Automatic slag removal device for hot metal ladle used in desulfurization station and use method thereof

By designing an automatic slag removal device, using the moving rod and movable cover structure, the automatic filtration and collection of waste slag in the iron tank is realized, solving the problems of complex, expensive and manual operation safety hazards of existing slag removal equipment. Practicality, strong applicability and excellent stability and safety.

CN116024401BActive Publication Date: 2025-02-25МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД
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Patent Information

Application Number
CN202310162337.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-02-24
Publication Date
2025-02-25
Estimated Expiration
2043-02-24

AI Technical Summary

Technical Problem

The existing slag removal equipment has complex structure, high price, and requires manual operation, which poses safety risks.

Method used

An automatic slag removal device is designed to drive the overall displacement of the slag removal disc through the moving rod, and the movable cover plate and notch structure are used to filter and collect waste slag from the iron tank to achieve automatic slag removal without anyone operating.

Benefits of technology

It realizes efficient filtration and collection of waste slag in the molten iron tank, the device has high practicality, strong applicability, excellent stability and safety, and avoids the danger of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic slag removal device for a molten iron tank applied in a desulfurization station and a method for using the same, and belongs to the technical field of slag removal devices. The present invention comprises a bottom plate, the top of the bottom plate is fixedly connected with a vertical plate, the outer side of the vertical plate is fixedly connected with an adjustment plate; the right side of the adjustment plate is movably connected with a moving rod, the bottom of the moving rod is fixedly connected with a slag removal plate; the bottom of the slag removal plate is provided with a notch, the top of the notch is provided with a movable cover plate, and the outer wall of the slag removal plate is provided with a second notch. The present invention can be appropriately adjusted according to the height of the molten iron tank, has high practicality and strong applicability, and the slag removal plate is driven to move as a whole by the moving rod. When the slag removal plate enters the molten iron tank and contacts the molten iron, the waste slag enters the slag removal plate from the notch. During the upward movement of the slag removal plate, when it leaves the molten iron tank, the molten iron flows out from the second notch on the side of the slag removal plate, and the waste slag remains in the slag removal plate, thereby achieving the purpose of filtering the waste slag in the molten iron tank.
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Description

Technical Field

[0001] The present invention relates to the technical field of slag removal devices, and more specifically, to an automatic slag removal device for a molten iron tank used in a desulfurization station and a method for using the device. Background Art

[0002] There are two main types of molten iron ladle: open molten iron ladle and torpedo molten iron ladle (referred to as torpedo car, mixing iron car). Molten iron ladle is a traditional equipment for transporting molten iron and is widely used. The capacity of a mixing iron car is generally 100-150t, and a large mixing iron car can hold 400-600t of molten iron. Under certain protective conditions, the mixing iron car can transport molten iron to a place tens of kilometers away, and the temperature of the molten iron is less reduced, which can save energy.

[0003] During the desulfurization process in steel mills, a lot of waste slag is produced in the molten iron tank. If it is not removed in time, it may affect the quality of steel. However, most of the existing slag removal equipment is complex in structure and expensive, while simpler slag removal tools require manual slag removal, which is very dangerous. Summary of the invention

[0004] 1. Technical problem to be solved by the invention

[0005] In view of the defects and shortcomings of the prior art, the present invention provides an automatic slag skimming device for a molten iron ladle used in a desulfurization station and a method for using the same. The present invention drives the overall displacement of the slag skimming plate by a moving rod. When the slag skimming plate enters the molten iron ladle and contacts the molten iron, the movable cover flips up, and the waste slag flows into the slag skimming plate from the notch. During the upward movement of the slag skimming plate, the movable cover closes. When the molten iron ladle leaves the molten iron ladle, the molten iron flows out from the second notch on the side of the slag skimming plate, and the waste slag remains in the slag skimming plate, thereby achieving the purpose of filtering the waste slag in the molten iron ladle. The device as a whole has high practicality and strong applicability, can be appropriately adjusted according to the height of the molten iron ladle, and has strong stability and excellent safety during operation.

