A take-up reel and a take-up machine that can be packaged online

Abstract

The present invention relates to the technical field of wire winding, and specifically relates to a take-up reel capable of on-line packing, which includes a rotating shaft, a rear baffle, a shaft core, a front baffle, a tapered disk, an end cap nut and a fixing snap ring. After the wire is wound, the wound wire can be fixed through the gap between the tie slots of the front and rear baffles and the shaft core, and then the tapered disk is moved outwards by rotating the end cap nut to make the shaft core contract, so as to facilitate the removal of the front baffle and the wound wire. The customer only needs to ship the wound wire, effectively avoiding the backlog of spools, and being convenient for transportation and storage. A packing machine operation slot is provided on the front baffle, and a small packing machine can be used to realize on-line packing of the wire coil, without causing the wire coil to become loose.

Description

Technical Field

[0001] The present invention relates to the technical field of wire winding, and specifically to a take-up reel and a take-up machine capable of on-line packing. Background Art

[0002] In the traditional production process, the bead wire is usually wound around a fixed I-beam wheel, and then the I-beam wheel full of wire is transported to the customer together for the customer to use. When transported by vehicle, it not only brings additional weight to the transport vehicle, but also increases its own production cost; in addition, due to the influence of the customer's production schedule and other objective factors, the recovery period of this fixed I-beam wheel is extremely long, which undoubtedly greatly increases the financial burden of the enterprise and is inconvenient to use. Therefore, the applicant provides a take-up reel and a take-up machine capable of on-line packing to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide a take-up reel and a take-up machine capable of on-line packing to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A take-up reel capable of on-line packing, comprising a rotating shaft, a rear baffle, a shaft core, a front baffle, a cone disk, an end cap nut and a fixing snap ring;

[0005] The cone disk is fixedly sleeved on the rotating shaft, and a plurality of wedges are evenly arranged on the outer side of the cone disk;

[0006] The shaft core includes an arc-shaped support plate and a support block arranged below the support plate. A wedge groove is provided below the support block, and the wedge slides in the wedge groove. The number of shaft cores is the same as that of the wedges. There is a gap between the shaft cores, and the wedge and the wedge groove are provided with a matching inclination angle. When the wedge is pulled out, the shaft cores gather towards the center, and when the wedge is inserted, the shaft cores expand outwards;

[0007] A front baffle mounting groove is provided on the front side of the support plate, and a rear baffle mounting groove is provided on the rear side. The front baffle is annular, and the inner ring is snapped into the front baffle mounting groove. The rear baffle is annular, and the inner ring is snapped into the rear baffle mounting groove; a front baffle tie-rod groove corresponding to the gap is provided on the front baffle, and a rear baffle tie-rod groove corresponding to the gap is provided on the rear baffle;

[0008] An end cap nut is provided on the left side of the cone disk. The end cap nut is threadedly connected to the rotating shaft. A retaining edge is provided on the right side of the end cap nut, and a fixing snap ring is sleeved on the retaining edge. The fixing snap ring is fixed to the cone disk by bolts. Rotating the end cap nut can drive the cone disk to move left and right on the rotating shaft.

[0009] Preferably, a fixing plate is provided on the right side of the rear baffle. The fixing plate is fixedly sleeved on the rotating shaft, and the fixing plate is bolted to the rear baffle.

[0010] Preferably, both the fixing plate and the cone disk are fixed to the rotating shaft by flat keys.

[0011] Preferably, a fixing plate groove is provided on the left side of the fixing plate.

[0012] Preferably, a wrench position for easy rotation is provided on the left side of the end cover nut, and a special wrench for disassembly is provided.

[0013] Preferably, a baler operating slot is provided on the front baffle, and the baler operating slot is located above the cable tie slot on the front baffle.

[0014] Preferably, a plurality of weight-reducing material stealing grooves are provided on the front baffle and the rear baffle.

[0015] Preferably, the front baffle mounting groove is provided with an inward inclination angle, and the inner ring edge of the front baffle is provided with a chamfer matching therewith.

[0016] The present invention also provides a wire-winding machine, comprising the above-mentioned wire-winding wheel that can be packaged online, a frame and a driving motor, the frame comprising a movable frame and a base, a slide groove is provided under the movable frame, a slide rail is provided above the base, the slide groove and the slide rail fit together, so that the movable frame slides on the base, a screw drive device is provided between the movable frame and the base, driving the movable frame to slide, the driving motor is fixed on the movable frame, and the rotating shaft is pivotally arranged on the movable frame and driven to rotate by the driving motor.

[0017] Preferably, the take-up wheel and the driving motor for online packaging are respectively arranged on both sides of the movable frame to achieve counterweight balance.

