An automatic counting machine control system

Abstract

The present invention discloses an automatic counting machine control system, which includes a workbench and a control panel arranged on the workbench. It is characterized in that the workbench includes a bottom plate and a vertical plate. A first conveying mechanism and a second conveying mechanism are respectively arranged on both sides of the vertical plate. A glove induction device connected to the workbench is arranged at the end of the first conveying mechanism. A support plate is connected to the outside of the bottom plate, and a stacking mechanism is arranged on the support plate. A bundling assembly is arranged on the stacking mechanism. A transfer mechanism cooperating with the second conveying mechanism is also arranged on the workbench. The first conveying mechanism, the second conveying mechanism, the glove induction device, the stacking mechanism and the transfer mechanism are all electrically connected to the control panel. The present invention can ensure that the gloves are neatly stacked while counting, automatically bundle the stacked gloves, effectively reduce the labor intensity of workers, and improve the production quality and production efficiency of gloves.

Description

Technical Field

[0001] The present invention relates to the technical field of automatic counting machines, and particularly to an automatic counting machine control system. Background Art

[0002] In the later stage of the production process of VC, nitrile, and latex gloves, glove stacking and counting work are required. At present, the glove stacking and counting work are basically completed manually, which not only has low production efficiency, limited accuracy, but also greatly increases the labor cost.

[0003] In the prior art, the Chinese invention with the patent number CN201510348065.X discloses a glove automatic stacking and counting machine. The device realizes automatic stacking and counting of gloves by equipping a turning device at the transmission turning belt and a glove sensing device that can detect gloves, which improves the work efficiency to a certain extent. However, in the specific use process, since the gloves are stacked under the turning action of the transmission turning belt, there are disadvantages such as glove folding and unevenness when the gloves slide obliquely, the stacking quality of the products is poor, and it still needs to be sorted by the later staff, increasing the workload of the staff. Summary of the Invention

[0004] The purpose of the present invention is to solve the problems existing in the prior art, and to propose an automatic counting machine control system.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An automatic counting machine control system includes a workbench and a control panel arranged on the workbench. The workbench includes a bottom plate and a vertical plate. A first conveying mechanism and a second conveying mechanism are respectively arranged on both sides of the vertical plate. A glove sensing device connected to the workbench is arranged at the end of the first conveying mechanism. A support plate is connected to the outside of the bottom plate, and a stacking mechanism is arranged on the support plate. A bundling component is arranged on the stacking mechanism. A transfer mechanism cooperating with the second conveying mechanism is also arranged on the workbench. The first conveying mechanism, the second conveying mechanism, the glove sensing device, the stacking mechanism, and the transfer mechanism are all electrically connected to the control panel.

[0007] Preferably, the first conveying mechanism includes a plurality of first conveying rollers rotatably arranged on the workbench. A first belt is connected between the plurality of first conveying rollers. The first conveying mechanism further includes a first motor fixed on the workbench and connected to one of the first conveying rollers.

[0008] Preferably, the second conveying mechanism includes two second conveying rollers rotatably arranged on the workbench, a second belt is connected between the two second conveying rollers, and the second conveying mechanism further includes a second motor fixedly arranged on the workbench and connected to one of the second conveying rollers.

[0009] Preferably, the glove induction device includes a mounting baffle arranged on the workbench, and an induction probe is arranged on the mounting baffle.

[0010] Preferably, the number of the induction probes is one or multiple arranged side by side.

[0011] Preferably, the stacking mechanism includes a first hydraulic rod connected to the support plate, the output end of the first hydraulic rod is connected with a U-shaped frame, a lead screw is arranged on the U-shaped frame, a sleeve is arranged on the lead screw, a lower connecting plate is connected to the sleeve, an upper connecting plate matched with the lower connecting plate is rotatably arranged on the lead screw, a first electric telescopic rod is arranged on the upper connecting plate, a dial plate is connected to the first electric telescopic rod, the dial plate is slidably connected to the upper connecting plate, and the dial plate is in movable contact with the first belt.

[0012] Preferably, a third motor is further arranged on the U-shaped frame, and the output end of the third motor passes through the U-shaped frame and is connected to the lead screw.

