A printing device for realizing automatic label printing
By introducing vibration sensing mechanism and the automatic shutdown function of the electromagnet into the printing equipment, the machine jitter problem caused by the wear of the roller bearing is solved, automatic printing and drying is realized, and the degree of automation and processing efficiency of the printing equipment is improved.
Patent Information
- Application Number
- CN202211710379.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-29
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2042-12-29
AI Technical Summary
The wear of the roller bearings on existing trademark printing machines leads to machine shaking and printing plate wear, and the failure of manual maintenance in time leads to an increase in defective rate, affecting processing efficiency.
The vibration sensing mechanism is used to detect the loose roller bearing, and the noise sensor and electromagnet are automatically shut down, and the servo motor drive and electric heating wire coil are used to achieve automatic printing and drying.
It realizes automatic detection and timely shutdown of roller bearings, reduces defective rates, improves processing efficiency and automation.
Smart Images

Figure CN116039234B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of printing equipment, and particularly to a printing equipment for realizing automatic label printing. Background Art
[0002] The extensive application of labels and the continuous development of label varieties have naturally promoted the development of label printing technology. Label printing covers all printing methods such as flat, convex, concave, and screen printing, and the application situations in different countries are not the same. However, from the development trend of global labels in recent years, flexographic printing, narrow-web rotary printing, and digital printing have become new highlights in label printing in European and American countries, and are also the development trends of label printing.
[0003] Label printing requires the use of label printing machines, which are also called trademark printing machines or self-adhesive printing machines, and are equipment for printing labels and trademarks. Label printing and label equipment manufacturing absorb the advantages of various printing technologies and gradually form a relatively independent system to adapt to the diversified development of the label application field. It can very flexibly select systems with different formats, different numbers of color groups, and different configurations, and can meet the needs of customers at different levels from high-end to low-end. In the near future, it can reach the speed of traditional printing machines while the cost increase is not significant. And its operating cost is low. Different from other digital printing machines that usually operate independently, the inkjet printing module can also be installed on the traditional printing production line and combined with the traditional printing production line for combined printing, so that the traditional printing technology and digital printing technology can complement each other's advantages and form a perfect combination.
[0004] However, for the drum bearings on existing trademark printing machines, due to natural wear during long-term high-speed operation or unqualified bearing quality, they are prone to wear. When the drum bearings are damaged, the drum will have jitter and abnormal noise, and the temperature of the drum shaft head will be too high. The damage of the drum bearings will cause regular jitter during the operation of the machine, jittering once or several times per revolution. When jittering, the force on the printing plate increases, resulting in wear of the printing plate, and one or several ink bars will appear axially on the printing plate, reducing the printing resistance of the printing plate. In the prior art, this problem can only be discovered through regular manual maintenance or when defective products appear in the printed matter, which easily leads to an increase in the defective product rate, an increase in the number of finished products, and affects the processing efficiency. Summary of the Invention
[0005] Technical Problems to be Solved
[0006] In view of the deficiencies of the prior art, the present invention provides a printing equipment for realizing automatic label printing, which solves the problem that in the prior art, this problem can only be discovered through regular manual maintenance or when defective products appear in the printed matter, which easily leads to an increase in the defective product rate, an increase in the number of finished products, and affects the processing efficiency.
[0007] Technical Solutions
[0008] To achieve the above object, the present invention is implemented through the following technical solutions: A printing device for realizing automatic label printing, including a device frame and a mounting bracket installed on the top surface of the device frame. On one side surface of the mounting bracket, a driving motor is installed. On the outer surface of the output end of the driving motor, a feeding mechanism is installed. The feeding mechanism imports the printed matter to be processed into the printing device. Inside the feeding mechanism, a vibration sensing mechanism is installed. The vibration sensing mechanism is used to shut down in time when the feeding mechanism is worn to avoid defective products. On the top surface of the device frame, a printing unit is installed. On one side surface of the mounting bracket on one side of the printing unit, a drying mechanism is installed. The drying mechanism is used to dry the printed label and export it.
[0009] Preferably, the feeding mechanism includes a feeding roller and a connecting component. The feeding roller is movably installed between the mounting brackets. The connecting component is installed between the outer surface of the output end of the driving motor and one end surface of the feeding roller.
