A multi-size grinding wheel processing device

By designing a multi-size grinding wheel processing device, it is possible to process two different specifications of grinding wheels simultaneously, solving the problem that existing equipment can only process one specification, improving efficiency and automation, and reducing costs.

CN115972113BActive Publication Date: 2026-03-31HUNAN SC ABRASIVES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-06
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing grinding wheel processing equipment can only process one type of grinding wheel, resulting in low processing efficiency, complex equipment structure, and high cost.

Method used

A multi-size grinding wheel processing device was designed, comprising a pressure mechanism, a sliding mechanism, a telescopic mechanism, a laying mechanism, and a feeding mechanism. It enables the simultaneous processing of two different sizes of grinding wheels and improves the degree of automation through the coordinated operation of the control system.

Benefits of technology

It nearly doubled the efficiency of grinding wheel processing, reduced the labor intensity of operators, simplified the equipment structure, and lowered costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of grinding wheel processing equipment, in particular to a multi-size grinding wheel processing device which comprises a pressure mechanism, a sliding mechanism, an extension mechanism, a laying mechanism and a feeding mechanism. The pressure mechanism comprises a workbench, a jacking assembly, a first sliding assembly, an upper die, a first lower die, a second lower die and a press, the workbench is arranged beside the press, the upper die is installed on the movable end of the press, the first lower die is slidably connected to the workbench through the first sliding assembly, the second lower die is located below the first sliding assembly and is connected to the workbench through the jacking assembly; the sliding mechanism is arranged beside the pressure mechanism; the extension mechanism is installed on the sliding end of the sliding mechanism; the laying mechanism is installed on the extension end of the extension mechanism; and the feeding mechanism is installed on the laying mechanism and used for feeding grinding wheel processing raw materials to the laying mechanism. The application has the advantages of simple structure, simultaneous processing of two different specifications of grinding wheels and higher processing efficiency compared with general grinding wheel processing equipment.
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Description

Technical Field

[0001] This invention relates to the field of grinding wheel processing equipment technology, and in particular to a multi-size grinding wheel processing device. Background Technology

[0002] A grinding wheel, also known as a bonded abrasive, is a type of abrasive tool in which ordinary abrasive grains are bonded together with a bonding agent to form a specific shape and possess a certain strength. It generally consists of abrasive grains, a bonding agent, and pores; these three parts are often referred to as the three essential elements of a bonded abrasive tool. Based on the type of bonding agent used, common types include ceramic (bonded) grinding wheels, resin (bonded) grinding wheels, and rubber (bonded) grinding wheels.

[0003] The processing of grinding wheels generally involves processes such as batching, mixing, pressing, drying, firing, machining, inspection, and packaging. Currently, the pressing process for grinding wheels has the following defects:

[0004] First, during the pressing process using a press, it is generally possible to press only one type of grinding wheel and not to process multiple different types of grinding wheels at the same time, resulting in low processing efficiency.

[0005] Second, grinding wheel pressing requires the cooperation of feeding devices, scraping devices, presses and other devices. Each device is controlled by a control system, making the whole device complex and costly. Summary of the Invention

[0006] This invention provides a multi-size grinding wheel processing device to solve the technical problem that existing grinding wheel processing equipment can only process grinding wheels of one size.

[0007] To achieve the above objectives, the technical solution of the present invention is implemented as follows:

[0008] This invention provides a multi-size grinding wheel processing device, comprising:

[0009] A pressure mechanism, comprising a worktable, a lifting assembly, a first sliding assembly, an upper die, a first lower die, a second lower die, and a press. The worktable is positioned next to the press. The upper die is mounted on the movable end of the press. The first lower die is slidably connected to the worktable via the first sliding assembly. The second lower die is located below the first sliding assembly and is connected to the worktable via the lifting assembly.

[0010] A sliding mechanism, which is mounted next to the pressure mechanism;

[0011] A telescopic mechanism, which is mounted on the sliding end of the sliding mechanism;

[0012] A laying mechanism, which is installed on the telescopic end of the telescopic mechanism, is used to lay grinding wheel processing raw materials on multiple lower dies;

[0013] A feeding mechanism is installed on the laying mechanism and is used to feed grinding wheel processing raw materials to the laying mechanism.

[0014] Furthermore, the first sliding assembly includes two first slide rails, four first sliders, and four torsion modules; the upper part of the worktable is provided with a first through hole, the two first slide rails are respectively horizontally installed on the front and rear inner walls of the first through hole, the four first sliders are divided into two groups and are respectively installed on the front and rear sides of the first lower mold, one side of the first slider is rotatably connected to the side of the first lower mold through the torsion module, and the other side is movably connected to the corresponding first slide rail.

