Sealing film roll conveying and synchronous translation device and its control method
By designing the seal film roll conveying and synchronous translation device, the synchronous auxiliary suction cup and finished product translation mechanism are used to solve the tension deformation and self-gravity sagging caused by the seal film during the transport process, ensuring the stability of the seal film size and reducing the occurrence of quality problems such as air leakage.
Patent Information
- Application Number
- CN202211446132.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-18
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2042-11-18
AI Technical Summary
The traditional sealing film conveying method causes tension deformation and self-gravity sagging during the conveying process, resulting in unstable sealing film size after cutting, affecting the sealing effect of the bipolar plate, and may lead to quality problems such as air leakage.
A sealed film coil conveying and synchronous translation device is designed, including a coil conveying device, a finished product translation mechanism, a cutting mechanism, a synchronous translation mechanism and a main control device. The sealing film is lifted by the synchronous auxiliary suction cup, and a finished translation mechanism and a synchronous translation mechanism are provided inside the roll conveying device to ensure that the cut sealing film does not sag or deform.
It effectively solves the tension deformation and self-gravity sagging caused by the sealing film during the transport process, ensures that the cut sealing film is transferred forward without wrinkles and tensile deformation, improves the stability of the sealing film size, and reduces the occurrence of quality problems such as air leakage.
Smart Images

Figure CN115893054B_ABST
Abstract
Description
Technical Field
[0001] Embodiments of the present invention relate to a synchronous translation device and its control method, and particularly to a sealed film roll conveying and synchronous translation device and its control method. Background Art
[0002] The core component of a fuel cell, the single cell, is formed by encapsulating a bipolar plate and an MEA together through heating and pressurizing a sealing film. The sealing film adheres to the bipolar plate, and its shape is consistent with the trajectory of the sealing surface of the bipolar plate. The sealing film belongs to a type of sealing film. In its normal state, it is a film roll, and a stable and reliable feeding method is required to cooperate with laser cutting. The sealing film has the characteristic of elastic deformation. The traditional winding and unwinding conveying mode itself will cause the sealing film to have tension and tensile deformation, and the self-weight of the sealing film will also cause the sealing film to sag naturally. The above-mentioned defects in the sealing film conveying will result in unstable, oversized or undersized dimensions of the cut sealing film. Especially, the conveying defects of the cut sealing film are more obvious. Since the size of the sealing film is unstable, it will affect the sealing effect of the bipolar plate, and may lead to quality problems such as air leakage. This will cause the quality of the single cell to be unstable and pose a potential hazard to the quality accidents of the fuel cell stack in the later stage. Summary of the Invention
[0003] The purpose of the embodiments of the present invention is to provide a sealed film roll conveying and synchronous translation device that can maintain flatness during the conveying process, especially a sealed film roll conveying and synchronous translation device that can still ensure flatness after the sealing film is cut.
[0004] To achieve the above purpose, the embodiments of the present invention design a sealed film roll conveying and synchronous translation device, including:
[0005] A roll conveying device;
[0006] A finished product translation mechanism, which is arranged inside the roll conveying device in the vertical direction of the roll conveying device;
[0007] A cutting mechanism, which is fixed above the roll conveying device; one end of the cutting mechanism faces the finished product translation mechanism;
[0008] A synchronous translation mechanism, which is arranged inside the roll conveying device;
[0009] A main control device, which controls the finished product translation mechanism and the cutting mechanism to convey the sealed film finished product; the roll conveying device conveys the cut sealing film, and at the same time, the synchronous translation mechanism translates the cut sealing film to ensure that the cut sealing film does not sag or deform.
[0010] Further, when the roll conveying device conveys the sealing film, the synchronous translation mechanism lifts the sealing film through a synchronous auxiliary suction cup and conveys the sealing film together with the roll conveying device.
[0011] Further, the roll conveying device further includes:
[0012] A frame, which is arranged on the roll conveying device;
[0013] An unwinding mechanism, which is arranged at one end of the frame;
[0014] A winding mechanism, which is arranged at one end of the frame;
[0015] A first driving roller mechanism, which is arranged on one side of the frame and on one side of the unwinding mechanism;
[0016] A second driving roller mechanism, which is arranged on the other side of the frame and on one side of the winding mechanism;
[0017] The sealing film is unwound through the unwinding mechanism, driven by the first driving roller mechanism, cut by the cutting mechanism, and after being synchronously translated by the synchronous translation mechanism, the cut sealing film is conveyed to the winding mechanism through the second driving roller mechanism for collection.
[0018] Further, the frame further includes:
[0019] Side plates, which are arranged on both sides of the frame; the synchronous translation mechanism is arranged between the side plates; the unwinding mechanism, the winding mechanism, the first driving roller mechanism and the second driving roller mechanism are movably connected to the two side plates;
[0020] Cross bars, which are fixed above the two side plates, and the cutting mechanism is fixed above the cross bars.
