Moisture-absorbing quick-drying fabric and manufacturing process
By using the combination of regenerated cellulose fiber, flax fiber and special-shaped cross-section polyester filament fiber in summer clothing fabrics, the problem of insufficient moisture absorption and rapid drying ability of existing clothing fabrics is solved, and moisture absorption, breathability and comfort are improved. Provides a better dressing experience.
Patent Information
- Application Number
- CN202211653081.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-22
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2042-12-22
AI Technical Summary
Existing summer clothing fabrics have shortcomings in moisture absorption and rapid drying, resulting in stuffy wear and sticky clothes, affecting comfort and skin health.
The twill fabric consisting of regenerated cellulose fibers, flax fibers and polyester filament fibers in a special cross-section are used to ensure rapid moisture absorption and breathability through specific yarn numbers and processes.
It achieves rapid moisture absorption and sweating, good breathability, comfortable and crisp wearing effect, avoids sticky problems, and improves the comfort of the clothing and sun protection and cooling ability.
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Figure CN115838987B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile production, in particular to a moisture-absorbing quick-drying fabric and a manufacturing process thereof. Background Art
[0002] In the hot summer, people sweat easily. Outdoor workers, such as traffic police on duty, construction workers, outdoor athletes, outdoor enthusiasts, etc., all hope that the clothes they wear are loose, breathable, light and cool. Even if the clothes are soaked with sweat, they hope that they can be dried quickly by the wind, so that they will not stick to the body, affect comfort, and cause harm to skin health.
[0003] At present, in view of the characteristics of summer clothing, there are some quick-drying fabrics on the market, which can quickly dry clothes after washing. However, the ingredients of some of these fabrics cannot quickly absorb moisture on the human body surface, and have low perspiration efficiency, making them stuffy to wear. They do not have the ability to dry quickly, protect against the sun or cool down, and they stick to the body when exposed to water, so they are not comfortable to wear. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the purpose of the present invention is to provide a moisture-absorbing and quick-drying fabric and a manufacturing process to achieve rapid moisture absorption and perspiration release, good air permeability, skin-friendly and smooth, and comfortable and crisp wearing effects.
[0005] To achieve the above-mentioned invention object, the present invention adopts the following technical scheme: a moisture-absorbing quick-drying fabric, which is composed of regenerated cellulose fiber, flax fiber and special-section polyester filament fiber, the weight percentage of regenerated cellulose fiber in the fabric is 20-30%, the weight percentage of flax fiber is 20-30%, and the weight percentage of special-section polyester filament fiber is 40-60%; the fabric is a twill fabric.
[0006] Furthermore, the regenerated cellulose fiber is at least one of lyocell fiber, bamboo fiber, viscose fiber and modal fiber.
[0007] Furthermore, the polyester filament fibers with special-shaped cross-sections are irregular fiber filaments of cross shape, island shape, honeycomb shape, dumbbell shape, and four-leaf shape, and the filament fineness is between 40D and 75D.
[0008] Furthermore, the warp yarn number of the fabric is 18.2-9.7 tex, the weft yarn number is 18.2-14.5 tex, and the total weight of the fabric is 100-160 g / m 2 , preferably 120 to 150 g / m 2 .
[0009] A process for producing a moisture-absorbing and quick-drying fabric comprises the following steps:
[0010] (1) Warp production: sliver preparation, flax fiber and regenerated cellulose fiber are mixed in a ratio of 60:40, and before the cotton cleaning process, they are evenly mixed and then slotted in the disc grabber of the cotton opener. After the cotton cleaning process, the cotton rolls are made into cotton rolls with a dry weight of 360 g / m and a length of 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the sliver is 18 g / 5 m, the cylinder speed is 260 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed;
[0011] In the roughing process, the raw sliver is mixed in three passes on the drawing frame, the rough yarn is 4.0 g / 10m, the twist coefficient is 89, and the process principle of heavy pressure and slow speed is adopted;
[0012] In the spinning and winding process, 40D filaments are used to spin on the spun filament core-spun yarn device, and the filament tension coefficient is 1.2 times. The filaments introduced by the godet and the roving whiskers drawn in the back area enter the front roller jaws for drawing, and the filaments are in the center of the whiskers. The yarn number is 18.2-9.7 tex, and the twist coefficient is 380.