[0015] Furthermore, the laying mechanism includes a support assembly, two second sliding assemblies, a rotating drum, a drive assembly, and a laying assembly;

[0016] Two second sliding components are vertically symmetrically arranged at the lower part of the support component. The rotating drum is rotatably connected between the sliding ends of the two second sliding components. The driving component is installed on the sliding end of one of the second sliding components to drive the rotating drum to rotate. The paving component is installed at the lower part of the rotating drum to lay the grinding wheel processing material on the inner bottom surface of the first lower mold and the second lower mold.

[0017] Furthermore, the second sliding assembly includes a second slide rail, a second slider, a stop block, and a spring; the second slide rail is vertically installed at the lower part of the support assembly, the second slider is slidably connected to the second slide rail, the stop block is fixedly installed at the upper part of the second slide rail and is located above the second slider, one end of the spring is fixed at the lower end of the stop block and the other end is fixed at the upper part of the corresponding second slider, and the rotating cylinder is rotatably connected between the two second sliders.

[0018] Furthermore, the drive assembly includes a motor, a first gear, and a second gear;

[0019] The motor is mounted on the sliding end of one of the second sliding components, the first gear is mounted on the output shaft of the motor, and the second gear is mounted on the outer ring of the rotating drum. The first gear and the second gear mesh with each other.

[0020] Furthermore, the tiling assembly includes multiple tiling modules, airbags, multiple connecting pipes, and baffles;

[0021] Multiple tiling modules are arranged in a circular array on the lower part of the outer ring of the rotating cylinder. Each tiling module includes a sleeve rod, a toggle piece, a cylinder, a piston, a connecting rod, and a first tension spring. The sleeve rod is installed on the lower outer ring of the rotating cylinder. A second through hole is opened on the side of the sleeve rod away from the rotating cylinder. The piston is slidably connected in the second through hole. The cylinder is fitted into the lower part of the rotating cylinder. One side of the toggle piece is installed on the lower side of the sleeve rod through the connecting rod, and the other side is wound around the lower part of the outer ring of the rotating cylinder and located on the inner side of the cylinder. One end of the first tension spring is fixedly connected to the inner wall of the second through hole near the rotating cylinder, and the other end is fixedly connected to the side wall of the piston.

[0022] The airbag is rotatably connected to the lower part of the rotating cylinder. The baffle is mounted on the inner wall of the rotating cylinder and located above the airbag. One end of each of the multiple connecting pipes is connected to the airbag, and the other end is connected to the second through holes on the multiple flat modules respectively. An annular protrusion is provided at the middle position of the inner bottom surface of the first lower mold and the second lower mold. The outer diameter of the annular protrusion is smaller than the inner diameter of the rotating cylinder.

[0023] Furthermore, the cross-sectional shape of the sleeve rod and the actuating plate are both parallelograms, and they are both obliquely installed at the lower part of the rotating drum. The actuating plate has a first oblique hole from bottom to top on one side near the rotating drum, and a second oblique hole from top to bottom on the other side.

[0024] Furthermore, the feeding mechanism includes a box, a conveying pipe, a rotating shaft, a housing, a distributing cylinder, a ball limiting module, and a one-way drive assembly;

[0025] The housing is installed next to the pressure mechanism. The rotating shaft is laterally rotatably connected to the middle of the support assembly. The housing is fixedly installed in the middle of the support assembly. The distributing cylinder is cylindrical, and its outer ring has a circular array of multiple first distributing grooves and multiple second distributing grooves. The first distributing grooves and the second distributing grooves are spaced apart. The distributing cylinder is rotatably connected to the inner wall of the housing and fits against the inner wall of the housing. The middle of the distributing cylinder is fixedly connected to the rotating shaft. The upper part of the housing has a feeding hole, and the conveying pipe communicates with the feeding hole. The lower part of the housing has a discharging hole.

[0026] The ball limiting module is installed between the dispensing cylinder and the housing for positioning the dispensing cylinder;

[0027] The unidirectional drive assembly is installed in the middle of the laying mechanism and is used to drive the rotating shaft to rotate.

[0028] Furthermore, the unidirectional drive assembly includes a fixed rod, a push rod, a ratchet, and a ratchet wheel;

[0029] The fixed rod is horizontally mounted on the sliding end of the second sliding assembly, the push rod is vertically mounted on the fixed rod, the ratchet is movably connected to the upper part of the push rod, the ratchet is mounted in the middle of the rotating shaft, and the ratchet and the ratchet mesh with each other.

[0030] Furthermore, the multi-size grinding wheel processing device also includes a control system, which is installed on the worktable and is electrically connected to the sliding mechanism, the telescopic mechanism, the laying mechanism and the feeding mechanism respectively.