[0013] Preferably, the bundling assembly includes working grooves formed in the lower connecting plate and the upper connecting plate, second electric telescopic rods are symmetrically arranged on both sides of each working groove, a plurality of elastic binding straps are sleeved between the four second electric telescopic rods, a third electric telescopic rod is further arranged in the working groove, a moving plate is arranged at the end of the third electric telescopic rod, the moving plate is slidably connected to the second electric telescopic rod and is in movable contact with the elastic binding straps, and moving grooves matched with the elastic binding straps are further formed in the lower connecting plate and the upper connecting plate, and the moving grooves are communicated with the working grooves.

[0014] Preferably, two auxiliary support plates are arranged on the workbench, and the two auxiliary support plates are respectively in movable contact with the first belt and the second belt.

[0015] Preferably, the transfer mechanism includes a side plate arranged on the workbench, a second hydraulic rod is connected to the side plate, and a push plate is connected to the output end of the second hydraulic rod.

[0016] Compared with the prior art, the present invention provides an automatic counting machine control system, which has the following beneficial effects:

[0017] 1. Through the setting of the stacking mechanism, the gloves can be neatly stacked together, realizing the automatic stacking of the gloves, and the stacking is neat, greatly improving the working efficiency of glove production.

[0018] 2. After the glove bundling machine stacks a pile of gloves through the stacking mechanism, the automatic bundling of the gloves is realized by the bundling component, with high automation, effectively reducing the workload of the staff and improving the production quality and efficiency of the gloves. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic structural diagram of the present invention Figure 1 ;

[0020] Figure 2 is of the present invention Figure 1 schematic diagram of the enlarged partial structure of part A;

[0021] Figure 3 is a schematic structural diagram of the present invention Figure 2 ;

[0022] Figure 4 is of the present invention Figure 3 schematic diagram of the enlarged partial structure of part B;

[0023] Figure 5 is a schematic structural diagram of the stacking mechanism of the present invention;

[0024] Figure 6 is a schematic structural diagram of the bundling component of the present invention;

[0025] Figure 7 is a schematic sectional structure diagram of the bundling component of the present invention.

[0026] In the figure: 1. Workbench; 101. Bottom plate; 102. Vertical plate; 2. Control panel; 3. First conveying mechanism; 301. First conveying roller; 302. First belt; 303. First motor; 4. Second conveying mechanism; 401. Second conveying roller; 402. Second belt; 403. Second motor; 5. Glove induction device; 501. Installation baffle; 502. Induction probe; 6. Support plate; 7. Stacking mechanism; 701. First hydraulic rod; 702. U-shaped frame; 703. Lead screw; 704. Sleeve; 705. Lower connecting plate; 706. Upper connecting plate; 7061. First electric telescopic rod; 7062. Pusher plate; 8. Transfer mechanism; 801. Side plate; 802. Second hydraulic rod; 803. Pushing plate; 9. Working groove; 901. Second electric telescopic rod; 902. Moving plate; 903. Third electric telescopic rod; 904. Elastic binding band; 905. Activity groove; 10. Third motor; 11. Auxiliary support plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0028] Embodiment:

[0029] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 A control system for an automatic counting machine, comprising a workbench 1 and a control panel 2 arranged on the workbench 1. The workbench 1 includes a bottom plate 101 and a vertical plate 102. A first conveying mechanism 3 and a second conveying mechanism 4 are respectively arranged on both sides of the vertical plate 102. A glove induction device 5 connected to the workbench 1 is arranged at the end of the first conveying mechanism 3. A support plate 6 is connected to the outside of the bottom plate 101. A stacking mechanism 7 is arranged on the support plate 6. A bundling assembly is arranged on the stacking mechanism 7. A transfer mechanism 8 cooperating with the second conveying mechanism 4 is also arranged on the workbench 1. The first conveying mechanism 3, the second conveying mechanism 4, the glove induction device 5, the stacking mechanism 7 and the transfer mechanism 8 are all electrically connected to the control panel 2.