[0010] Preferably, the connecting component includes a roller bearing and a connecting piece. An activity groove is opened inside the mounting bracket. The roller bearing is installed on the inner wall of the activity groove. The connecting piece is installed between the mounting bracket and the roller bearing. A connecting shaft is installed on the inner wall of the roller bearing. The end surface of the connecting shaft is connected to the feeding roller.
[0011] Preferably, the vibration sensing mechanism includes a sensing component and a stopping component. The sensing component is installed inside the mounting bracket. The stopping component is installed on the outer surface of the connecting shaft.
[0012] Preferably, the sensing component includes a vibration tuning fork and a collision block. An induction cavity is opened inside the mounting bracket outside the activity groove. An activity ball shaft is movably installed on the inner wall of the induction cavity. The vibration tuning fork is installed on the outer surface of the activity ball shaft. The collision block is installed on the inner wall of the induction cavity. A noise sensor is installed on the inner wall of the induction cavity. A controller is installed on the top surface of the mounting bracket. The noise sensor is electrically connected to the controller.
[0013] Preferably, the stopping component includes an electromagnet and a magnet ring. A connecting shaft is also installed on the other end surface of the feeding roller. The magnet ring is sleeved on the outer surface of the connecting shaft. A fixing groove is installed inside the mounting bracket. A plurality of electromagnets are installed on the inner wall of the fixing groove. Fixing shafts are evenly distributed on the inner wall of the fixing groove. A contact block is installed on the end surface of the fixing shaft. The contact block is in movable contact with the outer surface of the magnet ring.
[0014] Preferably, the drying mechanism includes a material guiding component and a drying component. The material guiding component is installed on one side surface of the mounting bracket, and the drying component is installed inside the material guiding component.
[0015] Preferably, the material guiding component includes a mounting shaft and a material guiding roller shaft. The mounting shaft is installed on one side surface of the mounting bracket, the material guiding roller is installed on the end surface of the connecting shaft, and a drying cavity is formed inside the material guiding roller.
[0016] Preferably, the drying component includes a servo motor and a ball screw. The servo motor is installed on the other side surface of the mounting bracket, the ball screw is installed on the outer surface of the output end of the servo motor, the ball screw is movably installed inside the drying cavity, a movable nut is movably sleeved on the outer surface of the ball screw, and an electric heating wire coil is sleeved on the outer surface of the movable nut.
[0017] Preferably, the outer surface of the electric heating wire coil is in movable contact with the inner wall of the drying cavity, and the electric heating wire coil is electrically connected to a power supply through a flexible wire.
[0018] Beneficial effects
[0019] The present invention has the following beneficial effects:
[0020] (1) For the printing device for realizing automatic label printing, by sleeving the printed matter to be processed on the feeding roller, then installing the feeding roller between two connecting shafts, driving the roller bearing to rotate through the driving motor, thereby driving the feeding roller to rotate, so that the printed matter to be processed is conveyed below the printing unit. The printing unit is an existing label printing device, which can automatically complete label printing. After printing, it is conveyed to the material guiding roller.
[0021] (2) For the printing device for realizing automatic label printing, the servo motor drives the ball screw to rotate, thereby driving the movable nut to rotate in the drying cavity, so that the electric heating wire coil rotates along the drying cavity. The drying cavity is dried by the electric heating wire coil. Through the reciprocating movement of the movable nut in the drying cavity, while achieving the best energy-saving effect, the drying effect can be ensured, achieving the effect of automatic printing.
[0022] (3) When the drum bearing of the printing device for realizing automatic printing of labels becomes loose, the drum bearing vibrates in the movable groove, causing the vibrating tuning fork in the sensing cavity to vibrate synchronously. The vibrating tuning fork contacts the collision block, amplifying the vibration volume. The noise sensor detects the vibration volume and sends the detection result to the controller. The controller controls the driving motor to stop, and at the same time connects the electromagnet to the circuit. The magnetic poles of the corresponding surfaces of the electromagnet and the magnet ring are opposite. Under the action of the magnetic attraction, the connecting shaft is quickly fixed, enabling the feeding drum to stop instantly and avoiding printing defective products.