[0021] Further, the unwinding mechanism further includes:
[0022] An unwinding mounting plate, which is horizontally fixed between the two side plates on one side of the side plate;
[0023] A film receiving table, which is fixed on one side of the unwinding mounting plate;
[0024] An unwinding moving slide rail, which is fixed on the unwinding mounting plate;
[0025] Unwinding moving slider, the unwinding moving slider is movably connected to the unwinding moving slide rail;
[0026] Unwinding moving plate, the unwinding moving plate is fixed on the unwinding moving slider;
[0027] Unwinding bracket, the unwinding brackets are fixed at both ends of the unwinding moving plate;
[0028] Unwinding deviation rectifying ball screw; the unwinding deviation rectifying ball screw is movably connected to one side of the unwinding moving plate;
[0029] Unwinding deviation rectifying servo motor, the unwinding deviation rectifying servo motor is movably connected to the unwinding deviation rectifying servo motor fixing plate on both sides of the side plate by pin shafts, and the unwinding deviation rectifying servo motor is fixedly connected to the unwinding deviation rectifying servo motor fixing plate; the unwinding deviation rectifying servo motor is axially connected to the unwinding deviation rectifying ball screw; the unwinding deviation rectifying servo motor drives the unwinding moving plate to move left and right to perform deviation rectification of the sealing film;
[0030] Unwinding deviation rectifying roller, the unwinding deviation rectifying roller is movably connected between the unwinding deviation rectifying servo motor fixing plates;
[0031] Unwinding shaft, the unwinding shaft is movably connected to the unwinding brackets through bearings;
[0032] Magnetic powder brake, the magnetic powder brake is coaxially connected to one end of the unwinding shaft to brake the sealing film;
[0033] The sealing film roll is installed on the unwinding shaft;
[0034] The winding mechanism further includes:
[0035] Winding roller, the winding roller is movably connected between the side plates of the frame through bearings,
[0036] Sealing film reel, the sealing film reel is arranged on the winding roller; the sealing film roll is installed on the sealing film reel;
[0037] Winding drive motor, the winding drive motor is installed on one side plate of the frame;
[0038] Winding drive synchronous pulley, the winding drive synchronous pulley is arranged on the winding drive motor;
[0039] Winding driven synchronous pulley, the winding driven synchronous pulley is fixed on one end of the winding roller;
[0040] Winding drive synchronous belt, the winding drive synchronous belt is arranged on the winding drive synchronous pulley and the winding driven synchronous pulley.
[0041] Furthermore, the first driving roller mechanism further includes:
[0042] Tension rollers, several of which are movably connected above the unwinding mechanism between the side plates of the frame;
[0043] Connecting rods, which are fixed between the side plates above the tension rollers;
[0044] A first driving roller, which is movably connected between the side plates on one side of the tension rollers;
[0045] A first driving pulley, which is fixedly connected to one end of the first driving roller on the outside of one side plate;
[0046] A first driving roller clamping roller, which is arranged above the first driving roller between the side plates;
[0047] First driving roller sliders, which are fixed at both ends of the first driving roller clamping roller on the side plates;
[0048] First driving roller slide rails, which are fixed at both ends of the first driving roller clamping roller on the inner side of the side plates;
[0049] A first driving roller clamping roller clamping cylinder, the cylinder body of which is fixed on the inner side of the side plates, and the piston rod of the first driving roller clamping roller clamping cylinder is fixedly connected to the first driving roller slider; the first driving roller clamping roller clamping cylinder drives the first driving roller clamping roller to slide along the first driving roller slide rail, cooperate with the first driving roller to clamp and then drive the sealing film;
[0050] The second driving roller mechanism further includes:
[0051] A second driving roller, which is movably connected between the side plates on one side of the synchronous translation mechanism;
[0052] A second driving pulley, which is fixedly connected to one end of the second driving roller on the outside of one side plate;
[0053] A first driving synchronous belt, which is belt-driven and connected to the first driving synchronous belt on the second driving pulley and the first driving pulley;
[0054] A third driving pulley, which is fixedly connected to one end of the second driving roller on the outside of the second driving pulley;
[0055] The sealing film conveying motor, and the housing of the sealing film conveying motor is fixed outside the side plate;
[0056] The driving wheel, and the driving wheel is fixed on the output shaft of the sealing film conveying motor;
[0057] The driving synchronous belt, and the driving synchronous belt is connected by belt drive between the driving wheel and the third driving pulley;
[0058] The second driving roller clamping roller, which is arranged above the second driving roller between the side plates;
[0059] The second driving roller slider, which is fixed at both ends of the second driving roller clamping roller on the side plate;
[0060] The second driving roller slide rail, which is fixed at both ends of the second driving roller clamping roller on the inner side of the side plate;
[0061] The second driving roller clamping roller clamping cylinder, the cylinder body of the second driving roller clamping roller clamping cylinder is fixed on the inner side of the side plate, and the piston rod of the second driving roller clamping roller clamping cylinder is fixedly connected to the second driving roller slider; the second driving roller clamping roller clamping cylinder drives the second driving roller clamping roller to slide along the second driving roller slide rail, and cooperates with the second driving roller to clamp and drive the sealing film.
[0062] Furthermore, the finished product translation mechanism further includes:
[0063] The moving bracket, which is arranged in the middle of the coil conveying device;
[0064] The finished product translation guide rail, which is fixed above the moving bracket;
[0065] The finished product moving servo motor, which is fixed on the moving bracket between two finished product translation guide rails;
[0066] The finished product translation guide block, which is movably connected to the finished product translation guide rail;
[0067] The moving plate, which is fixed on the finished product translation guide block;
[0068] The product cutting and separating fixture, which is fixed on the moving plate.
[0069] Furthermore, the synchronous translation mechanism further includes:
[0070] Synchronous translation guide rail, the synchronous translation guide rail is fixed inside the side plate of the frame of the roll conveying device;
[0071] Synchronous translation guide block, the synchronous translation guide block is movably connected on the synchronous translation guide rail;
[0072] Synchronous auxiliary suction cup bracket, the synchronous auxiliary suction cup bracket is fixed on two of the synchronous translation guide blocks;
[0073] Auxiliary suction cup lifting cylinder, the cylinder body of the auxiliary suction cup lifting cylinder is fixed above the synchronous auxiliary suction cup bracket;
[0074] Synchronous auxiliary suction cup, the synchronous auxiliary suction cup is fixed on the piston rod of the auxiliary suction cup lifting cylinder;
[0075] Translation drive shaft, the translation drive shaft is movably connected between the side plates;
[0076] Translation motor, one end of the translation drive shaft, the translation motor is fixed outside the side plate;
[0077] Translation drive belt pulleys, the translation drive belt pulleys are longitudinally spaced and fixed on the translation drive shaft;
[0078] Driven synchronous belt pulleys, in the axial direction of the translation drive belt pulleys, several of the driven synchronous belt pulleys are fixed inside the side plates;
[0079] Translation drive synchronous belt, belt connection is made between the driven synchronous belt pulleys and the translation drive belt pulleys; and a square connection structure is formed between the driven synchronous belt pulleys and the translation drive belt pulleys; the two ends of the translation drive synchronous belt are fixed at parallel positions on the synchronous auxiliary suction cup bracket.