[0031] The beneficial effects of this invention are:

[0032] 1. The present invention has a simple structure. It completes the synchronous processing of the first and second grinding wheels through a pressure mechanism, a sliding mechanism, a telescopic mechanism, a laying mechanism, and a feeding mechanism. Compared with general grinding wheel processing equipment, it improves the product processing efficiency by nearly 100%. It has a high degree of automation, does not require other operators to add grinding wheel processing materials, and also reduces the labor intensity of operators.

[0033] 2. This invention can simultaneously produce two different specifications of grinding wheels, namely a first grinding wheel and a second grinding wheel, with the cross-sectional area of ​​the first grinding wheel being larger than that of the second grinding wheel. The space capacity of the first and second material distribution grooves corresponds to the first and second grinding wheels, respectively, and the outer side of the material distribution cylinder abuts against the inner wall of the shell. This structure can accurately distribute materials according to the specifications of the first and second grinding wheels in each material distribution process, and has a high degree of automation, requiring no other control devices. Attached Figure Description

[0034] Figure 1 This is a three-dimensional structural schematic diagram of the pressure mechanism in this invention;

[0035] Figure 2 This is an enlarged three-dimensional structural diagram of the first lower mold in this invention;

[0036] Figure 3 An enlarged view of the connection diagram of the sliding mechanism, telescopic mechanism, laying mechanism and feeding mechanism;

[0037] Figure 4 for Figure 3 A magnified view of part A;

[0038] Figure 5 This is an enlarged view of the connection diagram between the lever and the actuating piece;

[0039] Figure 6 An enlarged view of the internal connection diagram of the telescopic mechanism, laying mechanism, and feeding mechanism;

[0040] Figure 7 for Figure 6 A magnified view of part B;

[0041] Figure 8 for Figure 7 Enlarged cross-sectional view along the DD direction;

[0042] Figure 9 for Figure 6 A magnified view of part C;

[0043] Figure 10 This is a three-dimensional connection diagram of the box and the conveying pipe.

[0044] Explanation of reference numerals in the attached figures:

[0045] 1. Pressure mechanism;

[0046] 11. Worktable; 111. First through hole; 12. Lifting assembly; 13. First sliding assembly; 131. First slide rail; 132. First slider; 14. First lower mold; 15. Second lower mold;

[0047] 2. Sliding mechanism;

[0048] 3. Telescopic mechanism;

[0049] 4. Laying mechanism;

[0050] 41. Support assembly; 411. Support frame; 412. Support member; 42. Second sliding assembly; 421. Second slide rail; 422. Second slider; 43. Rotary cylinder; 44. Drive assembly; 45. Laying assembly; 451. Airbag; 452. Baffle; 453. Sleeve rod; 454. Actuating piece; 4541. First oblique hole; 4542. Second oblique hole; 4543. Cylinder; 455. Piston; 4551. Connecting rod; 456. First tension spring;

[0051] 5. Feeding mechanism;

[0052] 51. Box body; 52. Feed pipe; 53. Rotating shaft; 54. Housing; 55. Distributor cylinder; 551. First distributor trough; 552. Second distributor trough; 56. Ball limiting module; 57. One-way drive assembly; 571. Fixing rod; 572. Push rod; 573. Ratchet; 574. Ratchet wheel. Detailed Implementation

[0053] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. In the description of the present invention, the relevant orientations or positional relationships are based on... Figure 1 The directions or positional relationships shown, where "up" and "down" refer to... Figure 1 The up and down directions, with Figure 6For example, "up" means perpendicular to the paper's surface pointing upwards, "down" means perpendicular to the paper's surface pointing downwards, "left" means perpendicular to the paper's surface pointing to the left, "right" means perpendicular to the paper's surface pointing to the right, "front" means perpendicular to the paper's surface pointing inwards, and "back" means perpendicular to the paper's surface pointing outwards. The left-right direction is horizontal, and the up-down direction is vertical. It should be understood that these directional terms are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0054] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0055] Furthermore, the terms "first," "second," etc., used in this invention are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number or order of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0056] Reference Figure 1 and Figure 3 This application provides a multi-size grinding wheel processing apparatus, including:

[0057] The pressure mechanism 1 includes a worktable 11, a lifting assembly 12, a first sliding assembly 13, an upper die, a first lower die 14, a second lower die 15, and a press. The worktable 11 is placed next to the press. The upper die is installed on the movable end of the press. The first lower die 14 is slidably connected to the worktable 11 through the first sliding assembly 13. The second lower die 15 is located below the first sliding assembly 13 and is connected to the worktable 11 through the lifting assembly 12.

[0058] Sliding mechanism 2 is mounted next to pressure mechanism 1; the sliding mechanism 2 can be an electric slide module, which includes an electric slider and a metal slide rail, with the electric slider slidably connected to the metal slide rail.