[0018] Preferably, it also includes a traction device, a looper device and a wire arrangement device. The wire is pulled by the traction device through the looper device to adjust the tension, then guided by the wire arrangement device, and finally reeled by the take-up wheel.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The wire take-up wheel capable of online packaging provided by the present invention can fix the wound wire through the gap between the tie grooves of the front and rear baffles and the shaft core after the wire is wound, and then the cone plate is moved outward by rotating the end cover nut to shrink the shaft core, so that the front baffle and the wound wire can be removed easily. The customer only needs to ship the wound wire, which effectively avoids the backlog of I-shaped wheels and is convenient for transportation and storage.

[0021] 2. There is a baler operation slot on the front baffle, and a small baler can be used to pack the wire coils online without causing the wire coils to become loose.

[0022] 3. The wire take-up machine is equipped with a screw drive device that can automatically arrange the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a cross-sectional view of the overall structure of the take-up wheel of the present invention;

[0024] Figure 2 It is an exploded view of the take-up reel assembly of the present invention;

[0025] Figure 3 It is a schematic diagram of the fixed snap ring structure of the present invention;

[0026] Figure 4 It is a front view of the end cap nut structure of the present invention;

[0027] Figure 5 It is a sectional view of the end cap nut structure of the present invention;

[0028] Figure 6 It is a schematic diagram of the cone disk structure of the present invention;

[0029] Figure 7 It is a front view of the shaft core structure of the present invention;

[0030] Figure 8 It is a sectional view of the shaft core structure of the present invention;

[0031] Figure 9 It is a schematic diagram of the front baffle structure of the present invention;

[0032] Figure 10 It is a schematic diagram of the rear baffle structure of the present invention;

[0033] Figure 11 It is a schematic diagram of the fixing plate structure of the present invention;

[0034] Figure 12 It is a schematic diagram of the take-up machine structure of the present invention;

[0035] Figure 13 It is a front view of the take-up machine structure of the present invention;

[0036] Figure 14 It is a top view of the take-up machine structure of the present invention.

[0037] Reference numerals: 1 - Traction device, 2 - Looping device, 3 - Wire arranging device, 4 - Take-up machine, 5 - Frame, 501 - Movable frame, 5011 - Slide groove, 502 - Base, 5021 - Slide rail, 503 - Lead screw driving device, 6 - Driving motor, 7 - Take-up wheel, 701 - Rotating shaft, 7011 - Flat key assembly groove, 702 - Fixed plate, 7021 - Fixed plate mounting hole, 7022 - Flat key groove in fixed plate mounting hole, 7023 - Fixed plate groove, 7024 - Fixed plate screw hole, 703 - Rear baffle, 7031 - Rear baffle screw hole, 7032 - Tie strap groove in rear baffle, 704 - Shaft core, 7041 - Support plate, 7042 - Support block, 7043 - Wedge block groove, 7044 - Front baffle mounting groove, 7045 - Rear baffle mounting groove, 7046 - Gap, 705 - Front baffle, 7051 - Chamfer, 7052 - Tie strap groove in front baffle, 7053 - Packing machine operation groove, 706 - Tapered disk, 7061 - Tapered disk mounting hole, 70611 - Flat key groove in tapered disk mounting hole, 7062 - Wedge block, 7063 - Tapered disk screw hole, 707 - End cap nut, 7071 - Eaves, 7072 - Wrench position, 708 - Fixed snap ring, 7081 - Eaves assembly groove, 7082 - Fixed snap ring mounting screw hole, 709 - Flat key. Detailed implementation mode

[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0039] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0040] Embodiment 1

[0041] Please refer to Figure 1-11 , the present invention provides a take-up wheel capable of online packing, including a rotating shaft 701, a rear baffle 703, a shaft core 704, a front baffle 705, a tapered disk 706, an end cap nut 707 and a fixed snap ring 708;

[0042] The tapered disk 706 is fixedly sleeved on the rotating shaft 701. A tapered disk mounting hole 7061 is provided at the center of the tapered disk 706. A flat key groove 70611 is provided inside the tapered disk mounting hole 7061. Similarly, a flat key assembly groove 7011 is provided on the rotating shaft 701. The tapered disk mounting hole 7061 is sleeved on the rotating shaft 701 and fixed by a flat key 709. A plurality of wedge blocks 7062 are evenly distributed on the outer side of the tapered disk 706. In this embodiment, there are 4 wedge blocks 7062.

[0043] The shaft core 704 includes an arc-shaped support plate 7041 and a support block 7042 provided below the support plate 7041. The front and cross-sections of the shaft core 704 are both in a "T" shape. A wedge block groove 7043 is provided below the support block 7042. The wedge blocks 7062 slide in the wedge block groove 7043. The number of the shaft cores 704 and the wedge blocks 7062 is the same. In this embodiment, there are 4 pieces. The shaft cores 704 are annularly distributed. There is a gap 7046 between the shaft cores 704. The wedge blocks 7062 and the wedge block grooves 7043 are provided with a matching inclination angle. When the wedge blocks 7062 are pulled out, the shaft cores 704 gather towards the center. When the wedge blocks 7062 are inserted, the shaft cores 704 expand outwards.