[0013] (2) Production of weft yarn: Preparation of raw sliver: flax fiber and regenerated cellulose fiber are mixed in a ratio of 40:60. After being evenly mixed before the cotton cleaning process, they are placed in a slot on the disc grabber of the cotton opener and then go through the cotton cleaning process to make cotton rolls. The dry weight of the cotton rolls is 380 g / m and the length is 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the raw sliver is 16 g / 5 m, the cylinder speed is 280 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed;
[0014] In the rough drawing process, the raw sliver 1 and raw sliver 2 are mixed according to the blending ratio, and the rough yarn is drawn by three steps, the rough yarn is 4.0 g / 10m, the twist coefficient is 82, and the process principle of heavy pressure and slow speed is adopted;
[0015] The spun yarn adopts compact spinning, the spun yarn number is 18.2-14.5 tex, and the twist coefficient is 390;
[0016] Yarn doubling, combining the spun yarn with two strands of 75D heterosexual cross-section polyester filament to form weft yarn;
[0017] (3) Fabric production: Fabric specification 98x53 2 / 1 right twill fabric, width 153 cm, warp yarn is warped in batches, the total number of warp roots is 9500 during warping, and the tension of each warp beam is controlled during warping to ensure uniform tension of the warp beam; reeding process: the number of ground weave insertions is 2, the number of side weave insertions is 3, 32 threads are inserted on each side, and the side weave insertions are: 1,1,2,2 (3 insertions); weaving adopts 2 / 1 twill weave.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: ① The special-shaped cross-section polyester filament fiber makes the fabric have an excellent capillary effect, quickly absorbs the moisture of the inner layer and guides it to the outer layer of the fabric, making the fabric cool and transparent. ② The flax fiber makes the fabric have moisture absorption and perspiration wicking properties. Flax has good moisture absorption and can quickly absorb sweat and moisture from the inner layer. It also has excellent moisture conductivity and can quickly discharge the absorbed moisture into the atmosphere, making the user feel comfortable. ③ The interwoven fabric of filament and staple fabric has the gloss and wrinkle resistance of filament fabric, which has strong protection, and also reflects the softness and comfort of staple fiber.
[0019] The present invention discloses a moisture-absorbing quick-drying fabric and a manufacturing process thereof. The main components are flax fiber and special-shaped cross-section polyester filaments, which can quickly absorb moisture and discharge sweat, have a large water absorption capacity, good stiffness, and will not stick to the body. The regenerated cellulose has the characteristics of good moisture absorption and softness, smoothness, and skin-friendliness. The manufacturing method is simple, simple and efficient. The fabric is a practical moisture-absorbing quick-drying clothing product for outdoor workers in summer. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the fabric structure of the present invention. DETAILED DESCRIPTION
[0021] The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings to provide a better understanding of the present invention, but the following embodiments do not limit the scope of the present invention.
[0022] like Figure 1 As shown, the moisture-absorbing quick-drying fabric of the present invention is composed of regenerated cellulose fibers, flax fibers and polyester filament fibers with special-shaped cross-sections, and the fabric is a twill fabric.
[0023] The regenerated cellulose fiber is at least one of lyocell fiber, bamboo fiber, viscose fiber and modal fiber.
[0024] The special-shaped cross-section polyester filament fibers are cross-shaped, sea-island-shaped, honeycomb-shaped, dumbbell-shaped, four-leaf-shaped irregular fiber filaments, and the filament fineness is between 40D and 75D.
[0025] Embodiment 1
[0026] A moisture-absorbing quick-drying fabric, composed of 20% lyocell fiber, 30% flax fiber, and 50% cross-section polyester filament fiber, the warp yarn number is 18.2 tex, and the weft yarn number is 18.2 tex + 75D. In the present application, tex is a fixed-length index of yarn, which refers to the weight of 1000 meters of fiber or yarn at a public moisture regain of 8.5. The larger its value, the thicker the yarn, and the smaller its value, the thinner the yarn.
[0027] The fabric specifications are 18.2 Tex x 18.2 Tex + 75D 98x53 2 / 1 right twill fabric, width 153 cm; weight per square meter 150 g / m 2 .
[0028] A process for producing a moisture-absorbing and quick-drying fabric comprises the following steps:
[0029] (1) Warp production: sliver preparation, flax fiber and regenerated cellulose fiber are mixed in a ratio of 60:40, and before the cotton cleaning process, they are evenly mixed and then slotted in the disc grabber of the cotton opener. After the cotton cleaning process, the cotton rolls are made into cotton rolls with a dry weight of 360 g / m and a length of 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the sliver is 18 g / 5 m, the cylinder speed is 260 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed;
[0030] In the roughing process, the raw sliver is mixed in three passes on the drawing frame, the rough yarn is 4.0 g / 10m, the twist coefficient is 89, and the process principle of heavy pressure and slow speed is adopted;
[0031] In the spinning and winding process, 40D filaments are used to spin on the spun filament core-spun yarn device, and the filament tension coefficient is 1.2 times. The filaments introduced by the godet and the roving whiskers drawn in the back area enter the front roller jaws for drawing, and the filaments are in the center of the whiskers. The yarn number is 18.2 tex and the twist coefficient is 380.