[0080] Furthermore, the main control device further includes:
[0081] Main control PLC, the main control PLC is arranged in the main control device;
[0082] Servo controller, the main control PLC is communicatively connected with several of the servo controllers;
[0083] The servo controllers are respectively electrically connected to the unwind deviation correction servo motor, the rewind drive motor, the sealing film conveying motor, the finished product moving servo motor and the translation motor;
[0084] The main control PLC is electrically connected to the magnetic powder brake through a relay circuit.
[0085] Embodiments of the present invention also design a control method for a sealing film roll conveying and synchronous translation device, including the following steps:
[0086] Step S10: Place the sealing film roll and clamp it: Manually place the sealing film roll into the unwinding mechanism of the roll conveying device. After clamping the sealing film roll, proceed to step S20;
[0087] Step S20: Manually thread the sealing film: The sealing film passes through the unwinding mechanism, the film splicing table, the first driving roller mechanism, the synchronous translation mechanism, the second driving roller mechanism, and the winding mechanism in sequence; and the sealing film roll conveying and synchronous translation device is started, and the sealing film is automatically conveyed; proceed to step S30;
[0088] Step S30: Laser cut the sealing film: The finished product translation mechanism drives the product cutting and separating fixture to return to the laser cutting position while adsorbing the sealing film. The auxiliary suction cup lifting cylinder rises to the top point, the synchronous auxiliary suction cup returns to the origin, and the laser quickly cuts; proceed to step S40;
[0089] Step S40: Take the sealing film product: The auxiliary suction cup lifting cylinder drives the synchronous auxiliary suction cup to move down to suck the sealing film and then move up; the product cutting and separating fixture descends for cutting. The cut-out sealing film does not fall, and then the waste area outside the product cutting and separating fixture is released. After the product cutting and separating fixture descends, it moves out to the finished sealing film picking position and waits for the picking suction cup to pick up the finished sealing film; proceed to step S50;
[0090] Step S50: Collect the waste sealing film: The sealing film conveying motor drives the first driving roller mechanism and the second driving roller mechanism at the same time, drives the synchronous translation mechanism, and synchronously pulls the cut-out sealing film forward to the winding mechanism. Wait for the product cutting and separating fixture to return to its position. The synchronous auxiliary suction cup moves down to flatten the sealing film onto the product cutting and separating fixture, and the synchronous auxiliary suction cup quickly returns to the origin, and proceed to step S30 until the cutting of the entire roll of sealing film is completed.
[0091] Compared with the prior art, the present invention adopts the following structure: a finished product translation mechanism is arranged inside the roll conveying device in the vertical direction of the roll conveying device; a cutting mechanism is fixed above the roll conveying device; one end of the cutting mechanism faces the finished product translation mechanism; a synchronous translation mechanism is arranged inside the roll conveying device; the main control device controls the finished product translation mechanism and the cutting mechanism to convey the finished sealing film; the roll conveying device conveys the cut sealing film, and at the same time, the synchronous translation mechanism translates the cut sealing film to ensure that the cut sealing film does not sag or deform. This solves the problems that in the traditional roll conveying mode, the sealing film has tension and will be deformed by the pulling force, and the self-weight of the sealing film will also cause the sealing film to sag naturally. The above-mentioned defects in the sealing film conveying will lead to unstable, oversized or undersized dimensions of the cut sealing adhesive film. Unstable dimensions of the sealing adhesive film will affect the sealing effect of the bipolar plate and may cause quality problems such as air leakage. This will cause unstable quality of the single cell and lay a hidden danger for the quality accidents in the later stage of the stack; it solves the technical problems such as the tension deformation and self-gravity sag generated during the forward conveying of the hollowed sealing film after laser cutting, and ensures that the sealing film is translated forward without wrinkles and stretching deformation. BRIEF DESCRIPTION OF THE DRAWINGS
[0092] Figure 1 is a schematic three-dimensional structure diagram of the present invention;
[0093] Figure 2 is Figure 1 the front view schematic diagram of;
[0094] Figure 3 is Figure 1 the top view schematic diagram of;
[0095] Figure 4 is Figure 1 the left view schematic diagram of;
[0096] Figure 5 is a schematic three-dimensional structure diagram of the present invention after rotating 180°;
[0097] Figure 6 is a schematic three-dimensional structure diagram of the present invention after rotating 90°;
[0098] Figure 7 is a schematic three-dimensional structure diagram of the cutting mechanism of the present invention;
[0099] Figure 8 is a schematic three-dimensional structure diagram of the synchronous translation mechanism of the present invention;
[0100] Figure 9 is a schematic diagram of the control device of the present invention;
[0101] Figure 10 is a schematic diagram of the control method flow of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0102] To make the objectives, technical solutions, and advantages of the present invention clearer, the following will elaborate on each embodiment of the present invention in conjunction with the accompanying drawings. However, those of ordinary skill in the art can understand that in each embodiment of the present invention, many technical details are provided to help readers better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical solutions claimed in each claim of the present application can still be implemented.
[0103] The first embodiment of the present invention relates to a sealing film roll conveying and synchronous translation device, as Figures 1 - 9 shown, including:
[0104] The roll conveying device 100 in this embodiment is used to convey the sealing film; in this embodiment, it mainly realizes the longitudinal conveying and transfer of the sealing film.
