A temperature control system based on titanium coloring processing

Abstract

The invention discloses a temperature control system based on titanium coloring processing, which relates to the technical field of titanium processing. It solves the technical problem that the thickness of coloring coating in some areas is inconsistent, resulting in poor overall coloring effect on the titanium surface. The virtual surface obtained by scanning is transmitted to a processing surface processing unit, and the virtual surface obtained by scanning is pre-segmented. According to a preset segmentation area, the virtual surface is divided into a number of to-be-processed surfaces, and the pit ranges of different areas of each to-be-processed surface are analyzed, and the depths of the pits are obtained; then, temperature parameters of different pits are generated according to different pit cardinal numbers in different bundled data packets, and then a heating and drying device is controlled, so as to perform different heating and drying treatments on the to-be-processed surfaces containing different pits, thereby improving the coloring and drying effect of the entire titanium surface. Due to the presence of pits on a certain surface, the coloring of the corresponding pit area will not fail to be dried in time due to insufficient temperature, thereby improving the overall drying efficiency.

Description

Technical Field

[0001] The invention belongs to the technical field of titanium processing, and in particular relates to a temperature control system based on titanium coloring processing. Background Art

[0002] Titanium is a silvery-white transition metal characterized by light weight, high strength, metallic luster, and resistance to wet chlorine corrosion.

[0003] The invention patent with patent publication number CN108405286B belongs to the field of automation technology, and specifically relates to an automatic paint drying system. The automatic paint drying system includes: a cloud server and a drying mechanism, and a wireless communication module for information transmission between the cloud server and the drying mechanism; the cloud server is suitable for storing the paint surface information of the workpiece and its corresponding drying parameters, and sending drying instruction information to the drying mechanism through the wireless communication module to control the drying mechanism to dry the paint surface of the workpiece, thereby improving the automation level of the automatic paint drying system and effectively avoiding manual work.

[0004] In the titanium surface coloring process, generally after the titanium surface coloring process steps are completed, the corresponding temperature control equipment will be used to dry the titanium surface coloring. Because there may be some irregular pits on the titanium surface, when the titanium surface is colored, the pits on the titanium surface will be temporarily invisible due to the uniform application of the paint, which may cause the coloring paint thickness in some areas of the titanium to be inconsistent, resulting in the coloring and drying of some areas in the later drying process, while the coloring and drying of other areas is not very complete, resulting in the technical problem of poor overall coloring effect of the titanium surface. Summary of the invention

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a temperature control system based on titanium coloring processing, which is used to solve the technical problem that during the titanium coloring process, the overall coloring effect of the titanium surface is poor due to the inconsistent thickness of the coloring paint in some areas.

[0006] To achieve the above-mentioned purpose, according to an embodiment of the present invention, a temperature control system based on titanium coloring processing is proposed, the temperature control system comprising a processing surface scanning terminal, a preset parameter input terminal, a processing terminal and a display terminal;

[0007] The processing terminal includes a processing surface processing unit, a parameter processing unit, a main control unit and a joint control unit;

[0008] The preset parameter input terminal is used to input the titanium coloring thickness and the corresponding temperature parameters, wherein different titanium coloring thicknesses correspond to different temperature parameters, and the input titanium coloring thickness and the corresponding temperature parameters are transmitted to the above-mentioned parameter processing unit;

[0009] The parameter processing unit is used to receive the input preset parameters, and combine and analyze the titanium coloring thickness and the corresponding temperature parameters to obtain the temperature guidance factors corresponding to different titanium coloring thicknesses, and store the temperature guidance factors corresponding to different titanium coloring thicknesses;

[0010] The processing surface scanning end scans the processing surface of the titanium and transmits the virtual surface obtained by scanning to the processing surface processing unit;

[0011] The processing surface processing unit is used to pre-segment the virtual surface obtained by scanning, divide the virtual surface into a number of to-be-processed surfaces according to a preset segmentation area, analyze the pit range of different areas of each to-be-processed surface, obtain the depth of the pit, and record it in sequence to obtain a number of bundled data packets;

[0012] The main control unit is used to receive a plurality of bundled data packets, check whether there are pit signals in the plurality of bundled data packets, merge and analyze the to-be-processed surfaces with pit signals, generate a second temperature parameter corresponding to the pit, and transmit the second temperature parameter to the joint control unit;

[0013] The joint control unit is used to control the heating and drying equipment according to the second temperature parameter.