[0023] Of course, it is not necessary for any product implementing the present invention to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic diagram of the overall external structure of the present invention;
[0025] Figure 2 is of the present invention Figure 1 schematic enlarged view of the structure of part A;
[0026] Figure 3 is a schematic diagram of the internal structure of the sensing cavity of the present invention;
[0027] Figure 4 is of the present invention Figure 3 schematic enlarged view of the structure of part B;
[0028] Figure 5 is a schematic diagram of the internal structure of the material guiding roller of the present invention.
[0029] In the figure, 1 is the equipment frame; 2 is the mounting bracket; 3 is the driving motor; 4 is the printing unit; 5 is the feeding drum; 6 is the movable groove; 7 is the connecting piece; 8 is the connecting shaft; 9 is the sensing cavity; 10 is the movable ball shaft; 11 is the vibrating tuning fork; 12 is the collision block; 13 is the noise sensor; 14 is the controller; 15 is the magnet ring; 16 is the fixed groove; 17 is the electromagnet; 18 is the fixed shaft; 19 is the contact chuck; 20 is the mounting shaft; 21 is the material guiding roller; 22 is the drying cavity; 23 is the servo motor; 24 is the ball screw; 25 is the movable nut; 26 is the electric heating wire coil; 27 is the drum bearing. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0031] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred components or elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0032] Please refer to Figures 1 - 5 , the embodiment of the present invention provides a technical solution: a printing device for realizing automatic label printing, including a device frame 1 and a mounting bracket 2 mounted on the top surface of the device frame 1. A driving motor 3 is mounted on one side surface of the mounting bracket 2. An inlet mechanism is mounted on the outer surface of the output end of the driving motor 3. The inlet mechanism imports the printed matter to be processed into the printing device. A vibration sensing mechanism is installed inside the inlet mechanism. The vibration sensing mechanism is used to shut down in time when the feeding mechanism is worn to avoid defective products. A printing unit 4 is mounted on the top surface of the device frame 1. A drying mechanism is mounted on one side surface of the mounting bracket 2 on one side of the printing unit 4. The drying mechanism is used to dry and export the printed label. The printed matter to be processed is sleeved on the feeding roller 5, and then the feeding roller 5 is installed between two connecting shafts 8. The driving motor 3 drives the roller bearing 27 to rotate, thereby driving the feeding roller 5 to rotate, so that the printed matter to be processed is conveyed below the printing unit 4. The printing unit 4 is an existing label printing device and can automatically complete label printing. After printing, it is conveyed to the guide roller 21.
[0033] Specifically, the inlet mechanism includes a feeding roller 5 and a connecting component. The feeding roller 5 is movably installed between the mounting brackets 2. The connecting component is installed between the outer surface of the output end of the driving motor 3 and one end surface of the feeding roller 5. The connecting component includes a roller bearing 27 and a connecting piece 7. An activity slot 6 is opened inside the mounting bracket 2. The roller bearing 27 is installed on the inner wall of the activity slot 6. The connecting piece 7 is installed between the mounting bracket 2 and the roller bearing 27. A connecting shaft 8 is installed on the inner wall of the roller bearing 27. The end surface of the connecting shaft 8 is connected to the feeding roller.
[0034] Further, the vibration induction mechanism includes an induction component and a stopping component. The induction component is installed inside the mounting bracket 2, and the stopping component is installed on the outer surface of the connecting shaft 8. The induction component includes a vibration tuning fork 11 and a collision block 12. An induction cavity 9 is formed inside the mounting bracket 2 outside the movable slot 6. A movable ball shaft 10 is movably installed on the inner wall of the induction cavity 9. The vibration tuning fork 11 is installed on the outer surface of the movable ball shaft 10. The collision block 12 is installed on the inner wall of the induction cavity 9. A noise sensor 13 is installed on the inner wall of the induction cavity 9. A controller 14 is installed on the top surface of the mounting bracket 2. The noise sensor 13 is electrically connected to the controller 14. When the roller bearing 27 becomes loose, the roller bearing 27 vibrates in the movable slot 6, so that the vibration tuning fork 11 in the induction cavity 9 vibrates synchronously. The vibration tuning fork 11 contacts the collision block 12, amplifying the vibration volume. The vibration volume is detected by the noise sensor 13, and the detection result is sent to the controller 14.