[0105] In the vertical direction of the roll conveying device 100, a finished product translation mechanism 200 is arranged inside the roll conveying device 100; the finished product translation mechanism 200 is mainly used to vertically convey the cut sealing film finished product out of the roll conveying device 100 in the conveying direction of the roll conveying device 100; the finished product translation mechanism 200 in this embodiment is mainly used to convey the finished product of the sealing film.
[0106] A cutting mechanism 300 is fixed above the roll conveying device 100; one end of the cutting mechanism 300 faces the finished product translation mechanism 200; the cutting mechanism 300 in this embodiment is a laser cutting machine, and such a cutting mechanism 300 is used to cut the sealing film into sealing film finished products.
[0107] A synchronous translation mechanism 400 is arranged inside the roll conveying device 100; the main function of the synchronous translation mechanism 400 is to keep the sealing film flat when assisting the roll conveying device 100 to convey the sealing film,
[0108] The main control device 500 serves as the control device of the sealing film roll conveying and synchronous translation device in this embodiment. The main control device 500 controls the finished product translation mechanism 200 and the cutting mechanism 400 to convey the sealing film finished product; the roll conveying device 100 conveys the cut sealing film, and at the same time, the synchronous translation mechanism 400 translates the cut sealing film to ensure that the cut sealing film does not sag or deform.
[0109] The sealing film roll conveying and synchronous translation device in this embodiment solves the problems that the traditional winding and unwinding conveying mode will cause the sealing film to have tension and tensile deformation, and the self-weight of the sealing film will also cause the sealing film to sag naturally. The above-mentioned defects in sealing film conveying will lead to unstable, oversized or undersized dimensions of the cut sealing film. Unstable dimensions of the sealing film will affect the sealing effect of the bipolar plate, and may cause quality problems such as air leakage. This will result in unstable quality of single cells and lay a hidden danger for quality accidents in the later stage of the fuel cell stack. It solves the technical problems such as the tension deformation and self-weight sag generated during the forward conveying of the hollowed sealing film after laser cutting, and ensures that the sealing film is translated forward without wrinkles and tensile deformation.
[0110] The sealing film roll conveying and synchronous translation device in this embodiment, as Figures 1 - 9 shown, when the roll conveying device 100 conveys the sealing film, the synchronous translation mechanism 400 lifts the sealing film through the synchronous auxiliary suction cup 406; and conveys the sealing film together with the roll conveying device 100. With the assistance of the synchronous translation mechanism 400, during the process of conveying the sealing film, it can ensure that the sealing film is translated forward without wrinkles and tensile deformation.
[0111] The sealing film roll conveying and synchronous translation device in this embodiment, as Figures 1 - 9 shown, the roll conveying device 100 further includes:
[0112] A frame 130 is arranged on the roll conveying device 100, and the frame 130 is used to support the entire roll conveying device 100;
[0113] A unwinding mechanism 110 is arranged at one end of the frame 130; the unwinding mechanism 110 is used for unwinding the wound sealing film.
[0114] A winding mechanism 120 is arranged at one end of the frame 130; the winding mechanism 120 is used for recycling the sealing film after the cut products.
[0115] On one side of the frame 130, a first driving roller mechanism 140 is arranged on one side of the unwinding mechanism 110;
[0116] On the other side of the frame 130, a second driving roller mechanism 150 is arranged on one side of the winding mechanism 120; the second driving roller mechanism 150 and the first driving roller mechanism 140 are mainly used for clamping and conveying the sealing film after the cut products.
[0117] The sealing film is unrolled by the unwinding mechanism 110, and is cut by the cutting mechanism 300 under the drive of the first driving roller mechanism 140. The cut sealing film is synchronously translated by the synchronous translation mechanism 400, and then is transferred to the rewinding mechanism 120 for collection through the second driving roller mechanism 150. Through the transmission of the second driving roller mechanism 150 and the first driving roller mechanism 140, the process of the rolled sealing film from one end being cut by the cutting mechanism 300 and then being collected by the rewinding mechanism 120 is realized.
[0118] The sealing film roll conveying and synchronous translation device in this embodiment is as follows: Figures 1 - 9 As shown, the framework 130 further includes:
[0119] Side plates 131 are provided on both sides of the frame 130; a synchronous translation mechanism 400 is provided between the side plates 131; an unwinding mechanism 110, a rewinding mechanism 120, a first driving roller mechanism 140 and a second driving roller mechanism 150 are movably connected on the side plates 131 on both sides;
[0120] The crossbar 132 is fixed above the side plates 131 on both sides, and the cutting mechanism 300 is fixed above the crossbar 132 .
[0121] The sealing film roll conveying and synchronous translation device in this embodiment is as follows: Figures 1 - 9 As shown, the unwinding mechanism 110 further includes:
[0122] On one side of the side plate 131, the unwinding mounting plate 111 is transversely fixed between the two side plates 131; the unwinding mounting plate 111 is used to install the unwinding mechanism 110;
[0123] A film splicing platform 112 is fixed on one side of the unwinding mounting plate 111 ; the film splicing platform 112 is used to splice the film when replacing the sealing film roll, so as to connect the sealing film of the previous roll with the sealing film of the next roll.
[0124] An unwinding movable slide rail 113 is fixed on the unwinding mounting plate 111;
[0125] The unwinding movable slide block 114 is movably connected to the unwinding movable slide rail 113 ; the unwinding movable slide block 114 slides on the unwinding movable slide rail 113 ; and the unwinding movable plate 115 is installed on the unwinding movable slide block 114 .
[0126] An unwinding moving plate 115 is fixed on the unwinding moving slider 114;
[0127] Unwinding brackets 116 are fixed at both ends of the unwinding movable plate 115 ; the unwinding brackets 116 are used to install the sealing film roll.
[0128] On one side of the unwinding moving plate 115, an unwinding deviation rectifying ball screw 117 is movably connected; an unwinding deviation rectifying servo motor 118 drives the unwinding deviation rectifying ball screw 117 to drive the unwinding moving plate 115 to move; thus playing a role in rectifying the deviation of the sealing film.
