Limiting device for wind-boosted rotor and wind-boosted system
By designing a combination of limit rollers, adjustment mechanisms, and elastic components, the shortcomings of the limit roller device in assembly and installation accuracy were solved, achieving smooth and high-speed operation of the outer cylinder and extending its service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CSIC SHANGHAI MARINE ENERGY SAVING TECH DEV CO LTD
- Filing Date
- 2023-02-07
- Publication Date
- 2026-05-05
AI Technical Summary
The existing limit wheel device of the wind-powered rotor has insufficient assembly and installation precision, which causes the outer cylinder to shake violently when rotating at high speed, affecting its service life and stability.
A limiting device is designed, including a limiting roller, an adjusting mechanism, and an elastic element. The force between the limiting roller and the outer cylinder is adjusted by the adjusting mechanism, and the load is absorbed by the elastic element to ensure stable contact between the limiting roller and the outer cylinder. The mounting bracket is rotatably connected for easy installation and adjustment.
It improves the contact stability between the limit roller and the outer cylinder, ensures the smooth operation of the outer cylinder at high speed, extends the service life of the roller, and simplifies the installation and adjustment process.
Smart Images

Figure CN116025508B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wind-powered propulsion rotor technology, and more particularly to a limiting device and a wind-powered propulsion system for wind-powered propulsion rotors. Background Technology
[0002] The working principle of the wind-powered propulsion rotor is the Magnus effect. When a ship equipped with a wind-powered propulsion rotor is in crosswind or diagonal wind conditions, adjusting the rotation direction of the rotor can generate thrust in the forward direction of the ship, thereby achieving a propulsion effect.
[0003] A wind-powered propulsion rotor generally includes a base, an inner tower, and an outer cylinder. The inner tower is fixed to the base, and the outer cylinder is rotatably fitted onto the outside of the inner tower. Due to manufacturing processes and the operating environment, there may be a misalignment between the coaxiality of the outer cylinder axis and the inner tower axis. To limit the radial runout of the outer cylinder, multiple limiting wheel devices are generally installed along the circumference of the outer cylinder. The limiting wheel devices include limiting wheels that abut against the cylinder wall of the outer cylinder to restrict the radial runout of the outer cylinder.
[0004] Wind-powered rotors are typically very tall, with a maximum diameter of six meters and a maximum height of nearly forty meters. The outer cylinder needs to rotate at high speed around the central axis of the inner tower. The outer cylinder has a high rotational linear velocity and a very large moment of inertia. To ensure the smooth and high-speed operation of the outer cylinder and reduce its sway, high requirements are placed on the limiting wheel device at the bottom of the outer cylinder.
[0005] In existing limit wheel devices, the axles of the limit wheels are slidably mounted on the base. This results in low contact stability between the limit wheels and the outer cylinder, leading to drawbacks such as high assembly workload and difficulty in controlling installation accuracy. If the assembly error of each limit wheel device is too large, the rotor outer cylinder will experience severe shaking during high-speed operation, increasing the roller load and directly affecting its service life. Furthermore, it cannot guarantee continuous and stable rotor operation, causing the outer cylinder speed to fall below design requirements. Additionally, significant internal stress and torsional deformation may occur locally within the outer cylinder, potentially leading to rotor safety accidents. Summary of the Invention
[0006] The purpose of this invention is to provide a limiting device and a wind-powered boosting system for a wind-powered rotor. The device has a simple structure, is easy to assemble and adjust, and improves the stability of the contact between the limiting roller and the outer cylinder, thereby ensuring the smoothness of the outer cylinder during high-speed operation.
[0007] To achieve the above objectives, the following technical solution is provided:
[0008] On the one hand, a limiting device for a wind-powered booster rotor is provided, the wind-powered booster rotor including a base, an inner tower and an outer cylinder, the inner tower being fixed to the base, and the outer cylinder being rotatably sleeved on the outside of the inner tower;
[0009] The limiting device for the wind-powered rotor includes multiple limiting units distributed along the outer or inner circumference of the outer cylinder, the limiting unit comprising:
[0010] The roller mechanism includes a limiting roller and a mounting bracket. The mounting bracket has a first end and a second end along a first direction. The first end is rotatably disposed on the base or the inner tower. The limiting roller is rotatably disposed on the second end. The outer peripheral surface of the limiting roller abuts against the outer wall or inner wall of the outer cylinder.
