An axial electronic component placement shape automatic shaping packaging machine

The axial electronic component placement shape automatic shaping and packaging machine automates the pin shaping and packaging process, addressing inefficiencies and labor intensity in existing methods, thereby improving production efficiency and reducing scrap rates.

CN115892572BActive Publication Date: 2024-12-27JIEYANG MADEFORCE ELECTRONICS CO LTD +1
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Patent Information

Application Number
CN202111159876.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-30
Publication Date
2024-12-27
Estimated Expiration
2041-09-30

AI Technical Summary

Technical Problem

Existing methods for shaping electronic component pins are inefficient, labor-intensive, and lack quality control, leading to high production costs and susceptibility to production disruptions due to weather and temperature fluctuations.

Method used

An axial electronic component placement shape automatic shaping and packaging machine comprising a shaping mechanism, transmission mechanism, feeding mechanism, and packaging mechanism, which decomposes the shaping process into steps and performs intermittent processing to automate pin shaping, cutting, and packaging, reducing manual labor and improving efficiency.

Benefits of technology

The machine significantly reduces scrap rates and labor intensity while enhancing production efficiency and ventilation, effectively addressing dust and water vapor accumulation, and optimizing the production process from raw materials to finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of electronic product processing, and in particular to an axial electronic component mounting shape automatic shaping packaging machine, comprising a shaping mechanism arranged on a frame for shaping pins, a transmission mechanism for driving the shaping mechanism, and a feeding mechanism for conveying electronic components, wherein the shaping mechanism is connected to the transmission mechanism, and a packaging mechanism for electronic component packaging is arranged below the shaping mechanism. The advantages of the present invention are: an axial electronic component mounting shape automatic shaping packaging machine composed of a shaping mechanism, a transmission mechanism, a feeding mechanism, a packaging mechanism and other mechanisms can improve the ventilation effect of the packaging machine, effectively reduce the influence of dust accumulation, water vapor and the like during the operation of the packaging machine, and at the same time realize the automation degree of the processes of shaping, cutting, trimming, feeding, packaging and the like of the electronic component pins, significantly reduce the scrap rate and labor intensity of manual or semi-automatic shaping, and improve the production efficiency and benefits.
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Description

Technical Field

[0001] The invention relates to the technical field of electronic product processing, in particular to an automatic shaping and packaging machine for axial electronic component mounting. Background Art

[0002] When electronic components are assembled with circuit boards or other electronic components, their pins usually need to change shape and style according to the circuit boards or other electronic components; the existing methods of shaping the pins of electronic components include manual processing or semi-automatic processing, which have the disadvantages of low production timeliness and efficiency, and the quality of the pins of the products produced cannot be controlled. There are many steps to change the shape of the pins, and the replacement timeliness affects production, and the production cost and labor cost are heavy. Therefore, there is a need to develop and upgrade the product processing technology.

[0003] However, there are still many processes from the end of pin shaping to the end product sales, which requires a large number of operators and each process cannot be operated by one person on multiple machines, which seriously affects production timeliness and increases production costs. When encountering high temperatures or bad weather, it may cause production stagnation and other problems. There is an urgent need to optimize the technology of integrated automation from raw materials to finished products for electronic components. Summary of the invention

[0004] The purpose of the present invention is to provide an axial electronic component placement shape automatic shaping packaging machine designed to solve at least one technical problem in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following scheme: an axial electronic component mounting shape automatic shaping and packaging machine, including a shaping mechanism arranged on a frame for shaping pins, a transmission mechanism for driving the shaping mechanism, and a feeding mechanism for conveying electronic components. The shaping mechanism is connected to the transmission mechanism, and a packaging mechanism for electronic component packaging is arranged below the shaping mechanism.

[0006] Among them, the shaping mechanism includes a camshaft and a dial arranged on the camshaft, and is characterized in that: a die pressing cam is arranged on the camshaft, and a top die cam is arranged at the end of the die pressing cam away from the dial, and the die pressing cam and the top die cam respectively drive the die pressing assembly used for shaping the pin above and the top die assembly used for shaping the pin below to move relative to each other.