[0129] On both sides of the side plate 111, an unwinding deviation rectifying servo motor fixing plate 119 is movably connected by a pin shaft. The unwinding deviation rectifying servo motor 118 is fixedly connected to the unwinding deviation rectifying servo motor fixing plate 119; the unwinding deviation rectifying servo motor 118 is axially connected to the unwinding deviation rectifying ball screw 117; the unwinding deviation rectifying servo motor 118 drives the unwinding moving plate 115 to move left and right to rectify the deviation of the sealing film.
[0130] Between the unwinding deviation rectifying servo motor fixing plates 119, the unwinding deviation rectifying roller 1191 is movably connected; the left and right movement of the unwinding deviation rectifying roller 1191 enables the sealing film to move on the unwinding deviation rectifying roller 1191, realizing the deviation rectification of the sealing film.
[0131] On the unwinding bracket 116, a winding shaft 1192 is movably connected by a bearing; the winding shaft 1192 is mainly used for installing the sealing film roll.
[0132] On one end of the winding shaft 1192, a magnetic powder brake 1193 is coaxially connected to brake the sealing film; after the sealing film unwinding is completed, the magnetic powder brake 1193 plays a role in braking and positioning.
[0133] The sealing film roll is installed on the winding shaft 1192.
[0134] The winding mechanism 120 further includes:
[0135] Between the side plates 111 of the frame 110, a winding roller 121 is movably connected by a bearing. The winding roller 121 is used for collecting the waste sealing film.
[0136] On the winding roller 121, a sealing film reel 122 is provided; the sealing film roll is installed on the sealing film reel 122; the sealing film reel 122 is used for collecting the sealing film roll.
[0137] On one side plate 111 of the frame 110, a winding drive motor 123 is installed; the winding drive motor 123 is used to drive the sealing film reel 122 for winding.
[0138] On the winding drive motor 123, a winding drive synchronous pulley 124 is provided;
[0139] On one end of the winding roller 121, a winding driven synchronous pulley 125 is fixed;
[0140] A winding drive synchronous pulley 124 and a winding driven synchronous pulley 125 are provided with a winding drive synchronous belt 126. The winding drive synchronous pulley 124 drives the winding driven synchronous pulley 125 through the winding drive synchronous belt 126.
[0141] The sealing film roll conveying and synchronous translation device in this embodiment, such as Figures 1 - 9 shown, the first driving roller mechanism 140 further includes:
[0142] Between the side plates 111 of the frame 110, several tension rollers 141 are movably connected above the unwinding mechanism 110; the tension rollers 141 are used to increase the tension of the sealing film;
[0143] Above the tension rollers 141, a connecting rod 142 is fixed between the side plates 111; the connecting rod 142 also serves to fix the side plates 111.
[0144] On one side of the tension rollers 141, a first driving roller 143 is movably connected between the side plates 111; the first driving roller 143 is used to convey the sealing film.
[0145] Outside one side of the side plate 111, a first driving pulley 144 is fixedly connected to one end of the first driving roller 143; the first driving pulley 144 is used to drive the first driving roller 143.
[0146] Between the side plates 111, a first driving roller clamping roller 145 is provided above the first driving roller 143; the first driving roller clamping roller 145 is mainly used to clamp the sealing film.
[0147] On the side plate 111, first driving roller sliders 146 are fixed at both ends of the first driving roller clamping roller 143; the first driving roller sliders 146 slide on the first driving roller slide rails 147.
[0148] On the inner side of the side plate 111, first driving roller slide rails 147 are fixed at both ends of the first driving roller clamping roller 143; the first driving roller clamping roller clamping cylinder 148 mainly serves to clamp the sealing film.
[0149] The cylinder body of the first driving roller clamping roller clamping cylinder 148 is fixed on the inner side of the side plate 111, and the piston rod of the first driving roller clamping roller clamping cylinder 148 is fixedly connected to the first driving roller slider 146; the first driving roller clamping roller clamping cylinder 148 drives the first driving roller clamping roller 145 to slide along the first driving roller slide rail 147, and cooperates with the first driving roller 143 to clamp and then drive the sealing film;
[0150] The second driving roller mechanism 150 further includes:
[0151] On one side of the synchronous translation mechanism 400, the second driving roller 151 is movably connected between the side plates 111; the second driving roller 151 is used to drive the sealing film.
[0152] Outside one side of the side plate 111, the second driving pulley 152 is fixedly connected to one end of the second driving roller 151; the second driving pulley 152 is used to drive the second driving roller 151.
[0153] The first driving synchronous belt 153 is belt-drivenly connected between the second driving pulley 152 and the first driving pulley 144; the first driving synchronous belt 153 is used to connect the second driving pulley 152 and the first driving pulley 144.
[0154] Outside the second driving pulley 152, the third driving pulley 154 is fixedly connected to one end of the second driving roller 151; the sealing film conveying motor 155 drives the third driving pulley 154.
[0155] The housing of the sealing film conveying motor 155 is fixed outside the side plate 111;
[0156] The driving driving wheel 156 is fixed on the output shaft of the sealing film conveying motor 155; the driving driving wheel 156 is mainly used to transmit the power of the sealing film conveying motor 155
[0157] The driving synchronous belt 157 is belt-drivenly connected between the driving driving wheel 156 and the third driving pulley 154; the driving synchronous belt 157 is mainly used for the driving driving wheel 156 and the third driving pulley 154, and plays a role in transmitting power.
[0158] Between the side plates 111, the second driving roller clamping roller 158 is arranged above the second driving roller 151; the second driving roller clamping roller 158 is used to clamp the sealing film.
[0159] On the side plate 111, the second driving roller sliders 159 are fixed at both ends of the second driving roller clamping roller 158;
[0160] Inside the side plate 111, the second driving roller slide rails 160 are fixed at both ends of the second driving roller clamping roller 158; the second driving roller sliders 159 slide on the second driving roller slide rails 160.