[0059] Telescopic mechanism 3 is installed on the sliding end of sliding mechanism 2; the telescopic mechanism 3 is an electric telescopic rod, which is vertically installed at the lower part of electric slider.

[0060] The laying mechanism 4 is installed at the lower part of the electric telescopic rod and is used to lay the grinding wheel processing raw materials on the multiple lower molds 14;

[0061] The feeding mechanism 5 is installed on the laying mechanism 4 and is used to feed the grinding wheel processing raw materials to the laying mechanism 4.

[0062] Reference Figures 3 to 6 The laying mechanism 4 includes a support component 41, two second sliding components 42, a rotating cylinder 43, a driving component 44, and a laying component 45;

[0063] In this embodiment, the support assembly 41 includes a support frame 411 and a support member 412. The support frame 411 is installed at the lower part of the electric telescopic rod, and the support member 412 is installed at the lower part of the support frame 411. The support member 412 may be two vertical support rods or a support ring. The function of the support assembly 41 is to connect the two second sliding assemblies 42, the rotating cylinder 43, the drive assembly 44, and the flat assembly 45 to the lower part of the electric telescopic rod.

[0064] Two second sliding components 42 are vertically symmetrically arranged at the lower part of the support component 41, i.e., on the support member 412. The rotating cylinder 43 is rotatably connected between the sliding ends of the two second sliding components 42, i.e., rotatably connected between the two second sliders 422. The driving component 44 is installed on the sliding end of one of the second sliding components 42 and is used to drive the rotating cylinder 43 to rotate. The flattening component 45 is installed at the lower part of the rotating cylinder 43 and is used to lay the grinding wheel processing material on the inner bottom surface of the first lower mold 14 and the second lower mold 15.

[0065] The second sliding assembly 42 includes a second slide rail 421, a second slider 422, a stop block, and a spring. The second slide rail 421 is vertically installed on the lower part of the support assembly 41. The second slider 422 is slidably connected to the second slide rail 421. The stop block is fixedly installed on the upper part of the second slide rail 421 and is located above the second slider 422. One end of the spring is fixed to the lower end of the stop block, and the other end is fixed to the upper part of the corresponding second slider 422. The rotating cylinder 43 is rotatably connected between the two second sliders 422.

[0066] In this embodiment, the drive assembly 44 includes a motor, a first gear, and a second gear; the motor is mounted on the sliding end of one of the second sliding assemblies 42, the first gear is mounted on the output shaft of the motor, and the second gear is mounted on the outer ring of the rotating drum 43, with the first gear and the second gear meshing with each other;

[0067] Reference Figure 4 and Figure 5 In this embodiment, the tiling assembly 45 includes multiple tiling modules, an airbag 451, multiple connecting pipes, and a baffle 452. The multiple tiling modules are arranged in a circular array on the lower outer ring of the rotating drum 43. Each tiling module includes a sleeve rod 453, a toggle plate 454, a cylinder 4543, a piston 455, a connecting rod 4551, and a first tension spring 456. The sleeve rod 453 is mounted on the lower outer ring of the rotating drum 43. A second through hole is formed on the side of the sleeve rod 453 away from the rotating drum 43. The piston 455 is slidably connected within the second through hole. The cylinder 4543 is fitted onto the lower part of the rotating drum 43. One side of the moving plate 454 is mounted on the lower side of the sleeve rod 453 via the connecting rod 4551, and the other side is wound around the lower part of the outer ring of the rotating cylinder 43 and located inside the cylinder 4543. One end of the first tension spring 456 is fixedly connected to the inner wall of the second through hole near the rotating cylinder 43, and the other end is fixedly connected to the side wall of the piston 455. The actuating plate 454 is made of flexible material and can be a combination of spring plate and rubber plate, that is, spring plates on both sides and a rubber plate in the middle, all three are bonded together; or one side is a spring plate and the other side is a rubber plate, both are bonded together; or other.

[0068] The airbag 451 is rotatably connected to the lower part of the rotating cylinder 43. The baffle 452 is mounted on the inner wall of the rotating cylinder 43 and located above the airbag 451. One end of each of the multiple connecting pipes is connected to the airbag 451, and the other end is connected to the second through hole on each of the multiple flat modules.