[0030] Specifically, during operation, the glove enters the first conveying mechanism 3 from the previous station. The control panel 2 uses a PLC controller, and the entire device is controlled and operated by the PLC controller, with a high degree of automation. The control panel 2 controls the actions of each mechanism. The first conveying mechanism 3 conveys it to the glove induction device 5 for induction counting. Subsequently, the stacking mechanism 7 removes the gloves that have been counted and placed on the first conveying mechanism 3, and automatically stacks them. The glove induction device 5 repeatedly counts the gloves conveyed on the first conveying mechanism 3. The counted gloves are stacked by the stacking mechanism 7. When the stacking mechanism 7 stacks a batch of gloves, the bundling assembly on the stacking mechanism 7 bundles the neatly stacked gloves, and then the transfer mechanism 8 transfers the bundled gloves to the second conveying mechanism 4. The second conveying mechanism 4 conveys the gloves to the next process. The present invention can ensure that the gloves are neatly stacked while counting, automatically bundle the stacked gloves, effectively reduce the labor intensity of workers, and improve the production quality and production efficiency of gloves.

[0031] Reference Figure 1 、 Figure 2 and Figure 3 As a preferred technical solution of the present invention, the first conveying mechanism 3 includes a plurality of first conveying rollers 301 rotatably arranged on the workbench 1. A first belt 302 is connected between the plurality of first conveying rollers 301. The first conveying mechanism 3 further includes a first motor 303 fixedly arranged on the workbench 1 and connected to one of the first conveying rollers 301.

[0032] Specifically, by controlling the operation of the first motor 303, the output end of the first motor 303 drives one of the first conveying rollers 301 to rotate, and the other first conveying rollers 301 rotate under the action of the first belt 302, so as to convey the gloves on the first belt 302.

[0033] Referring to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,as a preferred technical solution of the present invention, the second conveying mechanism 4 includes two second conveying rollers 401 rotatably arranged on the workbench 1, a second belt 402 is connected between the two second conveying rollers 401, and the second conveying mechanism 4 further includes a second motor 403 fixedly arranged on the workbench 1 and connected to one of the second conveying rollers 401.

[0034] Specifically, by controlling the operation of the second motor 403, the output end of the second motor 403 drives one of the second conveying rollers 401 to rotate, and the other second conveying rollers 401 rotate under the action of the second belt 402, so as to convey the gloves on the second belt 402.

[0035] Referring to Figure 1 and Figure 2 ,as a preferred technical solution of the present invention, the glove induction device 5 includes a mounting baffle 501 arranged on the workbench 1, and an induction probe 502 is arranged on the mounting baffle 501.

[0036] Furthermore, the number of the induction probes 502 is one or multiple arranged side by side.

[0037] Specifically, the first conveying mechanism 3 conveys the gloves to its end and abuts against the mounting baffle 501 and is sensed and counted by the induction probe 502, achieving the purpose of counting the gloves and saving labor.

[0038] Referring to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 ,as a preferred technical solution of the present invention, the stacking mechanism 7 includes a first hydraulic rod 701 connected to the support plate 6, the output end of the first hydraulic rod 701 is connected with a U-shaped frame 702, a lead screw 703 is arranged on the U-shaped frame 702, a sleeve 704 is arranged on the lead screw 703, a lower connecting plate 705 is connected to the sleeve 704, an upper connecting plate 706 which is matched with the lower connecting plate 705 is rotatably arranged on the lead screw 703, a first electric telescopic rod 7061 is arranged on the upper connecting plate 706, a dial plate 7062 is connected to the first electric telescopic rod 7061, the dial plate 7062 is slidably connected to the upper connecting plate 706, and the dial plate 7062 is movably abutted against the first belt 302.

[0039] Specifically, by controlling the first hydraulic rod 701 to push the U-shaped frame 702 to move towards the first conveying mechanism 3, the first electric telescopic rod 7061 drives the baffle 7062 to move upward, preventing the baffle 7062 from abutting against the gloves on the first belt 302 when moving towards the first conveying mechanism 3 and causing the gloves to fall. Driven by the first hydraulic rod 701, the upper connecting plate 706 and the lower connecting plate 705 connected to the U-shaped frame 702 are respectively placed on the upper and lower sides of the first conveying mechanism 3. Subsequently, the first electric telescopic rod 7061 drives the baffle 7062 to move downward, making the baffle 7062 abut against the first belt 302. After the glove induction device 5 senses and counts the gloves reaching the end of the first conveying mechanism 3, the first hydraulic rod 701 drives the U-shaped frame 702 to move back, so that when the baffle 7062 moves back, it toggles the gloves that have been counted to the outside of the first conveying mechanism 3. The toggled gloves fall on the lower connecting plate 705. By repeating the above operations, the gloves are automatically stacked on the lower connecting plate 705 in an orderly manner, improving the working efficiency of the gloves.