[0006] 2. Technical solution

[0007] In order to achieve the above object, the technical solution provided by the present invention is:

[0008] The automatic slag removal device for a molten iron tank used in a desulfurization station of the present invention comprises a bottom plate, a vertical plate is fixedly connected to the top of the bottom plate, and an adjustment plate is fixedly connected to the outer side of the vertical plate;

[0009] The right side of the adjustment plate is movably connected with a moving rod, and the bottom of the moving rod is fixedly connected with a slag skimmer;

[0010] The bottom of the slag skimmer plate is provided with a notch, the top of the notch is provided with a movable cover plate, and the outer wall of the slag skimmer plate is provided with a second notch;

[0011] The top of the adjustment plate is fixedly connected to a motor seat, a second motor is arranged on the surface of the motor seat, a second gear is fixedly connected to the output shaft of the second motor, a second rack is arranged on the rod body of the moving rod, and the second gear is meshed with the second rack.

[0012] Furthermore, a roller is arranged at the bottom of the base plate, and a stabilizing groove is opened at the bottom of the base plate.

[0013] Furthermore, a stabilizing plate is provided at the bottom of the stabilizing groove, a telescopic rod is fixedly connected to the plate surface of the stabilizing plate, a spring is mounted on the rod body of the telescopic rod, a pull rod is also connected to the plate surface of the stabilizing plate, an adjustment pull ring is provided on the upper end of the pull rod, a limiting groove is provided on the plate surface of the bottom plate, and the adjustment pull ring passes through the limiting groove and extends to the outside of the bottom plate.

[0014] Furthermore, a slide groove is provided on the plate surface of the vertical plate, and correspondingly, a slider is provided on one side of the adjustment plate, and a support plate is provided on the surface of the slider, and the support plate is fixedly connected to the adjustment plate;

[0015] A groove is provided on the top of the vertical plate, the groove is spaced apart from the slide slot, a motor is provided in the groove, a gear is fixedly connected to the output shaft of the motor, a rack is fixedly provided on the inner wall of the slide slot, and the gear is meshed with the rack.

[0016] Furthermore, a second groove is formed on the top of the sliding block, and the gear is arranged in the second groove.

[0017] Furthermore, a fixing plate is arranged on the outer side of the output shaft of the second motor.

[0018] An automatic slag removal device for a molten iron tank used in a desulfurization station and a method for using the same, the steps of which are as follows:

[0019] Step 1: Use the roller at the bottom of the bottom plate to move the entire device to the molten iron ladle where slag removal is required, and then rotate the adjustment pull ring so that the adjustment pull ring is stuck in the limit groove. At this time, the stabilizing plate in the stabilizing groove is in contact with the ground under the action of the telescopic rod, thereby increasing the ground contact area of ​​the entire slag removal device, thereby improving the stability of the slag removal device when it is located on the ground;

[0020] Step 2: Turn on the motor in the groove, the motor drives the gear to rotate, and under the action of the rack in the slide groove, the slider moves to adjust the height of the adjustment plate;

[0021] Step 3: Move the slag plate to the top of the molten iron tank, turn on the second motor, drive the second gear to rotate, and under the action of the second rack, drive the moving rod to move downward, so that the slag plate enters the molten iron tank. When it contacts the molten iron, the movable cover plate flips up, and the waste slag enters the slag plate from the notch, and then the slag plate is moved upward, and the movable cover plate is closed;

[0022] Step 4: When leaving the molten iron ladle, the molten iron flows out from the second slot on the side of the slag skimmer, and the waste slag remains in the slag skimmer.