[0161] Fix the cylinder block of the second driving roller clamping cylinder 161 on the inner side of the side plate 111. The piston rod of the second driving roller clamping cylinder 161 is fixedly connected to the second driving roller slider 159. The second driving roller clamping cylinder 161 drives the second driving roller clamping roller 158 to slide along the second driving roller slide rail 160, and cooperates with the second driving roller 151 to clamp and drive the sealing film after clamping. The second driving roller clamping cylinder 161 mainly plays the role of clamping and driving the sealing film.
[0162] The sealing film roll conveying and synchronous translation device in this embodiment, as Figures 1 - 9 shown, the finished product translation mechanism 200 further includes:
[0163] A moving bracket 201 is arranged in the middle of the roll conveying device 100. The moving bracket 201 is mainly used to support the entire finished product translation mechanism 200.
[0164] Fix the finished product translation guide rail 202 above the moving bracket 201. The finished product translation guide block 204 slides on the finished product translation guide rail 202.
[0165] Between the two finished product translation guide rails 202, fix the finished product moving servo motor 203 on the moving bracket 201. The finished product moving servo motor 203 is mainly used for the moving plate 205,
[0166] The finished product translation guide block 204 is movably connected to the finished product translation guide rail 202;
[0167] Fix the moving plate 205 on the finished product translation guide block 204;
[0168] Fix the product cutting and separating fixture 206 on the moving plate 205. The product cutting and separating fixture 206 is used for cutting and separating the sealing film product.
[0169] The sealing film roll conveying and synchronous translation device in this embodiment, as Figures 1 - 9 shown, the synchronous translation mechanism 400 further includes:
[0170] Fix the synchronous translation guide rail 402 on the inner side of the side plate 111 of the frame 110 of the roll conveying device 100. The synchronous translation guide block 403 slides on the synchronous translation guide rail 402 to ensure the smooth forward and backward sliding of the synchronous auxiliary suction cup bracket 404.
[0171] The synchronous translation guide block 403 is movably connected to the synchronous translation guide rail 402;
[0172] Fix the synchronous auxiliary suction cup bracket 404 on the two synchronous translation guide blocks 403;
[0173] Fix the cylinder body of the auxiliary suction cup lifting cylinder 405 above the synchronous auxiliary suction cup support 404; the auxiliary suction cup lifting cylinder 405 controls the up and down movement of the synchronous auxiliary suction cup support 404, thereby controlling the up and down movement of the synchronous auxiliary suction cup 406.
[0174] Fix the synchronous auxiliary suction cup 406 on the piston rod of the auxiliary suction cup lifting cylinder 405;
[0175] The translation drive shaft 407 is movably connected between the side plates 111;
[0176] At one end of the translation drive shaft 407, fix the translation motor 408 outside the side plate 111; the translation motor 408 drives the translation drive shaft 407 to rotate, drives the translation drive pulley 409, and thus drives the synchronous auxiliary suction cup support 404 to move back and forth.
[0177] Longitudinally and spacedly fix the translation drive pulleys 409 on the translation drive shaft 407;
[0178] Driven synchronous pulleys 410, in the axial direction of the translation drive pulley 409, fix a plurality of driven synchronous pulleys 410 inside the side plate 111;
[0179] Connect with a belt between the driven synchronous pulley 410 and the translation drive pulley 409; and form a square connection structure between the driven synchronous pulley 410 and the translation drive pulley 409; the translation drive synchronous belt 411 is fixed at parallel positions at both ends on the synchronous auxiliary suction cup support 404. The translation drive synchronous belt 411 mainly plays a role in transmission.
[0180] The sealing film roll conveying and synchronous translation device in this embodiment, as Figures 1 - 9 shown, the main control device 500 further includes:
[0181] Main control PLC 501, set the main control PLC 501 in the main control device 500;
[0182] Servo controller 502, the main control PLC 501 is communicatively connected with a plurality of servo controllers 502;
[0183] The servo controller 502 is respectively electrically connected to the unwind deviation correction servo motor 118, the winding drive motor 123, the sealing film conveying motor 155, the finished product moving servo motor 203, and the translation motor 408;
[0184] The main control PLC 501 is electrically connected to the magnetic powder brake 1193 through a relay circuit.
[0185] In the second embodiment of the present invention, a control method for the sealing film roll conveying and synchronous translation device is further provided, including the following steps:
[0186] Step S10: Place the sealing film roll and clamp it: Manually place the sealing film roll into the unwinding mechanism 110 of the roll conveying device. After clamping the sealing film roll, proceed to Step S20;
[0187] Step S20: Manually thread the sealing film: The sealing film passes through the unwinding mechanism 110, the film connecting table 112, the first driving roller mechanism 140, the synchronous translation mechanism 400, the second driving roller mechanism 150, and the winding mechanism 120 in sequence; and turn on the sealing film roll conveying and synchronous translation device, and the sealing film is automatically conveyed; proceed to Step S30;
[0188] Step S30: Laser cut the sealing film: The finished product translation mechanism 200 drives the product cutting and separating fixture 206 to return to the laser cutting position while adsorbing the sealing film. The auxiliary suction cup lifting cylinder 405 rises to the apex, and the synchronous auxiliary suction cup 406 returns to the origin, and the laser quickly cuts; proceed to Step S40;
[0189] Step S40: Take the sealing film product: The auxiliary suction cup lifting cylinder 405 drives the synchronous auxiliary suction cup 406 to move down to suck the sealing film and then move up; the product cutting and separating fixture 206 descends for cutting. The cut-out sealing film does not fall, and then the waste area outside the product cutting and separating fixture 206 is released. After the product cutting and separating fixture 206 descends, it moves out to the take-up position of the finished sealing film and waits for the take-up suction cup to pick up the finished sealing film; proceed to Step S50;
[0190] Step S50: Collect the waste sealing film: The sealing film conveying motor 155 drives the first driving roller mechanism 140 and the second driving roller mechanism 150 at the same time, drives the synchronous translation mechanism 400, and synchronously pulls the cut-out sealing film forward to the winding mechanism 120. Wait for the product cutting and separating fixture 206 to return to its position. The synchronous auxiliary suction cup 406 moves down to flatten the sealing film onto the product cutting and separating fixture 206, and the synchronous auxiliary suction cup 406 quickly returns to the origin, and proceed to Step S30 until the cutting of the entire roll of sealing film is completed.