[0040] Refer to Figure 3 and Figure 4 As a preferred technical solution of the present invention, a third motor 10 is further provided on the U-shaped frame 702. The output end of the third motor 10 passes through the U-shaped frame 702 and is connected to the lead screw 703.

[0041] Specifically, when the stacking mechanism 7 initially stacks the gloves, the lower connecting plate 705 and the sleeve 704 are placed on the upper side of the lead screw 703. At this time, no gloves are placed on the lower connecting plate 705 and it is in mutual contact with the lower side of the first belt 302, enabling the baffle 7062 to directly toggle the gloves on the first belt 302 onto the lower connecting plate 705, avoiding the drawbacks that the gloves on the first belt 302 fall on the lower connecting plate 705 under the pushing action of the baffle 7062 and are folded and disorderly due to the relatively large distance between the lower connecting plate 705 and the first belt 302. Subsequently, when the stacking mechanism 7 stacks the gloves that have been counted on the first conveying mechanism 3 again, the third motor 10 is controlled to operate, causing the lead screw 703 to rotate and the sleeve 704 to move downward on the outside of the lead screw 703. Then, the sleeve 704 drives the lower connecting plate 705 to move downward, making the gloves placed on the lower connecting plate 705 at this time in contact with the lower side of the first belt 302, facilitating the subsequent gloves to be stacked directly on this glove, and achieving orderly stacking of the gloves.

[0042] Refer to Figure 6 and Figure 7, as a preferred technical solution of the present invention, the bundling assembly includes working grooves 9 opened on the lower connecting plate 705 and the upper connecting plate 706. On both sides of each working groove 9, second electric telescopic rods 901 are symmetrically arranged. A plurality of elastic straps 904 are sleeved between the four second electric telescopic rods 901. A third electric telescopic rod 903 is further arranged in the working groove 9. The end of the third electric telescopic rod 903 is provided with a moving plate 902. The moving plate 902 is slidably connected to the second electric telescopic rod 901 and is movably abutted against the elastic strap 904. Moving grooves 905 matching the elastic straps 904 are also opened on the lower connecting plate 705 and the upper connecting plate 706. The moving grooves 905 are communicated with the working grooves 9.

[0043] Specifically, after the stacking mechanism 7 finishes stacking a batch of gloves, control the second electric telescopic rod 901 to stretch, so that the second electric telescopic rod 901 drives the elastic strap 904 to move towards the moving groove 905. The elastic strap 904 moves from the side edges of the upper connecting plate 706 and the lower connecting plate 705 to the middle area. Subsequently, control the third electric telescopic rod 903 to stretch, so that the third electric telescopic rod 903 drives the moving plate 902 to move on the second electric telescopic rod 901. The moving plate 902 pushes the elastic strap 904. The elastic strap 904 at the outermost side of the second electric telescopic rod 901 is forced to move and disengages from the second electric telescopic rod 901. The disengaged elastic strap 904 leaves the working groove 9 from the moving groove 905 and bundles the neatly stacked gloves between the upper connecting plate 706 and the lower connecting plate 705, effectively reducing the labor intensity of the staff and improving the production efficiency of the gloves.

[0044] Refer to Figure 1 and Figure 2 , as a preferred technical solution of the present invention, two auxiliary support plates 11 are arranged on the workbench 1. The two auxiliary support plates 11 are respectively movably abutted against the first belt 302 and the second belt 402.

[0045] Specifically, by supporting the lower side of the belt through the auxiliary support plate 11, it is possible to prevent the belt from loosening under the gravity of the gloves and affecting the conveying effect of the conveying mechanism.