[0023] 3. Beneficial effects

[0024] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:

[0025] The present invention drives the overall displacement of the slag skimmer pan by a moving rod. When the slag skimmer pan enters the molten iron ladle and contacts the molten iron, the movable cover plate flips up, and the waste slag enters the slag skimmer pan from the notch. During the upward movement of the slag skimmer pan, the movable cover plate is closed. When the slag skimmer pan leaves the molten iron ladle, the molten iron flows out from the second notch on the side of the slag skimmer pan, and the waste slag remains in the slag skimmer pan, thereby achieving the purpose of filtering the waste slag in the molten iron ladle. The device has high overall practicality and strong applicability, can be appropriately adjusted according to the height of the molten iron ladle, and has strong stability and excellent safety during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 It is a left side view of the present invention;

[0028] Figure 3 For the present invention Figure 2 Cross-section at AA;

[0029] Figure 4 It is a front view of the present invention;

[0030] Figure 5 For the present invention Figure 4 Cross-section at BB.

[0031] In the figure: 1. bottom plate; 2. roller; 3. stabilizing groove; 4. stabilizing plate; 5. telescopic rod; 6. spring; 7. pull rod; 8. adjusting pull ring; 9. limit groove; 10. vertical plate; 11. adjusting plate; 12. slider; 13. slide groove; 14. groove; 15. gear; 16. second groove; 17. rack; 18. support plate; 19. moving rod; 20. slag plate; 21. notch; 22. movable cover plate; 23. second notch; 24. motor seat; 25. second motor; 26. second gear; 27. second rack; 28. fixed plate; 29. ​​motor. DETAILED DESCRIPTION

[0032] The present invention will be further described below in conjunction with the accompanying drawings and embodiments:

[0033] Example 1

[0034] from Figure 1-5It can be seen that the automatic slag removal device for a molten iron ladle used in a desulfurization station of this embodiment includes a bottom plate 1, a vertical plate 10 is fixedly connected to the top of the bottom plate 1, and an adjustment plate 11 is fixedly connected to the outer side of the vertical plate 10;

[0035] The right side of the adjustment plate 11 is movably connected with a moving rod 19, and the bottom of the moving rod 19 is fixedly connected with a slag plate 20;

[0036] A notch 21 is provided at the bottom of the slag skimmer 20, a movable cover plate 22 is provided at the top of the notch 21, and a second notch 23 is provided on the outer wall of the slag skimmer 20;

[0037] The moving rod 19 is driven to move downward, so that the slag plate 20 enters the molten iron ladle. When it contacts the molten iron, the movable cover plate 22 is flipped upward, and the waste slag enters the slag plate 20 from the notch 21, thereby filtering the waste slag in the molten iron ladle.

[0038] A motor seat 24 is fixedly connected to the top of the adjustment plate 11, a second motor 25 is arranged on the surface of the motor seat 24, a second gear 26 is fixedly connected to the output shaft of the second motor 25, a second rack 27 is arranged on the rod body of the moving rod 19, and the second gear 26 is meshed with the second rack 27.

[0039] A roller 2 is disposed at the bottom of the bottom plate 1 , and a stabilizing groove 3 is formed at the bottom of the bottom plate 1 .

[0040] A stabilizing plate 4 is provided at the bottom of the stabilizing groove 3, a telescopic rod 5 is fixedly connected to the plate surface of the stabilizing plate 4, a spring 6 is mounted on the rod body of the telescopic rod 5, a pull rod 7 is also connected to the plate surface of the stabilizing plate 4, an adjusting pull ring 8 is provided at the upper end of the pull rod 7, a limiting groove 9 is provided on the plate surface of the bottom plate 1, and the adjusting pull ring 8 passes through the limiting groove 9 and extends to the outside of the bottom plate 1.

[0041] Utilize the roller 2 at the bottom of the bottom plate 1 to move the slag removal device to the molten iron ladle where slag removal is required, and then rotate the adjusting pull ring 8 so that the adjusting pull ring 8 is stuck in the limiting groove 9. At this time, the stabilizing plate 4 in the stabilizing groove 3 is in contact with the ground under the action of the telescopic rod 5, thereby increasing the overall ground contact area of ​​the slag removal device, thereby improving the stability of the slag removal device when it is located on the ground.