[0032] (2) Production of weft yarn: Preparation of raw sliver: flax fiber and regenerated cellulose fiber are mixed in a ratio of 40:60. After being evenly mixed before the cotton cleaning process, they are placed in a slot on the disc grabber of the cotton opener and then go through the cotton cleaning process to make cotton rolls. The dry weight of the cotton rolls is 380 g / m and the length is 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the raw sliver is 16 g / 5 m, the cylinder speed is 280 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed;
[0033] In the rough drawing process, the raw sliver 1 and raw sliver 2 are mixed according to the blending ratio, and the rough yarn is drawn by three steps, the rough yarn is 4.0 g / 10m, the twist coefficient is 82, and the process principle of heavy pressure and slow speed is adopted;
[0034] The spun yarn is compactly spun, with a yarn number of 18.2 tex and a twist coefficient of 390;
[0035] Yarn doubling, combining the spun yarn with two strands of 75D heterosexual cross-section polyester filament to form weft yarn;
[0036] (3) Fabric production: Fabric specification 98x53 2 / 1 right twill fabric, width 153 cm, warp yarn is warped in batches, the total number of warp roots is 9500 during warping, and the tension of each warp beam is controlled during warping to ensure uniform tension of the warp beam; reeding process: the number of ground weave insertions is 2, the number of side weave insertions is 3, 32 threads are inserted on each side, and the side weave insertions are: 1,1,2,2 (3 insertions); weaving adopts 2 / 1 twill weave.
[0037] Embodiment 2
[0038] A moisture-absorbing quick-drying fabric, composed of 25% modal fiber, 25% flax fiber, and 50% honeycomb cross-section polyester filament fiber, the warp yarn number is 14.5 Tex, and the weft yarn number is 14.5 Tex+75D.
[0039] The fabric specifications are 14.5 tex x 14.5 tex + 75D 98x53 2 / 1 right twill fabric, width 153 cm; weight per square meter 120 g / m 2 .
[0040] The manufacturing process of the moisture-absorbing and quick-drying fabric used in the second embodiment is the same as that in the first embodiment.
[0041] Embodiment 3
[0042] A moisture-absorbing quick-drying fabric, composed of 30% bamboo fiber, 30% flax fiber, and 40% dumbbell-shaped cross-section polyester filament fiber, the warp yarn number is 11.7 Tex, and the weft yarn number is 16.2 Tex + 75D.
[0043] The fabric specifications are 11.7 Tex x 16.2 Tex + 75D 98x53 2 / 1 right twill fabric, width 153 cm; weight per square meter 140 g / m 2 .
[0044] The manufacturing process of the moisture-absorbing and quick-drying fabric used in the third embodiment is the same as that in the first embodiment.
[0045] Embodiment 4
[0046] A moisture-absorbing quick-drying fabric, composed of 20% viscose fiber, 20% flax fiber, and 60% four-leaf cross-section polyester filament fiber, the warp yarn number is 9.7 Tex, and the weft yarn number is 18.2 Tex + 75D.
[0047] The fabric specifications are 9.7 Tex x 18.2 Tex + 75D 98x53 2 / 1 right twill fabric, width 153 cm; weight per square meter 130 g / m 2 .
[0048] The manufacturing process of the moisture-absorbing and quick-drying fabric used in the fourth embodiment is the same as that in the first embodiment.
[0049] The innovative point of the moisture-absorbing and quick-drying fabric of the present invention is that it adopts special-shaped cross-section polyester filament fibers and flax fibers, wherein the weight percentage of the special-shaped cross-section polyester filaments in the warp and weft yarns is 50% on average. Compared with ordinary synthetic fibers, the special-shaped cross-section polyester filaments have higher moisture absorption and quick-drying properties and better air permeability.
[0050] The weight percentage of flax fiber in the warp and weft yarns is 25% on average, preferably 30%. Flax fiber has the functions of temperature regulation, anti-allergy, anti-static and antibacterial. Since flax has good hygroscopicity and can absorb 20 times its own weight of water, the linen fabric feels dry.