[0007] Wherein, the die assembly includes a die upper rod, which is arranged above the die cam, and a die portion for shaping the pin is arranged at one end of the die upper rod, and the die cam drives the die upper rod to move toward the top die assembly.

[0008] Wherein, the top mold assembly includes a top mold lower rod, which is arranged below the top mold cam, and a top mold part for lower shaping of the pin is arranged at one end of the top mold lower rod, and the top mold cam drives the top mold lower rod to move toward the die assembly.

[0009] Among them, the shaping mechanism includes a carrying plate for carrying electronic components, and the transmission mechanism includes a groove wheel and a reduction synchronous wheel assembly. The groove wheel is arranged on one side of the dial and drives the groove wheel to rotate with the dial, and the carrying plate is assembled on the reduction synchronous wheel assembly.

[0010] Among them, the feeding mechanism includes a number of feeding rollers placed on the frame, a feeding guide rail laid on the number of feeding rollers, and a cutting assembly arranged at the discharge port of the feeding guide rail for cutting the pins of electronic components. The discharge port of the cutting assembly is arranged corresponding to the material picking position of the carrying plate.

[0011] The cutting assembly includes a cutting wheel, a cutting guide wheel for placing electronic components, and a cutting guard plate. The cutting guide wheel is driven by a cutting drive cylinder and the cutting wheel is rotatably arranged on the frame. The cutting wheel is arranged on both outer sides of the cutting guide wheel, and the cutting guard plate is arranged around the outer ring of the cutting guide wheel.

[0012] The packaging mechanism includes a packaging bracket, a carrier conveying guide rail arranged on the packaging bracket, a packaging lifting cylinder is arranged below the packaging bracket, one end of the packaging lifting cylinder is connected to the bottom of the packaging bracket, and the other end of the packaging lifting cylinder is connected to the frame, and a hot pressing film sealing component for sealing the carrier film is arranged on one side of the packaging lifting cylinder.

[0013] Wherein, the inner arc of the cutting guard plate is arranged tangent to the outer arc of the carrying plate.

[0014] The advantages of the present invention are: an axial electronic component mounting shape automatic shaping and packaging machine composed of a shaping mechanism, a transmission mechanism, a feeding mechanism, a packaging mechanism and other mechanisms, by decomposing the steps in the shaping process and driving the transmission mechanism of the shaping mechanism, so that the mechanism intermittently processes and produces the pins, and the various mechanisms are arranged at different heights, which can improve the ventilation effect of the packaging machine, effectively reduce the influence of dust accumulation, water vapor and the like during the operation of the packaging machine, and at the same time realize the degree of automation of the shaping, cutting, trimming, feeding, packaging and other processes of the electronic component pins, significantly reduce the scrap rate and labor intensity of manual or semi-automatic shaping, and improve the production efficiency and benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a packaging mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0016] Figure 2 It is a schematic diagram of the structure of a hot pressing and film sealing component in an automatic shaping and packaging machine for axial electronic component placement;

[0017] Figure 3 It is a structural schematic diagram of a packaging mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0018] Figure 4 It is a schematic diagram of the structure of the feeding mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0019] Figure 5 It is a schematic diagram of the structure of the feeding mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0020] Figure 6 It is a schematic diagram of the structure of the cutting assembly in an axial electronic component placement shape automatic shaping packaging machine;

[0021] Figure 7 It is a structural schematic diagram of an axial electronic component placement shape automatic shaping packaging machine;

[0022] Figure 8 It is a structural schematic diagram of an axial electronic component placement shape automatic shaping packaging machine;

[0023] Fig. 9 It is a partial schematic diagram of a shaping mechanism in an axial electronic component placement automatic shaping packaging machine;

[0024] Fig.10 It is a structural schematic diagram of a shaping mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0025] Fig.11 It is a structural schematic diagram of a shaping mechanism in an axial electronic component placement shape automatic shaping packaging machine;

[0026] Fig.12 The present invention is a structural diagram of a transmission mechanism in an axial electronic component placement and automatic shaping and packaging machine. DETAILED DESCRIPTION

[0027] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that each technical feature and the overall technical solution of the present invention can be understood intuitively and figuratively, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0028] In the description of the present invention, if it involves a description of orientation, such as "upper", "lower", "front", "back", "left", "right", etc., the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. When a feature is referred to as "set", "fixed", or "connected" to another feature, it can be directly set, fixed, or connected to the other feature, or it can be indirectly set, fixed, or connected to the other feature.

