Take-up device and method

By designing a spandex fabric slitting and taking-up device and using an active motor and a speed measuring device to achieve automatic yarn gathering, the problems of spandex knitted fabric curling in the dye vat and complex manual operation were solved, and production efficiency and precision were improved.

CN115924633BActive Publication Date: 2025-10-17JIHUA 3543 KNITTING CLOTHING
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Patent Information

Application Number
CN202211601179.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-13
Publication Date
2025-10-17
Estimated Expiration
2042-12-13

AI Technical Summary

Technical Problem

Spandex knitted fabrics are prone to curling and wrinkling in the dye vat, and the slitting position cannot be accurately found during slitting, which makes manual operation complicated and the winding process is not automated.

Method used

A spandex fabric slitting and taking-up device was designed, which included an active motor, a take-up motor, a speed measuring device and a control device. By real-time monitoring of the speed of the take-up roller, the speed of the active motor and the take-up motor were controlled to synchronize, thus realizing automatic yarn gathering.

Benefits of technology

The automatic yarn take-up in the spandex fabric slitting process is realized, which improves production efficiency, reduces manual intervention, and avoids yarn slippage and position error.

✦ Generated by Eureka AI based on patent content.

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    Figure CN115924633B_ABST
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Abstract

The application discloses a take-up device and method. The device comprises a vertical plate, a driving motor installed on one side of the vertical plate, a driving motor shaft of the driving motor penetrating through the vertical plate and located on the other side of the vertical plate, a line pressing wheel arranged on the motor shaft, a take-up motor installed on the one side of the vertical plate, a take-up motor shaft of the take-up motor penetrating through the vertical plate and located on the other side of the vertical plate, a friction disc arranged on the take-up motor shaft, a take-up wheel arranged on the take-up motor shaft corresponding to the rotation of the friction disc, the take-up wheel comprising a contact part corresponding to the friction disc and a take-up frame arranged around the contact part, a pressure regulating device sleeved on the take-up motor shaft far from the take-up motor, a speed measuring device for monitoring the rotation speed of the take-up roller, and a control device for controlling the rotation speed of the driving motor to be adapted to the rotation speed of the take-up roller according to the monitoring result of the speed measuring device. The application realizes the automation of take-up.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of spandex fabric width cutting take-up device. BACKGROUND

[0002] All with spandex knitted fabric pretreatment, dyeing general process: open width--preforming--seaming--pretreatment or dyeing--out of tank--dehydration--width cutting--drying or setting.Forming edge before entering the tank is needed because spandex knitted fabric is prone to curling, wrinkling in dyeing tank.Original open width machine cutting blade cannot accurately find the position of width cutting through light transmission during width cutting, and the width cutting line is usually picked out by hand, and the width cutting line is collected by hand following the operation of fabric. SUMMARY

[0003] To overcome the above-mentioned defects, the purpose of the present application is to provide a kind of spandex fabric width cutting take-up device.

[0004] To achieve the above-mentioned purpose, the take-up device of the present application comprises:

[0005] A vertical plate is provided with a driving motor on one side of the vertical plate, and the driving motor shaft of the driving motor passes through the vertical plate and is located on the other side of the vertical plate.

[0006] A line pressing wheel is arranged on the motor shaft.

[0007] A take-up motor is also installed on one side of the vertical plate, and the take-up motor shaft of the take-up motor passes through the vertical plate and is located on the other side of the vertical plate.A friction disc is installed on the take-up motor shaft.A take-up wheel is arranged on the take-up motor shaft corresponding to the rotation of the friction disc, and the take-up wheel comprises a contact part corresponding to the friction disc and a take-up frame arranged around the contact part.

[0008] A pressure regulating device is sleeved on the take-up motor shaft away from the take-up motor side.

[0009] A speed measuring device is used to monitor the speed of the take-up roller.

[0010] A control device is used to control the speed of the driving motor to adapt to the speed of the take-up roller according to the monitoring result of the speed measuring device.

[0011] Further, the pressure regulating device comprises a pressure regulating spring sleeved on the take-up motor shaft and a pressure regulating cover screwed on the front end of the take-up motor shaft, and the pressure regulating spring is located between the pressure regulating cover and the contact part of the take-up wheel.