[0042] A slide groove 13 is provided on the plate surface of the vertical plate 10, and correspondingly, a slider 12 is provided on one side of the adjustment plate 11, and a support plate 18 is provided on the surface of the slider 12, and the support plate 18 is fixedly connected to the adjustment plate 11;

[0043] A groove 14 is provided at the top of the vertical plate 10, and the groove 14 is spaced apart from the slide groove 13. A motor 29 is provided in the groove 14, and a gear 15 is fixedly connected to the output shaft of the motor 29. A rack 17 is fixedly provided on the inner wall of the slide groove 13, and the gear 15 is meshingly connected to the rack 17.

[0044] A second groove 16 is formed on the top of the slider 12 , and the gear 15 is disposed in the second groove 16 .

[0045] The motor 29 in the groove 14 is turned on to drive the gear 15 to rotate. Under the action of the rack 17 in the chute 13, the slider 12 is moved, that is, the height of the adjustment plate 11 is adjusted. Appropriate adjustment is made according to the height of the molten iron ladle to improve the applicability of this slag removal device.

[0046] The support plate 18 connects the slider 12 and the adjustment plate 11 to improve the stability when adjusting the height of the adjustment plate 11

[0047] A fixing plate 28 is disposed outside the output shaft of the second motor 25 , and the fixing plate 28 supports the output shaft without affecting its rotation.

[0048] A method for using an automatic slag removal device for a molten iron tank used in a desulfurization station, comprising the following steps:

[0049] Step 1: Use the roller 2 at the bottom of the bottom plate 1 to move the entire device to the molten iron ladle where slag removal is required, and then rotate the adjustment pull ring 8 so that the adjustment pull ring 8 is stuck in the limit groove 9. At this time, the stabilizing plate 4 in the stabilizing groove 3 is in contact with the ground under the action of the telescopic rod 5, thereby increasing the ground contact area of ​​the entire slag removal device, thereby improving the stability of the slag removal device when it is located on the ground;

[0050] Step 2: Turn on the motor 29 in the groove 14, the motor 29 drives the gear 15 to rotate, and under the action of the rack 17 in the chute 13, the slider 12 moves, and the height of the adjustment plate 11 can be adjusted. It is appropriately adjusted according to the height of the molten iron ladle to improve the applicability of the slag removal device;

[0051] Step 3: Move the slag plate 20 to the top of the molten iron ladle, turn on the second motor 25, drive the second gear 26 to rotate, and under the action of the second rack 27, drive the moving rod 19 to move downward, so that the slag plate 20 enters the molten iron ladle. When it contacts the molten iron, the movable cover plate 22 flips up, and the waste slag enters the slag plate 20 from the notch 21, and then the slag plate 20 is moved upward, and the movable cover plate 22 is closed;

[0052] Step 4: When leaving the molten iron ladle, the molten iron flows out from the second notch 23 on the side of the slag plate 20, and the waste slag remains in the slag plate 20, thereby achieving the purpose of filtering the waste slag in the molten iron ladle.

[0053] The present invention drives the slag plate 20 to move as a whole by moving the moving rod 19. When the slag plate 20 enters the molten iron ladle and contacts the molten iron, the movable cover 22 flips up, and the waste slag enters the slag plate 20 from the notch 21. During the upward movement of the slag plate 20, the movable cover 22 is closed. When leaving the molten iron ladle, the molten iron flows out from the second notch 23 on the side of the slag plate 20, and the waste slag remains in the slag plate, thereby achieving the purpose of filtering the waste slag in the molten iron ladle. The overall practicability of the device is high, the applicability is strong, and it can be appropriately adjusted according to the height of the molten iron ladle. In addition, during the operation, it has strong stability and excellent safety.

