A polishing device for metal ring production

By designing a polishing equipment for the production of metal ring parts that includes a surface and inner wall polishing mechanism, the problem that existing equipment is difficult to completely deburr and adapt to different sizes is solved, and the comprehensive and efficient polishing of metal ring parts is achieved, which improves quality and efficiency and reduces costs.

CN115890462BActive Publication Date: 2025-05-13ANHUI UNIVERSITY OF TECHNOLOGY +2
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Patent Information

Application Number
CN202211311201.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-25
Publication Date
2025-05-13
Estimated Expiration
2042-10-25

AI Technical Summary

Technical Problem

Existing metal ring polishing equipment is difficult to completely deburr and improve polishing quality, especially in the treatment of inner walls and upper and lower planes. The equipment specifications are fixed, making it difficult to adapt to metal rings of different sizes, resulting in the need of multiple equipment, increasing economic costs and delaying progress.

Method used

A polishing device for the production of metal ring parts including a surface polishing mechanism and an inner wall polishing mechanism is designed. The surface polishing mechanism polishes the surface and upper and lower planes of the metal rings through circular sandpaper board and matte rollers. The inner wall polishing mechanism polishes the inner wall with an annular electromagnet, an electric push rod and a polishing wheel, and adapts to metal rings of different heights and diameters through an adjustable electric push rod.

Benefits of technology

The full-dimensional polishing of metal ring parts is achieved, including the inner wall, outer surface and upper and lower planes, completely removing burrs, improving polishing quality, and adapting to metal ring parts of different sizes through adjustable equipment, reducing the number of equipment, reducing economic costs and improving working efficiency.

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Abstract

The present invention discloses a polishing device for producing metal rings, comprising a bottom plate and an annular seat rotatably connected to the top of the bottom plate, and a workbench is fixedly connected to the top of the annular seat, a circular sandpaper board is fixedly connected to the top of the workbench, and a surface polishing mechanism is arranged on the top of the bottom plate, and the present invention relates to the technical field of metal rings. The polishing device for producing metal rings can polish the inner wall and outer surface of the metal rings through the arrangement of the inner wall polishing mechanism and the surface polishing mechanism, and can be applied to metal rings of different heights and diameters within a certain range in conjunction with the lifting arrangement of the electric push rod, thereby expanding the applicable scope of the polishing device, and while grinding and polishing, the sanding board on the clamping plate and the circular sandpaper board on the workbench can polish the upper and lower planes of the metal rings, thereby realizing all-round polishing of the metal rings, without burrs or dead angles, and improving the polishing quality.
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Description

Technical Field

[0001] The invention relates to the technical field of metal rings, in particular to a polishing device for producing metal rings. Background Art

[0002] Metal rings are made of metal wires of varying diameters, such as steel wire, copper wire, iron wire, etc., and are shaped like tension springs of certain specifications.

[0003] According to the patent application number CN201711203506.2, the patent can make the polishing and grinding of the surface of the metal pipe material automatic, improve the work efficiency, adopt an all-round workpiece surface polishing production line, and polish the workpiece to be processed entering the polishing and grinding ring through multiple grinding heads arranged in a ring, which not only improves the work efficiency, but also improves the polishing and grinding quality of the metal pipe material, so that the surface quality of the metal pipe material is improved and the service life of the metal pipe material is extended. When the polishing equipment in the above patent is applied to the polishing operation of the metal ring, since only the grinding head inside the polishing and grinding ring is used to polish the surface of the object, the inner wall and the upper and lower planes are not polished, so it is difficult to achieve the purpose of thorough deburring and improving the polishing quality. At the same time, the specifications of the existing polishing equipment are mostly fixed, and it is difficult to adjust the size of the metal pipe to be polished conveniently, resulting in the need for multiple polishing equipment for metal rings of different sizes, which increases the economic cost and delays the polishing progress. Therefore, in view of the above shortcomings, the present invention makes the following improvements. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides a polishing device for the production of metal rings, which solves the problems that the inner and outer surfaces and the upper and lower planes of the metal rings are not polished, making it difficult to achieve the purpose of thorough deburring and improving the polishing quality, and it is difficult to conveniently adjust the size of the metal pipe to be polished, resulting in the need for multiple polishing devices for metal rings of different sizes, increasing economic costs and delaying the polishing progress.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a polishing device for metal ring production, comprising a bottom plate and an annular seat rotatably connected to the top of the bottom plate, and a workbench is fixedly connected to the top of the annular seat, a circular sandpaper board is fixedly connected to the top of the workbench, a surface polishing mechanism is arranged on the top of the bottom plate, and the surface polishing mechanism comprises a polishing assembly and a driving assembly, an inner wall polishing mechanism is arranged on the top of the workbench, the surface polishing mechanism is used to polish the surface and the upper and lower planes of the metal ring, and the inner wall polishing mechanism is used to polish the inner wall of the metal ring;