[0029] In the description of the present invention, if "several" is involved, it means one or more, if "multiple" is involved, it means more than two, if "greater than", "less than" or "exceed" is involved, it should be understood as not including the number itself, if "above", "below" or "within" is involved, it should be understood as including the number itself. If "first" or "second" is involved, it should be understood as being used to distinguish technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0030] In addition, unless otherwise defined, the technical terms and scientific terms used in the present invention have the same meanings as those generally understood by those skilled in the art. The terms used in the present invention are only for describing specific embodiments, not for limiting the present invention. It should be understood that when used in this specification and the appended claims, the terms "include" and "comprise" indicate the presence of the described features, wholes, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections.

[0031] Example: Figure 1-12 As shown, an axial electronic component mounting shape automatic shaping and packaging machine includes a shaping mechanism 1 arranged on a frame for shaping pins, a transmission mechanism 2 for driving the shaping mechanism, and a feeding mechanism 3 for conveying electronic components. The shaping mechanism 1 is connected to the transmission mechanism 2, and a packaging mechanism 4 for electronic component packaging is arranged below the shaping mechanism 1, so that the electronic components are transferred to the shaping mechanism driven by the transmission mechanism through the feeding mechanism for shaping of the pins, and the packaging mechanism packages the electronic components that have been shaped by the shaping mechanism.

[0032] Among them, the shaping mechanism 1 includes a camshaft 101 and a dial 102 arranged on the camshaft 101. A die cam 103 is arranged on the camshaft 101. A top die cam 104 is arranged at the end of the die cam 103 away from the dial 102. The die cam 103 and the top die cam 104 respectively drive the die assembly for shaping the pin and the top die assembly for shaping the pin below to move relative to each other, and the top die cam and the die cam arranged on the camshaft are driven to rotate through the rotation of the camshaft. The top die cam and the die cam respectively drive the top die assembly and the die assembly to move closer together, thereby shaping the pin.

[0033] The die assembly includes a die upper rod 105, which is arranged above the die cam 103. A die portion 1051 for shaping the pin is arranged at one end of the die upper rod 105. The die cam 103 drives the die upper rod 105 to move toward the top die assembly.

[0034] Among them, the top mold assembly includes a top mold lower rod 106, which is arranged below the top mold cam 104. A top mold part 1061 for lower shaping of the pin is arranged at one end of the top mold lower rod 106. The top mold cam 104 drives the top mold lower rod 106 to move toward the die assembly.

[0035] Among them, the shaping mechanism includes a carrying plate 205 for carrying electronic components, and the transmission mechanism includes a groove wheel 202 and a reduction synchronous wheel assembly 204. The groove wheel 202 is arranged on one side of the dial 102 and drives the groove wheel to rotate together with the dial 102. The carrying plate 205 is assembled on the reduction synchronous wheel assembly 204.

[0036] Among them, the feeding mechanism 3 includes a number of feeding rollers 301 placed on the frame 5, feeding guide rails 302 laid on the number of feeding rollers 301, and a cutting assembly arranged at the discharge port of the feeding guide rails 302 for cutting the pins of electronic components. The discharge port of the cutting assembly is arranged corresponding to the material picking position of the carrier plate 205. The feeding rollers 301 roll to make the feeding guide rails 302 transport the electronic components to the cutting assembly, and at the same time, the cutting assembly cuts the length of the pins of the electronic components.