[0191] Those of ordinary skill in the art can understand that the above embodiments are specific embodiments for implementing the present invention, and in practical applications, various changes can be made in form and details without departing from the spirit and scope of the present invention.
Claims
1. A sealing film roll conveying and synchronous translation device, characterized in that, it includes: a roll conveying device; a finished product translation mechanism, which is arranged inside the roll conveying device in the vertical direction of the roll conveying device; a cutting mechanism, which is fixed above the roll conveying device; one end of the cutting mechanism faces the finished product translation mechanism; a synchronous translation mechanism, which is arranged inside the roll conveying device; a main control device, the main control device controls the finished product translation mechanism and the cutting mechanism to convey the sealing film finished product; the roll conveying device conveys the cut sealing film, and at the same time, the synchronous translation mechanism translates the cut sealing film to ensure that the cut sealing film does not sag or deform; The finished product translation mechanism further includes: a moving bracket, which is arranged in the middle of the roll conveying device; a finished product translation guide rail, which is fixed above the moving bracket; a finished product moving servo motor, which is fixed on the moving bracket between the two finished product translation guide rails; a finished product translation guide block, which is movably connected to the finished product translation guide rail; a moving plate, which is fixed on the finished product translation guide block; a product cutting and separating fixture, which is fixed on the moving plate; The synchronous translation mechanism further includes: a synchronous translation guide rail, which is fixed on the inner side of the side plate of the frame of the roll conveying device; a synchronous translation guide block, which is movably connected to the synchronous translation guide rail; a synchronous auxiliary suction cup bracket, which is fixed on the two synchronous translation guide blocks; an auxiliary suction cup lifting cylinder, the cylinder body of the auxiliary suction cup lifting cylinder is fixed above the synchronous auxiliary suction cup bracket; a synchronous auxiliary suction cup, which is fixed on the piston rod of the auxiliary suction cup lifting cylinder; a translation drive shaft, which is movably connected between the side plates; a translation motor, which is fixed on the outside of the side plate at one end of the translation drive shaft; translation drive belt wheels, which are longitudinally and spacedly fixed on the translation drive shaft; driven synchronous belt wheels, several driven synchronous belt wheels are fixed on the inner side of the side plate in the axial direction of the translation drive belt wheel; a translation drive synchronous belt, which is belt-connected between the driven synchronous belt wheel and the translation drive belt wheel; and a square connection structure is formed between the driven synchronous belt wheel and the translation drive belt wheel; the two ends of the translation drive synchronous belt are fixed at parallel positions on the synchronous auxiliary suction cup bracket.
2. The sealing film roll conveying and synchronous translation device according to claim 1, characterized in that, when the roll conveying device conveys the sealing film, the synchronous translation mechanism lifts the sealing film through the synchronous auxiliary suction cup; and conveys the sealing film together with the roll conveying device.
3. The sealing film roll conveying and synchronous translation device according to claim 1, characterized in that, the roll conveying device further includes: a frame, which is arranged on the roll conveying device; an unwinding mechanism, which is arranged at one end of the frame; a winding mechanism, which is arranged at one end of the frame; a first driving roller mechanism, which is arranged on one side of the frame and on one side of the unwinding mechanism; a second driving roller mechanism, which is arranged on the other side of the frame and on one side of the winding mechanism; the sealing film is unwound by the unwinding mechanism, and under the drive of the first driving roller mechanism, after being cut by the cutting mechanism, the cut sealing film is synchronously translated by the synchronous translation mechanism and then conveyed to the winding mechanism through the second driving roller mechanism for collection.
4. The sealing film roll conveying and synchronous translation device according to claim 3, characterized in that, the frame further includes: side plates, which are arranged on both sides of the frame; the synchronous translation mechanism is arranged between the side plates; the unwinding mechanism, the winding mechanism, the first driving roller mechanism and the second driving roller mechanism are movably connected to the two side plates; cross bars, which are fixed above the two side plates, and the cutting mechanism is fixed above the cross bars.
5. The sealing film roll conveying and synchronous translation device according to claim 3, characterized in that, the unwinding mechanism further includes: an unwinding mounting plate, which is horizontally fixed between the two side plates on one side of the side plate; a film receiving table, which is fixed on one side of the unwinding mounting plate; an unwinding moving slide rail, which is fixed on the unwinding mounting plate; an unwinding moving slider, which is movably connected to the unwinding moving slide rail; an unwinding moving plate, which is fixed on the unwinding moving slider; unwinding brackets, which are fixed at both ends of the unwinding moving plate; an unwinding deviation rectifying ball screw, which is movably connected to one side of the unwinding moving plate; an unwinding deviation rectifying servo motor, which is pin-connected to the unwinding deviation rectifying servo motor fixing plates on both sides of the side plate, and the unwinding deviation rectifying servo motor is fixedly connected to the unwinding deviation rectifying servo motor fixing plates; the unwinding deviation rectifying servo motor is axially connected to the unwinding deviation rectifying ball screw; the unwinding deviation rectifying servo motor drives the unwinding moving plate to move left and right for sealing film deviation rectification; an unwinding deviation rectifying roller, which is movably connected between the unwinding deviation rectifying servo motor fixing plates; an unwinding shaft, which is movably connected to the unwinding brackets through bearings; a magnetic powder brake, which is coaxially connected to one end of the unwinding shaft for sealing film braking; the sealing film roll is installed on the unwinding shaft; the winding mechanism further includes: Take-up roller, between the side plates of the frame, the take-up roller is movably connected through bearings. Sealing film reel, the sealing film reel is arranged on the take-up roller; a sealing film roll is installed on the sealing film reel. Take-up drive motor, the take-up drive motor is installed on one side plate of the frame. Take-up drive synchronous pulley, the take-up drive synchronous pulley is arranged on the take-up drive motor. Take-up driven synchronous pulley, the take-up driven synchronous pulley is fixed at one end of the take-up roller. Take-up drive synchronous belt, the take-up drive synchronous belt is arranged on the take-up drive synchronous pulley and the take-up driven synchronous pulley.