[0008] The inner wall polishing mechanism includes a second motor, an annular electromagnet and an electric push rod rotatably connected to the inside of the circular sandpaper board, and the protruding end of the electric push rod located at the top of the circular sandpaper board is fixedly connected to a fixed seat, one end of the second motor output shaft is fixedly connected to a movable rod penetrating to the bottom of the annular electromagnet through a coupling, and the bottom end of the movable rod is fixedly connected to the top of the fixed seat, an iron block is slidably connected to the surface of the movable rod and located at the bottom of the annular electromagnet, movable grooves are provided on both sides and the front and back sides of the fixed seat, and a sliding seat is slidably connected between the two sides of the inner wall of the movable groove, and one side of the sliding seat is fixedly connected to a cross bar penetrating to the outside of the movable groove, and one end of the cross bar located outside the movable groove is rotatably connected to a polishing wheel through a support frame.

[0009] Preferably, the other side of the sliding seat is rotatably connected to a diagonal rod that passes through the top of the movable groove, and one end of the diagonal rod located at the top of the movable groove is rotatably connected to the surface of the iron block through a connecting shaft, and the other side of the sliding seat and both sides of the surface of the diagonal rod are fixedly connected to the inner wall of the movable groove through a reset spring.

[0010] Preferably, both sides of the second motor surface are fixedly connected to the top of the fixing seat through support beams, and the surface of the polishing wheel is in contact with the inner wall of the metal ring.

[0011] Preferably, the inner wall of the iron block slides in a through groove formed on the surface of the movable rod through a protrusion.

[0012] Preferably, the polishing assembly includes grooves opened on both sides of the top of the workbench, and the inside of the groove is slidably connected to a clamping plate located on the top of the workbench, a buffer spring is fixedly connected between one side of the clamping plate and one side of the inner wall of the groove, the other side of the clamping plate is rotatably connected to a grinding roller through a connecting rod, and the surface of the grinding roller is slidably connected to a grinding plate.

[0013] Preferably, a slider penetrating into the interior of the clamping plate is fixedly connected to one side of the frosting plate, a sliding groove matching the slider is opened on the other side of the clamping plate, and a clamping spring is fixedly connected between the top of the inner wall of the sliding groove and the top of the slider.

[0014] Preferably, the driving assembly includes a first motor fixedly connected to the top of the base plate, and one end of the output shaft of the first motor is fixedly connected to a driving gear through a coupling, the surface of the driving gear is meshed with a passive gear, and the bottom of the surface of the passive gear is rotatably connected to the top of the base plate through a support rod, and the surface of the inner wall of the annular seat is annularly provided with teeth meshing with the passive gear.

[0015] Preferably, the surface of the sanding roller contacts the surface of the metal ring, the bottom of the metal ring surface contacts the top of the circular sandpaper board, the bottom of the sanding plate contacts the top of the metal ring surface, and supporting legs are provided on both sides of the bottom of the workbench, and the bottom of the supporting legs is movably connected to the top of the base plate.

[0016] (III) Beneficial effects

[0017] The present invention provides a polishing device for metal ring production, which has the following beneficial effects:

[0018] (1) The polishing equipment for the production of metal rings can polish the inner wall and outer surface of the metal rings by means of the inner wall polishing mechanism and the surface polishing mechanism, and can be applied to metal rings of different heights and diameters within a certain range in combination with the lifting setting of the electric push rod, thereby expanding the application range of the polishing equipment. During the grinding and polishing, the grinding plate on the clamping plate and the circular sandpaper plate on the workbench can polish the upper and lower surfaces of the metal rings, thereby achieving all-round polishing of the metal rings without burrs or dead corners, and improving the polishing quality.

[0019] (2) The polishing equipment for the production of metal rings, through the setting of an annular electromagnet, can drive the iron block to move upward along the movable rod when the annular electromagnet is energized to generate an electromagnetic field. The setting of the inclined rod, the sliding seat and the cross rod can move the polishing wheel closer to the fixed seat, making it easier for personnel to place the metal ring.