[0037] Among them, the cutting assembly includes a cutting wheel 3031, a cutting guide wheel 3032 for placing electronic components, and a cutting guard plate 3033. The cutting guide wheel 3032 is driven by a cutting drive cylinder 3034 and the cutting guide wheel 3032 is rotatably set on the frame 5. The cutting wheel 3031 is set on both outer sides of the cutting guide wheel 3032. The cutting guard plate 3033 is set around the outer ring of the cutting guide wheel 3032. The electronic components are transmitted to the cutting guide wheel through the feeding guide rail. The cutting guide wheel is driven by the cutting drive cylinder to rotate the electronic components toward the cutting wheel. The cutting wheel is used to cut the length of the pins. The cut electronic components continue to be rotated and transmitted to the next process by the cutting guide wheel. At this time, the cutting guard plate limits the electronic components during the rotation and transmission of the cutting guide wheel to prevent them from falling.

[0038] Among them, the packaging mechanism 4 includes a packaging bracket 401, a carrier conveying rail 402 arranged on the packaging bracket 401, and a packaging lifting cylinder 403 is arranged below the packaging bracket 401. One end of the packaging lifting cylinder 403 is connected to the bottom of the packaging bracket 401, and the other end of the packaging lifting cylinder 403 is connected to the frame 5. A hot pressing film sealing component for sealing the carrier film is arranged on one side of the packaging lifting cylinder 403. The packaging lifting cylinder drives the packaging mechanism to move toward the blanking position direction of the carrier plate, and the electronic components whose pins have been shaped and processed are packaged, and then transferred via the carrier conveying rail.

[0039] Among them, the hot pressing film sealing assembly includes a hot pressing module 4041 placed at both ends of the carrier conveying rail 402, and a hot pressing lifting cylinder 4042 is arranged below the hot pressing module 4041. One end of the hot pressing lifting cylinder 4042 is connected to the frame 5 and the other end is connected to the bottom of the hot pressing module 4041. The electronic components placed on the carrier are transferred to the bottom of the hot pressing module via the carrier conveying rail. The hot pressing module is driven by the hot pressing lifting cylinder to perform film sealing processing toward the carrier placed on the carrier conveying rail.

[0040] The inner arc of the cutting guard plate 3033 is tangent to the outer arc of the carrying plate 205 .

[0041] Structure 1: A pin shaping mechanism comprises a camshaft 101 and a dial 102 arranged on the camshaft 101, a die cam 103 is arranged on the camshaft 101, and a top die cam 104 is arranged at one end of the die cam 103 away from the dial 102, the die cam 103 and the top die cam 104 respectively drive the die assembly for shaping the pin upper and the top die assembly for shaping the pin lower to move relative to each other, and the top die cam and the die cam arranged on the camshaft are driven to rotate by the rotation of the camshaft, and the top die cam and the die cam respectively drive the top die assembly and the die assembly to move closer together, thereby shaping the pin.

[0042] The die assembly includes a die upper rod 105, which is arranged above the die cam 103. A die portion 1051 for shaping the pin is arranged at one end of the die upper rod 105. The die cam 103 drives the die upper rod 105 to move toward the top die assembly.

[0043] Among them, the top mold assembly includes a top mold lower rod 106, which is arranged below the top mold cam 104. A top mold part 1061 for lower shaping of the pin is arranged at one end of the top mold lower rod 106. The top mold cam 104 drives the top mold lower rod 106 to move toward the die assembly.

[0044] Among them, the die assembly includes a die swing rod 107, one end of the die swing rod 107 is connected to the die upper rod 105, and the other end of the die swing rod 107 is arranged corresponding to the die cam 103, and a die shaft rod 1071 that can make the die swing rod swing is installed in the middle of the die swing rod 107.

[0045] Among them, the top mold assembly includes a top mold swing rod 108, one end of the top mold swing rod 108 is connected to the top mold lower rod 106, the other end of the top mold swing rod 108 is arranged corresponding to the top mold cam 104, and a top mold shaft rod 1081 that can make the top mold swing rod 108 swing is installed in the middle of the top mold swing rod 108.

[0046] A die drawing cam 109 is arranged on the camshaft, and a die drawing component for shaping the pin outer surface is arranged on a side corresponding to the die drawing cam 109 .