[0044] A front baffle mounting groove 7044 is provided on the front side of the support plate 7041, and a rear baffle mounting groove 7045 is provided on the rear side. The front baffle 705 is annular, and its inner ring is snapped into the front baffle mounting groove 7044. The rear baffle 703 is annular, and its inner ring is snapped into the rear baffle mounting groove 7045. A front baffle tie strap groove 7052 corresponding to the gap 7046 is provided on the front baffle 705, and a rear baffle tie strap groove 7032 corresponding to the gap 7046 is provided on the rear baffle 703.

[0045] A end cap nut 707 is provided on the left side of the tapered disk 706. The end cap nut 707 is threadedly connected to the rotating shaft 701. A retaining edge 7071 is provided on the right side of the end cap nut 707. A fixed snap ring 708 is sleeved on the retaining edge 7071. The retaining edge 7071 and the fixed snap ring 708 can rotate freely. The fixed snap ring 708 is fixed to the tapered disk 706 by bolts. Rotating the end cap nut 707 can drive the tapered disk 706 to move left and right on the rotating shaft 701. When the tapered disk 706 moves to the left, the shaft cores 704 gather towards the center. When it moves to the right, the shaft cores 704 expand outwards. After the shaft cores 704 gather towards the center, the front baffle 705 can be removed, and then the packaged wire can be taken out, and then the front baffle 705 can be reinstalled. After the shaft cores 704 expand outwards, wire winding can be carried out.

[0046] Among them, a fixed plate 702 is provided on the right side of the rear baffle 703. The fixed plate 702 is fixedly sleeved on the rotating shaft 701. The fixed plate 702 is bolted to the rear baffle 703. A fixed plate mounting hole 7021 is provided at the center of the fixed plate 702. A flat key groove 7022 is provided inside the fixed plate mounting hole 7021. A flat key assembly groove 7011 is also provided on the rotating shaft 701. The fixed plate mounting hole 7021 is sleeved on the rotating shaft 701 and fixed by a flat key 709.

[0047] Among them, a fixed plate groove 7023 is provided on the left side of the fixed plate 702, so that the side of the rear baffle mounting groove 7045 can be clamped between the rear baffle 703 and the fixed plate groove 7023, and the assembly is firm.

[0048] Among them, a wrench position 7072 for easy rotation is provided on the left side of the end cap nut 707, and a special wrench that can be disassembled is equipped, which is convenient for screwing the end cap nut 707. With a detachable installation method, removing it during winding does not affect the winding of the wire.

[0049] Among them, a packing machine operation groove 7053 is provided on the front baffle 705. The packing machine operation groove 7053 is located above the front baffle tie strap groove 7052. The packing machine operation groove 7053 can accommodate a small packing machine, so that the wire can be packed online, making the operation more convenient. When in use, the tie strap is passed through the front baffle tie strap groove 7052 from below, through the gap 7046 between the shaft cores 704 and 704, passed through the rear baffle tie strap groove 7032 from below, wound around the wound wire, then passed through the rear baffle tie strap groove 7032 from above, and then a small packing machine is used to tighten and tie the tie strap to realize online bundling of the wire, which is convenient and fast.

[0050] Among them, a number of material-stealing grooves for weight reduction are provided on both the front baffle 705 and the rear baffle 703, which can reduce the weight of the front baffle 705 and the rear baffle 703 and reduce the load on the rotating shaft 701.

[0051] Among them, the front baffle mounting groove 7044 is provided with an inward inclination angle, and a chamfer 7051 matching it is provided at the inner ring edge of the front baffle 705, which can make it convenient for the front baffle 705 to be loaded and unloaded.

[0052] Embodiment 2

[0053] The present invention also provides a wire-winding machine, comprising the above-mentioned wire-winding wheel 7 that can be packaged online, a frame 5 and a driving motor 6, the frame 5 comprising a movable frame 501 and a base 502, a slide groove 5011 is provided below the movable frame 501, and a slide rail 5021 is provided above the base 502, the slide groove 5011 fits with the slide rail 5021, so that the movable frame 501 slides on the base 502, a screw drive device 503 is provided between the movable frame 501 and the base 502, driving the movable frame 501 to slide, so as to realize the left and right wire arrangement of the wire-winding wheel 7, the driving motor 6 is fixed on the movable frame 501, and the rotating shaft 701 is pivotally set on the movable frame 501 and driven to rotate by the driving motor 6, of course, the driving motor 6 can also be fixed on the base, and is on the movable frame 501 for counterweight.