[0069] An annular protrusion is provided at the middle position of the inner bottom surface of the first lower mold 14 and the second lower mold 15. The annular protrusion can be rotatably connected to the first lower mold 14 or the second lower mold 15 or fixedly connected. The outer diameter of the annular protrusion is smaller than the inner diameter of the rotating cylinder 43. In this embodiment, the working process of the flat assembly 45 is as follows:

[0070] By controlling the sliding mechanism 2 and the telescopic mechanism 3, the rotating drum 43 moves to directly above the first lower die 14 or the second lower die 15, and the rotating drum 43 abuts against the annular protrusion. The annular protrusion squeezes the airbag 451. Since the upper part of the airbag 451 is equipped with a baffle 452, the air in the airbag 451 will enter the corresponding second through hole through multiple connecting pipes, and push the piston 455 and the actuating plate 454 to slide towards the inner wall of the first lower die 14 or the second lower die 15 until they abut against the inner wall of the first lower die 14 or the second lower die 15. This structure allows the flat assembly 45 to be used for processing various sizes of grinding wheels without the need for separate control, resulting in a high degree of automation.

[0071] In this embodiment, the cross-sectional shape of the actuating plates 454 is a parallelogram, and they are all obliquely installed on the lower part of the rotating drum 43. A first oblique hole 4541 from bottom to top is formed on the side of the actuating plate 454 near the rotating drum 43, and a second oblique hole 4542 from top to bottom is formed on the side of the actuating plate 454 away from the rotating drum 43. Since the cross-sectional shape of the sleeve rod 453 and the actuating plates 454 are both parallelograms and they are obliquely installed on the lower part of the rotating drum 43, the motor is a servo motor capable of rotating in both forward and reverse directions. The drive assembly 44 drives the sleeve rod 453 and the actuating plates 454... When 54 rotates in the forward direction, the grinding wheel material on the inner bottom surface of the first lower die 14 or the second lower die 15 will slide along the direction of the second inclined hole 4542 on one side of the actuating plate 454, and can pass through the second inclined hole 4542 to enter the other side of the actuating plate 454. Then the motor drives the actuating plate 454 to rotate in the reverse direction, which can slide the grinding wheel material towards the direction of the first inclined hole 4541, and slide through the first inclined hole 4541 to the previous side. This method can improve the laying efficiency of the flat module, and at the same time make the grinding wheel material on the first lower die 14 or the second lower die 15 more evenly laid, which also further improves the processing quality of the grinding wheel.

[0072] In this embodiment, the feeding mechanism 5 includes a housing 51, a feeding pipe 52, a rotating shaft 53, a housing 54, a distributing cylinder 55, a ball limiting module 56, and a one-way drive assembly 57.

[0073] Reference Figures 6 to 10The housing 51 is installed next to the pressure mechanism 1. The rotating shaft 53 is laterally rotatably connected to the middle of the support assembly 41. The shell 54 is fixedly installed in the middle of the support assembly 41. The distributing cylinder 55 is cylindrical, and its outer ring has a circular array of multiple first distributing grooves 551 and multiple second distributing grooves 552. The first distributing grooves 551 and the second distributing grooves 552 are spaced apart. The distributing cylinder 55 is rotatably connected to the inner wall of the shell 54 and fits against the inner wall of the shell 54. The middle of the distributing cylinder 55 is fixedly connected to the rotating shaft 53. The upper part of the shell 54 has a feeding hole, and the conveying pipe 52 communicates with the feeding hole. The lower part of the shell 54 has a discharging hole. The discharge port can be fitted with a guide pipe to prevent the grinding wheel material from spilling. The distribution cylinder 55 can also have an vent hole with a diameter between 0.1 and 0.3 mm. The vent hole is connected to the first distribution groove 551 and the second distribution groove 552 to prevent the grinding wheel material from accumulating in the first and second distribution grooves under atmospheric pressure and being unable to be discharged through the discharge port. A sealing sleeve can be installed on the outer ring of the distribution cylinder 55 to prevent the grinding wheel material in the first and second distribution grooves 551 from mixing, or to prevent the distribution cylinder 552 and the housing 54 from being blocked by the grinding wheel material, thus preventing normal rotation between them. The sealing sleeve can be made of silicone or other materials.

[0074] The ball limiting module 56 is installed between the dispensing cylinder 55 and the housing 54 to position the dispensing cylinder 55; the one-way drive component 57 is installed in the middle of the laying mechanism 4 to drive the rotating shaft 53 to rotate.

[0075] The feeding mechanism 5 can also be equipped with a vibration module, which is installed on the housing 51 to make the housing 51 vibrate, so as to avoid the grinding wheel processing material from being blocked in the housing 51, causing the material conveying pipe 52 to be unable to deliver the grinding wheel processing material to the distributing cylinder 55 in a timely manner.

[0076] In this embodiment, the one-way drive assembly 57 includes a fixed rod 571, a push rod 572, a ratchet 573, and a ratchet 574. The fixed rod 571 is horizontally mounted on the sliding end of the second sliding assembly 42, the push rod 572 is vertically mounted on the fixed rod 571, the ratchet 573 is movably connected to the upper part of the push rod 572, and the ratchet 574 is mounted on the middle part of the rotating shaft 53. The ratchet 573 and the ratchet 574 mesh with each other.