[0047] Among them, the die assembly includes a die piece 110 and a die linkage piece 111. A cam contact piece is arranged on the die linkage piece 111 corresponding to the die cam 109. A die portion 1101 for shaping the outside of the pin is arranged on the die 110. The die cam 109 drives the die linkage piece 111 and the die piece 110 to move toward the pin.

[0048] Among them, the drawing die 110 has a left pull rod and a right pull rod, the pressing die part 1051 and the top die part 1061 are arranged between the left pull rod and the right pull rod, and the drawing die part 1101 is respectively arranged on the left pull rod and the right pull rod, which can shape the pins at both ends of the electronic component at the same time, reduce the production time and manufacturing cost, and thus increase the profit of the product.

[0049] Among them, the cam contact part includes an adjusting screw 112 and a die wheel 113. The adjusting screw 112 is assembled at a position corresponding to the die linkage part 111 and the die cam 109. The die wheel 113 is rotatably arranged on one end of the adjusting screw 112 close to the die cam 109. The die wheel 113 rolls around the outer side surface of the die cam 109, so that the die assembly moves back and forth laterally, realizes the external shaping of the pin, and improves the production efficiency of the product.

[0050] Among them, the protruding part of the die cam 103 is arranged opposite to the protruding part of the top die cam 104, so that when the camshaft rotates, the protruding part of the die cam interacts with the die assembly, and the protruding part of the top die cam also interacts with the top die assembly at the same time, so that the die part and the top die part can move toward each other at the same time.

[0051] A dial driving cylinder is disposed at one end of the camshaft 101 close to the dial 102 , and the dial driving cylinder drives the dial 102 to rotate, thereby driving the camshaft to rotate.

[0052] Among them, the transmission structure includes a mounting seat 114, the camshaft 101 passes through the mounting seat 114, the dial 102 is arranged on one side of the mounting seat 114, the pressing die cam 103, the top die cam 104, and the drawing die cam 109 are arranged on the mounting seat 114 and on the side opposite to the dial 102, thereby improving the stability of the transmission structure during operation.

[0053] Among them, the die assembly includes a die wheel support 115 and a die wheel rotatably arranged on the die wheel support 115, the die wheel support 115 is intersected and connected with the die swing rod 107, the die wheel is circumscribed to the die cam 103, the die wheel rotates around the outer surface of the die cam 103, so that the die swing rod swings up and down around the die shaft rod, thereby driving the die part arranged on the die upper rod to move toward the direction of the top die part.

[0054] Among them, the top mold assembly includes a top mold wheel support 116 and a top mold wheel rotatably arranged on the top mold wheel support 116, the top mold wheel support 116 is intersected and connected with the top mold swing rod 108, the top mold wheel is circumscribed with the top mold cam 104, and the top mold wheel rotates around the outer surface of the top mold cam 104, so that the top mold swing rod swings up and down around the top mold shaft rod, thereby driving the top mold part arranged on the top mold lower rod to move toward the direction of the pressure mold part.

[0055] Wherein, a material protection module is arranged between the left pull rod and the right pull rod, and the material protection module is arranged between the pressing mold part and the top mold part.

[0056] A material protecting portion 1171 for protecting raw materials is disposed on one end of the material protecting module 117 facing outward.

[0057] Wherein, a hand wheel 118 for manually rotating the cam is provided at one end of the cam shaft away from the dial.

[0058] When the materials for the electronic components are in place, the shaping mechanism works as follows:

[0059] A. The dial wheel drives the cylinder to start, driving the camshaft to rotate, transmitting power to the die pressing cam and the top die cam, causing the die pressing cam and the top die cam to rotate.

[0060] B. The die pressing cam and the top die cam drive the die pressing assembly and the top die assembly to move in opposite directions.

[0061] C. The camshaft then rotates 90°, and the die cam contacts the die assembly to move the die assembly.

[0062] D. The die assembly is pulled and the die portion moves toward the camshaft to shape the pin.

[0063] Structure 2: A transmission mechanism for driving a shaping mechanism, comprising the pin shaping mechanism described in any of the above structures, the shaping mechanism comprising a carrier plate 205 for carrying electronic components, the transmission mechanism comprising a groove wheel 202 and a reduction synchronous wheel assembly 204, the groove wheel 202 is arranged on one side of the dial 102 and drives the groove wheel to rotate together with the dial 102, and the carrier plate 205 is assembled on the reduction synchronous wheel assembly 204.