[0035] Further, the stopping component includes an electromagnet 17 and a magnet ring 15. The other end surface of the feeding roller is also installed with a connecting shaft 8. The magnet ring 15 is sleeved on the outer surface of the connecting shaft 8. A fixed slot 16 is installed inside the mounting bracket 2. A plurality of electromagnets 17 are installed on the inner wall of the fixed slot 16. Fixed shafts 18 are evenly distributed on the inner wall of the fixed slot 16. A contact block 19 is installed on the end surface of the fixed shaft 18. The contact block 19 is in movable contact with the outer surface of the magnet ring 15. The controller 14 controls the driving motor 3 to shut down, and at the same time connects the electromagnet 17 to the circuit. The magnetic poles of the corresponding surfaces of the electromagnet 17 and the magnet ring 15 are opposite. Under the action of the magnetic attraction force, the connecting shaft 8 is quickly fixed, so that the feeding roller can stop instantly, avoiding printing defective products.
[0036] Further, the drying mechanism includes a guiding component and a drying component. The guiding component is installed on one side surface of the mounting bracket 2, and the drying component is installed inside the guiding component. The guiding component includes a mounting shaft 20 and a guiding roller 21. The mounting shaft 20 is installed on one side surface of the mounting bracket 2. The guiding roller 21 is installed on the end surface of the connecting shaft 8. A drying cavity 22 is formed inside the guiding roller 21.
[0037] Further, the drying component includes a servo motor 23 and a ball screw 24. The servo motor 23 is installed on the other side of the mounting bracket 2, and the ball screw 24 is installed on the outer surface of the output end of the servo motor 23. The ball screw 24 is movably installed inside the drying chamber 22. An actuating nut 25 is movably sleeved on the outer surface of the ball screw 24. An electric heating wire coil 26 is sleeved on the outer surface of the actuating nut 25. The outer surface of the electric heating wire coil 26 is in movable contact with the inner wall of the drying chamber 22. The electric heating wire coil 26 is electrically connected to a power supply through a flexible wire. The servo motor 23 drives the ball screw 24 to rotate, thereby driving the actuating nut 25 to rotate inside the drying chamber 22, causing the electric heating wire coil 26 to rotate along the drying chamber 22. The drying chamber 22 is dried by the electric heating wire coil 26. Through the reciprocating movement of the actuating nut 25 inside the drying chamber 22, while achieving the best energy-saving effect, the drying effect can be ensured, achieving the effect of automatic printing.
[0038] During use (operation), the printed matter to be processed is sleeved on the feeding roller 5, and then the feeding roller 5 is installed between two connecting shafts 8. The driving motor 3 drives the roller bearing 27 to rotate, thereby driving the feeding roller 5 to rotate, so that the printed matter to be processed is conveyed below the printing unit 4. The printing unit 4 performs label printing on the printed matter. The printing unit 4 is an existing label printing device and can complete label printing automatically. After printing, it is conveyed to the guide roller 21.
[0039] The servo motor 23 drives the ball screw 24 to rotate, thereby driving the actuating nut 25 to rotate inside the drying chamber 22, causing the electric heating wire coil 26 to rotate along the drying chamber 22. The drying chamber 22 is dried by the electric heating wire coil 26. Through the reciprocating movement of the actuating nut 25 inside the drying chamber 22, while achieving the best energy-saving effect, the drying effect can be ensured, achieving the effect of automatic printing.
[0040] When the roller bearing 27 becomes loose, the roller bearing 27 vibrates inside the movable slot 6, thereby causing the vibrating tuning fork 11 inside the induction chamber 9 to vibrate synchronously. The vibrating tuning fork 11 contacts the collision block 12 to amplify the vibrating volume. The vibrating volume is detected by the noise sensor 13, and the detection result is sent to the controller 14. The controller 14 controls the driving motor 3 to shut down, and at the same time connects the electromagnet 17 to the circuit. The magnetic poles of the corresponding surfaces of the electromagnet 17 and the magnet ring 15 are opposite. Under the action of the magnetic attraction force, the connecting shaft 8 is quickly fixed, so that the feeding roller can stop instantly, avoiding printing defective products.