[0077] The working process of the feeding mechanism 5 is as follows:

[0078] By controlling the sliding mechanism 2 and the telescopic mechanism 3, the rotating cylinder 43 moves to directly above the first lower mold 14 or the second lower mold 15, and the rotating cylinder 43 abuts against the annular protrusion. Since the rotating cylinder 43 is rotatably connected to the sliding end of the second sliding component 42, the telescopic mechanism 3 continues to extend. The rotating cylinder 43 pushes the second slider 422, the fixed rod 571, and the push rod 572 to move upward. The push rod 572 is equipped with a ratchet 573. The rotating shaft 53 is rotatably connected to the support member 412, and the housing 54 and the material distribution cylinder 55 are limited by the ball limit module 56. The ratchet 573 pushes the ratchet 574 to rotate upward, so that the first material distribution groove 551 or the second material distribution groove 552 rotates to the bottom of the housing 54, so that the first material distribution groove 551 or the second material distribution groove 552 matches the discharge hole. The grinding wheel processing material in the first material distribution groove 551 or the second material distribution groove 552 falls onto the inner bottom surface of the first lower mold 14 or the second lower mold 15 under the action of gravity.

[0079] This invention can simultaneously produce two different specifications of grinding wheels, which are referred to as the first grinding wheel and the second grinding wheel for easy distinction. The cross-sectional area of ​​the first grinding wheel is smaller than that of the second grinding wheel. The first grinding wheel is pressed and formed by the first lower die 14, and the second grinding wheel is pressed and formed by the second lower die 15. The space capacity of the first material distribution groove 551 and the second material distribution groove 552 corresponds to the first grinding wheel and the second grinding wheel, respectively. The outer side of the material distribution cylinder 55 abuts against the inner wall of the housing 54. This structure can accurately distribute materials according to the specifications of the first grinding wheel and the second grinding wheel in each material distribution process, and has a high degree of automation, requiring no other control devices.

[0080] In this embodiment, the multi-size grinding wheel processing device further includes a control system, which is installed on the worktable 11. The control system is electrically connected to the sliding mechanism 2, the telescopic mechanism 3, the laying mechanism 4, and the feeding mechanism 5. The sliding mechanism 2, the telescopic mechanism 3, the laying mechanism 4, the feeding mechanism 5, and the control system are all electrically connected to an external power supply system.

[0081] The first sliding component 13 can have a variety of different structures, as detailed in the first embodiment, the second embodiment, or others;

[0082] First embodiment:

[0083] The first sliding assembly 13 includes two first slide rails 131, four first sliders 132, and four torsion modules. The upper part of the worktable 11 is provided with a first through hole 111. The two first slide rails 131 are respectively horizontally installed on the front and rear inner walls of the first through hole 111. The four first sliders 132 are divided into two groups and are respectively installed on the front and rear sides of the first lower mold 14. One side of the first slider 132 is rotatably connected to the side of the first lower mold 14 through the torsion module, and the other side is movably connected to the corresponding first slide rail 131. The torsion module can be a coil spring module inside a measuring tape or other modules.

[0084] After the press presses two different sizes of grinding wheels into shape, the first lower die 14 and the second lower die 15 are separated from each other under the action of four torsion modules, which facilitates the connection of the grinding wheel to the next round of processing.

[0085] Second embodiment:

[0086] The first sliding assembly 13 includes two third slide rails, two third sliders, and a buffer module; the upper part of the worktable 11 has a third through hole, the two third slide rails are respectively obliquely installed on the front and rear inner walls of the third through hole, the inclination angle between the third slide rails and the transverse plane is between 5 and 30 degrees, the two third sliders are respectively slidably connected to the two third slide rails, the first lower mold 14 is fixedly installed between the two third sliders, the first lower mold 14 is parallel to the transverse plane, and the buffer module is installed on the left inner wall of the third through hole to buffer the first lower mold 14 to avoid the first lower mold 14 from being too fast and causing the first lower mold 14 to be destroyed.

[0087] After the press presses two different specifications of grinding wheels into shape, due to the oblique arrangement of the two third slide rails, the first lower die 14 and the second lower die 15 separate from each other under the action of the weight of the first lower die 14, which facilitates the connection of the grinding wheel to the next round of processing.