[0020] (3) The polishing equipment for metal ring production can realize stable rotation of the workbench on the top of the bottom plate through the rotation connection of the support legs on the top of the bottom plate, creating good conditions for the subsequent polishing quality of the metal ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A three-dimensional diagram of the structure of the present invention;

[0022] Figure 2 It is a cross-sectional view of the annular seat, the workbench and the metal component structure of the present invention;

[0023] Figure 3 A top view of the internal structure of the fixing base of the present invention;

[0024] Figure 4 is a cross-sectional view of the clamping plate structure of the present invention;

[0025] Figure 5 A top view of the annular seat structure of the present invention;

[0026] Figure 6 A bottom view of the electric ring electromagnet structure of the present invention;

[0027] Figure 7 For the present invention Figure 1 A partial enlarged view of point A in the middle.

[0028] In the figure: 1, bottom plate; 2, annular seat; 3, workbench; 4, surface polishing mechanism; 41, polishing assembly; 411, clamping spring; 412, groove; 413, clamping plate; 414, buffer spring; 415, grinding roller; 416, grinding plate; 42, driving assembly; 421, first motor; 422, driving gear; 423, passive gear; 424, teeth; 5, inner wall polishing mechanism; 51, second motor; 52, annular electromagnet; 53, electric push rod; 54, fixed seat; 55, movable rod; 56, iron block; 57, movable groove; 58, sliding seat; 59, cross bar; 510, polishing wheel; 511, inclined rod; 512, reset spring; 6, metal ring; 7, round sandpaper board. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] See also Figure 1-7 The embodiment of the present invention provides a technical solution: a polishing device for producing metal rings, comprising a bottom plate 1 and an annular seat 2 rotatably connected to the top of the bottom plate 1, and a workbench 3 is fixedly connected to the top of the annular seat 2, and a circular sandpaper board 7 is fixedly connected to the top of the workbench 3, a surface polishing mechanism 4 is arranged on the top of the bottom plate 1, and the surface polishing mechanism 4 includes a polishing assembly 41 and a driving assembly 42, an inner wall polishing mechanism 5 is arranged on the top of the workbench 3, the surface polishing mechanism 4 is used to polish the surface and the upper and lower planes of the metal ring 6, and the inner wall polishing mechanism 5 is used to polish the inner wall of the metal ring 6;

[0031] The inner wall polishing mechanism 5 includes a second motor 51, an annular electromagnet 52, and an electric push rod 53 rotatably connected to the inside of the circular sandpaper board 7, and the protruding end of the electric push rod 53 located at the top of the circular sandpaper board 7 is fixedly connected to a fixed seat 54, one end of the output shaft of the second motor 51 is fixedly connected to a movable rod 55 that penetrates the bottom of the annular electromagnet 52 through a coupling, and the bottom end of the movable rod 55 is fixedly connected to the top of the fixed seat 54, and the surface of the movable rod 55 and located at the bottom of the annular electromagnet 52 is slidably connected to an iron block 56. The electromagnet is a device that generates electromagnetic energy when electricity is applied. The outside of the fixed seat 54 is wound with a conductive winding that matches its power. This coil with current flowing through it has magnetism like a magnet. It is also called an electromagnet. The annular electromagnet 52 is a relatively mature device currently available, so this application document will not provide a detailed description. Movable grooves 57 are provided on both sides and on the front and back sides of the fixed seat 54, and a sliding seat 58 is slidably connected between the two sides of the inner wall of the movable groove 57, and one side of the sliding seat 58 is fixedly connected to a cross bar 59 that passes through the outside of the movable groove 57, and the end of the cross bar 59 located outside the movable groove 57 is rotatably connected to a polishing wheel 510 through a support frame.

[0032] In the embodiment of the present invention, the other side of the sliding seat 58 is rotatably connected to a slanted rod 511 that passes through the top of the movable groove 57, and one end of the slanted rod 511 located at the top of the movable groove 57 is rotatably connected to the surface of the iron block 56 through a connecting shaft, and the other side of the sliding seat 58 and both sides of the surface of the slanted rod 511 are fixedly connected to the inner wall of the movable groove 57 through a reset spring 512.

[0033] In the embodiment of the present invention, both sides of the surface of the second motor 51 are fixedly connected to the top of the fixing seat 54 through support beams, and the surface of the polishing wheel 510 is in contact with the inner wall of the metal ring 6.

[0034] In the embodiment of the present invention, the inner wall of the iron block 56 slides in the through groove formed on the surface of the movable rod 55 via the protrusion.

[0035] In the embodiment of the present invention, the polishing assembly 41 includes grooves 412 opened on both sides of the top of the workbench 3, and the interior of the groove 412 is slidably connected to a clamping plate 413 located on the top of the workbench 3, a buffer spring 414 is fixedly connected between one side of the clamping plate 413 and one side of the inner wall of the groove 412, and the other side of the clamping plate 413 is rotatably connected to a grinding roller 415 through a connecting rod, and the surface of the grinding roller 415 is slidably connected to a grinding plate 416.