[0064] A lever post corresponding to the notch is arranged on one side of the dial 102 facing the groove wheel 202 , and a concave wheel 201 is arranged on one side of the dial 102 facing the groove wheel 202 , with the notch of the concave wheel 201 facing the lever post.

[0065] A groove cavity matching the concave wheel 201 is arranged between the notches, and the concave wheel 201 is at least partially fitted and connected to the groove cavity.

[0066] A first transmission wheel 203 is arranged on one side concentric with the groove wheel 202 , a first shaft is arranged between the groove wheel 202 and the first transmission wheel 203 , the groove wheel 202 and the first transmission wheel 203 are assembled on the first shaft, and the first shaft can be rotatably arranged on the mounting seat 114 .

[0067] Among them, the reduction synchronous wheel assembly 204 includes a second shaft, a third shaft, a second transmission wheel and a third transmission wheel arranged on the second shaft, and a fourth transmission wheel sleeved on the third shaft. The first transmission wheel 203 drives the second transmission wheel and the third transmission wheel to rotate, and the third transmission wheel drives the fourth transmission wheel and the supporting plate to rotate.

[0068] The transmission mode between the first transmission wheel and the second transmission wheel is belt transmission or chain transmission, and the transmission mode between the third transmission wheel and the second transmission wheel is belt transmission or chain transmission.

[0069] The opening angle of the notches of the concave wheel 201 is equal to the spacing angle between adjacent notches on the groove wheel.

[0070] Structure 3: The feeding mechanism 3 includes a plurality of feeding rollers 301 placed on the frame, a feeding guide rail 302 laid on the plurality of the rollers, and a cutting assembly arranged at the discharge port of the feeding guide rail for cutting the pins of the electronic components. The discharge port of the cutting assembly is arranged corresponding to the material taking position of the carrier plate 205. The electronic components attached to the carrier are transmitted to the cutting assembly via the feeding guide rail driven by the feeding rollers, and the length of the pins is cut by the cutting assembly.

[0071] Among them, the cutting assembly includes a cutting wheel 3031, a cutting guide wheel 3032 for placing electronic components, and a cutting guard plate 3033. The cutting guide wheel 3032 is driven by a cutting drive cylinder 3034 and the cutting guide wheel 3032 is arranged on the frame 5. The cutting wheel 3031 is arranged on both outer sides of the cutting guide wheel 3032, and the cutting guard plate 3033 is arranged around the outer ring of the cutting guide wheel 3032.

[0072] Among them, the cutting assembly includes a cutting shaft rod 3035, the cutting shaft rod 3035 can be rotated through the frame 5, the cutting drive cylinder 3034 drives the cutting shaft rod 3035 to rotate, the cutting guide wheel 3032 is sleeved on the cutting shaft rod 3035, the cutting guide wheel 3032 is provided with at least two groups of pin settings corresponding to the electronic components respectively, and a cutting auxiliary wheel 3036 is provided on the outward side of the cutting guide wheel 3032, and the cutting auxiliary wheel 3036 can be rotatably assembled on the cutting shaft rod 3035.

[0073] Among them, there are at least two groups of cutting shear wheels 3031, and a cutting fixed shaft 3037 is fixedly assembled on the frame 5. The cutting shear wheels 3031 are fixedly set on the cutting fixed shaft 3037 and the cutting shear wheels 3031 are respectively set on the inner end of the cutting auxiliary wheel 3036. The wheel knife of the cutting shear wheel 3031 is set close to the end face of the cutting auxiliary wheel 3036 to cut the length of the pin.

[0074] Wherein, a waste tape outlet assembly for conveying and collecting waste tape formed after cutting is arranged on the side of the cutting assembly facing the shaping mechanism 1 .

[0075] Among them, the waste tape export component includes a waste tape export groove 3038, one end of the waste tape export groove 3038 is arranged to contact the cutting blade wheel 3031 and the cutting guide wheel 3032, and the other end of the waste tape export groove 3038 is arranged to face the waste tape roller mounted on the frame 5.

