset second set of process parameters, it further includes: Jumping from the first interface to the second interface, and obtaining the process parameter set corresponding to the formula based on the second parameter setting operation corresponding to the second parameter setting control on the second interface; Jumping from the first interface to the third interface, and obtaining the process parameter set corresponding to the equipment based on the third parameter setting operation corresponding to the third parameter setting control on the third interface.

3. The ALC casting process configuration method according to claim 1, wherein Based on the sequence selection operation corresponding to the target process, obtaining the sequence of multiple target processes of the process task includes: Based on the first sequence selection operation corresponding to the first sequence selection control on the first interface, obtaining the sequence of the new slurry feeding and the waste slurry feeding; Based on the second-order selection operation corresponding to the second-order selection control in the first interface, obtain the sequence of the cement feeding and the lime feeding; Based on the sequences of the new slurry feeding, the waste slurry feeding, the cement feeding, and the lime feeding, obtain the sequences of the multiple target processes.

4. The method for configuring the ALC casting process according to any one of claims 1 to 3, characterized in that The target process parameter set at least includes: time parameters corresponding to the multiple target processes; the time parameters corresponding to the multiple target processes are used to generate the process time sequence of the process task in combination with the sequences of the multiple target processes, and the process time sequence characterizes the start and end times of each target process.

5. The method for configuring the ALC casting process according to claim 4, wherein The time parameters corresponding to the multiple target processes include at least one of the following items: The water material feeding interval duration, the dry material feeding interval duration, the stirring duration before adding aluminum powder, the stirring duration after adding aluminum powder, the casting feeding duration, the waiting duration when the casting head is in the lower position, the starting vibration duration of the bubble combing machine, and the vibration duration of the bubble combing machine.

6. A method for controlling an ALC casting process, characterized in that A control system applied to the ALC casting process, including: Receiving the configuration file corresponding to the process task of the ALC casting process sent by the MES, and the configuration file corresponding to the process task is obtained by using the ALC casting process configuration method according to any one of claims 1 to 5; After performing self-configuration according to the configuration file corresponding to the process task, execute the process task.

7. An ALC casting process system, characterized in that, Including: MES and the control system of the ALC casting process; The MES is used to obtain the sequences of multiple target processes and the target process parameter set required for the process task of the ALC casting process based on the input operation; The process task includes producing ALC blocks or producing ALC boards; based on the sequences of the multiple target processes and the target process parameter set, generate the configuration file corresponding to the process task; send the configuration file corresponding to the process task to the control system of the ALC casting process; The control system of the ALC casting process is used to receive the configuration file corresponding to the process task sent by the MES; after performing self-configuration according to the configuration file corresponding to the process task, execute the process task; The input operation includes a process selection operation and a parameter setting operation; The obtaining of the sequences of multiple target processes and the target process parameter set required for the process task of the ALC casting process based on the input operation includes: Based on the sequence selection operation corresponding to the target process, obtain the sequences of the multiple target processes of the process task; at least multiple target processes include new slurry feeding, waste slurry feeding, cement feeding, and lime feeding; Based on the parameter setting operation, obtain the target process parameter set; The target process parameter set includes a first process parameter set and a second process parameter set, and the adjustment frequency of the process parameters in the first process parameter set is greater than that of the second process parameter set; The obtaining of the target process parameter set based on the parameter setting operation includes: Obtain the preset second process parameter set; the second process parameter set includes the target weight value of the new slurry, the target weight value of the waste slurry, the target weight value of the cement, the target weight value of the lime, and the target weight value of the aluminum powder; Set the first parameter setting operation corresponding to the control based on the first parameter in the first interface, and obtain the real-time first process parameter set; the first process parameter set includes the water and material feeding sequence, the water and material feeding interval duration, the dry material feeding sequence, and the dry material feeding interval duration; Obtain the target process parameter set based on the real-time first process parameter set and the preset second process parameter set.

8. An electronic device, comprising a memory, a processor, and a computer program stored on the memory and executable on the processor, wherein When the processor executes the program, it implements the ALC casting process configuration method according to any one of claims 1 to 5 or the ALC casting process control method according to claim 6.

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