[0046] Refer to Figure 3 and Figure 4 , as a preferred technical solution of the present invention, the transfer mechanism 8 includes a side plate 801 arranged on the workbench 1. A second hydraulic rod 802 is connected to the side plate 801. The output end of the second hydraulic rod 802 is connected to a push plate 803.

[0047] Specifically, after the glove stacks are bundled by the bundling mechanism 7, at this time, the first hydraulic rod 701 does not push the U-shaped frame 702 towards the first conveying mechanism 3. By controlling the action of the second hydraulic rod 802, the second hydraulic rod 802 pushes the bundled gloves into the second conveying mechanism 4 through the push plate 803, so that the second conveying mechanism 4 conveys the bundled gloves to the next process.

[0048] Working principle: During operation, the gloves enter the first conveying mechanism 3 from the previous station. The PLC controller is adopted in the control panel 2, and the whole set of devices is controlled and operated by the PLC controller, with high automation. The control panel 2 controls the actions of each mechanism. The first conveying mechanism 3 conveys the gloves to the glove induction device 5 for induction counting. By controlling the first hydraulic rod 701 to push the U-shaped frame 702 towards the first conveying mechanism 3, the first electric telescopic rod 7061 drives the baffle 7062 to move upward, preventing the baffle 7062 from colliding with the gloves on the first belt 302 when moving towards the first conveying mechanism 3 and causing the gloves to fall. Driven by the first hydraulic rod 701, the upper connecting plate 706 and the lower connecting plate 705 connected to the U-shaped frame 702 are respectively placed on the upper and lower sides of the first conveying mechanism 3. When the stacking mechanism 7 initially stacks the gloves, the lower connecting plate 705 is placed on the upper side of the lead screw 703 along with the sleeve 704, and at this time, no gloves are placed on the lower connecting plate 705 and it is in contact with the lower side of the first belt 302. Subsequently, the first electric telescopic rod 7061 drives the baffle 7062 to move downward, making the baffle 7062 contact the first belt 302. After the glove induction device 5 senses and counts the gloves reaching the end of the first conveying mechanism 3, the first hydraulic rod 701 drives the U-shaped frame 702 to move back, so that when the baffle 7062 moves back, it toggles the gloves that have completed counting to the outside of the first conveying mechanism 3. The toggled gloves directly fall on the lower connecting plate 705. Subsequently, control the first hydraulic rod 701 to drive the U-shaped frame 702 to move back. During this process, control the third motor 10 to operate, making the lead screw 703 rotate, and the sleeve 704 move downward on the outside of the lead screw 703, thereby driving the lower connecting plate 705 to move downward, making the gloves placed on the lower connecting plate 705 at this time contact the lower side of the first belt 302, facilitating the subsequent gloves to be stacked directly on this glove, realizing the neat stacking of gloves. Subsequently, after the glove induction device 5 continues to count the subsequent gloves, the stacking mechanism 7 repeats the above operations to automatically stack the gloves on the lower connecting plate 705. When the stacking mechanism 7 finishes stacking a batch of gloves, control the second electric telescopic rod 901 to stretch, so that the second electric telescopic rod 901 drives the elastic binding belt 904 to move towards the movable groove 905. The elastic binding belt 904 moves from the sides of the upper connecting plate 706 and the lower connecting plate 705 to the middle area. Subsequently, control the third electric telescopic rod 903 to stretch, so that the third electric telescopic rod 903 drives the moving plate 902 to move on the second electric telescopic rod 901. The moving plate 902 squeezes the elastic binding belt 904. The elastic binding belt 904 at the outermost side of the second electric telescopic rod 901 is forced to move and detach from the second electric telescopic rod 901. The detached elastic binding belt 904 leaves the working groove 9 from the movable groove 905 and binds the neatly stacked gloves between the upper connecting plate 706 and the lower connecting plate 705.At this time, the first hydraulic rod 701 does not push the U-shaped frame 702 to move towards the first conveying mechanism 3. By controlling the action of the second hydraulic rod 802, the second hydraulic rod 802 pushes the bundled gloves onto the second conveying mechanism 4 through the push plate 803, so that the second conveying mechanism 4 conveys the bundled gloves to the next process.