[0076] The working principle of the feeding mechanism is as follows: the feeding roller rolls and drives the feeding guide rail laid on it to move, and the electronic components placed on the feeding guide rail are transported to the cutting guide wheel, one pin of the electronic component is placed on one cutting guide wheel, and the other pin of the electronic component is placed on the other cutting guide wheel. The cutting guide wheel and the cutting auxiliary wheel rotate through the cutting drive cylinder driving the cutting shaft rod to rotate, thereby transporting the electronic components toward the cutting wheel.

[0077] When the pins of electronic components are too long, the pins of the electronic components will extend and be placed in the cutting auxiliary wheel. When the cutting guide wheel and the cutting auxiliary wheel rotate to the cutting shear wheel at the same time, the cutting shear wheel shears and cuts the pins of the electronic components, and the waste pins and waste tapes of the electronic components are discharged along the waste tape outlet groove.

[0078] Structure 4: The packaging mechanism 4 includes a packaging bracket 401, a carrier conveying guide rail 402 arranged on the packaging bracket 401, a packaging lifting cylinder 403 is arranged below the packaging bracket 401, one end of the packaging lifting cylinder 403 is connected to the bottom of the packaging bracket 401, and the other end of the packaging lifting cylinder 403 is connected to the frame 5, and a hot pressing film sealing component for sealing the carrier film is arranged on one side of the packaging lifting cylinder 403.

[0079] The hot pressing film sealing assembly includes a hot pressing module 4041 placed at both ends of the carrier conveying rail, and a hot pressing lifting cylinder 4042 is arranged below the hot pressing module 4041. One end of the hot pressing lifting cylinder 4042 is connected to the frame 5 and the other end is connected to the bottom of the hot pressing module 4041.

[0080] Among them, the hot pressing film sealing assembly includes a hot pressing bracket 4043, one side of the hot pressing bracket 4043 is assembled on the carrier conveying guide rail 402, the hot pressing lifting cylinder 4042 passes through the hot pressing bracket 4043 close to one end of the hot pressing module 4041 and the hot pressing lifting cylinder 4042 drives the hot pressing module 4041 to move back and forth in the direction of the carrier conveying guide rail 402.

[0081] The packaging mechanism includes a counter 405 for counting electronic components. The counter 405 is disposed on the top surface of the carrier conveyor rail 402 , and a monitoring end of the counter 405 is disposed toward the electronic components placed on the carrier conveyor rail 402 .

[0082] Among them, a film introduction component for introducing film is arranged above the hot pressing film introduction component, and the film introduction component includes a film placement piece 4061 for placing the film, and a film wheel shaft 4062 for conveying the film, and a film limit block 4063 is arranged below the film wheel shaft 4062 close to the carrier conveying guide rail 402, and the film limit block 4063 is detachably mounted on the packaging bracket 401, and a film pressing piece 4064 is arranged on the side of the film limit block 4063 facing the shaping mechanism 1, and the film pressing piece 4064 can be rotatably connected to the side of the carrier conveying guide rail 402, and a film pressing wheel 4065 is arranged at the top of the film pressing piece 4064, and the film pressing wheel 4065 is arranged relative to the film limit block 4064.

[0083] Among them, a carrier tape inlet 407 is arranged at the feeding position of the carrier tape conveying guide rail 402, and a carrier tape outlet 408 is arranged at the outlet position of the carrier tape conveying guide rail 402, the carrier tape inlet 407 can be rotatably assembled on the packaging bracket 401, and the carrier tape outlet 408 can be rotatably assembled on the packaging bracket 401, the carrier tape inlet 407 is located on one side of the transmission mechanism 2 and is equipped with a first carrier tape gear 206 and a second carrier tape gear 207, and the carrier tape outlet 408 is located on one side of the transmission mechanism and is equipped with a third carrier tape gear 208, the first carrier tape gear 206 is driven by a packaging driving cylinder arranged on one side of the first carrier tape gear 206, and at the same time drives the second carrier tape gear 207 to rotate and drives the third carrier tape gear 208 to rotate, so that the carrier tape inlet 407 and the carrier tape outlet 408 can rotate simultaneously.