[0011] An adjustment mechanism includes an adjustment component, one end of which abuts against the second end, and the adjustment component is used to adjust the force between the limiting roller and the outer cylinder;
[0012] An elastic element is sandwiched between the adjusting assembly and the second end.
[0013] As an optional limiting device for the wind-powered booster rotor, the adjustment mechanism further includes a pressure detection element, which is used to detect the pressure between the adjustment component and the second end.
[0014] As an optional solution for the limiting device of the wind-powered booster rotor, the limiting device for the wind-powered booster rotor also includes an alarm mechanism, which can issue an alarm prompt based on the detection result of the pressure detection element.
[0015] As an optional solution for the limiting device of the wind-powered booster rotor, the adjustment assembly includes:
[0016] A fixed base, which is fixedly disposed on the base or the inner tower;
[0017] A screw rod passes through the fixed seat and abuts against the elastic element; the screw rod is threadedly connected to the fixed seat.
[0018] A locking element is used to lock or unlock the screw to the fixing seat.
[0019] As an optional solution for the limiting device of the wind-powered rotor, the number of the limiting units is even, and the multiple limiting units are evenly distributed along the outer or inner circumference of the outer cylinder.
[0020] As an optional limiting device for the wind-powered booster rotor, the elastic element has a cylindrical structure, and its two ends along its axial direction abut against the adjusting component and the second end, respectively.
[0021] As an optional solution for the limiting device of the wind-powered booster rotor, the elastic element includes a main body, and a first transition part is provided at one end of the main body along the second direction. The first transition part has a frustum-shaped structure, and the large-diameter end of the first transition part is connected to the main body, while the small-diameter end of the first transition part abuts against the adjustment component.
[0022] As an optional solution for the limiting device of the wind-powered booster rotor, the elastic element includes a main body, and a second transition part is provided at one end of the main body along the second direction. The second transition part has a frustum-shaped structure, and the large-diameter end of the second transition part is connected to the main body, and the small-diameter end of the second transition part abuts against the second end.
[0023] As an optional limiting device for the wind-powered rotor, the first end is provided with a rotating shaft, one end of which is fixedly connected to the first end, and the other end is rotatably connected to the base or the inner tower.
[0024] On the other hand, a wind-powered booster system is provided, including the aforementioned limiting device for the wind-powered booster rotor.
[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0026] The present invention relates to a limiting device and a wind-powered booster system for a wind-powered rotor. The outer circumferential surface of the limiting roller abuts against the outer or inner wall of the outer cylinder. An adjusting component can adjust the force between the limiting roller and the outer cylinder to ensure that the force between each limiting roller and the outer cylinder is essentially consistent. An elastic element allows the limiting roller to have a certain range of displacement, absorbing and buffering the load generated by the outer cylinder during high-speed operation, ensuring the stability of the outer cylinder during high-speed operation, and extending the service life of the roller. Simultaneously, the first end of the mounting bracket is rotatably mounted on the base or inner tower, and the limiting roller is rotatably mounted on the second end of the mounting bracket. Compared to existing technologies, this not only facilitates the installation and removal of the limiting roller but also facilitates the adjustment of the clamping force of the limiting roller, improving the contact stability between the limiting roller and the outer cylinder. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the structure of the wind-powered booster rotor in an embodiment of the present invention. Figure 1 ;
[0028] Figure 2 for Figure 1 A magnified view of point A;
[0029] Figure 3 This is a schematic diagram of the structure of the wind-powered booster rotor in an embodiment of the present invention. Figure 2 ;
[0030] Figure 4 for Figure 3 A cross-sectional view of the BB side;
[0031] Figure 5 This is a schematic diagram of the structure of the wind-powered booster rotor in an embodiment of the present invention. Figure 3 ;
[0032] Figure 6 for Figure 5 Enlarged view of part C.
[0033] Figure label:
[0034] 100, base; 200, inner tower; 300, outer cylinder;
[0035] 1. Limiting unit; 11. Roller mechanism; 111. Limiting roller; 112. Mounting bracket; 1121. First end; 1122. Second end; 1123. Rotating shaft; 12. Adjusting mechanism; 121. Adjusting component; 1211. Fixed seat; 1212. Screw; 1213. Locking element; 122. Pressure detection element; 13. Elastic element. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.