[0036] In the embodiment of the present invention, one side of the frosting plate 416 is fixedly connected to a slider that penetrates into the interior of the clamping plate 413, and the other side of the clamping plate 413 is provided with a sliding groove that is compatible with the slider, and a clamping spring 411 is fixedly connected between the top of the inner wall of the sliding groove and the top of the slider. The clamping spring 411 exerts a downward force on the slider, so that the frosted surface at the bottom of the frosting plate 416 contacts the top of the metal ring 6, thereby facilitating the subsequent polishing of the top of the metal ring 6.

[0037] In the embodiment of the present invention, the driving component 42 includes a first motor 421 fixedly connected to the top of the base plate 1, and one end of the output shaft of the first motor 421 is fixedly connected to a driving gear 422 through a coupling. The first motor 421 and the second motor 51 are both three-phase asynchronous motors, and both can adjust the speed and perform forward and reverse rotation. The surface of the driving gear 422 is meshed with a passive gear 423, and the bottom of the surface of the passive gear 423 is rotatably connected to the top of the base plate 1 through a support rod, and the surface of the inner wall of the annular seat 2 is annularly provided with teeth 424 meshing with the passive gear 423.

[0038] In the embodiment of the present invention, the surface of the sanding roller 415 contacts the surface of the metal ring 6, the bottom of the surface of the metal ring 6 contacts the top of the circular sandpaper board 7, the bottom of the sanding plate 416 contacts the top of the surface of the metal ring 6, and supporting legs are provided on both sides of the bottom of the workbench 3, and the bottom of the supporting legs is movably connected to the top of the base plate 1, so that the workbench 3 can rotate stably on the top of the base plate 1, creating good conditions for the subsequent polishing quality of the metal ring 6.

[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0040] When in use, first turn on the external power supply so that the annular electromagnet 52 is energized to generate an electromagnetic force, which can have an adsorption force on the iron block 56, so that the protrusion on the iron block 56 slides upward along the through groove on the surface of the movable rod 55, and at the same time, the inclined rod 511 drives the sliding seat 58 to move into the movable groove 57, and drives the polishing wheel 510 to move toward the surface close to the fixed seat 54 through the cross bar 59. When the iron block 56 is adsorbed and fixed on the bottom of the annular electromagnet 52, the polishing wheel 510 is close to the fixed seat 54 at this time, and the personnel moves the two clamping plates 413 away from each other along the groove 412, so that it is convenient for the personnel to place the metal ring 6 on the top of the circular sandpaper board 7, and the surface of the grinding roller 415 is in contact with the surface of the metal ring 6, so that the metal ring 6 can be stably placed;

[0041] After the metal ring 6 is placed stably, the power supply of the annular electromagnet 52 is turned off, so that the annular electromagnet 52 is de-energized to eliminate the electromagnetism. There is no adsorption force between the iron block 56 and the annular electromagnet 52. At this time, the iron block 56 slides downward along the surface of the movable rod 55 by gravity. At the same time, the reverse force of the reset spring 512 in the movable groove 57 drives the sliding seat 58 to move inside the movable groove 57. The sliding seat 58 drives the polishing wheel 510 to move through the cross bar 59 until the surface of the polishing wheel 510 contacts the inner wall of the metal ring 6. The first motor 421 and the second motor 51 are started. The first motor 421 drives the active gear 422 to rotate. Then, when the passive gear 423 on the surface of the active gear 422 rotates, the annular seat 2 and the workbench 3 can be driven to rotate along the top of the bottom plate 1 through the teeth 424, so that the grinding roller 415 on the top of the workbench 3 contacts the metal The outer wall of the ring 6 is polished. At the same time, since the bottom of the frosting plate 416 is in contact with the top of the metal ring 6, the top of the metal ring 6 can also be polished while the workbench 3 rotates, and the circular sandpaper board 7 on the top of the workbench 3 can polish the bottom of the metal ring 6. The first motor 421 drives the movable rod 55 to rotate, and the rotation direction of the movable rod 55 is opposite to the rotation direction of the workbench 3 to avoid the same direction rotation causing the metal ring 6 to rotate at the same time, thereby affecting the normal polishing process. The movable rod 55 drives the fixed seat 54 to rotate on the top of the workbench 3, so that the polishing wheel 510 polishes the inner wall of the metal ring 6. With the help of the electric push rod 53 to lift the fixed seat 54, the metal ring 6 of different heights can be polished within a certain range, which greatly improves the polishing range and quality of the metal ring 6.