[0084] An axial electronic component placement automatic shaping and packaging machine composed of a shaping mechanism, a transmission mechanism, a feeding mechanism, a packaging mechanism and other mechanisms, by decomposing the shaping process into steps and driving the transmission mechanism of the shaping mechanism, the mechanism performs intermittent processing and production on the pins, and the various mechanisms are arranged at different heights, which can improve the ventilation effect of the packaging machine, effectively reduce the effects of dust accumulation, water vapor and the like during the operation of the packaging machine, and at the same time realize the automation of the shaping, cutting, trimming, feeding, packaging and other processes of the electronic component pins, significantly reduce the scrap rate and labor intensity of manual or semi-automatic shaping, and improve production efficiency and benefits.

[0085] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. An axial electronic component placement shape automatic shaping packaging machine, comprising a shaping mechanism arranged on a frame for shaping pins, a transmission mechanism for driving the shaping mechanism, and a feeding mechanism for conveying electronic components, wherein the shaping mechanism is connected to the transmission mechanism, and is characterized in that: A packaging mechanism for packaging electronic components is provided below the shaping mechanism; The shaping mechanism comprises a camshaft and a dial arranged on the camshaft, a die pressing cam is arranged on the camshaft, and a top die cam is arranged at one end of the die pressing cam away from the dial, and the die pressing cam and the top die cam respectively drive the die pressing assembly for shaping the upper pin and the top die assembly for shaping the lower pin to move relative to each other; The die assembly comprises a die upper rod, which is arranged above the die cam, and a die portion for shaping the pin is arranged at one end of the die upper rod, and the die cam drives the die upper rod to move toward the top die assembly; The top die assembly comprises a top die lower rod, the top die lower rod is arranged below the top die cam, a top die portion for lower shaping of the pin is arranged at one end of the top die lower rod, and the top die cam drives the top die lower rod to move toward the die assembly; The shaping mechanism comprises a carrier plate for carrying electronic components, the transmission mechanism comprises a groove wheel and a reduction synchronous wheel assembly, the groove wheel is arranged on one side of the dial and drives the groove wheel to rotate together with the dial, and the carrier plate is assembled on the reduction synchronous wheel assembly; The feeding mechanism includes a plurality of feeding rollers placed on the frame, a feeding guide rail laid on the plurality of feeding rollers, and a cutting assembly arranged at a discharge port of the feeding guide rail for cutting the pins of the electronic components, wherein the discharge port of the cutting assembly is arranged corresponding to the material taking position of the carrier plate; The cutting assembly includes a cutting wheel, a cutting guide wheel for placing electronic components, and a cutting guard plate. The cutting guide wheel is driven by a cutting drive cylinder and is rotatably arranged on the frame. The cutting wheel is arranged on both outer sides of the cutting guide wheel, and the cutting guard plate is arranged around the outer ring of the cutting guide wheel.

2. The axial electronic component placement automatic shaping and packaging machine according to claim 1, characterized in that: The packaging mechanism includes a packaging support, a carrier conveying guide rail arranged on the packaging support, a packaging lifting cylinder is arranged below the packaging support, one end of the packaging lifting cylinder is connected to the bottom of the packaging support, and the other end of the packaging lifting cylinder is connected to the frame, and a hot pressing film sealing component for sealing the carrier film is arranged on one side of the packaging lifting cylinder.

3. The axial electronic component placement automatic shaping and packaging machine according to claim 2, characterized in that: The hot pressing film sealing assembly includes hot pressing modules placed at both ends of the carrier conveying rail, and a hot pressing lifting cylinder is arranged below the hot pressing module, one end of the hot pressing lifting cylinder is connected to the frame and the other end is connected to the bottom of the hot pressing module.

4. The axial electronic component placement automatic shaping and packaging machine according to claim 1, characterized in that: The inner arc of the cutting guard plate is arranged tangent to the outer arc of the carrying plate.

Citation Information

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