[0014] Preferably, the parameter processing unit may perform combined analysis on the titanium coloring thickness and the corresponding temperature parameters in the following specific manner:

[0015] Mark different titanium tinting thicknesses as HD from within preset parameters i , where i represents different titanium coloring thicknesses and different temperature parameters are marked as WD i ;

[0016] use Obtain the guidance factor X for different titanium coloring thicknesses i , will belong to the same guiding factor X i Several different titanium coloring thicknesses are arranged into the same interval, and the corresponding interval and the corresponding guiding factor X i The data is stored for retrieval by the main control unit.

[0017] Preferably, the specific method for the processing surface processing unit to analyze the pit ranges in different areas of each surface to be processed may be:

[0018] According to a preset segmentation area YS, the obtained virtual surface is segmented into a number of to-be-processed surfaces, wherein the segmentation area YS is a preset parameter;

[0019] A reference plane is established with the salient points of each group of different surfaces to be processed, and the maximum distance between the corresponding surface to be processed and the reference plane is obtained through the established reference plane, and is marked as JLmax;

[0020] The maximum distance value JLmax is compared with the preset parameter X1. When JLmax < X1, no processing is performed. Otherwise, a pit signal is generated, indicating that there is a corresponding pit on the surface to be processed, and the maximum distance value JLmax of the corresponding pit is used as the pit cardinality;

[0021] Different to-be-processed surface marks, pit signals and pit bases are bundled to generate a plurality of bundled data packets, and the plurality of bundled data packets are transmitted to a main control unit.

[0022] Preferably, the main control unit analyzes and processes the plurality of bundled data packets to check whether there are pit signals in the plurality of bundled data packets, performs combined analysis and processing on the to-be-processed surfaces with pit signals, and generates a second temperature parameter corresponding to the pit. The specific method of transmitting the second temperature parameter to the joint control unit may be:

[0023] S1, checking in advance whether there is a corresponding pit signal in the corresponding bundled data packet, if there is no pit signal, directly extracting the preset temperature parameter, and transmitting the preset temperature parameter to the corresponding bundled data packet;

[0024] S2. When there is a pit signal, the corresponding pit base number JLmax is extracted, and the extracted pit base number JLmax is combined with the surface coloring thickness X2 to obtain the heating thickness JD, wherein the specific value of the surface coloring thickness X2 is generally determined by external operators based on experience;

[0025] S3, compare the heating thickness JD with the interval stored in the parameter processing unit, and extract the guidance factor X of the corresponding interval i , using JD×X i = DW obtains the heating temperature DW of the corresponding pit, and transmits the heating temperature DW to the corresponding bundled data packet for storage;

[0026] S4, sequentially process a plurality of bundled data packets in the same manner as steps S1-S3, and transmit the processed bundled data packets to the joint control unit.

[0027] Preferably, the joint control unit is used to receive the bundled data packet sent by the main control unit, and identify the mark of the surface to be processed based on the received bundled data packet, and determine the corresponding surface to be processed during the actual heating process of the corresponding titanium, and then extract the corresponding temperature parameters from the bundled data packet, and control the heating and drying equipment according to the extracted temperature parameters, so as to perform heating treatment at different temperatures on different surfaces to be processed.

[0028] Preferably, the display terminal is used to display the marks of different surfaces to be processed and the corresponding temperature parameters for external operators to view.

[0029] Compared with the prior art, the beneficial effects of the present invention are as follows: the parameter combing unit of the processing terminal processes the titanium coloring thickness and the corresponding temperature parameters input by the preset parameter input terminal, obtains and stores the temperature guidance factors corresponding to different titanium coloring thicknesses, the processing surface scanning terminal scans the processing surface of the titanium, and transmits the virtual surface obtained by the scan to the processing surface processing unit of the processing terminal, the processing surface processing unit pre-segments the virtual surface obtained by the scan, divides the virtual surface into a number of to-be-processed surfaces according to the preset segmentation area, and then analyzes the pit range of different areas of each to-be-processed surface to obtain the depth of the pit, and records them in sequence to obtain a number of corresponding bundled data packets;