6. The sealing film roll conveying and synchronous translation device according to claim 3. Characterized in that The first drive roller mechanism further includes: Tension rollers, between the side plates of the frame, several tension rollers are movably connected above the unwinding mechanism. Connecting rod, above the tension rollers, the connecting rod is fixed between the side plates. First drive roller, on one side of the tension rollers, the first drive roller is movably connected between the side plates. First drive pulley, on the outside of one side plate, the first drive pulley is fixedly connected to one end of the first drive roller. First drive roller clamping roller, between the side plates, the first drive roller clamping roller is arranged above the first drive roller. First drive roller slider, on the side plates, the first drive roller sliders are fixed at both ends of the first drive roller clamping roller. First drive roller slide rail, on the inner side of the side plates, the first drive roller slide rails are fixed at both ends of the first drive roller clamping roller. First drive roller clamping roller clamping cylinder, the cylinder body of the first drive roller clamping roller clamping cylinder is fixed on the inner side of the side plates, and the piston rod of the first drive roller clamping roller clamping cylinder is fixedly connected to the first drive roller slider; the first drive roller clamping roller clamping cylinder drives the first drive roller clamping roller to slide along the first drive roller slide rail, and cooperates with the first drive roller to clamp and drive the sealing film. The second drive roller mechanism further includes: Second drive roller, on one side of the synchronous translation mechanism, the second drive roller is movably connected between the side plates. Second drive pulley, on the outside of one side plate, the second drive pulley is fixedly connected to one end of the second drive roller. First drive synchronous belt, the first drive synchronous belt is belt-driven and connected between the second drive pulley and the first drive pulley. Third drive pulley, on the outside of the second drive pulley, the third drive pulley is fixedly connected to one end of the second drive roller. Sealing film conveying motor, the housing of the sealing film conveying motor is fixed on the outside of the side plates. Active drive wheel, the active drive wheel is fixed on the output shaft of the sealing film conveying motor. Active synchronous belt, the active synchronous belt is belt-driven and connected between the active drive wheel and the third drive pulley. The second driving roller clamping roller is arranged above the second driving roller between the side plates; The second driving roller slider is fixed at both ends of the second driving roller clamping roller on the side plates; The second driving roller slide rail is fixed at both ends of the second driving roller clamping roller on the inner side of the side plates; The cylinder block of the second driving roller clamping cylinder is fixed on the inner side of the side plates, and the piston rod of the second driving roller clamping cylinder is fixedly connected to the second driving roller slider; the second driving roller clamping cylinder drives the second driving roller clamping roller to slide along the second driving roller slide rail, cooperate with the second driving roller to clamp and then drive the sealing film.
7. The sealing film roll conveying and synchronous translation device according to claim 1, wherein, the main control device further includes: The main control PLC is arranged in the main control device; The servo controller, the main control PLC is communicatively connected to a plurality of the servo controllers; The servo controllers are respectively electrically connected to the unwind deviation correction servo motor, the winding drive motor, the sealing film conveying motor, the finished product moving servo motor and the translation motor; The main control PLC is electrically connected to the magnetic powder brake through a relay circuit.
8. A control method for the sealing film roll conveying and synchronous translation device according to claim 3, wherein, it includes the following steps: Step S10: Place and clamp the sealing film roll: Manually place the sealing film roll into the unwind mechanism of the roll conveying device, clamp the sealing film roll, and then enter step S20; Step S20: Manually thread the sealing film: The sealing film passes through the unwind mechanism, the film connecting table, the first driving roller mechanism, the synchronous translation mechanism, the second driving roller mechanism, and the winding mechanism in sequence; and start the sealing film roll conveying and synchronous translation device, and the sealing film is automatically conveyed; enter step S30; Step S30: Laser cut the sealing film: The finished product translation mechanism drives the product cutting and separating fixture to return to the laser cutting position while adsorbing the sealing film, the auxiliary suction cup lifting cylinder rises to the top, the synchronous auxiliary suction cup returns to the origin, and the laser quickly cuts; enter step S40; Step S40: Take the sealing film product: The auxiliary suction cup lifting cylinder drives the synchronous auxiliary suction cup to move down to suck the sealing film and then move up; The product cutting and separating fixture descends for cutting, the cut-out sealing film does not fall, then the waste material area outside the product cutting and separating fixture is released, the product cutting and separating fixture descends and then moves out to the finished product sealing film picking position, waiting for the picking suction cup to pick up the finished product sealing film; enter step S50; Step S50: Collect the waste sealing film: The sealing film conveying motor drives the first driving roller mechanism and the second driving roller mechanism at the same time, drives the synchronous translation mechanism, synchronously pulls the cut-out sealing film forward to the winding mechanism, waits for the product cutting and separating fixture to return to position, the synchronous auxiliary suction cup moves down to make the sealing film flat on the product cutting and separating fixture, and the synchronous auxiliary suction cup quickly returns to the origin, enter step S30 until the cutting of the entire roll of sealing film is completed.
Citation Information
Patent Citations
Sealing film roll conveying and synchronous translation device
CN218809262U