[0041] It should be noted that in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0042] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A printing device for realizing automatic label printing, comprising a device frame (1) and a mounting bracket (2) mounted on the top surface of the device frame (1), characterized in that: One side surface of the mounting bracket (2) is provided with a driving motor (3). The outer surface of the output end of the driving motor (3) is provided with a feeding mechanism. The feeding mechanism feeds the printed matter to be processed into the printing equipment. A vibration sensing mechanism is installed inside the feeding mechanism. The vibration sensing mechanism is used to shut down in time when the feeding mechanism is worn to avoid defective products. The top surface of the equipment frame (1) is provided with a printing unit (4). One side surface of the mounting bracket (2) on one side of the printing unit (4) is provided with a drying mechanism. The drying mechanism is used to dry and export the printed labels. The feeding mechanism includes a feeding roller (5) and a connecting component. The connecting component includes a roller bearing (27) and a connecting piece (7). An activity groove (6) is formed inside the mounting bracket (2). The roller bearing (27) is installed on the inner wall of the activity groove (6). The connecting piece (7) is installed between the mounting bracket (2) and the roller bearing (27). A connecting shaft (8) is installed on the inner wall of the roller bearing (27). The end surface of the connecting shaft (8) is connected to the feeding roller. The vibration sensing mechanism includes a sensing component and a stopping component. The sensing component is installed inside the mounting bracket (2). The stopping component is installed on the outer surface of the connecting shaft (8). The sensing component includes a vibration tuning fork (11) and a collision block (12). An induction cavity (9) is formed inside the mounting bracket (2) outside the activity groove (6). An activity ball shaft (10) is movably installed on the inner wall of the induction cavity (9). The vibration tuning fork (11) is installed on the outer surface of the activity ball shaft (10). The collision block (12) is installed on the inner wall of the induction cavity (9). A noise sensor (13) is installed on the inner wall of the induction cavity (9). A controller (14) is installed on the top surface of the mounting bracket (2). The noise sensor (13) is electrically connected to the controller (14).
2. The printing device for realizing automatic label printing according to claim 1, characterized in that: The feeding roller (5) is movably installed between the mounting brackets (2). The connecting component is installed between the outer surface of the output end of the driving motor (3) and one end surface of the feeding roller (5).
3. A printing device for realizing automatic label printing according to claim 1, characterized in that: The stopping component includes an electromagnet (17) and a magnet ring (15). A connecting shaft (8) is also installed on the other end surface of the feeding roller. The magnet ring (15) is sleeved on the outer surface of the connecting shaft (8). A fixing groove (16) is installed inside the mounting bracket (2). A plurality of electromagnets (17) are installed on the inner wall of the fixing groove (16). Fixing shafts (18) are evenly distributed on the inner wall of the fixing groove (16). A contact clamping block (19) is installed on the end surface of the fixing shaft (18). The contact clamping block (19) is in movable contact with the outer surface of the magnet ring (15).
4. A printing device for realizing automatic label printing according to claim 1, characterized in that: The drying mechanism includes a guiding component and a drying component. The guiding component is installed on one side surface of the mounting bracket (2). The drying component is installed inside the guiding component.
5. A printing device for realizing automatic label printing according to claim 4, characterized in that: The material guiding assembly includes a mounting shaft (20) and a material guiding roller (21). The mounting shaft (20) is mounted on one side surface of the mounting bracket (2), and the material guiding roller (21) is mounted on the end surface of the connecting shaft (8). A drying cavity (22) is formed inside the material guiding roller (21).
6. A printing device for realizing automatic label printing according to claim 4, characterized in that: The drying assembly includes a servo motor (23) and a ball screw (24). The servo motor (23) is mounted on the other side surface of the mounting bracket (2), and the ball screw (24) is mounted on the outer surface of the output end of the servo motor (23). The ball screw (24) is movably installed inside the drying cavity (22). A movable nut (25) is movably sleeved on the outer surface of the ball screw (24), and a heating wire coil (26) is sleeved on the outer surface of the movable nut (25).
7. A printing device for realizing automatic label printing according to claim 6, characterized in that: The outer surface of the heating wire coil (26) is in movable contact with the inner wall of the drying cavity (22), and the heating wire coil (26) is electrically connected to a power supply through a flexible wire.
Citation Information
Patent Citations
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