[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polishing device for producing metal rings, comprising a base plate (1) and an annular seat (2) rotatably connected to the top of the base plate (1), and a workbench (3) fixedly connected to the top of the annular seat (2), characterized in that: A circular sandpaper plate (7) is fixedly connected to the top of the workbench (3); a surface polishing mechanism (4) is arranged on the top of the base plate (1); the surface polishing mechanism (4) comprises a polishing assembly (41) and a driving assembly (42); an inner wall polishing mechanism (5) is arranged on the top of the workbench (3); the surface polishing mechanism (4) is used to polish the surface and upper and lower planes of the metal ring (6); and the inner wall polishing mechanism (5) is used to polish the inner wall of the metal ring (6); The inner wall polishing mechanism (5) comprises a second motor (51), an annular electromagnet (52), and an electric push rod (53) rotatably connected to the inside of the circular sandpaper board (7), and the protruding end of the electric push rod (53) located at the top of the circular sandpaper board (7) is fixedly connected to a fixed seat (54), one end of the output shaft of the second motor (51) is fixedly connected to a movable rod (55) penetrating to the bottom of the annular electromagnet (52) through a coupling, and the bottom end of the movable rod (55) is fixedly connected to the top of the fixed seat (54), and an iron block (56) is slidably connected to the surface of the movable rod (55) and located at the bottom of the annular electromagnet (52), and movable grooves (57) are provided on both sides and the front and back sides of the fixed seat (54). A sliding seat (58) is slidably connected between the two sides of the inner wall of the movable groove (57), and a cross bar (59) penetrating the outside of the movable groove (57) is fixedly connected to one side of the sliding seat (58), and one end of the cross bar (59) located outside the movable groove (57) is rotatably connected to a polishing wheel (510) through a support frame, and the other side of the sliding seat (58) is rotatably connected to an inclined rod (511) penetrating the top of the movable groove (57), and one end of the inclined rod (511) located at the top of the movable groove (57) is rotatably connected to the surface of the iron block (56) through a connecting shaft, and the other side of the sliding seat (58) and both sides located on the surface of the inclined rod (511) are fixedly connected to the inner wall of the movable groove (57) through a return spring (512).

2. A polishing device for metal ring production according to claim 1, characterized in that: Both sides of the surface of the second motor (51) are fixedly connected to the top of the fixing seat (54) via support beams, and the surface of the polishing wheel (510) is in contact with the inner wall of the metal ring (6).

3. The polishing equipment for metal ring production according to claim 1, characterized in that: The inner wall of the iron block (56) slides in a through groove formed on the surface of the movable rod (55) via a protrusion.

4. The polishing equipment for metal ring production according to claim 1, characterized in that: The polishing assembly (41) comprises grooves (412) formed on both sides of the top of the workbench (3), and the inside of the grooves (412) is slidably connected to a clamping plate (413) located on the top of the workbench (3), a buffer spring (414) is fixedly connected between one side of the clamping plate (413) and one side of the inner wall of the groove (412), and the other side of the clamping plate (413) is rotatably connected to a grinding roller (415) via a connecting rod, and a grinding plate (416) is slidably connected to the surface of the grinding roller (415).

5. A polishing device for producing metal rings according to claim 4, characterized in that: A slider penetrating into the interior of the clamping plate (413) is fixedly connected to one side of the frosting plate (416), a sliding groove matching the sliding groove is provided on the other side of the clamping plate (413), and a clamping spring (411) is fixedly connected between the top of the inner wall of the sliding groove and the top of the sliding groove.

6. The polishing equipment for metal ring production according to claim 1, characterized in that: The driving assembly (42) comprises a first motor (421) fixedly connected to the top of the base plate (1), and one end of the output shaft of the first motor (421) is fixedly connected to a driving gear (422) via a coupling, a surface of the driving gear (422) is meshed with a driven gear (423), and the bottom of the surface of the driven gear (423) is rotatably connected to the top of the base plate (1) via a support rod, and the surface of the inner wall of the annular seat (2) is provided with teeth (424) meshed with the driven gear (423) in an annular shape.

7. The polishing equipment for metal ring production according to claim 4, characterized in that: The surface of the sanding roller (415) contacts the surface of the metal ring (6), the bottom of the surface of the metal ring (6) contacts the top of the circular sandpaper board (7), the bottom of the sanding board (416) contacts the top of the surface of the metal ring (6), and support legs are provided on both sides of the bottom of the workbench (3), and the bottom of the support legs is movably connected to the top of the bottom plate (1).

Citation Information

Patent Citations

  • Automatic polishing and grinding device and method for metal pipe material

    CN108188923A

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    CN212420626U