[0088] The working process of this invention is as follows:

[0089] First, the sliding mechanism 2 and the telescopic mechanism 3 are controlled by the control system, causing the rotating cylinder 43 to move directly above the second lower mold 15, with the rotating cylinder 43 abutting against the annular protrusion of the second lower mold 15. The laying mechanism 4 is then activated, laying the grinding wheel processing material on the inner bottom surface of the second lower mold 15. The grinding wheel processing material on the second lower mold 15 is used to press and form the second grinding wheel. After completion, the rotating cylinder 43 is moved directly above the first lower mold 14 by controlling the sliding mechanism 2 and the telescopic mechanism 3, with the rotating cylinder 43 abutting against the annular protrusion of the first lower mold 14. The first lower mold 14 is slid directly above the second lower mold 15 by controlling the sliding mechanism 2 and the telescopic mechanism 3. The bottom surface of the first lower mold 14 is provided with a forming protrusion. Start the lifting assembly 12, the second lower mold 15 moves upward, the forming protrusion on the bottom surface of the first lower mold 14 gradually extends into the inner side of the second lower mold 15, start the sliding mechanism 2, the sliding mechanism 2 moves the telescopic mechanism 3 away from the first upper mold 14, start the press and the lifting assembly 12, under the joint action of the press and the lifting assembly 12, the first grinding wheel and the second grinding wheel are pressed and formed, the lifting assembly 12 separates the first lower mold 14 and the second lower mold 15, the first lower mold 14 slides away from the second lower mold 15 under the action of the first sliding assembly 13, at this time the first lower mold 14 and the second lower mold 15 are separated, so that the external robot can take the first grinding wheel and the second grinding wheel out of the first lower mold 14 and the second lower mold 15 respectively.

[0090] This invention features a simple structure, achieving simultaneous processing of the first and second grinding wheels through a pressure mechanism 1, a sliding mechanism 2, a telescopic mechanism 3, a laying mechanism 4, and a feeding mechanism 5. Compared to conventional grinding wheel processing equipment, it nearly doubles the product processing efficiency and exhibits a high degree of automation.

[0091] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Furthermore, the technical solutions of the various embodiments of the present invention can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A multi-size grinding wheel processing apparatus, characterized by, The utility model relates to a sand wheel processing device, including: Pressure mechanism (1), the pressure mechanism (1) including workstation (11), jacking assembly (12), first sliding assembly (13), upper die, first lower die (14), second lower die (15) and press, the workstation (11) is arranged in the press side, the upper die is installed on the movable end of the press, the first lower die (14) is slidably connected on the workstation (11) through the first sliding assembly (13), the second lower die (15) is located below the first sliding assembly (13) and is connected on the workstation (11) through the jacking assembly (12), Sliding mechanism (2), the sliding mechanism (2) is erected in the pressure mechanism (1) side, Telescopic mechanism (3), the telescopic mechanism (3) is installed on the sliding end of the sliding mechanism (2), Laying mechanism (4), the laying mechanism (4) is installed on the telescopic end of the telescopic mechanism (2), and is used for laying sand wheel processing raw materials on a plurality of lower dies (14), Feeding mechanism (5), the feeding mechanism (5) is installed on the laying mechanism (4), and is used for conveying sand wheel processing raw materials to the laying mechanism (4), The first sliding assembly (13) includes two first sliding rails (131), four first sliding blocks (132) and four torsion modules, the upper portion of the workstation (11) is provided with a first through hole (111), two first sliding rails (131) are horizontally installed on the front and rear inner walls of the first through hole (111) respectively, four first sliding blocks (132) are evenly divided into two groups and are installed on the front and rear sides of the first lower die (14) respectively, one side of the first sliding block (132) is rotatably connected to the side of the first lower die (14) through the torsion module, and the other side is movably connected to the corresponding first sliding rail (131), The laying mechanism (4) includes a supporting assembly (41), two second sliding assemblies (42), a rotating drum (43), a driving assembly (44) and a flat laying assembly (45), Two second sliding assemblies (42) are vertically and symmetrically arranged at the lower portion of the supporting assembly (41), the rotating drum (43) is rotatably connected between the sliding ends of two second sliding assemblies (42), the driving assembly (44) is installed on the sliding end of one of the second sliding assemblies (42), and is used to drive the rotating drum (43) to rotate, the flat laying assembly (45) is installed at the lower portion of the rotating drum (43), and is used to lay sand wheel processing raw materials on the inner bottom surfaces of the first lower die (14) and the second lower die (15), The flat laying assembly (45) includes a plurality of flat laying modules, an air bag (451), a plurality of connecting pipes and a baffle (452), A plurality of said paving module circular arrays are arranged at the lower part of the outer ring of said rotating drum (43), said paving module comprises a sleeve rod (453), a toggle plate (454), a cylinder (4543), a piston (455), a connecting rod (4551) and a first tension spring (456); said sleeve rod (453) is installed on the lower part of the outer ring of said rotating drum (43), a second through hole is formed on the side of said sleeve rod (453) away from said rotating drum (43), said piston (455) is slidingly connected in said second through hole, said cylinder (4543) is sleeved on the lower part of said rotating drum (43), one side of said toggle plate (454) is installed on the lower side of said sleeve rod (453) through said connecting rod (4551), and the other side is wound around the lower part of the outer ring of said rotating drum (43) and located inside said cylinder (4543), one end of said first tension spring (456) is fixedly connected to the inner wall of said second through hole near the side of said rotating drum (43), and the other end is fixedly connected to the side wall of said piston (455); Said air bag (451) is rotationally connected to the lower part of said rotating drum (43), said baffle (452) is arranged on the inner wall of said rotating drum (43) and located above said air bag (451), one end of each of a plurality of said connecting pipes is in communication with said air bag (451), and the other end is in communication with a second through hole on each of a plurality of said paving modules; an annular protrusion is arranged at the middle position of the inner bottom surface of said first lower mold (14) and said second lower mold (15), and the outer diameter of said annular protrusion is smaller than the inner diameter of said rotating drum (43).