[0038] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0039] In the description of this invention, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0040] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0041] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0042] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0043] like Figure 1-6As shown, this embodiment provides a limiting device for a wind-powered booster rotor. The wind-powered booster rotor includes a base 100, an inner tower 200, and an outer cylinder 300. The inner tower 200 is fixed to the base 100, and the outer cylinder 300 is rotatably sleeved on the outside of the inner tower 200. The limiting device for the wind-powered booster rotor includes a plurality of limiting units 1 distributed along the outer or inner circumference of the outer cylinder 300. Each limiting unit 1 includes a roller mechanism 11, an adjusting mechanism 12, and an elastic element 13. The roller mechanism 11 includes a limiting roller 111 and a mounting bracket 112. The mounting bracket 112 has a limiting roller 111 along the first... The first end 1121 and the second end 1122 are distributed in opposite directions. The first end 1121 is rotatably disposed on the base 100 or the inner tower 200. The limiting roller 111 is rotatably disposed on the second end 1122. The outer peripheral surface of the limiting roller 111 abuts against the outer wall or inner wall of the outer cylinder 300. The adjustment mechanism 12 includes an adjustment component 121. One end of the adjustment component 121 abuts against the second end 1122. The adjustment component 121 is used to adjust the force between the limiting roller 111 and the outer cylinder 300. The elastic element 13 is clamped between the adjustment component 121 and the second end 1122.
[0044] The outer circumferential surface of the limiting roller 111 abuts against the outer or inner wall of the outer cylinder 300. The force between the limiting roller 111 and the outer cylinder 300 can be adjusted by the adjusting component 121 to ensure that the force between each limiting roller 111 and the outer cylinder 300 is basically consistent. The elastic element 13 allows the limiting roller 111 to have a certain range of displacement, absorbing and buffering the load generated by the outer cylinder 300 during high-speed operation, ensuring the stability of the outer cylinder 300 during high-speed operation, and helping to extend the service life of the limiting roller 111. At the same time, the first end 1121 of the mounting bracket 112 is rotatably mounted on the base 100 or the inner tower 200, and the limiting roller 111 is rotatably mounted on the second end 1122 of the mounting bracket 112. Compared with the prior art, this not only facilitates the installation and disassembly of the limiting roller 111, but also facilitates the adjustment of the clamping force of the limiting roller 111, improving the contact stability between the limiting roller 111 and the outer cylinder 300.
[0045] It should be noted that the distribution of the limiting units 1 on the outer or inner circumference of the outer cylinder 300 can be determined according to the diameter of the outer cylinder 300. Specifically, in order to facilitate the installation of the limiting units 1 and ensure the contact stability between the limiting roller 111 and the outer cylinder 300, when the diameter of the outer cylinder 300 is small, multiple limiting units 1 are installed on the base 100. In other words, multiple limiting units 1 are distributed along the outer circumference of the outer cylinder 300. Specifically, the first end 1121 of the mounting bracket 112 is rotatably provided on the base 100, and the outer circumferential surface of the limiting roller 111 abuts against the outer wall of the outer cylinder 300. When the diameter of the outer cylinder 300 is large, multiple limiting units 1 are installed on the inner tower 200. In other words, multiple limiting units 1 are distributed along the inner circumference of the outer cylinder 300. Specifically, the first end 1121 of the mounting bracket 112 is rotatably provided on the inner tower 200, and the outer circumferential surface of the limiting roller 111 abuts against the inner wall of the outer cylinder 300.
[0046] Optionally, the first end 1121 of the mounting bracket 112 is provided with a rotating shaft 1123. One end of the rotating shaft 1123 is fixedly connected to the first end 1121, and the other end is rotatably connected to the base 100 or the inner tower 200. For example, the other end of the rotating shaft 1123 can be rotatably connected to the base 100 or the inner tower 200 through a rotating support such as a bearing, so as to improve the smoothness of the rotation of the mounting bracket 112. This configuration realizes the rotatable connection between the mounting bracket 112 and the base 100, and when adjusting the clamping force between the limiting roller 111 and the outer cylinder 300, the limiting roller 111 can move radially flexibly, which is beneficial for accurately adjusting the clamping force of the limiting roller 111 on the outer cylinder 300 and improving the stability of the contact between the limiting roller 111 and the outer cylinder 300.
[0047] Optionally, the adjustment mechanism 12 also includes a pressure detection element 122, such as a force sensor, which is used to detect the pressure between the adjustment component 121 and the second end 1122. This allows the pressure between the adjustment component 121 and the second end 1122 to be detected in real time, facilitating the control of the force between each limit roller 111 and the outer cylinder 300, improving the installation accuracy of the limit rollers 111, and enhancing the smoothness of the outer cylinder 300's operation.