[0012] Further, a driving wheel with a diameter corresponding to that of the take-up roller is arranged on the driving motor shaft.

[0013] Further, the take-up method of the above-mentioned device comprises the following steps:

[0014] The speed of the take-up roller is monitored in real time by a speed measuring device;

[0015] The speed of the driving motor is controlled according to the monitored speed of the take-up roller, so that the linear speed of the driving motor shaft or driving wheel is the same as that of the take-up roller.

[0016] The yarn passing through the driving wheel is taken up in real time by the take-up motor driving the take-up wheel.

[0017] The present application realizes the automation of the take-up by monitoring the speed of the take-up roller in real time and driving the driving motor to take up the yarn at a speed corresponding to the linear speed of the take-up roller, and taking up the received yarn by the take-up motor. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The figure is a structural schematic diagram of an embodiment of the present application.

[0019] Figure 2 The figure is a structural schematic diagram of an embodiment of the present application. Figure 1 The figure is a sectional view of the driving motor shaft part.

[0020] Figure 3 The figure is a sectional view of the take-up shaft part. DETAILED DESCRIPTION

[0021] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0022] In the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0023] The terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0024] In the description of the present application, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] An embodiment of the present application, as shown in Figures 1 to 3 , comprising:

[0026] The vertical plate 1 is provided with a driving motor 21 on one side of the vertical plate, and the driving motor shaft 22 of the driving motor penetrates through the vertical plate and is located on the other side of the vertical plate;

[0027] A thread pressing wheel 3 is arranged on the motor shaft; the thread pressing wheel is pressed on the driving motor shaft, so that the yarn can be prevented from slipping, and the yarn can be collected at the same running speed as the fabric of the collecting roller. As shown in the figure, the thread pressing wheel maintains the pressure of the thread pressing wheel on the driving motor shaft by relying on the pressure wheel of the spring. As shown in the figure, the thread pressing wheel is installed on the vertical plate through a bracket, and a guide rod is arranged thereon, and a spring is sleeved on the guide rod. A handle is arranged on one side of the bracket, and the thread pressing wheel can be lifted from the driving motor shaft to facilitate the yarn to be put between the thread pressing wheel and the driving motor shaft.

[0028] A thread collecting motor 4 is also mounted on one side of the vertical plate, and the thread collecting motor shaft 41 of the thread collecting motor penetrates through the vertical plate and is located on the other side of the vertical plate; a friction disc 42 is fixed on the thread collecting motor shaft to make the friction disc 42 have the same rotating speed as the thread collecting motor; a thread collecting wheel 5 is arranged on the thread collecting motor shaft corresponding to the rotation of the friction disc, and the thread collecting wheel is installed on the thread collecting motor shaft through a bearing and does not rotate with the motor shaft; the thread collecting wheel comprises a contact part 51 arranged corresponding to the friction disc and a thread collecting frame 52 arranged around the contact part; in order to increase the friction, a rubber layer or the like can be arranged on the surface of the friction disc.

[0029] A pressure regulating device is sleeved on the thread collecting motor shaft away from the thread collecting motor; the pressure regulating device comprises a pressure regulating spring 61 sleeved on the thread collecting motor shaft and a pressure regulating cover 62 screwed on the front end of the thread collecting motor shaft, and the pressure regulating spring is located between the pressure regulating cover and the contact part of the thread collecting wheel.

[0030] The pressure adjusting cover cooperates with the pressure adjusting spring to adjust the friction force of the contact part of the friction disc and the take-up wheel, so that a small friction force exists between the contact part of the friction disc and the take-up wheel; thus, the rotation of the take-up motor does not affect the take-up speed of the driving motor, and the rotation of the take-up wheel is only driven by the friction force of the contact part and the friction disc, so that when the take-up speed of the take-up motor is greater than the rotation speed of the driving motor (the rotation speed of the take-up roller), the contact part of the friction disc and the take-up wheel slip, and the take-up is not performed.

[0031] A speed measuring device is arranged to monitor the rotation speed of the take-up roller; the speed measuring device can be a speed measuring encoder coaxially arranged with the take-up roller, or a contact roller type speed detection method can be used to detect, i.e., a rotating roller is brought into contact with the fabric, so as to calculate the fabric running speed according to the rotation speed and the circumference of the rotating roller.