Claims

1. An automatic counting machine control system, comprising a workbench (1) and a control panel (2) arranged on the workbench (1), characterized in that, The workbench (1) includes a bottom plate (101) and a vertical plate (102). On both sides of the vertical plate (102), a first conveying mechanism (3) and a second conveying mechanism (4) are respectively arranged. At the end of the first conveying mechanism (3), a glove induction device (5) connected to the workbench (1) is provided. On the outside of the bottom plate (101), a support plate (6) is connected. On the support plate (6), a stacking mechanism (7) is provided. On the stacking mechanism (7), a bundling assembly is provided. On the workbench (1), a transfer mechanism (8) cooperating with the second conveying mechanism (4) is also provided. The first conveying mechanism (3), the second conveying mechanism (4), the glove induction device (5), the stacking mechanism (7), and the transfer mechanism (8) are all electrically connected to the control panel (2). The first conveying mechanism (3) includes a number of first conveying rollers (301) rotatably arranged on the workbench (1). A first belt (302) is connected between the several first conveying rollers (301). The stacking mechanism (7) includes a first hydraulic rod (701) connected to the support plate (6). The output end of the first hydraulic rod (701) is connected to a U-shaped frame (702). On the U-shaped frame (702), a lead screw (703) is provided. On the lead screw (703), a sleeve (704) is provided. A lower connecting plate (705) is connected to the sleeve (704). On the lead screw (703), an upper connecting plate (706) cooperating with the lower connecting plate (705) is also rotatably arranged. On the upper connecting plate (706), a first electric telescopic rod (7061) is provided. A dialing plate (7062) is connected to the first electric telescopic rod (7061). The dialing plate (7062) is slidably connected to the upper connecting plate (706), and the dialing plate (7062) is movably abutted against the first belt (302). The bundling assembly includes working grooves (9) opened on the lower connecting plate (705) and the upper connecting plate (706). On both sides of each working groove (9), second electric telescopic rods (901) are symmetrically arranged. A number of elastic binding straps (904) are sleeved between the four second electric telescopic rods (901). In the working groove (9), a third electric telescopic rod (903) is also provided. The end of the third electric telescopic rod (903) is provided with a moving plate (902). The moving plate (902) is slidably connected to the second electric telescopic rod (901) and is movably abutted against the elastic binding strap (904). On the lower connecting plate (705) and the upper connecting plate (706), moving grooves (905) cooperating with the elastic binding strap (904) are also opened. The moving grooves (905) are communicated with the working grooves (9).

2. The automatic counting machine control system according to claim 1, wherein The first conveying mechanism (3) further includes a first motor (303) fixed on the workbench (1) and connected to one of the first conveying rollers (301).

3. The automatic counting machine control system according to claim 2, wherein, The second conveying mechanism (4) includes two second conveying rollers (401) rotatably arranged on the workbench (1), a second belt (402) is connected between the two second conveying rollers (401), and the second conveying mechanism (4) further includes a second motor (403) fixedly arranged on the workbench (1) and connected to one of the second conveying rollers (401).

4. The automatic counting machine control system according to claim 1, wherein, The glove induction device (5) includes a mounting baffle (501) arranged on the workbench (1), and an induction probe (502) is arranged on the mounting baffle (501).

5. The automatic counting machine control system according to claim 4, characterized in that, The number of the induction probes (502) is one or a plurality arranged side by side.

6. The automatic counting machine control system according to claim 1, wherein, A third motor (10) is further arranged on the U-shaped frame (702), and the output end of the third motor (10) passes through the U-shaped frame (702) and is connected to the lead screw (703).

7. The automatic counting machine control system according to claim 3, characterized in that Two auxiliary support plates (11) are arranged on the workbench (1), and the two auxiliary support plates (11) are respectively in movable contact with the first belt (302) and the second belt (402).

8. The automatic counting machine control system according to claim 1, characterized in that, The transfer mechanism (8) includes a side plate (801) arranged on the workbench (1), a second hydraulic rod (802) is connected to the side plate (801), and a push plate (803) is connected to the output end of the second hydraulic rod (802).

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