[0048] Optionally, the limiting device for the wind-powered rotor also includes an alarm mechanism, which can issue an alarm based on the detection result of the pressure detection element 122. When the pressure detection element 122 detects that the clamping force of the limiting roller 111 on the outer cylinder 300 exceeds the limit range, an alarm can be issued through the alarm mechanism to promptly prompt the operator to operate the corresponding adjustment component 121 to adjust the clamping force of the limiting roller 111 on the outer cylinder 300, thus preventing the outer cylinder 300 from shaking due to uneven force. It should be noted that the alarm can be an audible alarm, a visual alarm, or an alarm displayed on a monitor with text or image information, etc., and will not be specifically limited here.
[0049] Optionally, the adjusting assembly 121 includes a fixed base 1211, a screw 1212, and a locking member 1213. The fixed base 1211 is fixed to the base 100 or the inner tower 200. The screw 1212 passes through the fixed base 1211 and abuts against the elastic member 13, and the screw 1212 is threadedly connected to the fixed base 1211. The locking member 1213 is used to lock or unlock the screw 1212 and the fixed base 1211. In this embodiment, the locking member 1213 is a nut, and the number of nuts can be set according to requirements and is not limited here. When adjusting the clamping force between the limiting roller 111 and the outer cylinder 300, simply unlock the locking member 1213 and screw the screw 1212 to control the screw 1212 to move forward to increase the clamping force of the limiting roller 111 on the outer cylinder 300, or control the screw 1212 to move backward to decrease the clamping force of the limiting roller 111 on the outer cylinder 300. Meanwhile, when it is necessary to replace the limit roller 111, simply loosen the locking piece 1213 and control the screw 1212 to retract so that the limit roller 111 is separated from the outer cylinder 300, and the limit roller 111 can be removed from the mounting bracket 112. Compared with the existing technology, it is easier to quickly replace the new limit roller 111, greatly reducing the workload and improving work efficiency.
[0050] Optionally, the number of limiting units 1 is even, and the multiple limiting units 1 are evenly distributed at intervals along the outer or inner circumference of the outer cylinder 300. Preferably, the even number of limiting units 1 are arranged opposite each other in pairs along the radial direction of the outer cylinder 300, so that the outer cylinder 300 is subjected to more uniform force and the stability of the outer cylinder 300 at high speed is improved.
[0051] Optionally, the elastic element 13 has a cylindrical structure, with its two ends along its axial direction abutting against the adjusting component 121 and the second end 1122, respectively. The cylindrical structure of the elastic element 13 provides better elasticity and higher contact stability with the adjusting component 121 and the second end 1122 of the mounting bracket 112.
[0052] Optionally, the elastic element 13 includes a main body, with a first transition portion at one end along the second direction. The first transition portion has a frustum-shaped structure, and its large-diameter end is connected to the main body, while its small-diameter end abuts against the adjusting component 121. It should be noted that, to ensure the elastic effect of the elastic element 13, the diameter of the main body of the elastic element 13 is typically larger, while the size of the adjusting component 121 is smaller. This arrangement, by adapting the small-diameter end of the first transition portion to the adjusting component 121, improves the contact stability between the elastic element 13 and the adjusting component 121, which is beneficial for improving the elastic effect of the elastic element 13 and extending its service life.
[0053] Preferably, the diameter of the large-diameter end of the first adapter is the same as the diameter of the main body, the diameter of the small-diameter end of the first adapter is the same as the diameter of the screw 1212, and the contact area between the first adapter and the screw 1212 is equal to the cross-sectional area of the small-diameter end of the first adapter (the cross-section is a section perpendicular to the axial direction of the first adapter), so as to make the contact stability between the elastic member 13 and the adjusting assembly 121 higher.
[0054] Optionally, a second transition portion is provided at one end of the main body along the second direction. The second transition portion has a frustum-shaped structure, and the large-diameter end of the second transition portion is connected to the main body, while the small-diameter end of the second transition portion abuts against the second end 1122. It should be noted that, in order to ensure the elastic effect of the elastic element 13, the diameter of the main body of the elastic element 13 is usually larger, while the size of the second end 1122 of the mounting bracket 112 is smaller. With this arrangement, the contact stability between the elastic element 13 and the second end 1122 of the mounting bracket 112 can be improved by adapting the small-diameter end of the second transition portion to the second end 1122 of the mounting bracket 112, which is beneficial to improving the elastic effect of the elastic element 13 and extending the service life of the elastic element 13.