[0051] The weight percentage of regenerated cellulose fiber in the warp and weft yarns is 25%, of which lyocell fiber is preferably 20%. Regenerated cellulose fiber is breathable and cool, good for the skin and comfortable to wear.
[0052] In summary, the moisture-absorbing and quick-drying fabric disclosed in the present invention contains polyester filaments with special cross-sections and flax fibers, has good moisture absorption and air permeability, and can remain stiff and non-sticky after being soaked, and the clothes made of the fabric can be dried quickly and are comfortable to wear.
[0053] The specific embodiments of the present invention are described in detail above, but they are only examples, and the present invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications and substitutions made to the present invention are also within the scope of the present invention. Therefore, the equalization changes and modifications made without departing from the spirit and scope of the present invention should be included in the scope of the present invention.
Claims
1. A process for producing a moisture-absorbing and quick-drying fabric, characterized in that: The fabric is composed of regenerated cellulose fibers, flax fibers and polyester filament fibers with special cross-sections, wherein the weight percentage of the regenerated cellulose fibers in the fabric is 20-30%, the weight percentage of the flax fibers is 20-30%, and the weight percentage of the polyester filament fibers with special cross-sections is 40-60%; the fabric is a twill fabric; The regenerated cellulose fiber is at least one of lyocell fiber, bamboo fiber, viscose fiber and modal fiber; The special-shaped cross-section polyester filament fibers are cross-shaped, island-shaped, honeycomb-shaped, dumbbell-shaped, four-leaf-shaped irregular fiber filaments, and the filament fineness is between 40D and 75D; The warp yarn number of the fabric is 18.2-9.7 tex, the weft yarn number is 18.2-14.5 tex, and the total weight of the fabric is 100-160 g / m 2 ; The manufacturing process of the moisture-absorbing quick-drying fabric comprises the following steps: (1) Warp production: sliver preparation, flax fiber and regenerated cellulose fiber are mixed in a ratio of 60:40, and before the cotton cleaning process, they are evenly mixed and then slotted in the disc grabber of the cotton opener. After the cotton cleaning process, the cotton rolls are made into cotton rolls with a dry weight of 360 g / m and a length of 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the sliver is 18 g / 5 m, the cylinder speed is 260 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed; In the roughing process, the raw sliver is mixed in three passes on the drawing frame, the rough yarn is 4.0 g / 10m, the twist coefficient is 89, and the process principle of heavy pressure and slow speed is adopted; In the spinning and winding process, 40D filaments are used to spin on the spun filament core-spun yarn device, and the filament tension coefficient is 1.2 times. The filaments introduced by the godet and the roving whiskers drawn in the back area enter the front roller jaws for drawing, and the filaments are in the center of the whiskers. The yarn number is 18.2-9.7 tex, and the twist coefficient is 380. (2) Production of weft yarn: Preparation of raw sliver: flax fiber and regenerated cellulose fiber are mixed in a ratio of 40:
60. After being evenly mixed before the cotton cleaning process, they are placed in a slot on the disc grabber of the cotton opener and then go through the cotton cleaning process to make cotton rolls. The dry weight of the cotton rolls is 380 g / m and the length is 30 m. Since flax fiber has poor cohesion and is easily broken, the process principle of light quantitative, heavy pressure and light blow is adopted; the cotton rolls are fed into the carding machine, the dry weight of the raw sliver is 16 g / 5 m, the cylinder speed is 280 rpm, the needle speed ratio is 2.0, and the carding adopts the process principle of soft carding and slow speed; In the rough drawing process, the raw sliver 1 and raw sliver 2 are mixed according to the blending ratio, and the rough yarn is drawn by three steps, the rough yarn is 4.0 g / 10m, the twist coefficient is 82, and the process principle of heavy pressure and slow speed is adopted; The spun yarn adopts compact spinning, the spun yarn number is 18.2-14.5 tex, and the twist coefficient is 390; Yarn doubling, combining the spun yarn with two strands of 75D heterosexual cross-section polyester filament to form weft yarn; (3) Fabric production: Fabric specification 98x53 2 / 1 right twill fabric, width 153 cm, warp yarn is warped in batches, the total number of warp roots is 9500 during warping, and the tension of each warp beam is controlled during warping to ensure uniform tension of the warp beam; reeding process: the number of ground weave insertions is 2, the number of side weave insertions is 3, 32 threads are inserted on each side, and the side weave insertions are: 1,1,2,2; weaving adopts 2 / 1 twill weave.
Citation Information
Patent Citations
Sweat-absorbing rapid-dry knit
JP2009203557A