[0030] Subsequently, the main control unit generates second temperature parameters for different pits according to the different pit bases in different bundled data packets, and then controls the heating and drying equipment through the joint control unit, so as to perform personalized heating and drying treatment on the titanium coloring to be processed surface containing different pits, so as to improve the overall effect of the coloring and drying of the entire titanium surface, so that after the temperature control system controls the titanium coloring process, the processed titanium surface will not be unable to dry the coloring of the corresponding pit area in time due to the presence of pits on a certain surface and insufficient temperature, so as to improve the overall drying efficiency and coloring quality of the titanium coloring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the principle framework of the present invention. DETAILED DESCRIPTION

[0032] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1The present application provides a temperature control system 10 based on titanium coloring processing, which includes a processing surface scanning terminal 100, a preset parameter input terminal 200, a processing terminal 300 and a display terminal 400. Among them:

[0034] The output end of the processing surface scanning end 100 is electrically connected to the input end of the processing terminal 300 , the preset parameter input end 200 is electrically connected to the input end of the processing terminal 300 , and the processing terminal 300 is electrically connected to the input end of the display terminal 400 .

[0035] The processing terminal 300 includes a processing surface processing unit 310, a parameter processing unit 320, a main control unit 330 and a joint control unit 340, wherein the processing surface processing unit 310 and the parameter processing unit 320 are both electrically connected to the input end of the main control unit 330, and the main control unit 330 is electrically connected to the input end of the joint control unit 340;

[0036] The preset parameter input terminal 200 is used to input the titanium coloring thickness and the corresponding temperature parameters, wherein different titanium coloring thicknesses correspond to different temperature parameters. Through the preset parameter input terminal 200, the temperature control system 10 transmits the input titanium coloring thickness and the corresponding temperature parameters to the parameter processing unit 320 of the processing terminal 300;

[0037] The parameter processing unit 320 receives input preset parameters such as titanium coloring thickness and corresponding temperature parameters, processes the titanium coloring thickness and the corresponding temperature parameters, obtains temperature guidance factors corresponding to different titanium coloring thicknesses, and stores the temperature guidance factors corresponding to different titanium coloring thicknesses, wherein the specific processing method may be:

[0038] From the preset parameters, mark different titanium tinting thicknesses as HD i , where i represents different titanium coloring thicknesses, and the corresponding temperature parameters are marked as WD i ;

[0039] use The guiding factor X for different titanium coloring thicknesses is calculated i , will belong to the same guiding factor X i Several different titanium coloring thicknesses are arranged in the same interval, and the corresponding intervals and the corresponding guiding factors X i The data is stored for retrieval by the main control unit 330 .

[0040] The processing surface scanning end 100 is used to scan the processing surface of titanium and transmit the virtual surface obtained by the scan to the processing surface processing unit 310 in the processing terminal 300. The specific scanning method can be flexibly selected by the external operator when performing specific operations according to the shape, structure, size and other dimensions of the titanium object to be processed.

[0041] The processing surface processing unit 310 is used to pre-segment the virtual surface obtained by the above scanning, divide the virtual surface into a plurality of to-be-processed surfaces according to a preset segmentation area, and then analyze the pit range of different areas of each to-be-processed surface to obtain the depth of the pit and record them in sequence. The specific processing method may be:

[0042] According to the preset segmentation area YS, the obtained virtual surface is segmented into a number of to-be-processed surfaces, wherein the segmentation area YS is a preset parameter, and its specific value is determined by the operator based on the accumulated operational experience of the operator in performing specific operations and simulations on the shapes, structures, sizes and other dimensions of different titanium objects in the past;

[0043] A reference plane is established with the salient points of each group of different surfaces to be processed, and the maximum distance between the corresponding surface to be processed and the reference plane is obtained through the established reference plane, and is marked as JLmax;

[0044] Compare the maximum distance JLmax with the preset parameter X1 as follows:

[0045] 1) When JLmax<X1, no processing is performed;

[0046] 2) Otherwise, a pit signal is generated, indicating that there is a corresponding pit in the surface to be processed, and the maximum distance JLmax of the corresponding pit is used as the pit cardinality;

[0047] Different to-be-processed surface marks, pit signals and pit bases are bundled to generate a plurality of bundled data packets, and the plurality of bundled data packets are transmitted to the main control unit 330 .