[0054] The take-up wheel 7 and the driving motor 6 for online packaging are respectively arranged on both sides of the movable frame 501 to achieve counterweight balance.

[0055] The wire taking-up machine further comprises a traction device 1, a looping device 2 and a wire arrangement device 3. The wire is pulled by the traction device 1 through the looping device 2 to adjust the tension, then guided up and down by the wire arrangement device 3, and finally wound up by the take-up wheel 7.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A take-up reel that can be packaged online, characterized in that: It includes a rotating shaft (701), a rear baffle (703), a shaft core (704), a front baffle (705), a cone disk (706), an end cap nut (707) and a fixing snap ring (708). The cone disk (706) is fixedly sleeved on the rotating shaft (701), and a plurality of wedge blocks (7062) are evenly arranged on the outer side of the cone disk (706). The shaft core (704) includes an arc-shaped support plate (7041) and a support block (7042) arranged below the support plate (7041). A wedge block groove (7043) is provided below the support block (7042). The wedge blocks (7062) slide in the wedge block grooves (7043). The number of the shaft cores (704) is the same as that of the wedge blocks (7062). A gap (7046) is provided between the shaft cores (704). The wedge blocks (7062) and the wedge block grooves (7043) are provided with matching inclination angles. When the wedge blocks (7062) are pulled out, the shaft cores (704) gather towards the center. When the wedge blocks (7062) are inserted, the shaft cores (704) expand outwards. A front baffle mounting groove (7044) is provided on the front side of the support plate (7041), and a rear baffle mounting groove (7045) is provided on the rear side. The front baffle (705) is annular, and its inner ring is snapped into the front baffle mounting groove (7044). The rear baffle (703) is annular, and its inner ring is snapped into the rear baffle mounting groove (7045). A front baffle tie strap groove (7052) corresponding to the gap (7046) is provided on the front baffle (705), and a rear baffle tie strap groove (7032) corresponding to the gap (7046) is provided on the rear baffle (703). An end cap nut (707) is provided on the left side of the cone disk (706). The end cap nut (707) is threadedly connected to the rotating shaft (701). A retaining edge (7071) is provided on the right side of the end cap nut (707). A fixing snap ring (708) is sleeved on the retaining edge (7071). The fixing snap ring (708) is fixed to the cone disk (706) by bolts. Rotating the end cap nut (707) can drive the cone disk (706) to move left and right on the rotating shaft (701). A number of weight-reducing material-removing grooves are provided on both the front baffle (705) and the rear baffle (703). The front baffle mounting groove (7044) has an inward inclination angle, and a chamfer (7051) matching it is provided on the inner ring edge of the front baffle (705).

2. The take-up reel capable of online packing according to claim 1, wherein: A fixing plate (702) is provided on the right side of the rear baffle (703). The fixing plate (702) is fixedly sleeved on the rotating shaft (701). The fixing plate (702) is bolted to the rear baffle (703).

3. The take-up reel capable of online packing according to claim 2, characterized in that: Both the fixing plate (702) and the cone disk (706) are fixed to the rotating shaft (701) by flat keys.

4. The take-up reel capable of online packaging according to claim 2, characterized in that: A fixing plate groove (7023) is provided on the left side of the fixing plate (702).

5. The take-up reel capable of being packaged online according to claim 1, wherein: A wrench position (7072) convenient for rotation is provided on the left side of the end cap nut (707), and a special wrench that can be disassembled is equipped.

6. The take-up reel capable of online packaging according to claim 1, characterized in that: A packing machine operation slot (7053) is provided on the front baffle (705), and the packing machine operation slot (7053) is located above the front baffle tie strap slot (7052).

7. A wire rewinder, characterized in that: Including the take-up reel (7), the frame (5) and the drive motor (6) capable of online packing according to any one of claims 1-6, the frame (5) includes a movable frame (501) and a base (502), a chute (5011) is provided below the movable frame (501), a slide rail (5021) is provided above the base (502), the chute (5011) fits with the slide rail (5021), so that the movable frame (501) slides on the base (502), a lead screw drive device (503) is provided between the movable frame (501) and the base (502) to drive the movable frame (501) to slide, the drive motor (6) is fixed on the movable frame (501), and the rotating shaft (701) is pivotally arranged on the movable frame (501) and is driven to rotate by the drive motor (6).

8. The take-up machine according to claim 7, characterized in that: The take-up reel (7) capable of online packing and the drive motor (6) are respectively arranged on both sides of the movable frame (501) to achieve counterweight balance.

9. The take-up machine according to claim 8, characterized in that: It further includes a traction device (1), a loop device (2) and a wire arranging device (3). The wire is tractioned by the traction device (1) through the loop device (2) to adjust the tension, then guided by the wire arranging device (3), and finally wound by the take-up reel (7).

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