[0055] Preferably, the diameter of the large-diameter end of the second adapter is the same as the diameter of the main body, the diameter of the small-diameter end of the second adapter is the same as the thickness of the second end 1122 of the mounting bracket 112, and the contact area between the second adapter and the second end 1122 of the mounting bracket 112 is equal to the cross-sectional area of the small-diameter end of the second adapter (the cross-section is a section perpendicular to the axial direction of the second adapter), so as to make the contact stability between the elastic member 13 and the second end 1122 of the mounting bracket 112 higher.
[0056] This embodiment also provides a wind-powered propulsion system, including the limiting device for the wind-powered propulsion rotor as described above.
[0057] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.
Claims
1. A limiting device for a wind-powered booster rotor, the wind-powered booster rotor comprising a base (100), an inner tower (200) and an outer cylinder (300), the inner tower (200) being fixed to the base (100) and the outer cylinder (300) being rotatably sleeved on the outside of the inner tower (200); Its features are, The limiting device for the wind-powered booster rotor includes a plurality of limiting units (1) distributed along the outer or inner circumference of the outer cylinder (300), wherein the limiting unit (1) includes: The roller mechanism (11) includes a limiting roller (111) and a mounting bracket (112). The mounting bracket (112) has a first end (1121) and a second end (1122) along a first direction. The first end (1121) of the mounting bracket (112) is provided with a rotating shaft (1123). One end of the rotating shaft (1123) is fixedly connected to the first end (1121), and the other end is rotatably connected to the base (100) or the inner tower (200). The limiting roller (111) is rotatably disposed at the second end (1122). The outer peripheral surface of the limiting roller (111) abuts against the outer wall or inner wall of the outer cylinder (300). The adjustment mechanism (12) includes an adjustment component (121), one end of which abuts against the second end (1122), and the adjustment component (121) is used to adjust the force between the limiting roller (111) and the outer cylinder (300); An elastic element (13) is sandwiched between the adjusting assembly (121) and the second end (1122); The adjustment component (121) includes: A fixing seat (1211) is fixed to the base (100) or the inner tower (200); A screw (1212) passes through the fixed seat (1211) and abuts against the elastic element (13). The screw (1212) is threadedly connected to the fixed seat (1211). A locking element (1213) is used to lock or unlock the screw (1212) and the fixing seat (1211).
2. The limiting device for a wind-powered booster rotor according to claim 1, characterized in that, The regulating mechanism (12) further includes a pressure detection element (122) for detecting the pressure between the regulating component (121) and the second end (1122).
3. The limiting device for a wind-powered booster rotor according to claim 2, characterized in that, The limiting device for the wind-powered booster rotor also includes an alarm mechanism, which can issue an alarm prompt based on the detection result of the pressure detection element (122).
4. The limiting device for a wind-powered booster rotor according to claim 1, characterized in that, The number of the limiting units (1) is even, and the multiple limiting units (1) are evenly distributed along the outer or inner periphery of the outer cylinder (300).
5. The limiting device for a wind-powered booster rotor according to claim 1, characterized in that, The elastic element (13) has a cylindrical structure, and its two ends along its axial direction abut against the adjustment component (121) and the second end (1122), respectively.
6. The limiting device for a wind-powered booster rotor according to claim 5, characterized in that, The elastic element (13) includes a main body, and a first adapter is provided at one end of the main body along the second direction. The first adapter is a frustum-shaped structure, and the large diameter end of the first adapter is connected to the main body, and the small diameter end of the first adapter abuts against the adjustment component (121).
7. The limiting device for a wind-powered booster rotor according to claim 5, characterized in that, The elastic element (13) includes a main body, and a second transition part is provided at one end of the main body along the second direction. The second transition part is a frustum-shaped structure, and the large diameter end of the second transition part is connected to the main body, and the small diameter end of the second transition part abuts against the second end (1122).
8. The limiting device for a wind-powered booster rotor according to claim 1, characterized in that, The first end (1121) is provided with a rotating shaft (1123), one end of which is fixedly connected to the first end (1121), and the other end is rotatably connected to the base (100) or the inner tower (200).
9. A wind-powered propulsion system, characterized in that, Includes the limiting device for a wind-powered booster rotor as described in any one of claims 1-8.
Citation Information
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