[0032] A control device is arranged to control the rotation speed of the driving motor to be adapted to the rotation speed of the take-up roller according to the monitoring result of the speed measuring device; the control device can be a PLC or a single-chip microcomputer, etc., and mainly calculates the rotation speed of the driving motor according to the rotation speed or the linear speed monitored by the speed measuring device, so as to make the take-up speed of the driving motor the same as the fabric running speed on the take-up roller.

[0033] Further, a handle 7 is arranged on the take-up wheel, so as to facilitate manual operation of the take-up wheel.

[0034] As a further improvement of the present application, a driving wheel with a diameter corresponding to that of the take-up roller is arranged on the shaft of the driving motor, so that the rotation speed of the driving motor can be the same as the rotation speed measured by the speed measuring device, without the need to convert it into the linear speed.

[0035] The take-up method of the above device comprises the following steps:

[0036] The rotation speed of the take-up roller is monitored in real time by the speed measuring device;

[0037] The rotation speed of the driving motor is controlled according to the monitored rotation speed of the take-up roller, so as to make the linear speed of the shaft or the driving wheel of the driving motor the same as the linear speed of the take-up roller;

[0038] The take-up motor drives the take-up wheel to take up the yarn passing through the driving wheel in real time.

[0039] In the description of the present specification, specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.

[0040] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A fabric slitting and taking-up device, characterized in that: include: A vertical plate, wherein a driving motor is installed on one side of the vertical plate, and the driving motor shaft of the driving motor passes through the vertical plate and is located on the other side of the vertical plate; A wire pressing wheel is provided on the motor shaft; The pressing wheel presses on the active motor shaft to ensure that the yarn does not slip and can gather the yarn at the same speed as the cloth roller. A take-up motor is also installed on one side of the vertical plate, and the take-up motor shaft of the take-up motor passes through the vertical plate and is located on the other side of the vertical plate; a friction disk is installed on the take-up motor shaft so that the friction disk and the take-up motor have the same rotation speed; a take-up wheel is provided on the take-up motor shaft corresponding to the rotation of the friction disk, and the take-up wheel is installed on the take-up motor shaft through a bearing and does not rotate with the motor shaft; the take-up wheel includes a contact portion provided corresponding to the friction disk and a take-up frame provided around the contact portion; A pressure regulating device is sleeved on the side of the take-up motor shaft away from the take-up motor; the pressure regulating device includes a pressure regulating spring sleeved on the take-up motor shaft and a pressure regulating cover screwed on the front end of the take-up motor shaft, and the pressure regulating spring is located between the pressure regulating cover and the contact portion of the take-up wheel; The pressure regulating cover cooperates with the pressure regulating spring to adjust the friction force of the contact portion between the friction disc and the take-up wheel, so that there is a smaller friction force between the contact portion of the friction disc and the take-up wheel, so that the rotation of the take-up motor does not affect the take-up speed of the active motor, and the rotation of the take-up wheel is driven only by the friction force between the contact portion and the friction disc; when the take-up speed of the take-up motor is greater than the rotation speed of the active motor, the contact portion between the friction disc and the take-up wheel slips, and the line is not taken up; Speed ​​measuring device, used to monitor the speed of the cloth collection roller; A control device, which controls the rotational speed of the active motor to match the rotational speed of the cloth receiving roller according to the monitoring result of the speed measuring device; The fabric slitting and taking-up method includes the following steps: Use the speed measuring device to monitor the speed of the cloth collection roller in real time; The speed of the active motor is controlled according to the monitored speed of the cloth collecting roller, so that the linear speed of the active motor shaft or the driving wheel is the same as the linear speed of the cloth collecting roller; The take-up motor drives the take-up wheel to gather the yarn passing through the driving wheel in real time.

2. The fabric slitting and taking-up device according to claim 1, characterized in that: A driving wheel having a diameter equivalent to that of the cloth collecting roller is arranged on the driving motor shaft.

3. The fabric slitting and taking-up device according to claim 1, characterized in that: A handle is provided on the take-up wheel.

Citation Information

Patent Citations

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