[0048] The main control unit 330 is used to receive the above-mentioned plurality of bundled data packets, and check whether there are pit signals in the plurality of bundled data packets, and perform combined analysis processing on the to-be-processed surface with pit signals to generate temperature parameters corresponding to the pits, wherein the specific method of combined analysis processing may be:

[0049] S1, checking in advance whether there is a corresponding pit signal in the corresponding bundled data packet, if there is no pit signal, directly extracting the corresponding preset temperature parameter, and transmitting the preset temperature parameter to the corresponding bundled data packet;

[0050] S2. If there is a pit signal, the corresponding pit cardinality JLmax is extracted, and the extracted pit cardinality JLmax is combined with the surface coloring thickness X2 to obtain the heating thickness JD, wherein the specific value of the surface coloring thickness X2 is generally determined by external operators based on the accumulated operating experience of performing specific operations and simulations on the shapes, structures, sizes and other dimensions of different titanium objects in the past;

[0051] S3, compare the heating thickness JD with the interval stored in the parameter processing unit 320, and extract the guidance factor X of the corresponding interval i , using JD×X i = DW calculates the heating temperature DW of the corresponding pit, and transmits the heating temperature DW to the corresponding bundled data packet for storage;

[0052] S4, sequentially process a plurality of bundled data packets in the same manner as in the above steps S1-S3, and transmit the processed bundled data packets to the joint control unit 340.

[0053] The joint control unit 340 receives the bundled data packet sent by the main control unit 330, and identifies the mark of the titanium colored surface to be processed according to the received bundled data packet, and determines the corresponding surface to be processed during the actual heating process of the corresponding titanium, and then extracts the corresponding temperature parameter from the bundled data packet, and controls the heating and drying equipment according to the extracted temperature parameter to achieve heating treatment of different surfaces to be processed at different temperatures, thereby enhancing the heating effect of different surfaces to be processed and improving the heating effect;

[0054] The display terminal 400 is used to display the titanium coloring thickness and corresponding temperature parameters of different surfaces to be processed for viewing by operators.

[0055] Some of the data in the above formula are calculated by removing the dimensions and taking their numerical values. The formula is a formula that is closest to the actual situation obtained by software simulation of a large amount of collected experimental data; the preset parameters and preset thresholds in the formula are set by technical personnel in this field according to actual working conditions or obtained through simulation of a large amount of data.

[0056] The working principle of the present invention is as follows: the parameter processing unit 320 in the processing terminal 300 of the temperature control system 10 processes the titanium coloring thickness and the corresponding temperature parameters input by the preset parameter input terminal 100, and obtains and stores the temperature guidance factors corresponding to different titanium coloring thicknesses. The processing surface scanning terminal 100 scans the titanium coloring processing surface, and transmits the scanned virtual surface to the processing surface processing unit 310 of the processing terminal 300. The processing surface processing unit 310 pre-segments the scanned virtual surface, divides the virtual surface into a plurality of to-be-processed surfaces according to the preset segmentation area, and then analyzes the pit range of different areas of each to-be-processed surface, obtains the depth of the pit, and records them in sequence to obtain a plurality of corresponding bundled data packets. Subsequently, the main control unit 330 generates second temperature parameters corresponding to different pits according to the different pit bases in different bundled data packets, and then controls the heating and drying equipment according to the second temperature parameters through the joint control unit 340, so as to perform personalized heating and drying treatment on the titanium coloring to be processed surface containing different pits, so as to improve the overall effect of the coloring and drying of the entire titanium surface. After the temperature control system 10 controls the titanium coloring process, the processed titanium surface will not be unable to dry the coloring of the corresponding pit area in time due to the presence of pits on a certain processing surface of the titanium due to insufficient temperature, thereby improving the overall drying efficiency and coloring quality of the titanium surface coloring.