2. The multi-size grinding wheel processing apparatus according to claim 1, wherein Said second sliding assembly (42) comprises a second sliding rail (421), a second sliding block (422), a stop block and a spring; said second sliding rail (421) is vertically installed on the lower part of said support assembly (41), said second sliding block (422) is slidingly connected to said second sliding rail (421), said stop block is fixedly installed on the upper part of said second sliding rail (421) and located above said second sliding block (422), one end of said spring is fixedly connected to the lower end of said stop block, and the other end is fixedly connected to the upper part of the corresponding second sliding block (422), and said rotating drum (43) is rotationally connected between two said second sliding blocks (422).

3. The multi-size grinding wheel processing apparatus according to claim 1, wherein Said driving assembly (44) comprises a motor, a first gear and a second gear; Said motor is installed on the sliding end of one of said second sliding assemblies, said first gear is installed on the output shaft of said motor, said second gear is installed on the outer ring of said rotating drum (43), and said first gear and said second gear are meshed with each other.

4. The multi-size grinding wheel processing apparatus according to claim 1, wherein The cross-sectional shape of said toggle plate (454) is a parallelogram, and said toggle plate (454) is obliquely installed on the lower part of said rotating drum (43), a first inclined hole (4541) is formed on one side of said toggle plate (454) close to said rotating drum (43), and a second inclined hole (4542) is formed on the other side.

5. The multi-size grinding wheel processing apparatus according to claim 1, wherein Said feeding mechanism (5) comprises a box body (51), a feeding pipe (52), a rotating shaft (53), a shell (54), a distributing cylinder (55), a billiard ball limiting module (56) and a one-way driving assembly (57). The box (51) is installed beside the pressure mechanism (1), the rotating shaft (53) is transversely connected in the middle of the support assembly (41), the shell (54) is fixedly installed in the middle of the support assembly (41), the distributing barrel (55) is cylindrical, and a plurality of first distributing grooves (551) and a plurality of second distributing grooves (552) are arranged in a circular array on the outer ring of the distributing barrel (55), the first distributing grooves (551) and the second distributing grooves (552) are arranged at intervals, the distributing barrel (55) is rotatably connected to the inner wall of the shell (54) and is attached to the inner wall of the shell (54), and the middle of the distributing barrel (55) is fixedly connected to the rotating shaft (53); the upper part of the shell (54) is provided with a feeding hole, the feeding pipe (52) is in communication with the feeding hole, and the lower part of the shell (54) is provided with a discharging hole. The marble limiting module (56) is installed between the distributing barrel (55) and the shell (54) and is used for positioning the distributing barrel (55); The one-way driving assembly (57) is installed in the middle of the laying mechanism (4) and is used for driving the rotating shaft (53) to rotate.

6. The multi-size grinding wheel processing apparatus according to claim 5, wherein The one-way driving assembly (57) comprises a fixed rod (571), a push rod (572), a ratchet (573) and a ratchet wheel (574). The fixed rod (571) is transversely installed on the sliding end of the second sliding assembly (42), the push rod (572) is vertically installed on the fixed rod (571), the ratchet (573) is movably connected to the upper part of the push rod (572), the ratchet wheel (574) is installed in the middle of the rotating shaft (53), and the ratchet (573) and the ratchet wheel (574) are in meshing engagement.

7. The apparatus of any one of claims 1 to 6, wherein, The control system is installed on the workbench (11), and the control system is electrically connected with the sliding mechanism (2), the telescopic mechanism (3), the laying mechanism (4) and the feeding mechanism (5) respectively.

Citation Information

Patent Citations

  • Special oil pressure machine for ceramic grinding wheel

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    CN216913439U