[0054] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

Claims

1. An automatic slag removal device for a molten iron ladle used in a desulfurization station, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a vertical plate (10), and the outer side of the vertical plate (10) is fixedly connected to an adjustment plate (11); The right side of the adjustment plate (11) is movably connected to a moving rod (19), and the bottom of the moving rod (19) is fixedly connected to a slag skimmer (20); The bottom of the slag skimmer (20) is provided with a notch (21), the top of the notch (21) is provided with a movable cover plate (22), and the outer wall of the slag skimmer (20) is provided with a second notch (23); The top of the adjustment plate (11) is fixedly connected to a motor seat (24), a second motor (25) is arranged on the surface of the motor seat (24), a second gear (26) is fixedly connected to the output shaft of the second motor (25), a second rack (27) is arranged on the rod body of the moving rod (19), and the second gear (26) is meshed with the second rack (27).

2. The automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 1 is characterized by: The bottom of the base plate (1) is provided with a roller (2), and the bottom of the base plate (1) is provided with a stabilizing groove (3).

3. The automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 2 is characterized by: A stabilizing plate (4) is provided at the bottom of the stabilizing groove (3), a telescopic rod (5) is fixedly connected to the plate surface of the stabilizing plate (4), a spring (6) is mounted on the rod body of the telescopic rod (5), a pull rod (7) is also connected to the plate surface of the stabilizing plate (4), an adjusting pull ring (8) is provided at the upper end of the pull rod (7), a limiting groove (9) is provided on the plate surface of the bottom plate (1), and the adjusting pull ring (8) passes through the limiting groove (9) and extends to the outside of the bottom plate (1).

4. The automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 3 is characterized by: A slide groove (13) is provided on the surface of the vertical plate (10), and correspondingly, a slider (12) is provided on one side of the adjustment plate (11), and a support plate (18) is provided on the surface of the slider (12), and the support plate (18) is fixedly connected to the adjustment plate (11); A groove (14) is provided on the top of the vertical plate (10), the groove (14) and the slide groove (13) are spaced apart, a motor (29) is provided in the groove (14), a gear (15) is fixedly connected to the output shaft of the motor (29), a rack (17) is fixedly provided on the inner wall of the slide groove (13), and the gear (15) is meshingly connected to the rack (17).

5. The automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 4 is characterized by: A second groove (16) is provided on the top of the sliding block (12), and the gear (15) is arranged in the second groove (16).

6. The automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 1, characterized in that: A fixing plate (28) is arranged on the outer side of the output shaft of the second motor (25).

7. The method for using the automatic slag removal device for a molten iron tank used in a desulfurization station according to claim 5, characterized in that: The steps are: Step 1: Use the roller (2) at the bottom of the bottom plate (1) to move the entire device to the molten iron ladle where slag removal is required, and then rotate the adjustment pull ring (8) so that the adjustment pull ring (8) is stuck in the limit groove (9). At this time, the stabilizing plate (4) in the stabilizing groove (3) is in contact with the ground under the action of the telescopic rod (5), thereby increasing the ground contact area of ​​the entire slag removal device, thereby improving the stability of the slag removal device when it is located on the ground; Step 2: Turn on the motor (29) in the groove (14), the motor (29) drives the gear (15) to rotate, and under the action of the rack (17) in the slide groove (13), the slider (12) moves, so that the height of the adjustment plate (11) can be adjusted; Step 3: Move the slag plate (20) to the top of the molten iron ladle, turn on the second motor (25), drive the second gear (26) to rotate, and under the action of the second rack (27), drive the moving rod (19) to move downward, so that the slag plate (20) enters the molten iron ladle, and when it contacts the molten iron, the movable cover (22) flips up, and the waste slag enters the slag plate (20) from the notch (21), and then the slag plate (20) is moved upward, and the movable cover (22) is closed; Step 4: When leaving the molten iron ladle, the molten iron flows out from the second notch (23) on the side of the slag skimmer (20), and the waste slag remains in the slag skimmer (20).

Citation Information

Patent Citations

  • Slag removing device of electric induction furnace

    CN204301544U

  • Improved molten iron tank slagging-off device

    CN212526046U