[0057] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A temperature control system based on titanium coloring processing, characterized in that: It includes a processing surface scanning terminal, a preset parameter input terminal, a processing terminal and a display terminal; The processing terminal includes a processing surface processing unit, a parameter processing unit, a main control unit and a joint control unit; The preset parameter input terminal is used to transmit the titanium coloring thickness and the corresponding temperature parameter to the parameter processing unit, wherein different titanium coloring thicknesses correspond to different temperature parameters; The parameter processing unit is used to process the input titanium coloring thickness and the temperature parameter, obtain the temperature guidance factors corresponding to the different titanium coloring thicknesses, and store the temperature guidance factors corresponding to the different titanium coloring thicknesses; The processing surface scanning end is used to scan the processing surface of the titanium and transmit the virtual surface obtained by scanning to the processing surface processing unit; The processing surface processing unit is used to pre-segment the virtual surface, divide the virtual surface into a plurality of to-be-processed surfaces according to a preset segmentation area, and then analyze the pit range of different areas of each to-be-processed surface to obtain the pit depth, and record them in sequence to obtain a plurality of corresponding bundled data packets; The main control unit is used to receive and analyze the plurality of bundled data packets, check whether there are pit signals in the plurality of bundled data packets, merge and analyze the to-be-processed surfaces with pit signals, generate a second temperature parameter corresponding to the pit, and transmit the second temperature parameter to the joint control unit; The joint control unit is used to control the heating and drying equipment according to the second temperature parameter.

2. The temperature control system according to claim 1, characterized in that: The parameter processing unit processes the titanium coloring thickness and the temperature parameter including: Different titanium coloring thicknesses are marked as HD i , where i represents different titanium coloring thicknesses and different temperature parameters are marked as WD i ; use Obtain the guidance factor X for different titanium coloring thicknesses i , will belong to the same guiding factor X i Several different titanium coloring thicknesses are arranged into the same guidance factor interval, and the corresponding guidance factor interval and the corresponding guidance factor X i Store for retrieval by the main control unit.

3. The temperature control system according to claim 2, characterized in that: The processing surface processing unit analyzes the pit range of different areas of each surface to be processed, obtains the pit depth, and records them in sequence to obtain corresponding bundled data packets including: According to a preset segmentation area YS, the virtual surface is divided into a plurality of to-be-processed surfaces, wherein the segmentation area YS is a preset parameter; A reference plane is established with the salient points of each group of different surfaces to be processed, and the maximum distance between the corresponding surface to be processed and the reference plane is obtained through the reference plane, and marked as JLmax; The maximum distance value JLmax is compared with the preset parameter X1. When JLmax<X1, no processing is performed; otherwise, a pit signal is generated, indicating that the corresponding pit exists on the surface to be processed, and the maximum distance value JLmax of the corresponding pit is used as the pit cardinality; Different to-be-processed surface marks, pit signals and pit bases are bundled to generate a plurality of bundled data packets, and the plurality of bundled data packets are transmitted to a main control unit.

4. The temperature control system according to claim 3, characterized in that: The main control unit analyzes and processes the plurality of bundled data packets to check whether there are pit signals in the plurality of bundled data packets, performs combined analysis and processing on the to-be-processed surfaces with pit signals, and generates a second temperature parameter corresponding to the pit, and transmits the second temperature parameter to the joint control unit, including: S1, checking in advance whether there is a corresponding pit signal in the corresponding bundled data packet, if there is no pit signal, directly extracting the preset temperature parameter, and transmitting the preset temperature parameter to the corresponding bundled data packet; S2. When there is a pit signal, the corresponding pit base number JLmax is extracted, and the extracted pit base number JLmax is combined with the surface coloring thickness X2 to obtain the heating thickness JD, wherein the specific value of the surface coloring thickness X2 is determined by external operators based on experience; S3, comparing the heating thickness JD with the guide factor interval stored in the parameter processing unit, and extracting the guide factor X of the corresponding interval. i , using JD×X i = DW obtains the heating temperature DW of the corresponding pit, and transmits the heating temperature DW to the corresponding bundled data packet for storage; S4. Using the same method as steps S1-S3, the plurality of bundled data packets are processed in sequence, and the processed bundled data packets are transmitted to the joint control unit.

5. The temperature control system according to claim 4, characterized in that: The joint control unit is used to receive the bundled data packet sent by the main control unit, and identify the mark of the surface to be processed based on the received bundled data packet, and determine the corresponding surface to be processed during the actual heating process of the corresponding titanium, and then extract the corresponding temperature parameters from the bundled data packet, and control the heating and drying equipment according to the extracted temperature parameters to perform heating treatment at different temperatures on different surfaces to be processed.

6. The temperature control system according to claim 1, characterized in that: The display terminal is used to display the titanium coloring thickness of the surface to be processed and the corresponding temperature parameters.

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